An ultrafine grained microstructure was obtained for 304 stainless steel(304SS)sheets by using surface nanocrystallization and warm-rolling.The microstructure and mechanical properties were determined by X-ray diffrac...An ultrafine grained microstructure was obtained for 304 stainless steel(304SS)sheets by using surface nanocrystallization and warm-rolling.The microstructure and mechanical properties were determined by X-ray diffraction(XRD),transmission electron microscope(TEM)and a test on microhardness.Experimental results were shown that the microstructure was featured by a continuous distribution from the nanocrystalline on the surface to micro-grains in the center,in which the volume fraction of the micro-sized grains is about 40% in the surface layer.This multi-scale grained microstructure was composed of austenite and martensite phases with a gradient increasing volume fraction of austenite from the surface to the centre.The microhardness of the resultant steel was higher than 150% of that as received,due to the refined grains and strain-induced martensitic transformation.The hardness distribution was consistent with the microstructural variation,suggesting a good combination of high strength and improved ductility.展开更多
Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ...Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.展开更多
The combination of dual-main-phase(DMP)(Nd,Ce)-Fe-B magnets and grain boundary diffusion process(GBDP)is currently a research topic for obtaining high-cost performance materials in rare earth permanent magnet fields.T...The combination of dual-main-phase(DMP)(Nd,Ce)-Fe-B magnets and grain boundary diffusion process(GBDP)is currently a research topic for obtaining high-cost performance materials in rare earth permanent magnet fields.The novel structural features of GBDP(Nd,Ce)-Fe-B magnets give a version of different domain reversal processes from those of non-diffused magnets.In this work,the in-situ magnetic domain evolution of the DMP magnets was observed at elevated temperatures,and the temperature demagnetization and coercivity mechanism of the GBDP dual-main-phase(Nd,Ce)-Fe-B magnets are discussed.The results show that the shell composition of different types of grains in DMP magnets is similar,while the magnetic microstructure results indicate the Ce-rich grains tend to demagnetize first.Dy-rich shell with a high anisotropic field caused by GBDP leads to an increase in the nucleation field,which enhances the coercivity.It is found that much more grains exhibit single domain characteristics in the remanent state for GBDP dual-main-phase(Nd,Ce)-Fe-B magnets.In addition,the grains that undergo demagnetization first are Ce-rich or Nd-rich grains,which is different from that of non-diffused magnets.These results were not found in previous studies but can be intuitively characterized from the perspective of magnetic domains in this work,providing a new perspective and understanding of the performance improvement of magnetic materials.展开更多
Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behav...Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behavior and mechanical response of the as-rolled and annealed samples were systematically investigated by a combination of electron microscopy and microhardness characterization.The results show that the twinning activities were highly suppressed in the fine-grained samples during rolling.Upon increasing the rolling reduction to 40%,ultra-fine grain structures with a volume fraction of∼28%were formed due to the activation of multiple slip systems.Conversely,twinning dominated the early stages of deformation in the coarse-grained samples.After a 10%rolling reduction,numerous twins with a volume fraction of∼23%were formed.Further increasing the rolling reduction to 40%,high-density dislocations were activated and twin structures with a volume fraction of∼36%were formed.The annealing hardening response of deformed samples was effectively enhanced compared to that of the non-deformed samples,which was attributed to the enhanced Gd segregation along grain boundaries,twin boundaries and dislocation cores.Moreover,the grain size and rolling reduction were found to affect the microstructure evolution during annealing,resulting in a notable difference in the annealing hardening response of Mg-3Gd alloy between samples of different grain sizes deformed to different strains.These findings highlight the crucial importance of microstructural and processing parameters in the design of high-strength,cost-effective Mg alloys.展开更多
The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after so...The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after solution treatment was single austenitic phase.The austenite grain size increased with solution temperature and time.A model was established to show the relationship between temperature,time and austenite grain size for the experimental steel.In addition,as the solution temperature increased,the strength decreased,while the elongation first increased and then decreased.This decrease in elongation after solution treatment at 1100℃ for 90 min is contributed to the over-coarse austenite grains.However,after solution treatment at 900℃ for 90 min,the strength-elongation product reached the highest value of 44.4 GPa%.As the austenite grain size increased,the intensity of<111>//tensile direction fiber decreased.This was accompanied by a decrease in dislocation density,resulting in a lower fraction of low-angle grain boundaries and a lower work hardening rate.Therefore,the austenite grain size has a critical influence on the mechanical properties of the low-density steels.Coarser grains lead to a lower yield strength due to the Hall-Petch effect and a lower tensile strength because of lower dislocation strengthening.展开更多
