The demand for flexible electric heating devices has increased due to technology advancement and improved living standards.These devices have various applications including personal thermal management,hyperthermia,def...The demand for flexible electric heating devices has increased due to technology advancement and improved living standards.These devices have various applications including personal thermal management,hyperthermia,defrosting,agricultural heating film,and oil-water separation.Joule heat,generated by electric currents,is commonly used in electrical appliances.To incorporate Joule heating into flexible electronics,new materials with excellent mechanical properties are necessary.Traditional polymers,used as reinforcements,limit the continuity of conductive networks in composites.Therefore,there is a need to develop flexible Joule thermal composite materials with enhanced mechanical strength and conductivity.Cellulose,a widely available renewable resource,is attracting attention for its excellent mechanical properties.It can be used as a dispersant and reinforcing agent for conductive fillers in cellulose-based composites,creating highly conductive networks.Various forms of cellulose,such as wood,nanocellulose,pulp fiber,bacterial cellulose,cellulose paper,textile clothing,and aramid fiber,have been utilized to achieve high-performance Joule thermal composites.Researchers have achieved excellent mechanical properties and developed efficient electric heating devices by designing cellulose-based composites with different structures.The scalable production methods enable large-scale application of cellulose-based devices,each with unique advantages in 1D,2D,and 3D structures.This review summarizes recent advancements in cellulose-based Joule thermal composites,providing insights into different structural devices,and discussing prospects and challenges in the field.展开更多
With the development of society, people put forward higher and higher requirements for the comfort of living environment. However, in real life, there are many defects in the design of heating, ventilation and air con...With the development of society, people put forward higher and higher requirements for the comfort of living environment. However, in real life, there are many defects in the design of heating, ventilation and air conditioning, which seriously affect peoples daily life. Therefore, the design and installation of HVAC must strictly abide by the relevant design specifications and engineering quality approval standards, and adopt safe and scientific technical methods and applicable and effective installation techniques to debug the project by item. The installation unit and the final system must be verified through a series of trial runs to ensure the safety of the system, ensure the rationality of heating, and ensure that the engineering entity meets the expected functions and requirements of users.展开更多
In order to improve the efficiency of heating and the uniformity of temperature distribution in recycling asphalt mixtures, a pyramidal radiation heater is designed. The principles of designing horn surface size and a...In order to improve the efficiency of heating and the uniformity of temperature distribution in recycling asphalt mixtures, a pyramidal radiation heater is designed. The principles of designing horn surface size and antenna length are established according to the law of energy conservation and microwave antenna radiation theory. Modeling and simulation are carried out using IE3D software. The simulation results demonstrate that, with a fixed horn surface size, the shortened electric antenna length is the main factor leading to the improved heating uniformity. On the other hand, with a fixed antenna length and diminished surface size, the standing wave ratio decreases with the improved radiation efficiency. Furthermore, the efficiency of radiation drops with increased distance between the horn surface and the asphalt pavement. Microwave heating experiments are carried out using this type of heater. The temperature distribution of asphalt samples is obtained by the grid temperature measurement method, and Matlab simulation is performed. The experimental results are in good agreement with the simulation.展开更多
Oscillating heat pipes (OHPs) are very promising cooling devices. Their heat transfer performance is af- fected by many factors, and the form of the relationship between the performance and the factors is complex and ...Oscillating heat pipes (OHPs) are very promising cooling devices. Their heat transfer performance is af- fected by many factors, and the form of the relationship between the performance and the factors is complex and non-linear. In this paper, the effects of charging ratio, inclination angle, and heat input and their interaction effects on heat transfer performance of a looped copper-water OHP are analyzed. First, suppose that the relationship between the response and the variables approximates a second-order model. And use the central composite design to arrange the ex- periment. Then, the method of least squares is used to estimate the parameters in the second-order model. Finally, multi- variate variance analysis is used to analyze the model. The results show that the assumption is right, that is to say, the re- lationship is well modeled by a second-order function. Among the three main effect variables, the effect of inclination angle is the most significant, but their interaction effects are not significant. In the range of the considered factors, both the optimum charging ratio and the optimum inclination angle increase as the heating water flow rate increases.展开更多
Heat exchangers are widely used in the process engineering such as the chemical industries, the petroleum industries, and the HVAC applications etc. An optimally designed heat exchanger cannot only help the optimizati...Heat exchangers are widely used in the process engineering such as the chemical industries, the petroleum industries, and the HVAC applications etc. An optimally designed heat exchanger cannot only help the optimization of the equipment size but also the reduction of the power consumption. In this paper, a new optimization approach called algorithms of changes (AOC) is proposed for design and optimization of the shell-tube heat exchanger. This new optimization technique is developed based on the concept of the book of changes (I Ching) which is one of the oldest Chinese classic texts. In AOC, the hexagram operations in I Ching are generalized to binary string case and an iterative process, which imitates the I Ching inference, is defined. Before applying the AOC to the heat exchanger design problem, the new optimization method is examined by the benchmark optimization problems such as the global optimization test functions and the travelling salesman problem (TSP). Based on the TSP results, the AOC is shown to be superior to the genetic algorithms (GA). The AOC is then used in the optimal design of heat exchanger. The shell inside diameter, tube outside diameter, and baffles spacing are treated as the design (or optimized) variables. The cost of the heat exchanger is arranged as the objective function. For the heat exchanger design problem, the results show that the AOC is comparable to the GA method. Both methods can find the optimal solution in a short period of time.展开更多
