Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its format...Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.展开更多
A physical simulation was carried out to investigate the realistic experiment of bulk solidifying the Zn-Bi hyper-monotectic alloy under various compound electric-magnetic fields(CEMF).For this experiment,two crucial ...A physical simulation was carried out to investigate the realistic experiment of bulk solidifying the Zn-Bi hyper-monotectic alloy under various compound electric-magnetic fields(CEMF).For this experiment,two crucial parameters determinate the cast microstructure,the one is electric-magnetic force(EMF)and the other is the frequency of AC current.Results show that the minor phase could be mixed in the other phase from the initial layered structure when the EMF above a specific value under fixed frequency,and the average diameter of minor phase droplet decreases with increasing EMF.The evolution of the liquid phases structure is reasonable agree with the realistic experiment of Zn-Bi hyper-monotectic alloy,which suggests that the mechanism revealed by the physical simulation could represent the one in the realistic experiment.展开更多
Physical simulation is used to study the movement of nonmetallic particles in Al melt in electro- magnetic field. It is found that the terminal velocity of particles in different Reynolds number range has different fu...Physical simulation is used to study the movement of nonmetallic particles in Al melt in electro- magnetic field. It is found that the terminal velocity of particles in different Reynolds number range has different functions. By confirming drag force coefficient of nonmetallic particles with Reynolds number in the range of 0.2-10 and 10-25 respectively, two functions of terminal ve- locity for spherical nonmetallic particles have been got accordingly, which provide a theoretical basis for separating nonmetallic inclusions from Al melt in electromagnetic field.展开更多
The spin-exchange relaxation-free atomic gyroscope,with its exceptionally high theoretical precision,demonstrates immense potential to become the next-generation strategic-grade gyroscope.However,due to technological ...The spin-exchange relaxation-free atomic gyroscope,with its exceptionally high theoretical precision,demonstrates immense potential to become the next-generation strategic-grade gyroscope.However,due to technological noise,there is still a significant gap between its actual precision and theoretical precision.This study identifies the key factor limiting the precision of the SERF gyroscope as coupling noise.By optimizing the detection loop structure,a distinction between the dual-axis signals'response to optical and magnetic fields was achieved-where the optical errors responded similarly,while the response to magnetic noise was opposite.Based on the differences in the optical-magnetic response of the dual-axis signals,empirical mode decomposition was used to decompose the dual-axis gyroscope signals into multiple intrinsic mode functions,and Allan deviation analysis was applied to analyze the noise characteristics of the intrinsic mode functions over various periods.This study successfully reveals that optical errors caused by thermal-optical coupling and long-period magnetic noise induced by thermal-magnetic coupling are the dominant factors limiting the long-term stability of the SERF gyroscope.Based on these analyses,the study concludes that to achieve strategic-grade precision for the SERF gyroscope,it is essential to effectively address the noise issues caused by multi-physical field couplings.展开更多
文摘Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.
基金Item Sponsored by National Science Foundation of China (No.50974085) National High-tech R&D Program of China (No.2009AA03Z109) +3 种基金Key Project from Science and Technology Commission of Shanghai Municipality (No.09dz1206401No.08dj 1400404 and No.08DZ1130100) Development Foundation for Talents in Shanghai (No.2009046) Specialized Research Fund for Doctoral Program of Higher Education (No.20093108110012)
文摘A physical simulation was carried out to investigate the realistic experiment of bulk solidifying the Zn-Bi hyper-monotectic alloy under various compound electric-magnetic fields(CEMF).For this experiment,two crucial parameters determinate the cast microstructure,the one is electric-magnetic force(EMF)and the other is the frequency of AC current.Results show that the minor phase could be mixed in the other phase from the initial layered structure when the EMF above a specific value under fixed frequency,and the average diameter of minor phase droplet decreases with increasing EMF.The evolution of the liquid phases structure is reasonable agree with the realistic experiment of Zn-Bi hyper-monotectic alloy,which suggests that the mechanism revealed by the physical simulation could represent the one in the realistic experiment.
基金supported by the National Natural Science Foundation of China(No.59871029)the China Postdoctoral Science Foundation.
文摘Physical simulation is used to study the movement of nonmetallic particles in Al melt in electro- magnetic field. It is found that the terminal velocity of particles in different Reynolds number range has different functions. By confirming drag force coefficient of nonmetallic particles with Reynolds number in the range of 0.2-10 and 10-25 respectively, two functions of terminal ve- locity for spherical nonmetallic particles have been got accordingly, which provide a theoretical basis for separating nonmetallic inclusions from Al melt in electromagnetic field.
基金supported by Hefei National Laboratory,Innovation Program for Quantum Science and Technology(2021ZD0300400/2021ZD0300402)the Beijing Natural Science Foundation(3252013)the China Postdoctoral Science Foundation(2024T171116).
文摘The spin-exchange relaxation-free atomic gyroscope,with its exceptionally high theoretical precision,demonstrates immense potential to become the next-generation strategic-grade gyroscope.However,due to technological noise,there is still a significant gap between its actual precision and theoretical precision.This study identifies the key factor limiting the precision of the SERF gyroscope as coupling noise.By optimizing the detection loop structure,a distinction between the dual-axis signals'response to optical and magnetic fields was achieved-where the optical errors responded similarly,while the response to magnetic noise was opposite.Based on the differences in the optical-magnetic response of the dual-axis signals,empirical mode decomposition was used to decompose the dual-axis gyroscope signals into multiple intrinsic mode functions,and Allan deviation analysis was applied to analyze the noise characteristics of the intrinsic mode functions over various periods.This study successfully reveals that optical errors caused by thermal-optical coupling and long-period magnetic noise induced by thermal-magnetic coupling are the dominant factors limiting the long-term stability of the SERF gyroscope.Based on these analyses,the study concludes that to achieve strategic-grade precision for the SERF gyroscope,it is essential to effectively address the noise issues caused by multi-physical field couplings.