The microstructure of(Nd,Ce)-Fe-B sintered magnets with different diffusion depths was characterized by a magnetic force microscope,and the relationship between the magnetic properties and the local structure of grain...The microstructure of(Nd,Ce)-Fe-B sintered magnets with different diffusion depths was characterized by a magnetic force microscope,and the relationship between the magnetic properties and the local structure of grain boundary diffused magnets is discussed.The domains perpendicular to the c-axis(easy magnetization direction)show a typical maze-like pattern,while those parallel to the c-axis show the characte ristics of plate domains.The significant gradient change is shown in the concentration of Dy with the direction of diffusion from the surface to the interior.Dy diffuses along grain boundaries and(Dy,Nd)_(2)Fe_(14)B layer with a high anisotropy field formed around the grains.Through in-situ electron probe micro-analysis/magnetic force microscopy(EPMA/MFM),it is found that the average domain width decreases,and the proportion of single domain grains increases as diffusion depth increases.This is caused by both the change of concentration and distribution of Dy.The grain boundary diffusion process changes the microstructure and microchemistry inside the magnet,and these local magnetism differences can be reflected by the configuration of the magnetic domain structure.展开更多
Degradable metals,represented by magnesium and magnesium alloys,have attracted significant attention as fracture internal fixation and bone defect repairing materials due to their good biocompatibility,suitable elasti...Degradable metals,represented by magnesium and magnesium alloys,have attracted significant attention as fracture internal fixation and bone defect repairing materials due to their good biocompatibility,suitable elastic modulus and degradable properties.The Mg-3Zn-1Ca-0.5Sr(wt%)alloy is considered a competitor in the biomaterial field thanks to its unique composition of essential nutrients and excellent mechanical properties.However,the presence of coarse second-phase particles in the alloy accelerates its degradation rate and causes excessive gas formation during implantation,which restricts the alloy's potential for clinical device applications.In order to further optimize the properties of the alloy,extrusion combined with high-pressure torsion(HPT)was adopted for deformation processing.The results show that by optimizing the material processing means,the grain can be refined and broken,and the second-phase distribution can be improved,thus improving the microstructure,mechanical properties,and corrosion resistance of the alloy.After 15 cycles of HPT processing,the grains of the alloy are significantly refined to the nanometer scale,reaching approximately 98 nm.Additionally,the second-phase distribution is greatly improved,transforming the original streamlined structure into a more dispersed distribution.This change in microstructure leads to a significant strengthening effect on the alloy,with a noticeable increase in hardness from 60.3 HV in the as-extruded state to 98.5 HV.展开更多
The evolution of the microstructure and morphology of Cu55Ni45 and Cu60Ni40 alloys under varying degrees of undercooling was investigated through molten glass purification and cyclic superheating technology.By increas...The evolution of the microstructure and morphology of Cu55Ni45 and Cu60Ni40 alloys under varying degrees of undercooling was investigated through molten glass purification and cyclic superheating technology.By increasing the Cu content,the effect of Cu on the evolution of the microstructure and morphology of the Cu-Ni alloy during undercooling was studied.The mechanism of grain refinement at different degrees of undercooling and the effect of Cu content on its solidification behaviour were investigated.The solidification behaviour of Cu55Ni45 and Cu60Ni40 alloys was investigated using infrared thermometry and high-speed photography.The results indicate that both Cu55Ni45 and Cu60Ni40 alloy melts undergo only one recalescence during rapid solidification.The degree of recalescence increases approximately linearly with increasing undercooling.The solidification front of the alloy melts undergoes a transition process from a small-angle plane to a sharp front and then to a smooth arc.However,the growth of the subcooled melt is constrained to a narrow range,facilitating the formation of a coarse dendritic crystal morphology in the Cu-Ni alloy.At large undercooling,the stress breakdown of the directionally growing dendrites is primarily caused by thermal diffusion.The strain remaining in the dendritic fragments provides the driving force for recrystallisation of the tissue to occur,which in turn refines the tissue.展开更多
By applying the rapid solidification technique of deep undercooling,Cu65Ni35 and Cu60Ni40 alloys achieved maximum undercoolings of 284 and 222 K,respectively.Microstructural images captured reveal grain refinement in ...By applying the rapid solidification technique of deep undercooling,Cu65Ni35 and Cu60Ni40 alloys achieved maximum undercoolings of 284 and 222 K,respectively.Microstructural images captured reveal grain refinement in both alloys across both large and small undercooling ranges.High-speed photography was used to analyze the relationship between solidification front morphology and undercooling,showing that dendrite remelting and fragmentation caused grain refinement under small undercooling,while stress-induced recrystallization is responsible under large undercooling.Microhardness testing further demonstrates a sudden drop in microhardness near the critical undercooling point,providing evidence for grain refinement due to recrystallization in large undercooling tissues.展开更多
The microstructure and magnetic properties of Fe_(40)Co_(40)Zr_(9)B_(10)Ge_(1)(Mo-free)and Fe_(40)Co_(40)Zr_(5)Mo_(4)B_(10)Ge_(1)(Mocontaining)nanocrystalline alloys,prepared using an amorphous crystallization method,...The microstructure and magnetic properties of Fe_(40)Co_(40)Zr_(9)B_(10)Ge_(1)(Mo-free)and Fe_(40)Co_(40)Zr_(5)Mo_(4)B_(10)Ge_(1)(Mocontaining)nanocrystalline alloys,prepared using an amorphous crystallization method,were investigated.Mo addition affects the crystallization of the Fe_(40)Co_(40)Zr_(9)B_(10)Ge_(1) amorphous alloy and decreases the grain size of theα-Fe(Co)phase below 650℃.For the Mo-free alloy annealed at 600℃ and the Mo-containing alloy annealed at 575℃,with a singleα-Fe(Co)crystallization phase and approximately similar crystallization volume fractions,the Mo-containing alloy showed smaller,more regularly shaped grains and a significantly narrower grain-size distribution than the Mo-free alloy.The Fe and Co contents in the nanograins of the two alloys also differed.For the Mo-free alloy,a higher concentration of Co distributed in the residual amorphous matrix.For the Mo-containing alloy,a higher concentration Co dissolved in the nanograins.The specific saturation magnetization and coercivity of the Mo-free alloy were 1.05-and 1.59-times higher than those of the Mo-containing alloy,respectively.展开更多