The heating load simulation models of the residential buildings in Lhasa are established for enhancing the space organization’s adaptability to climate and radiation and improving its energy saving performance.The sp...The heating load simulation models of the residential buildings in Lhasa are established for enhancing the space organization’s adaptability to climate and radiation and improving its energy saving performance.The space organization items a e analyzed for both the existing buildings without insulation and new buildings with good insulation.The items include orientation design,south a d north balcony design,the north and south partition wall’s position design,storey height design and window-wall ratio design.Simulation results show that orientation is the key design element for energy saving design,and adverse orientation can obviouslyincrease heating energy consumption;south and north balconies can reduce winter heating energy consumption;partition walls move to the north,which means that the south room’s big depth design leads to less heating energy consumption,but the effect is not inconspicuous;smaier storey height results in less heating load.For the existing buildings,the window-wall ratio of south side has a balance point for energy saving design in the calculation condition.For the new buildings with good insulation,enlarging the south window-wal ratio can continuously reduce heating energy consumption,but the energy saving rate between models gets smaier.The heating energy consumption comparison study between the common model and optimal space design model demonstrates that the energy saving design can significantly reduce heating energy consumption展开更多
Separate type heat pipe heat exchangers are often used for large-scale heat exchanging. The arrangement of such a heat exchanger conveniently allows heat input to and output from the heat exchanger at remote locations...Separate type heat pipe heat exchangers are often used for large-scale heat exchanging. The arrangement of such a heat exchanger conveniently allows heat input to and output from the heat exchanger at remote locations. The traditional method of designing an ordinary HPHE (heat pipe heat exchanger) is commonly applied in the separate type exchanger design, but the calculations have to be carried out separately, which makes it very complicated. In this work, the ε-NTU (effectiveness-Number of Transfer Units) method was applied for optimization analysis of single- or multi-level separate type heat pipe heat exchangers. An optimizing formula for single-level separate type heat pipe heat exchangers was obtained. The optimizing principles of effec- tiveness-NTU and heat transfer rate by the equal distribution method for multi-level separate type heat pipe heat exchanger are presented. The design of separate type heat pipe heat exchangers by the optimizing method is more convenient and faster than by the traditional method.展开更多
Many disadvantages exist in the traditional die design method which belongs to serial pattern. It is well known that heat treatment is highly important to the dies. A new idea of concurrent design for heat treatment p...Many disadvantages exist in the traditional die design method which belongs to serial pattern. It is well known that heat treatment is highly important to the dies. A new idea of concurrent design for heat treatment process of die and mould was developed in order to overcome the existent shortcomings of heat treatment process. Heat treatment CAD/CAE was integrated with concurrent circumstance and the relevant model was built. These investigations can remarkably improve efficiency, reduce cost and ensure quality of R and D for products.展开更多
The divertor target components for the Chinese fusion engineering test reactor(CFETR)and the future experimental advanced superconducting tokamak(EAST)need to remove a heat flux of up to20 MW m-2.In view of such a hig...The divertor target components for the Chinese fusion engineering test reactor(CFETR)and the future experimental advanced superconducting tokamak(EAST)need to remove a heat flux of up to20 MW m-2.In view of such a high heat flux removal requirement,this study proposes a conceptual design for a flat-tile divertor target based on explosive welding and brazing technology.Rectangular water-cooled channels with a special thermal transfer structure(TTS)are designed in the heat sink to improve the flat-tile divertor target’s heat transfer performance(HTP).The parametric design and optimization methods are applied to study the influence of the TTS variation parameters,including height(H),width(W*),thickness(T),and spacing(L),on the HTP.The research results show that the flat-tile divertor target’s HTP is sensitive to the TTS parameter changes,and the sensitivity is T>L>W*>H.The HTP first increases and then decreases with the increase of T,L,and W*and gradually increases with the increase of H.The optimal design parameters are as follows:H=5.5 mm,W*=25.8 mm,T=2.2 mm,and L=9.7 mm.The HTP of the optimized flat-tile divertor target at different flow speeds and tungsten tile thicknesses is studied using the numerical simulation method.A flat-tile divertor mock-up is developed according to the optimized parameters.In addition,high heat flux(HHF)tests are performed on an electron beam facility to further investigate the mock-up HTP.The numerical simulation calculation results show that the optimized flat-tile divertor target has great potential for handling the steady-state heat load of 20 MW m-2under the tungsten tile thickness<5 mm and the flow speed7 m s^(-1).The heat transfer efficiency of the flat-tile divertor target with rectangular cooling channels improves by13%and30%compared to that of the flat-tile divertor target with circular cooling channels and the ITER-like monoblock,respectively.The HHF tests indicate that the flat-tile divertor mock-up can successfully withstand 1000 cycles of20 MW m-2of heat load without visible deformation,damage,and HTP degradation.The surface temperature of the flat-tile divertor mock-up at the 1000th cycle is only930℃.The flat-tile divertor target’s HTP is greatly improved by the parametric design and optimization method,and is better than the ITER-like monoblock and the flat-tile mock-up for the WEST divertor.This conceptual design is currently being applied to the engineering design of the CFETR and EAST flat-tile divertors.展开更多
