This paper has developed a genetic algorithm (GA) optimization approach to search for the optimal locations to install bearings on the motorized spindle shaft to maximize its first-mode natural frequency (FMNF). First...This paper has developed a genetic algorithm (GA) optimization approach to search for the optimal locations to install bearings on the motorized spindle shaft to maximize its first-mode natural frequency (FMNF). First, a finite element method (FEM) dynamic model of the spindle-bearing system is formulated, and by solving the eigenvalue problem derived from the equations of motion, the natural frequencies of the spindle system can be acquired. Next, the mathematical model is built, which includes the objective function to maximize FMNF and the constraints to limit the locations of the bearings with respect to the geometrical boundaries of the segments they located and the spacings between adjacent bearings. Then, the Sequential Decoding Process (SDP) GA is designed to accommodate the dependent characteristics of the constraints in the mathematical model. To verify the proposed SDP-GA optimization approach, a four-bearing installation optimazation problem of an illustrative spindle system is investigated. The results show that the SDP-GA provides well convergence for the optimization searching process. By applying design of experiments and analysis of variance, the optimal values of GA parameters are determined under a certain number restriction in executing the eigenvalue calculation subroutine. A linear regression equation is derived also to estimate necessary calculation efforts with respect to the specific quality of the optimization solution. From the results of this illustrative example, we can conclude that the proposed SDP-GA optimization approach is effective and efficient.展开更多
A minitype precise spindle system which can machine precisely and stably in the process of diamond lapping and polishing is designed. In such minitype spindle system, the brushless DC spindle motor is used to drive th...A minitype precise spindle system which can machine precisely and stably in the process of diamond lapping and polishing is designed. In such minitype spindle system, the brushless DC spindle motor is used to drive the lapping finish table, which is built with fluid dynamic bearings. Some measures have been taken to make the lapping system dynamic balance, and a servo controller which can adjust the speed of motor from 1200 r/min to 5400 r/min is designed. Experiments show that the spindle system is reliable and stable for diamond polishing, and the detection results by atomic force microscope（AFM） show that the surfaces of diamond edge＇s Ra is 6.725 nm and whole diamond average Ra is 3.25 nm.展开更多
As to motorized spindle system, this paper builds a simplified 3D model of spindle and bearing, performs structure modal analysis, reveals its dynamic characteristics under the free model; furthermore, modifies bearin...As to motorized spindle system, this paper builds a simplified 3D model of spindle and bearing, performs structure modal analysis, reveals its dynamic characteristics under the free model; furthermore, modifies bearing radial stiffness and number of model and studies the change of modal parameters. On this basis, through the harmonic response analysis of the finite element model, dy- namic response characteristic caused by imbalance of monitored spindle system and law of vibration response to different amount of unbalance is analyzed.展开更多
According to the subjectivity and fuzziness of analysis on failure mode severity about spindle system of machining center,an analysis model of the failure mode severity of such a system is proposed based on the new fa...According to the subjectivity and fuzziness of analysis on failure mode severity about spindle system of machining center,an analysis model of the failure mode severity of such a system is proposed based on the new fault severity index system, improved analytic hierarchy process( IAHP) and entropy-based fuzzy comprehensive evaluation. IAHP and entropy methods are adopted to determine the comprehensive failure severity index weight. The evaluation result is obtained after the factor set,comment set,weight set,and other parameters are determined,and then the level of risk degree and numerical value order of every spindle system failure mode is given. By taking an example,we verify that the proposed method can quantify the qualitative problem comprehensively,obtain more accurate analysis results,and provide the theoretical reference for mechanization and sequencing of failure mode effect analysis in reliability analysis. The calculation results can also serve as the basis of failure mode,effects,and criticality analysis in the subsequent step.展开更多
In this paper, a successfully studied and developed master - slave muld - microcomputers control system based on PC - BUS for hollow spindle fancy yarn spinning machine, mainly Its overall scheme, software and hardwar...In this paper, a successfully studied and developed master - slave muld - microcomputers control system based on PC - BUS for hollow spindle fancy yarn spinning machine, mainly Its overall scheme, software and hardware construction, is introduced. Spinning experiments show that the system achieves satisfactory result. This system can solve the diftkultles of mechatronical fusion between domestic hollow splndk fancy yarn spuming muchine and its microcomputer control technology.展开更多
Based on the mechanical system of free-end fibers and the analysis of pulling free-end fibers out of the spun yarn during spinning,a low-fiber hollow spindle is designed and the air distribution of fluent field is sim...Based on the mechanical system of free-end fibers and the analysis of pulling free-end fibers out of the spun yarn during spinning,a low-fiber hollow spindle is designed and the air distribution of fluent field is simulated numerically. The negative pressure effect is much bigger at the top of low-fiber hollow spindle than that in Murata No.861,which is more conducive for single fiber to get into the channel of hollow spindle. The tangential velocity in 0-3 mm at the top of hollow spindle increases and the fluctuation of radial velocity is much stronger,which enhance the wrapping effect. In the addition,the distribution of axial velocity remains the same.展开更多
文摘This paper has developed a genetic algorithm (GA) optimization approach to search for the optimal locations to install bearings on the motorized spindle shaft to maximize its first-mode natural frequency (FMNF). First, a finite element method (FEM) dynamic model of the spindle-bearing system is formulated, and by solving the eigenvalue problem derived from the equations of motion, the natural frequencies of the spindle system can be acquired. Next, the mathematical model is built, which includes the objective function to maximize FMNF and the constraints to limit the locations of the bearings with respect to the geometrical boundaries of the segments they located and the spacings between adjacent bearings. Then, the Sequential Decoding Process (SDP) GA is designed to accommodate the dependent characteristics of the constraints in the mathematical model. To verify the proposed SDP-GA optimization approach, a four-bearing installation optimazation problem of an illustrative spindle system is investigated. The results show that the SDP-GA provides well convergence for the optimization searching process. By applying design of experiments and analysis of variance, the optimal values of GA parameters are determined under a certain number restriction in executing the eigenvalue calculation subroutine. A linear regression equation is derived also to estimate necessary calculation efforts with respect to the specific quality of the optimization solution. From the results of this illustrative example, we can conclude that the proposed SDP-GA optimization approach is effective and efficient.