The microstructural evolution and mechanical properties of Mg-8.0Al-xYb-0.5Zn(wt%,x=0,1,2)cast alloys were investigated.With increasing Yb content,a significant grain refinement was observed,accompanied by the continu...The microstructural evolution and mechanical properties of Mg-8.0Al-xYb-0.5Zn(wt%,x=0,1,2)cast alloys were investigated.With increasing Yb content,a significant grain refinement was observed,accompanied by the continuous refinement and fragmentation of the initial β-Mg_(17)Al_(12) phase network.Concurrently,the Al_(3)Yb phase formed and coarsened.Calculations including formation enthalpy and lattice misfit,confirm that the Al_(3)Yb phase,which nucleates prior to theα-Mg and β-Mg_(17)Al_(12) phases and exhibits a low lattice misfit with their low-index planes,serves as an effective heterogeneous nucleation site,significantly contributing to the observed microstructural refinement.Furthermore,Yb addition fundamentally suppresses constitutional supercooling by consuming Al atoms,which possess a high growth restriction factor,for the formation of Al-Yb phases.Subsequent tensile testing reveals that Yb solute promotes the generation of extension twins and the accumulation of dislocations during deformation,leading to a marked enhancement in the work-hardening capacity of the Yb-containing alloys.Benefiting from the refined microstructure and enhanced work hardening,the Mg-8.0Al-1.0Yb-0.5Zn alloy exhibits a favorable balance between mechanical strength and ductility,achieving an ultimate tensile strength of~249.8 MPa and an elongation of~11.70%,respectively.展开更多
A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was an...A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.展开更多
The initial microstructure of titanium alloy in theα+βphase region is pivotal in dictating the performance of the final products after thermomechanical processing.Microstructures and textures of three rods,each prep...The initial microstructure of titanium alloy in theα+βphase region is pivotal in dictating the performance of the final products after thermomechanical processing.Microstructures and textures of three rods,each prepared through distinct pretreatments,were systematically analyzed.Morphological analysis reveals that while both thickαplatelets and coarse priorβgrains impede the spheroidization of lamellar structures,the influence of the former is more pronounced.Variations inαplatelet thickness priorβgrain size exhibit limited impact on the macro-texture type after deformation and annealing.The proportion of low-angle interfaces between the c-axis of the primaryαphase and the<110>direction of the priorβgrains was elevated in rods with thicker platelets compared to thinner ones.展开更多
The prolonged thermal exposure with centrifugal load results in microstructural degradation,which ultimately leads to a reduction in the fatigue and creep resistance of the turbine blades.The present work proposes a m...The prolonged thermal exposure with centrifugal load results in microstructural degradation,which ultimately leads to a reduction in the fatigue and creep resistance of the turbine blades.The present work proposes a multi-scale framework to estimate the life reduction of turbine blades,which combines a microstructural degradation model,a two-phase constitutive model,and a microstructure-dependent fatigue and creep life reduction model.The framework with multi-scale models is validated by a Single Crystal(SC)Ni-based superalloy at the microstructural length-scale and is then applied to calculate the microstructural degradation and the fatigue and creep life reduction of turbine blades under two specific service conditions.The simulation results and quantitative analysis show that the microstructural degradation and fatigue and creep life reduction of the turbine blade are heavily influenced by the variations in the proportion of the intermediate state,namely,the maximum rotor speed status,in the two specific service conditions.The intermediate state accelerates the microstructural degradation and leads to a reduction of the life,especially the effective fatigue life reserve due to the higher temperature and rotational speed than that of the 93%maximum rotor speed status marked as the reference state.The proposed multi-scale framework provides a capable approach to analyze the reduction of the fatigue and creep life for turbine blade induced by microstructural degradation,which can assist to determine a reasonable Time Between Overhaul(TBO)of the engine.展开更多
In this work,a small amount of Al_(2)O_(3)powders(≤0.3 wt%)were incorporated into the Sm_(2)Co_(17)-type sin-tered magnets,obtaining both high mechanical and magnetic properties.It is found that 0.1%weight percentage...In this work,a small amount of Al_(2)O_(3)powders(≤0.3 wt%)were incorporated into the Sm_(2)Co_(17)-type sin-tered magnets,obtaining both high mechanical and magnetic properties.It is found that 0.1%weight percentage of Al_(2)O_(3)doping is enough to enhance the flexural strength by about 20%(∼180 MPa for the case of the c-axis parallel to height).Meanwhile,the(BH)max remains around 219 kJ/m^(3),and Hcj is 2052 kA/m,which is over 95%of that of the original magnets without doping.The promising improvement in flexural strength is mainly attributed to the grain size effective refinement caused by Sm_(2)O_(3)particles including newly-formed ones from the reaction of the Al_(2)O_(3)powder and Sm in the matrix.Furthermore,the grain size of the magnets decreases significantly with increasing of Al_(2)O_(3)doping up to 0.3 wt%.Espe-cially,the grain size of 0.3 wt%Al_(2)O_(3)doped magnets is refined by 37%.However,the flexural strengths(for the c-axis parallel to height and the c-axis parallel to width cases)of the magnets decrease sequen-tially and are even lower than that of the original magnet.The microstructure investigations indicate that the decrease in flexural strength may closely be correlated to the larger cell size and the incomplete cell boundaries phase.The obtained results infer that the flexural strength is susceptible to not only grain size but also the cellular structure of the magnets.展开更多