The electrification of building heating is an effective way to meet the global carbon target. As a clean and sustainable electrified heating technology, air-source heat pumps (ASHPs) are widely used in areas lacking c...The electrification of building heating is an effective way to meet the global carbon target. As a clean and sustainable electrified heating technology, air-source heat pumps (ASHPs) are widely used in areas lacking central heating. However, as a major component of space heating, heating terminals might not fit well with ASHP in order to achieve both intermittency and comfort. Therefore, this study proposes a novel radiation-adjustable heating terminal combined with an ASHP to achieve electrification, intermittency, and better thermal comfort. Radiant terminals currently suffer from three major problems: limited maximum heating capacity, inability to freely adapt, and difficulty with combining them with ASHPs. These problems were solved by improving the structural design of the novel terminal (Improvement A–E). Results showed that the maximum heating capacity increased by 23.6% and radiation heat transfer ratio from 10.1% to 30.9% was provided for users with the novel terminal. Further, new flat heat pipe (FHP) design improved stability (compressor oil return), intermittency (refrigerant thermal inertia), and safety (refrigerant leakage risk) by reducing the length of exposed refrigerant pipes. Furthermore, a new phased operation strategy was proposed for the novel terminal, and the adjustability of the terminal was improved. The results can be used as reference information for decarbonizing buildings by electrifying heating terminals.展开更多
The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual indus...The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual industrial processes,fluctuations in production inevitably affect the stable operation of HENs.A flexibility analysis of the HEN was carried out to minimize such disturbances using the downstream paths method.The results show that two-third of the downstream paths cannot meet flexibility requirements,indicating that the HEN does not have enough flexibility to accommodate the disturbances in actual production.A flexible HEN was then designed with the method of dividing and subsequent merging of streams,which led to 13.89%and 20.82%reductions in energy consumption and total cost,respectively.Owing to the sufficient area margin and additional alternative heat exchangers,the flexible HEN was able to resist interference and maintain production stability and safety,with the total cost increasing by just 4.08%.展开更多
Attaining a decarbonized and sustainable energy system,which is the core solution to global energy issues,is accessible through the development of hydrogen energy.Proton-exchange membrane water electrolyzers(PEMWEs)ar...Attaining a decarbonized and sustainable energy system,which is the core solution to global energy issues,is accessible through the development of hydrogen energy.Proton-exchange membrane water electrolyzers(PEMWEs)are promising devices for hydrogen production,given their high efficiency,rapid responsiveness,and compactness.Bipolar plates account for a relatively high percentage of the total cost and weight compared with other components of PEMWEs.Thus,optimization of their design may accelerate the promotion of PEMWEs.This paper reviews the advances in materials and flow-field design for bipolar plates.First,the working conditions of proton-exchange membrane fuel cells(PEMFCs)and PEMWEs are compared,including reaction direction,operating temperature,pressure,input/output,and potential.Then,the current research status of bipolar-plate substrates and surface coatings is summarized,and some typical channel-rib flow fields and porous flow fields are presented.Furthermore,the effects of materials on mass and heat transfer and the possibility of reducing corrosion by improving the flow field structure are explored.Finally,this review discusses the potential directions of the development of bipolar-plate design,including material fabrication,flow-field geometry optimization using threedimensional printing,and surface-coating composition optimization based on computational materials science.展开更多
Metal organic chemical vapor deposition(MOCVD) is a key equipment in the manufacturing of semiconductor optoelectronic devices and microwave devices in industry. Heating system is a vital part of MOCVD. Specific heati...Metal organic chemical vapor deposition(MOCVD) is a key equipment in the manufacturing of semiconductor optoelectronic devices and microwave devices in industry. Heating system is a vital part of MOCVD. Specific heating device and thermal control technology are needed for each new reactor design. By using resistance-wire heating MOCVD reaction chamber model, thermal analysis and structure optimization of the reactor were developed from the vertical position and the distance between coils of the resistance-wire heater. It is indicated that, within a certain range, the average temperature of the graphite susceptor varies linearly with the vertical distance of heater to susceptor, and with the changed distances between the coils; furthermore, single resistance-wire heater should be placed loosely in the internal and tightly in the external. The modulate accuracy of the temperature field approximately equals the change of the average temperature corresponding to the change of the coil position.展开更多
In this article, the performance and applications of a Spiral Plate Heat Exchanger are demonstrated. Also, governing equation of heat transfer phenomena in such heat exchangers is discussed. Regarding the governing eq...In this article, the performance and applications of a Spiral Plate Heat Exchanger are demonstrated. Also, governing equation of heat transfer phenomena in such heat exchangers is discussed. Regarding the governing equations, a LAB-sized model of this type of heat exchanger was designed and constructed. Galvanized Iron sheets were used as the heat transfer surfaces. Two Galvanized Iron sheets were rolled together around a central core and, as a result, two separated channels were made. Also, a predesign simulation of the heat exchanger was done using the Fluent software to predict the performance of the heat exchanger. First the geometry was made using Gambit software environment then the model was analyzed through Fluent. Because of less fouling, easier cleaning and high heat transfer coefficient, Spiral Heat Exchanger is a good alternative to the other types of heat exchangers, especially when it’s going to handle high fouling flows or highly viscous fluids. Low fouling rate of the heat exchanger, reduces the need of cleaning and therefore the out of service will be decreased. In the constructed heat exchanger, Nusselt number increases as the mass flow rate increases. Average Nusselt number is about 100 that is very good.展开更多