基金National Natural Science Foundation of China(No. 50675037)Plan of Science and Technology of Guangdong Province,China (No. 2003B12002)
文摘A minitype precise spindle system which can machine precisely and stably in the process of diamond lapping and polishing is designed. In such minitype spindle system, the brushless DC spindle motor is used to drive the lapping finish table, which is built with fluid dynamic bearings. Some measures have been taken to make the lapping system dynamic balance, and a servo controller which can adjust the speed of motor from 1200 r/min to 5400 r/min is designed. Experiments show that the spindle system is reliable and stable for diamond polishing, and the detection results by atomic force microscope（AFM） show that the surfaces of diamond edge＇s Ra is 6.725 nm and whole diamond average Ra is 3.25 nm.
基金Special Topic of the Ministry of Education about Humanities and Social Sciences(12JDGC007)National Science and Technology Support Project(2011BAF09B01)Key State Science and Technology Projects(2009ZX04010-021)
文摘As to motorized spindle system, this paper builds a simplified 3D model of spindle and bearing, performs structure modal analysis, reveals its dynamic characteristics under the free model; furthermore, modifies bearing radial stiffness and number of model and studies the change of modal parameters. On this basis, through the harmonic response analysis of the finite element model, dy- namic response characteristic caused by imbalance of monitored spindle system and law of vibration response to different amount of unbalance is analyzed.
基金Sponsored by the National Natural Science Foundation of China(Grant No.51275205)
文摘According to the subjectivity and fuzziness of analysis on failure mode severity about spindle system of machining center,an analysis model of the failure mode severity of such a system is proposed based on the new fault severity index system, improved analytic hierarchy process( IAHP) and entropy-based fuzzy comprehensive evaluation. IAHP and entropy methods are adopted to determine the comprehensive failure severity index weight. The evaluation result is obtained after the factor set,comment set,weight set,and other parameters are determined,and then the level of risk degree and numerical value order of every spindle system failure mode is given. By taking an example,we verify that the proposed method can quantify the qualitative problem comprehensively,obtain more accurate analysis results,and provide the theoretical reference for mechanization and sequencing of failure mode effect analysis in reliability analysis. The calculation results can also serve as the basis of failure mode,effects,and criticality analysis in the subsequent step.
文摘In this paper, a successfully studied and developed master - slave muld - microcomputers control system based on PC - BUS for hollow spindle fancy yarn spinning machine, mainly Its overall scheme, software and hardware construction, is introduced. Spinning experiments show that the system achieves satisfactory result. This system can solve the diftkultles of mechatronical fusion between domestic hollow splndk fancy yarn spuming muchine and its microcomputer control technology.
基金Program for Changjiang Scholars and Innovative Research Team in University,China(No.IRT1220)Shanghai Natural Science Foundation,China(No.13ZR1400900)Keygrant Project of Chinese Ministry of Education(No.113027A)
文摘Based on the mechanical system of free-end fibers and the analysis of pulling free-end fibers out of the spun yarn during spinning,a low-fiber hollow spindle is designed and the air distribution of fluent field is simulated numerically. The negative pressure effect is much bigger at the top of low-fiber hollow spindle than that in Murata No.861,which is more conducive for single fiber to get into the channel of hollow spindle. The tangential velocity in 0-3 mm at the top of hollow spindle increases and the fluctuation of radial velocity is much stronger,which enhance the wrapping effect. In the addition,the distribution of axial velocity remains the same.