3 mm thick 400 MPa grade ultrafine grained ferritic steel plates were bead-on-plate welded by CO2 laser with heat input of 120-480 J/mm. The microstructures of the weld metal mainly consist of bainite, which form is l...3 mm thick 400 MPa grade ultrafine grained ferritic steel plates were bead-on-plate welded by CO2 laser with heat input of 120-480 J/mm. The microstructures of the weld metal mainly consist of bainite, which form is lower bainite plates or polygonal ferrite containing quantities of dispersed cementite particles, mixed with a few of low carbon martensite laths or ferrite, depending on the heat input. The hardness and the tensile strength of the weld metal are higher than those of the base metal, and monotonously increase as the heat input decreases. No softened zone exists in heat affected zone (HAZ). Compared with the base metal, although the grains of laser weld are much larger, the toughness of the weld metal is higher within a large range of heat input. Furthermore, as the heat input increases, the toughness of the weld metal rises to a maximum value, at which point the percentage of lower bainite is the highest, and then drops.展开更多
Channel die compression and initial textures are used to activate different deformation mechanisms in a fine-grained magnesium alloy AZ31. The σ-ε curves, microstructures and, particularly, textures are analyzed to ...Channel die compression and initial textures are used to activate different deformation mechanisms in a fine-grained magnesium alloy AZ31. The σ-ε curves, microstructures and, particularly, textures are analyzed to reveal different deformation mechanisms and to compare with those of coarse grained samples. Dominant double-prismatic slip, {1012} twinning and basal slip are detected in three types of samples, respectively, which is similar to those of coarse grained samples. The detrimental effect of shear band formation or {1011} twinning is limited in fine grained microstructure. In addition to the higher flow stress at low temperature an early decrease in flow stress at higher temperature is also found in fine-grained samples in comparison with their coarse-grained counterparts. This softening is ascribed to the early dynamic recrystallization or grain boundary glide.展开更多
Equal-channel angular pressing （ECAP） process was applied to a 12 mm ×12 mm ×80 mm billet of pure copper （99.98 wt.%） at room temperature. The shear deformation characteristics, microstructure evolution,...Equal-channel angular pressing （ECAP） process was applied to a 12 mm ×12 mm ×80 mm billet of pure copper （99.98 wt.%） at room temperature. The shear deformation characteristics, microstructure evolution, and tensile properties were investigated. A combination of high strength （-420 MPa） and high elongation to failure （-25%） was achieved after eight ECAP passes at room temperature. The mixing of ultrafme grains （-0.2 μm） with nanocrystalline grains （-80 nm） resulted in high tensile strength and ductility.展开更多
The microstructures of a SS400 steel after thermomechanical control process（TMCP） in an industrial production were observed by optical microscope,scanning electron microscope（SEM） and transmission electron microsc...The microstructures of a SS400 steel after thermomechanical control process（TMCP） in an industrial production were observed by optical microscope,scanning electron microscope（SEM） and transmission electron microscope（TEM）.The results indicated that the size of ferrite grains was 4-5μm,and transmission of ferrite was around 70%.The types of the ultrafine ferrite grains were analyzed and the strengthening mechanisms were discussed.The results show that the ultrafine ferrite grains came from three processes,i.e.deformation induced ferrite transformation（DIFT）.dynamic recrystallization of ferrite and accelerated cooling process.The increase in the strength of the material was mainly due to the grain refining.展开更多
An as-cast magnesium alloy with high Al content Mg15Al was subjected to equal-channel angular pressing （ECAP） through a die with an angle of φ= 90？ at 553 K following route Bc. It is found that the network β-Mg17...An as-cast magnesium alloy with high Al content Mg15Al was subjected to equal-channel angular pressing （ECAP） through a die with an angle of φ= 90？ at 553 K following route Bc. It is found that the network β-Mg17Al12 phases in the as-cast Mg15Al alloy are broken into small blocks and dispersed uniformly with increasing numbers of pressing passes. Moreover, many nano-sized Mg17Al12 particles precipitate in the ultra-fine α-Mg matrix. The grains are obviously refined. However, the grain structure is inhomogeneous in different areas of the alloy. The average size of the primary phase α-Mg is reduced to about 1 μm while grains of around 0.1-0.2 μm are obtained in some two-phase areas. With additional ECAP passes （up to 8）, coarsening of the grains occurs by dynamic recovery. Room temperature tensile tests show that the mechanical properties of Mg15Al alloys are markedly improved after 4 ECAP passes. The ultimate tensile strength and elongation to failure increase from 150 MPa to 269.3 MPa and from 0.05% to 7.4%, respectively. Compared with that after 4 passes, the elongation to failure of the alloy increases but the strength of the alloy slightly decreases after 8 ECAP passes. Fracture morphology of the ECAP-processed alloy exhibits dimple-like fracture characteristics while the as-cast alloy shows quasi-cleavage fractures.展开更多
基金supported by the National High-Tech.R&D Programo f China(the National 863 plans projects,Grant No.2007AA03Z352)
文摘An ultrafine grained microstructure was obtained for 304 stainless steel(304SS)sheets by using surface nanocrystallization and warm-rolling.The microstructure and mechanical properties were determined by X-ray diffraction(XRD),transmission electron microscope(TEM)and a test on microhardness.Experimental results were shown that the microstructure was featured by a continuous distribution from the nanocrystalline on the surface to micro-grains in the center,in which the volume fraction of the micro-sized grains is about 40% in the surface layer.This multi-scale grained microstructure was composed of austenite and martensite phases with a gradient increasing volume fraction of austenite from the surface to the centre.The microhardness of the resultant steel was higher than 150% of that as received,due to the refined grains and strain-induced martensitic transformation.The hardness distribution was consistent with the microstructural variation,suggesting a good combination of high strength and improved ductility.