In this paper a full theoretical thermal analysis of a large molten salt container,80-foot in diameter and 46-foot high,including a four-foot elliptic shell roof,is presented for two temperatures,the standard 565℃ an...In this paper a full theoretical thermal analysis of a large molten salt container,80-foot in diameter and 46-foot high,including a four-foot elliptic shell roof,is presented for two temperatures,the standard 565℃ and a futuristic 700℃,which substantially improves the efficiency of the molten salt containers through the use of a highly stable chloride salt called SS700(SaltStream 700).The theoretical analysis includes conductive and convective heat transfer analysis in the steel container,elliptic roof shell,the fiberglass insulation,and firebrick insulation,and includes thermal insulation designs to safeguard against energy losses at high temperatures.The underlying soil and the high temperature concrete foundation were analyzed theoretically using conductive heat transfer,however the area surrounding the soil surface around the bottom of the molten salt storage tank had convective heat transfer analysis included.The final designs presented in this paper seek to limit heat losses to a maximum of 250 W/m^(2) while being able to operate at a minimum external ambient temperature of-10℃,which determines the thicknesses of the fiberglass and firebrick insulation.展开更多
Satellite's thermal control subsystem (TCS) has to maintain components and structure within their specified temperature limits during satellite service life. TCS designers have to face the challenge of reducing bot...Satellite's thermal control subsystem (TCS) has to maintain components and structure within their specified temperature limits during satellite service life. TCS designers have to face the challenge of reducing both the weight of the system and required heater power while keeping components temperature within their design range. For a space based heat pipe radiator system, several researchers have published different approaches to reach such goal. This paper presents a thermal design and optimization of a heat pipe radiator applied to a practical engineering design application. For this study, a prospective communication satellite payload panel with applied passive thermal control techniques was considered. The thermal passive techniques used in this design mainly include multilayer insulation (MLI) blankets, optical solar reflectors (OSR), selected thermal coatings, interface fillers and constant conductance heat pipes. The heat pipe network is comprised of some heat pipes embedded in the panel and some mounted on inner surface of the panel. Embedded heat pipes are placed under high heat dissipation equipments and their size is fixed; minimum weight of the radiator is achieved by a minimum weight of the mounted heat pipes. Hence, size of the mounted heat pipes is optimized. A thermal model was built and parameterized for transient thermal analysis and optimization. Temperature requirements of components in both worst case conditions (Hot case and cold case) were satisfied under optimal sizing of mounted heat pipes.展开更多
The world's energy systems are undergoing radical change driven by the commitments to achieve net zero emissions and energy independence. Development of clean hydrogen economy is of paramount importance and hydrog...The world's energy systems are undergoing radical change driven by the commitments to achieve net zero emissions and energy independence. Development of clean hydrogen economy is of paramount importance and hydrogen is expected to play a more important role in the future energy market. An interesting way to produce hydrogen is via dry reforming reaction which uses two green house gasses (CH4 and CO_(2)) as feedstock. Dry reforming is a challenging reaction to scale-up due to its high endothermic and coke formation nature. Microwave has gained interest in the past years as a superior heating mechanism in catalytic reactions due to its capacity in enhancing conversions of reactants and selectivity of products, and suppression of coke formation. Such characteristics has made microwave an excellent alternative to conventional heating in dry reforming reaction. In this study, we aim to discuss different aspects of microwave heating technology and its application in the catalytic dry reforming of methane. The advantages of microwave-assisted methane reforming are discussed via the comparison to the conventional heating.展开更多
Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinea...Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinear and combinatorial nature of the HEN problem,it is not easy to find solutions of high quality for large-scale problems.The reinforcement learning(RL)method,which learns strategies through ongoing exploration and exploitation,reveals advantages in such area.However,due to the complexity of the HEN design problem,the RL method for HEN should be dedicated and designed.A hybrid strategy combining RL with mathematical programming is proposed to take better advantage of both methods.An insightful state representation of the HEN structure as well as a customized reward function is introduced.A Q-learning algorithm is applied to update the HEN structure using theε-greedy strategy.Better results are obtained from three literature cases of different scales.展开更多
The interfacial heat transfer coefficient(IHTC)is one of the main input parameters required by casting simulation software.It plays an important role in the accurate modeling of the solidification process.However,its ...The interfacial heat transfer coefficient(IHTC)is one of the main input parameters required by casting simulation software.It plays an important role in the accurate modeling of the solidification process.However,its value is not easily identifiable by means of experimental methods requiring temperature measurements during the solidification process itself.For these reasons,an optimal experiment design was performed in this study to determine the optimal position for the temperature measurement and the optimal thickness of the rectangular cast iron part.This parameter was identified using an inverse technique.In particular,two different algorithms were used:Levenberg Marquard(LM)and Monte Carlo(MC).A numerical model of the solidification process was associated with the optimization algorithm.The temperature was measured at different positions from the mould/metal interface at d=0 mm(mould/metal interface),30 mm,60 mm and 90 mm.the thicknesses of the cast part were:L1=40 mm,60 mm and 80 mm.A comparative study on the IHTC identification was then carried out by varying the initial value of the IHTC between 500 Wm^(-2)K^(-1) and 1050 Wm^(-2)K^(-1).Results showed that the MC algorithm used for estimating the IHTC gives the best results,and the optimal position was at d=30 mm,the position closest to the mould/metal interface,for the lowest thickness L1=40 mm.展开更多
基金supported by the fund of the National Natural Science Foundation of China(Nos.22378249,22078184,and 22171170)the China Postdoctoral Science Foundation(No.2019M653853XB)the Natural Science Advance Research Foundation of Shaanxi University of Science and Technology(No.2018QNBJ-03).