基金Opening Foundation of Key Laboratory of Explosive Energy Utilization and Control,Anhui Province(BP20240104)Graduate Innovation Program of China University of Mining and Technology(2024WLJCRCZL049)Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX24_2701)。
文摘Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.
基金supported by the National Key Research and Development Program of China(Nos.2021YFB3503003,2021YFB3503100,and 2022YFB3505401).
文摘The combination of dual-main-phase(DMP)(Nd,Ce)-Fe-B magnets and grain boundary diffusion process(GBDP)is currently a research topic for obtaining high-cost performance materials in rare earth permanent magnet fields.The novel structural features of GBDP(Nd,Ce)-Fe-B magnets give a version of different domain reversal processes from those of non-diffused magnets.In this work,the in-situ magnetic domain evolution of the DMP magnets was observed at elevated temperatures,and the temperature demagnetization and coercivity mechanism of the GBDP dual-main-phase(Nd,Ce)-Fe-B magnets are discussed.The results show that the shell composition of different types of grains in DMP magnets is similar,while the magnetic microstructure results indicate the Ce-rich grains tend to demagnetize first.Dy-rich shell with a high anisotropic field caused by GBDP leads to an increase in the nucleation field,which enhances the coercivity.It is found that much more grains exhibit single domain characteristics in the remanent state for GBDP dual-main-phase(Nd,Ce)-Fe-B magnets.In addition,the grains that undergo demagnetization first are Ce-rich or Nd-rich grains,which is different from that of non-diffused magnets.These results were not found in previous studies but can be intuitively characterized from the perspective of magnetic domains in this work,providing a new perspective and understanding of the performance improvement of magnetic materials.
基金financial support from the National Key Research and Development Program of China(No.2021YFB3702101)National Natural Science Foundation of China(No.52130107,52071038)+5 种基金Fundamental Research Funds for the Central Universities(No.2023CDJXY-018)the“111”Project(No.B16007)by the Ministry of Education and the State Administration of Foreign Experts Affairs of Chinasupport to the Norwegian Micro-and Nano-Fabrication Facility,NorFab(No.295864)the Norwegian Laboratory for Mineral and Materials Characterization,MiMaC(No.269842/F50)the RCN INRPART project IntMat(No.309724)the Center for Research based Innovation SFI PhysMet(No.309584).
文摘Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behavior and mechanical response of the as-rolled and annealed samples were systematically investigated by a combination of electron microscopy and microhardness characterization.The results show that the twinning activities were highly suppressed in the fine-grained samples during rolling.Upon increasing the rolling reduction to 40%,ultra-fine grain structures with a volume fraction of∼28%were formed due to the activation of multiple slip systems.Conversely,twinning dominated the early stages of deformation in the coarse-grained samples.After a 10%rolling reduction,numerous twins with a volume fraction of∼23%were formed.Further increasing the rolling reduction to 40%,high-density dislocations were activated and twin structures with a volume fraction of∼36%were formed.The annealing hardening response of deformed samples was effectively enhanced compared to that of the non-deformed samples,which was attributed to the enhanced Gd segregation along grain boundaries,twin boundaries and dislocation cores.Moreover,the grain size and rolling reduction were found to affect the microstructure evolution during annealing,resulting in a notable difference in the annealing hardening response of Mg-3Gd alloy between samples of different grain sizes deformed to different strains.These findings highlight the crucial importance of microstructural and processing parameters in the design of high-strength,cost-effective Mg alloys.
基金supports from National Natural Science Foundation of China(No.U20A20270)China Postdoctoral Science Foundation(No.2022M722486).
文摘The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after solution treatment was single austenitic phase.The austenite grain size increased with solution temperature and time.A model was established to show the relationship between temperature,time and austenite grain size for the experimental steel.In addition,as the solution temperature increased,the strength decreased,while the elongation first increased and then decreased.This decrease in elongation after solution treatment at 1100℃ for 90 min is contributed to the over-coarse austenite grains.However,after solution treatment at 900℃ for 90 min,the strength-elongation product reached the highest value of 44.4 GPa%.As the austenite grain size increased,the intensity of<111>//tensile direction fiber decreased.This was accompanied by a decrease in dislocation density,resulting in a lower fraction of low-angle grain boundaries and a lower work hardening rate.Therefore,the austenite grain size has a critical influence on the mechanical properties of the low-density steels.Coarser grains lead to a lower yield strength due to the Hall-Petch effect and a lower tensile strength because of lower dislocation strengthening.
基金Project supported by the National Key Research and Development Program of China(2021YFB3503003,2021YFB3503100,2022YFB3505401)。
文摘The microstructure of(Nd,Ce)-Fe-B sintered magnets with different diffusion depths was characterized by a magnetic force microscope,and the relationship between the magnetic properties and the local structure of grain boundary diffused magnets is discussed.The domains perpendicular to the c-axis(easy magnetization direction)show a typical maze-like pattern,while those parallel to the c-axis show the characte ristics of plate domains.The significant gradient change is shown in the concentration of Dy with the direction of diffusion from the surface to the interior.Dy diffuses along grain boundaries and(Dy,Nd)_(2)Fe_(14)B layer with a high anisotropy field formed around the grains.Through in-situ electron probe micro-analysis/magnetic force microscopy(EPMA/MFM),it is found that the average domain width decreases,and the proportion of single domain grains increases as diffusion depth increases.This is caused by both the change of concentration and distribution of Dy.The grain boundary diffusion process changes the microstructure and microchemistry inside the magnet,and these local magnetism differences can be reflected by the configuration of the magnetic domain structure.
基金National Key Research and Development Program of China(2021YFB3701004)。
文摘Degradable metals,represented by magnesium and magnesium alloys,have attracted significant attention as fracture internal fixation and bone defect repairing materials due to their good biocompatibility,suitable elastic modulus and degradable properties.The Mg-3Zn-1Ca-0.5Sr(wt%)alloy is considered a competitor in the biomaterial field thanks to its unique composition of essential nutrients and excellent mechanical properties.However,the presence of coarse second-phase particles in the alloy accelerates its degradation rate and causes excessive gas formation during implantation,which restricts the alloy's potential for clinical device applications.In order to further optimize the properties of the alloy,extrusion combined with high-pressure torsion(HPT)was adopted for deformation processing.The results show that by optimizing the material processing means,the grain can be refined and broken,and the second-phase distribution can be improved,thus improving the microstructure,mechanical properties,and corrosion resistance of the alloy.After 15 cycles of HPT processing,the grains of the alloy are significantly refined to the nanometer scale,reaching approximately 98 nm.Additionally,the second-phase distribution is greatly improved,transforming the original streamlined structure into a more dispersed distribution.This change in microstructure leads to a significant strengthening effect on the alloy,with a noticeable increase in hardness from 60.3 HV in the as-extruded state to 98.5 HV.
基金Funded by the Basic Research Project in Shanxi Province(No.202103021224183)the 2024 Science and Technology PlanProject of Jiaozuo City,Henan Province(No.2024410001)。
文摘The evolution of the microstructure and morphology of Cu55Ni45 and Cu60Ni40 alloys under varying degrees of undercooling was investigated through molten glass purification and cyclic superheating technology.By increasing the Cu content,the effect of Cu on the evolution of the microstructure and morphology of the Cu-Ni alloy during undercooling was studied.The mechanism of grain refinement at different degrees of undercooling and the effect of Cu content on its solidification behaviour were investigated.The solidification behaviour of Cu55Ni45 and Cu60Ni40 alloys was investigated using infrared thermometry and high-speed photography.The results indicate that both Cu55Ni45 and Cu60Ni40 alloy melts undergo only one recalescence during rapid solidification.The degree of recalescence increases approximately linearly with increasing undercooling.The solidification front of the alloy melts undergoes a transition process from a small-angle plane to a sharp front and then to a smooth arc.However,the growth of the subcooled melt is constrained to a narrow range,facilitating the formation of a coarse dendritic crystal morphology in the Cu-Ni alloy.At large undercooling,the stress breakdown of the directionally growing dendrites is primarily caused by thermal diffusion.The strain remaining in the dendritic fragments provides the driving force for recrystallisation of the tissue to occur,which in turn refines the tissue.
基金Funded by the Basic Research Project in Shanxi Province(No.202103021224183)the 2024 Science and Technology Plan Project of Jiaozuo City,Henan Province(No.2024410001)。
文摘By applying the rapid solidification technique of deep undercooling,Cu65Ni35 and Cu60Ni40 alloys achieved maximum undercoolings of 284 and 222 K,respectively.Microstructural images captured reveal grain refinement in both alloys across both large and small undercooling ranges.High-speed photography was used to analyze the relationship between solidification front morphology and undercooling,showing that dendrite remelting and fragmentation caused grain refinement under small undercooling,while stress-induced recrystallization is responsible under large undercooling.Microhardness testing further demonstrates a sudden drop in microhardness near the critical undercooling point,providing evidence for grain refinement due to recrystallization in large undercooling tissues.
基金Project supported by the Natural Science Foundation of Jilin Province,China(Grant No.YDZJ202201ZYTS319)the Fund from Sinoma Institute of Materials Research(Guangzhou)Co.,Ltd.(SIMR)for assisting with the TEM characterization。
文摘The microstructure and magnetic properties of Fe_(40)Co_(40)Zr_(9)B_(10)Ge_(1)(Mo-free)and Fe_(40)Co_(40)Zr_(5)Mo_(4)B_(10)Ge_(1)(Mocontaining)nanocrystalline alloys,prepared using an amorphous crystallization method,were investigated.Mo addition affects the crystallization of the Fe_(40)Co_(40)Zr_(9)B_(10)Ge_(1) amorphous alloy and decreases the grain size of theα-Fe(Co)phase below 650℃.For the Mo-free alloy annealed at 600℃ and the Mo-containing alloy annealed at 575℃,with a singleα-Fe(Co)crystallization phase and approximately similar crystallization volume fractions,the Mo-containing alloy showed smaller,more regularly shaped grains and a significantly narrower grain-size distribution than the Mo-free alloy.The Fe and Co contents in the nanograins of the two alloys also differed.For the Mo-free alloy,a higher concentration of Co distributed in the residual amorphous matrix.For the Mo-containing alloy,a higher concentration Co dissolved in the nanograins.The specific saturation magnetization and coercivity of the Mo-free alloy were 1.05-and 1.59-times higher than those of the Mo-containing alloy,respectively.