文摘The demand for flexible electric heating devices has increased due to technology advancement and improved living standards.These devices have various applications including personal thermal management,hyperthermia,defrosting,agricultural heating film,and oil-water separation.Joule heat,generated by electric currents,is commonly used in electrical appliances.To incorporate Joule heating into flexible electronics,new materials with excellent mechanical properties are necessary.Traditional polymers,used as reinforcements,limit the continuity of conductive networks in composites.Therefore,there is a need to develop flexible Joule thermal composite materials with enhanced mechanical strength and conductivity.Cellulose,a widely available renewable resource,is attracting attention for its excellent mechanical properties.It can be used as a dispersant and reinforcing agent for conductive fillers in cellulose-based composites,creating highly conductive networks.Various forms of cellulose,such as wood,nanocellulose,pulp fiber,bacterial cellulose,cellulose paper,textile clothing,and aramid fiber,have been utilized to achieve high-performance Joule thermal composites.Researchers have achieved excellent mechanical properties and developed efficient electric heating devices by designing cellulose-based composites with different structures.The scalable production methods enable large-scale application of cellulose-based devices,each with unique advantages in 1D,2D,and 3D structures.This review summarizes recent advancements in cellulose-based Joule thermal composites,providing insights into different structural devices,and discussing prospects and challenges in the field.
文摘With the development of society, people put forward higher and higher requirements for the comfort of living environment. However, in real life, there are many defects in the design of heating, ventilation and air conditioning, which seriously affect peoples daily life. Therefore, the design and installation of HVAC must strictly abide by the relevant design specifications and engineering quality approval standards, and adopt safe and scientific technical methods and applicable and effective installation techniques to debug the project by item. The installation unit and the final system must be verified through a series of trial runs to ensure the safety of the system, ensure the rationality of heating, and ensure that the engineering entity meets the expected functions and requirements of users.
基金The Key Project of Science and Technology of Ministry of Education(No.03081,105085)the SciTech Achievements Transformation Program of Jiangsu Province(No.BA2006068)
文摘In order to improve the efficiency of heating and the uniformity of temperature distribution in recycling asphalt mixtures, a pyramidal radiation heater is designed. The principles of designing horn surface size and antenna length are established according to the law of energy conservation and microwave antenna radiation theory. Modeling and simulation are carried out using IE3D software. The simulation results demonstrate that, with a fixed horn surface size, the shortened electric antenna length is the main factor leading to the improved heating uniformity. On the other hand, with a fixed antenna length and diminished surface size, the standing wave ratio decreases with the improved radiation efficiency. Furthermore, the efficiency of radiation drops with increased distance between the horn surface and the asphalt pavement. Microwave heating experiments are carried out using this type of heater. The temperature distribution of asphalt samples is obtained by the grid temperature measurement method, and Matlab simulation is performed. The experimental results are in good agreement with the simulation.
基金Supported by the Natural Science Foundation of Ministry of Education of Jiangsu Province (02KJB470001).
文摘Oscillating heat pipes (OHPs) are very promising cooling devices. Their heat transfer performance is af- fected by many factors, and the form of the relationship between the performance and the factors is complex and non-linear. In this paper, the effects of charging ratio, inclination angle, and heat input and their interaction effects on heat transfer performance of a looped copper-water OHP are analyzed. First, suppose that the relationship between the response and the variables approximates a second-order model. And use the central composite design to arrange the ex- periment. Then, the method of least squares is used to estimate the parameters in the second-order model. Finally, multi- variate variance analysis is used to analyze the model. The results show that the assumption is right, that is to say, the re- lationship is well modeled by a second-order function. Among the three main effect variables, the effect of inclination angle is the most significant, but their interaction effects are not significant. In the range of the considered factors, both the optimum charging ratio and the optimum inclination angle increase as the heating water flow rate increases.
基金supported by Science and Technology Development Fund of Macao SAR (Grant No. 033/2008/A2)Research Grant of University of Macao, China (Grant No. RG081/09-10S/TSC/FST)
文摘Heat exchangers are widely used in the process engineering such as the chemical industries, the petroleum industries, and the HVAC applications etc. An optimally designed heat exchanger cannot only help the optimization of the equipment size but also the reduction of the power consumption. In this paper, a new optimization approach called algorithms of changes (AOC) is proposed for design and optimization of the shell-tube heat exchanger. This new optimization technique is developed based on the concept of the book of changes (I Ching) which is one of the oldest Chinese classic texts. In AOC, the hexagram operations in I Ching are generalized to binary string case and an iterative process, which imitates the I Ching inference, is defined. Before applying the AOC to the heat exchanger design problem, the new optimization method is examined by the benchmark optimization problems such as the global optimization test functions and the travelling salesman problem (TSP). Based on the TSP results, the AOC is shown to be superior to the genetic algorithms (GA). The AOC is then used in the optimal design of heat exchanger. The shell inside diameter, tube outside diameter, and baffles spacing are treated as the design (or optimized) variables. The cost of the heat exchanger is arranged as the objective function. For the heat exchanger design problem, the results show that the AOC is comparable to the GA method. Both methods can find the optimal solution in a short period of time.
基金The National Natural Science Foundation of China(No.51608426,51590913)the Scientific Research Foundation for the Returned Overseas Chinese Scholars,State Education Ministry(No.(2014)1685)
文摘The heating load simulation models of the residential buildings in Lhasa are established for enhancing the space organization’s adaptability to climate and radiation and improving its energy saving performance.The space organization items a e analyzed for both the existing buildings without insulation and new buildings with good insulation.The items include orientation design,south a d north balcony design,the north and south partition wall’s position design,storey height design and window-wall ratio design.Simulation results show that orientation is the key design element for energy saving design,and adverse orientation can obviouslyincrease heating energy consumption;south and north balconies can reduce winter heating energy consumption;partition walls move to the north,which means that the south room’s big depth design leads to less heating energy consumption,but the effect is not inconspicuous;smaier storey height results in less heating load.For the existing buildings,the window-wall ratio of south side has a balance point for energy saving design in the calculation condition.For the new buildings with good insulation,enlarging the south window-wal ratio can continuously reduce heating energy consumption,but the energy saving rate between models gets smaier.The heating energy consumption comparison study between the common model and optimal space design model demonstrates that the energy saving design can significantly reduce heating energy consumption
文摘Separate type heat pipe heat exchangers are often used for large-scale heat exchanging. The arrangement of such a heat exchanger conveniently allows heat input to and output from the heat exchanger at remote locations. The traditional method of designing an ordinary HPHE (heat pipe heat exchanger) is commonly applied in the separate type exchanger design, but the calculations have to be carried out separately, which makes it very complicated. In this work, the ε-NTU (effectiveness-Number of Transfer Units) method was applied for optimization analysis of single- or multi-level separate type heat pipe heat exchangers. An optimizing formula for single-level separate type heat pipe heat exchangers was obtained. The optimizing principles of effec- tiveness-NTU and heat transfer rate by the equal distribution method for multi-level separate type heat pipe heat exchanger are presented. The design of separate type heat pipe heat exchangers by the optimizing method is more convenient and faster than by the traditional method.
基金ItemSponsored by National Natural Science Foundation of China (50075053) Science and Technology Foundation ofShanghai Higher Education (03 HZ01)
文摘Many disadvantages exist in the traditional die design method which belongs to serial pattern. It is well known that heat treatment is highly important to the dies. A new idea of concurrent design for heat treatment process of die and mould was developed in order to overcome the existent shortcomings of heat treatment process. Heat treatment CAD/CAE was integrated with concurrent circumstance and the relevant model was built. These investigations can remarkably improve efficiency, reduce cost and ensure quality of R and D for products.
基金supported by the National MCF Energy R&D Program(No.2018YFE0312300)the National Key Research and Development Program of China(No.2017YFA0402500)the Science Foundation of the Institute of Plasma Physics,Chinese Academy of Sciences(No.Y45ETY2302)。
文摘The divertor target components for the Chinese fusion engineering test reactor(CFETR)and the future experimental advanced superconducting tokamak(EAST)need to remove a heat flux of up to20 MW m-2.In view of such a high heat flux removal requirement,this study proposes a conceptual design for a flat-tile divertor target based on explosive welding and brazing technology.Rectangular water-cooled channels with a special thermal transfer structure(TTS)are designed in the heat sink to improve the flat-tile divertor target’s heat transfer performance(HTP).The parametric design and optimization methods are applied to study the influence of the TTS variation parameters,including height(H),width(W*),thickness(T),and spacing(L),on the HTP.The research results show that the flat-tile divertor target’s HTP is sensitive to the TTS parameter changes,and the sensitivity is T>L>W*>H.The HTP first increases and then decreases with the increase of T,L,and W*and gradually increases with the increase of H.The optimal design parameters are as follows:H=5.5 mm,W*=25.8 mm,T=2.2 mm,and L=9.7 mm.The HTP of the optimized flat-tile divertor target at different flow speeds and tungsten tile thicknesses is studied using the numerical simulation method.A flat-tile divertor mock-up is developed according to the optimized parameters.In addition,high heat flux(HHF)tests are performed on an electron beam facility to further investigate the mock-up HTP.The numerical simulation calculation results show that the optimized flat-tile divertor target has great potential for handling the steady-state heat load of 20 MW m-2under the tungsten tile thickness<5 mm and the flow speed7 m s^(-1).The heat transfer efficiency of the flat-tile divertor target with rectangular cooling channels improves by13%and30%compared to that of the flat-tile divertor target with circular cooling channels and the ITER-like monoblock,respectively.The HHF tests indicate that the flat-tile divertor mock-up can successfully withstand 1000 cycles of20 MW m-2of heat load without visible deformation,damage,and HTP degradation.The surface temperature of the flat-tile divertor mock-up at the 1000th cycle is only930℃.The flat-tile divertor target’s HTP is greatly improved by the parametric design and optimization method,and is better than the ITER-like monoblock and the flat-tile mock-up for the WEST divertor.This conceptual design is currently being applied to the engineering design of the CFETR and EAST flat-tile divertors.
基金supported by the National Science Foundation for Distinguished Young Scholars of China(51825802).