基金supported by the Natural Science Foundation Project of CQ CSTC(Grant Nos.CSTB2024NSCQ-MSX0473 and CSTC2020JCYJ-MSXMX0170)the National Natural Science Foundation of China(Grant No.51975484)+1 种基金the Research Initiation Project under the Talent Introduction Program at Southwest University(Grant No.SWU-KR24001)the Postgraduate Research and Innovation Program at Southwest University(Grant No.SWUS24106).
文摘The microstructural evolution and mechanical properties of Mg-8.0Al-xYb-0.5Zn(wt%,x=0,1,2)cast alloys were investigated.With increasing Yb content,a significant grain refinement was observed,accompanied by the continuous refinement and fragmentation of the initial β-Mg_(17)Al_(12) phase network.Concurrently,the Al_(3)Yb phase formed and coarsened.Calculations including formation enthalpy and lattice misfit,confirm that the Al_(3)Yb phase,which nucleates prior to theα-Mg and β-Mg_(17)Al_(12) phases and exhibits a low lattice misfit with their low-index planes,serves as an effective heterogeneous nucleation site,significantly contributing to the observed microstructural refinement.Furthermore,Yb addition fundamentally suppresses constitutional supercooling by consuming Al atoms,which possess a high growth restriction factor,for the formation of Al-Yb phases.Subsequent tensile testing reveals that Yb solute promotes the generation of extension twins and the accumulation of dislocations during deformation,leading to a marked enhancement in the work-hardening capacity of the Yb-containing alloys.Benefiting from the refined microstructure and enhanced work hardening,the Mg-8.0Al-1.0Yb-0.5Zn alloy exhibits a favorable balance between mechanical strength and ductility,achieving an ultimate tensile strength of~249.8 MPa and an elongation of~11.70%,respectively.
基金financial support from the National Natural Science Foundation of China(No.52274372)the National Key Research and Development Program of China(No.2021YFB3702404).
文摘A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.
基金supported by the National Science and Technology Major Project(No.J2019-VI-0012-0126).
文摘The initial microstructure of titanium alloy in theα+βphase region is pivotal in dictating the performance of the final products after thermomechanical processing.Microstructures and textures of three rods,each prepared through distinct pretreatments,were systematically analyzed.Morphological analysis reveals that while both thickαplatelets and coarse priorβgrains impede the spheroidization of lamellar structures,the influence of the former is more pronounced.Variations inαplatelet thickness priorβgrain size exhibit limited impact on the macro-texture type after deformation and annealing.The proportion of low-angle interfaces between the c-axis of the primaryαphase and the<110>direction of the priorβgrains was elevated in rods with thicker platelets compared to thinner ones.
基金funded by the National Science and Technology Major Project of China(No.2019-IV-0017-0085)the Science Center for Gas Turbine Project,China(No.P2022-Ⅲ-003-002)+1 种基金the National Natural Science Foundation of China(Nos.12172021,52205139 and 52105137)the Project funded by China Postdoctoral Science Foundation(No.2022M710288)。
文摘The prolonged thermal exposure with centrifugal load results in microstructural degradation,which ultimately leads to a reduction in the fatigue and creep resistance of the turbine blades.The present work proposes a multi-scale framework to estimate the life reduction of turbine blades,which combines a microstructural degradation model,a two-phase constitutive model,and a microstructure-dependent fatigue and creep life reduction model.The framework with multi-scale models is validated by a Single Crystal(SC)Ni-based superalloy at the microstructural length-scale and is then applied to calculate the microstructural degradation and the fatigue and creep life reduction of turbine blades under two specific service conditions.The simulation results and quantitative analysis show that the microstructural degradation and fatigue and creep life reduction of the turbine blade are heavily influenced by the variations in the proportion of the intermediate state,namely,the maximum rotor speed status,in the two specific service conditions.The intermediate state accelerates the microstructural degradation and leads to a reduction of the life,especially the effective fatigue life reserve due to the higher temperature and rotational speed than that of the 93%maximum rotor speed status marked as the reference state.The proposed multi-scale framework provides a capable approach to analyze the reduction of the fatigue and creep life for turbine blade induced by microstructural degradation,which can assist to determine a reasonable Time Between Overhaul(TBO)of the engine.
基金supported by the National Key Research and Development Program of China(Nos.2021YFB3503100,2022YFB3505303,2021YFB3501500)the Major Projects in the Inner Mongolia Autonomous Region of China.
文摘In this work,a small amount of Al_(2)O_(3)powders(≤0.3 wt%)were incorporated into the Sm_(2)Co_(17)-type sin-tered magnets,obtaining both high mechanical and magnetic properties.It is found that 0.1%weight percentage of Al_(2)O_(3)doping is enough to enhance the flexural strength by about 20%(∼180 MPa for the case of the c-axis parallel to height).Meanwhile,the(BH)max remains around 219 kJ/m^(3),and Hcj is 2052 kA/m,which is over 95%of that of the original magnets without doping.The promising improvement in flexural strength is mainly attributed to the grain size effective refinement caused by Sm_(2)O_(3)particles including newly-formed ones from the reaction of the Al_(2)O_(3)powder and Sm in the matrix.Furthermore,the grain size of the magnets decreases significantly with increasing of Al_(2)O_(3)doping up to 0.3 wt%.Espe-cially,the grain size of 0.3 wt%Al_(2)O_(3)doped magnets is refined by 37%.However,the flexural strengths(for the c-axis parallel to height and the c-axis parallel to width cases)of the magnets decrease sequen-tially and are even lower than that of the original magnet.The microstructure investigations indicate that the decrease in flexural strength may closely be correlated to the larger cell size and the incomplete cell boundaries phase.The obtained results infer that the flexural strength is susceptible to not only grain size but also the cellular structure of the magnets.