文摘The electrification of building heating is an effective way to meet the global carbon target. As a clean and sustainable electrified heating technology, air-source heat pumps (ASHPs) are widely used in areas lacking central heating. However, as a major component of space heating, heating terminals might not fit well with ASHP in order to achieve both intermittency and comfort. Therefore, this study proposes a novel radiation-adjustable heating terminal combined with an ASHP to achieve electrification, intermittency, and better thermal comfort. Radiant terminals currently suffer from three major problems: limited maximum heating capacity, inability to freely adapt, and difficulty with combining them with ASHPs. These problems were solved by improving the structural design of the novel terminal (Improvement A–E). Results showed that the maximum heating capacity increased by 23.6% and radiation heat transfer ratio from 10.1% to 30.9% was provided for users with the novel terminal. Further, new flat heat pipe (FHP) design improved stability (compressor oil return), intermittency (refrigerant thermal inertia), and safety (refrigerant leakage risk) by reducing the length of exposed refrigerant pipes. Furthermore, a new phased operation strategy was proposed for the novel terminal, and the adjustability of the terminal was improved. The results can be used as reference information for decarbonizing buildings by electrifying heating terminals.
基金This work is financially supported by"the Fundamental Research Funds for the Central Universities"(2020XJHH01)the Yueqi Distinguished Scholar Project of China University of Mining and Technology(Beijing)(2020JCB02).
文摘The heat exchanger network(HEN)in a syngas-to-methanol process was designed and optimized based on pinch technology under stable operating conditions to balance the energy consumption and economic gain.In actual industrial processes,fluctuations in production inevitably affect the stable operation of HENs.A flexibility analysis of the HEN was carried out to minimize such disturbances using the downstream paths method.The results show that two-third of the downstream paths cannot meet flexibility requirements,indicating that the HEN does not have enough flexibility to accommodate the disturbances in actual production.A flexible HEN was then designed with the method of dividing and subsequent merging of streams,which led to 13.89%and 20.82%reductions in energy consumption and total cost,respectively.Owing to the sufficient area margin and additional alternative heat exchangers,the flexible HEN was able to resist interference and maintain production stability and safety,with the total cost increasing by just 4.08%.
基金the National Natural Science Foundation of China(No.52125102)the National Key Research and Development Program of China(No.2021YFB4000101)Fundamental Research Funds for t he Central Universities(No.FRF-TP-2021-02C2)。
文摘Attaining a decarbonized and sustainable energy system,which is the core solution to global energy issues,is accessible through the development of hydrogen energy.Proton-exchange membrane water electrolyzers(PEMWEs)are promising devices for hydrogen production,given their high efficiency,rapid responsiveness,and compactness.Bipolar plates account for a relatively high percentage of the total cost and weight compared with other components of PEMWEs.Thus,optimization of their design may accelerate the promotion of PEMWEs.This paper reviews the advances in materials and flow-field design for bipolar plates.First,the working conditions of proton-exchange membrane fuel cells(PEMFCs)and PEMWEs are compared,including reaction direction,operating temperature,pressure,input/output,and potential.Then,the current research status of bipolar-plate substrates and surface coatings is summarized,and some typical channel-rib flow fields and porous flow fields are presented.Furthermore,the effects of materials on mass and heat transfer and the possibility of reducing corrosion by improving the flow field structure are explored.Finally,this review discusses the potential directions of the development of bipolar-plate design,including material fabrication,flow-field geometry optimization using threedimensional printing,and surface-coating composition optimization based on computational materials science.
基金Projects(61376076,61274026,61377024)supported by the National Natural Science Foundation of ChinaProjects(12C0108,13C321)supported by the Scientific Research Fund of Hunan Provincial Education Department,ChinaProjects(2013FJ2011,2013FJ4232)supported by the Science and Technology Plan of Hunan Province,China
文摘Metal organic chemical vapor deposition(MOCVD) is a key equipment in the manufacturing of semiconductor optoelectronic devices and microwave devices in industry. Heating system is a vital part of MOCVD. Specific heating device and thermal control technology are needed for each new reactor design. By using resistance-wire heating MOCVD reaction chamber model, thermal analysis and structure optimization of the reactor were developed from the vertical position and the distance between coils of the resistance-wire heater. It is indicated that, within a certain range, the average temperature of the graphite susceptor varies linearly with the vertical distance of heater to susceptor, and with the changed distances between the coils; furthermore, single resistance-wire heater should be placed loosely in the internal and tightly in the external. The modulate accuracy of the temperature field approximately equals the change of the average temperature corresponding to the change of the coil position.
文摘In this article, the performance and applications of a Spiral Plate Heat Exchanger are demonstrated. Also, governing equation of heat transfer phenomena in such heat exchangers is discussed. Regarding the governing equations, a LAB-sized model of this type of heat exchanger was designed and constructed. Galvanized Iron sheets were used as the heat transfer surfaces. Two Galvanized Iron sheets were rolled together around a central core and, as a result, two separated channels were made. Also, a predesign simulation of the heat exchanger was done using the Fluent software to predict the performance of the heat exchanger. First the geometry was made using Gambit software environment then the model was analyzed through Fluent. Because of less fouling, easier cleaning and high heat transfer coefficient, Spiral Heat Exchanger is a good alternative to the other types of heat exchangers, especially when it’s going to handle high fouling flows or highly viscous fluids. Low fouling rate of the heat exchanger, reduces the need of cleaning and therefore the out of service will be decreased. In the constructed heat exchanger, Nusselt number increases as the mass flow rate increases. Average Nusselt number is about 100 that is very good.
文摘In this paper a full theoretical thermal analysis of a large molten salt container,80-foot in diameter and 46-foot high,including a four-foot elliptic shell roof,is presented for two temperatures,the standard 565℃ and a futuristic 700℃,which substantially improves the efficiency of the molten salt containers through the use of a highly stable chloride salt called SS700(SaltStream 700).The theoretical analysis includes conductive and convective heat transfer analysis in the steel container,elliptic roof shell,the fiberglass insulation,and firebrick insulation,and includes thermal insulation designs to safeguard against energy losses at high temperatures.The underlying soil and the high temperature concrete foundation were analyzed theoretically using conductive heat transfer,however the area surrounding the soil surface around the bottom of the molten salt storage tank had convective heat transfer analysis included.The final designs presented in this paper seek to limit heat losses to a maximum of 250 W/m^(2) while being able to operate at a minimum external ambient temperature of-10℃,which determines the thicknesses of the fiberglass and firebrick insulation.
文摘Satellite's thermal control subsystem (TCS) has to maintain components and structure within their specified temperature limits during satellite service life. TCS designers have to face the challenge of reducing both the weight of the system and required heater power while keeping components temperature within their design range. For a space based heat pipe radiator system, several researchers have published different approaches to reach such goal. This paper presents a thermal design and optimization of a heat pipe radiator applied to a practical engineering design application. For this study, a prospective communication satellite payload panel with applied passive thermal control techniques was considered. The thermal passive techniques used in this design mainly include multilayer insulation (MLI) blankets, optical solar reflectors (OSR), selected thermal coatings, interface fillers and constant conductance heat pipes. The heat pipe network is comprised of some heat pipes embedded in the panel and some mounted on inner surface of the panel. Embedded heat pipes are placed under high heat dissipation equipments and their size is fixed; minimum weight of the radiator is achieved by a minimum weight of the mounted heat pipes. Hence, size of the mounted heat pipes is optimized. A thermal model was built and parameterized for transient thermal analysis and optimization. Temperature requirements of components in both worst case conditions (Hot case and cold case) were satisfied under optimal sizing of mounted heat pipes.
文摘The world's energy systems are undergoing radical change driven by the commitments to achieve net zero emissions and energy independence. Development of clean hydrogen economy is of paramount importance and hydrogen is expected to play a more important role in the future energy market. An interesting way to produce hydrogen is via dry reforming reaction which uses two green house gasses (CH4 and CO_(2)) as feedstock. Dry reforming is a challenging reaction to scale-up due to its high endothermic and coke formation nature. Microwave has gained interest in the past years as a superior heating mechanism in catalytic reactions due to its capacity in enhancing conversions of reactants and selectivity of products, and suppression of coke formation. Such characteristics has made microwave an excellent alternative to conventional heating in dry reforming reaction. In this study, we aim to discuss different aspects of microwave heating technology and its application in the catalytic dry reforming of methane. The advantages of microwave-assisted methane reforming are discussed via the comparison to the conventional heating.
基金The financial support provided by the Project of National Natural Science Foundation of China(U22A20415,21978256,22308314)“Pioneer”and“Leading Goose”Research&Development Program of Zhejiang(2022C01SA442617)。
文摘Heat integration is important for energy-saving in the process industry.It is linked to the persistently challenging task of optimal design of heat exchanger networks(HEN).Due to the inherent highly nonconvex nonlinear and combinatorial nature of the HEN problem,it is not easy to find solutions of high quality for large-scale problems.The reinforcement learning(RL)method,which learns strategies through ongoing exploration and exploitation,reveals advantages in such area.However,due to the complexity of the HEN design problem,the RL method for HEN should be dedicated and designed.A hybrid strategy combining RL with mathematical programming is proposed to take better advantage of both methods.An insightful state representation of the HEN structure as well as a customized reward function is introduced.A Q-learning algorithm is applied to update the HEN structure using theε-greedy strategy.Better results are obtained from three literature cases of different scales.
文摘The interfacial heat transfer coefficient(IHTC)is one of the main input parameters required by casting simulation software.It plays an important role in the accurate modeling of the solidification process.However,its value is not easily identifiable by means of experimental methods requiring temperature measurements during the solidification process itself.For these reasons,an optimal experiment design was performed in this study to determine the optimal position for the temperature measurement and the optimal thickness of the rectangular cast iron part.This parameter was identified using an inverse technique.In particular,two different algorithms were used:Levenberg Marquard(LM)and Monte Carlo(MC).A numerical model of the solidification process was associated with the optimization algorithm.The temperature was measured at different positions from the mould/metal interface at d=0 mm(mould/metal interface),30 mm,60 mm and 90 mm.the thicknesses of the cast part were:L1=40 mm,60 mm and 80 mm.A comparative study on the IHTC identification was then carried out by varying the initial value of the IHTC between 500 Wm^(-2)K^(-1) and 1050 Wm^(-2)K^(-1).Results showed that the MC algorithm used for estimating the IHTC gives the best results,and the optimal position was at d=30 mm,the position closest to the mould/metal interface,for the lowest thickness L1=40 mm.