基金This work was supported by the‘973'ScienceTechnology Development Plan of the National Basic Research Foundation(No.1998061500)the 985'Foundation of Tsinghua University.
文摘3 mm thick 400 MPa grade ultrafine grained ferritic steel plates were bead-on-plate welded by CO2 laser with heat input of 120-480 J/mm. The microstructures of the weld metal mainly consist of bainite, which form is lower bainite plates or polygonal ferrite containing quantities of dispersed cementite particles, mixed with a few of low carbon martensite laths or ferrite, depending on the heat input. The hardness and the tensile strength of the weld metal are higher than those of the base metal, and monotonously increase as the heat input decreases. No softened zone exists in heat affected zone (HAZ). Compared with the base metal, although the grains of laser weld are much larger, the toughness of the weld metal is higher within a large range of heat input. Furthermore, as the heat input increases, the toughness of the weld metal rises to a maximum value, at which point the percentage of lower bainite is the highest, and then drops.
基金This work was supported by the National Natural Sci-ence Foundation of China under grant No.50171009the National 863 Program of China(No.2002A A305501)Part work was performed at IMM RWTH A achen,Germany.
文摘Channel die compression and initial textures are used to activate different deformation mechanisms in a fine-grained magnesium alloy AZ31. The σ-ε curves, microstructures and, particularly, textures are analyzed to reveal different deformation mechanisms and to compare with those of coarse grained samples. Dominant double-prismatic slip, {1012} twinning and basal slip are detected in three types of samples, respectively, which is similar to those of coarse grained samples. The detrimental effect of shear band formation or {1011} twinning is limited in fine grained microstructure. In addition to the higher flow stress at low temperature an early decrease in flow stress at higher temperature is also found in fine-grained samples in comparison with their coarse-grained counterparts. This softening is ascribed to the early dynamic recrystallization or grain boundary glide.
基金This work is financially supported by the Natural Science Foundation of Jiangsu Province, China (No. BK2001053), the International Cooperation Project Foundation of Jiangsu Province, China (No. BZ2006018), and the Science and Technol-ogy Project Foundation of Changzhou, China (No. CZ2006008).
文摘Equal-channel angular pressing （ECAP） process was applied to a 12 mm ×12 mm ×80 mm billet of pure copper （99.98 wt.%） at room temperature. The shear deformation characteristics, microstructure evolution, and tensile properties were investigated. A combination of high strength （-420 MPa） and high elongation to failure （-25%） was achieved after eight ECAP passes at room temperature. The mixing of ultrafme grains （-0.2 μm） with nanocrystalline grains （-80 nm） resulted in high tensile strength and ductility.
基金This work was financially supported by the National Natural Science Foundation of China and Shanghai Bao Steel （No. 50271015）.
文摘The microstructures of a SS400 steel after thermomechanical control process（TMCP） in an industrial production were observed by optical microscope,scanning electron microscope（SEM） and transmission electron microscope（TEM）.The results indicated that the size of ferrite grains was 4-5μm,and transmission of ferrite was around 70%.The types of the ultrafine ferrite grains were analyzed and the strengthening mechanisms were discussed.The results show that the ultrafine ferrite grains came from three processes,i.e.deformation induced ferrite transformation（DIFT）.dynamic recrystallization of ferrite and accelerated cooling process.The increase in the strength of the material was mainly due to the grain refining.
基金Funded by the Taiyuan Special Fund for Sci-Tech Star (No. 09121002)the Youth Science Foundation of Shanxi Province (No.2008021033)Shanxi Research Fund for Returned Scholars (No.2007-25)
文摘An as-cast magnesium alloy with high Al content Mg15Al was subjected to equal-channel angular pressing （ECAP） through a die with an angle of φ= 90？ at 553 K following route Bc. It is found that the network β-Mg17Al12 phases in the as-cast Mg15Al alloy are broken into small blocks and dispersed uniformly with increasing numbers of pressing passes. Moreover, many nano-sized Mg17Al12 particles precipitate in the ultra-fine α-Mg matrix. The grains are obviously refined. However, the grain structure is inhomogeneous in different areas of the alloy. The average size of the primary phase α-Mg is reduced to about 1 μm while grains of around 0.1-0.2 μm are obtained in some two-phase areas. With additional ECAP passes （up to 8）, coarsening of the grains occurs by dynamic recovery. Room temperature tensile tests show that the mechanical properties of Mg15Al alloys are markedly improved after 4 ECAP passes. The ultimate tensile strength and elongation to failure increase from 150 MPa to 269.3 MPa and from 0.05% to 7.4%, respectively. Compared with that after 4 passes, the elongation to failure of the alloy increases but the strength of the alloy slightly decreases after 8 ECAP passes. Fracture morphology of the ECAP-processed alloy exhibits dimple-like fracture characteristics while the as-cast alloy shows quasi-cleavage fractures.
