Tungsten/molybdenum alloys are widely utilized in the nuclear industry,aerospace and various other fields due to their high melting points and strength characteristics.However,poor sinterability and processability mak...Tungsten/molybdenum alloys are widely utilized in the nuclear industry,aerospace and various other fields due to their high melting points and strength characteristics.However,poor sinterability and processability make it difficult to manufacture largesize or complex-shaped parts.Hence,an in-depth study on the welding technology of tungsten/molybdenum alloys is urgent.An introduction of tungsten/molybdenum alloy welding defects and joining process was provided,along with recent advancements in brazing,spark plasma sintering diffusion bonding,electron beam welding and laser beam welding.The latest progress in alloy doping treatment applied to tungsten/molybdenum alloy dissimilar welding was also discussed,and existing welding problems were pointed out.The development prospects of weldability of tungsten/molybdenum alloy by various joining technologies were forecasted,thereby furnishing a theoretical and practical found.展开更多
Hydrogen dissolved from the moisture or the wire filler is formed on the surface of welded joint due to the driving of high-energy heat source.The diffused hydrogen in the welded joint could cause hydrogen embrittleme...Hydrogen dissolved from the moisture or the wire filler is formed on the surface of welded joint due to the driving of high-energy heat source.The diffused hydrogen in the welded joint could cause hydrogen embrittlement(HE).The important factors determining the HE resistance of welded joints are microstructure style,dislocation distribution,grains characteristics,precipitate particle,and residual stress.Different welding technologies show various heat sources and heat cycles,which result in different characteristics of fusion zone and heat-affected zone.Thus,the HE fracture behavior of welded joint produced by different welded technologies differs greatly.The current stage of HE behavior of welded joint was reviewed to provide fundamental reference for the scientists and engineers engaging in welding.The appearance of hydrogen atoms in the surface or interior of welded joint could weaken the bonding strength and change the fracture mode from ductile to sudden brittle fracture.Generally,the controlling of filler wire and heat input is a practical route to obtain the excellent welded joint with high HE resistance.The inhibition of hydrogen diffusion via the formation of fine coating and the aggregation of hydrogen atoms via the control of microstructure and precipitates are the effective routes to improve HE resistance.展开更多
Welding in aviation industry has become one of the dominate processing technologies for manufacturing flying apparatus.The percentage of welded structures in designs of new flying apparatus has been continuously grow...Welding in aviation industry has become one of the dominate processing technologies for manufacturing flying apparatus.The percentage of welded structures in designs of new flying apparatus has been continuously growing up.Welding technology provides a freedom and guarantee to new structure design and new material application. Technical and economic benefits have been obtaining in application of newly developed welding technologies and achievements in research, such as, SPF/DB,electron beam welding, breezing,low stress nondistortion welding etc.展开更多
The China state shipbuilding corporation (CSSC), a leading shipbuilding enterprise of the Chinese shipbuilding industry, has made rapid progress during recent years. The welding technology, considered as the crucial f...The China state shipbuilding corporation (CSSC), a leading shipbuilding enterprise of the Chinese shipbuilding industry, has made rapid progress during recent years. The welding technology, considered as the crucial factor in the development of the industry, plays a significant role. This paper presents the growth of shipbuilding technology, the associated welding processes and the prospects for the shipbuilding industry.展开更多
Five experimental self-shielded flux cored wires are fabricated withdifferent amount of Fe_2O_3 in the flux. The effect of Fe_2O_3 on welding technology and mechanicalproperties of weld metals deposited by these wires...Five experimental self-shielded flux cored wires are fabricated withdifferent amount of Fe_2O_3 in the flux. The effect of Fe_2O_3 on welding technology and mechanicalproperties of weld metals deposited by these wires are studied. The results show that with theincrease of Fe_2O_3 in the mix, the melting point of the pretreated mix is increased. LiBaF_3 andBaFe_(12)O_(19), which are very low in inherent moisture, are formed after the pretreatment. Themechanical properties are evaluated to the weld metals. The low temperature notch toughness of theweld metals is increased linearly with the Fe_2O_3 content in the flux due to the balance betweenFe_2O_3 and residual Al in the weld metal. The optimum Fe_2O_3 content in flux is 2.5 percent approx3.5 percent.展开更多
This paper summarizes the application status of computer technology in welding materials field from three aspects: the CAD of welding materials, the date base system for welding materials and the expert system for wel...This paper summarizes the application status of computer technology in welding materials field from three aspects: the CAD of welding materials, the date base system for welding materials and the expert system for welding materials .Besides, this paper explores and discusses the existing problems and the developing trend in the future.展开更多
China's shipbuilding welding industry has passed a history of 40 years,and the rapid progresses in high efficient and automatic welding technology taken place in the recent 10 years, have made significant contribu...China's shipbuilding welding industry has passed a history of 40 years,and the rapid progresses in high efficient and automatic welding technology taken place in the recent 10 years, have made significant contribution to the development of national shipbuilding industry as well as to the state key projects, which promotes the welding consumables and equipment industry in China.This article presents the new welding technologices used in Chinese shipbuilding industry,particularly in recent decade,including new welding consumables and equipment,and economical benfit, caused by these new technologies,and predicts foe welding technology developing trend for Chinese shipbuilding industry in authors'opinion.展开更多
This paper introduces the application and development of welding technology in the oil-field construction in China. It focuses on introducing,by statistics,the growth of working capacity in the welding engineering of ...This paper introduces the application and development of welding technology in the oil-field construction in China. It focuses on introducing,by statistics,the growth of working capacity in the welding engineering of oil well heads,long-distance oil transmission lines,large-scale storage tanks, various kinds of oil station and stores, and the applications of welding technology in the typical construction of oil field. Finally, it presents suggestions on the future development of welding technology in oil-field construction for discussion.展开更多
Hydroelectric power equipment consists of a hydro-turbine and a hydrogenerator whose weldments have the features of complicated construction and large bulk as well as some parts operating under water. With the increas...Hydroelectric power equipment consists of a hydro-turbine and a hydrogenerator whose weldments have the features of complicated construction and large bulk as well as some parts operating under water. With the increase of unit rating of the hydroelectric power equipment, the application field of high strength steel and dissimilar steel has been enlarged. What to be introduced in this paper is the development of the welding technology of large hydroelectric generating equipment in China since the 1970s, and the development orientation of its welding construction and procedure in the future.展开更多
In this paper the history of welding technology and the current status in China was reviewed, and based on the situation the developmental trend was prospected.
In recent years, with the overall progress of China's manufacturing industry and the innovation and reform of science and technology, the term welding automation of construction machinery has been understood and w...In recent years, with the overall progress of China's manufacturing industry and the innovation and reform of science and technology, the term welding automation of construction machinery has been understood and widely concerned by more and more people, which also brings new opportunities and challenges to the transformation of China's construction machinery manufacturing industry. The production capacity and core competitiveness of enterprises are carried out with automated welding equipment as the carrier, which shows that the importance of automated welding equipment for the development of enterprises is self-evident. This paper studies and analyzes the welding automation technology of construction machinery for reference.展开更多
At present, with the continuous development and progress of intelligent technology and computer technology, the requirements for welding products in the market are gradually improved. Therefore, in order to ensure the...At present, with the continuous development and progress of intelligent technology and computer technology, the requirements for welding products in the market are gradually improved. Therefore, in order to ensure the quality and efficiency of welding products, welding robots can be applied in welding work. At present, welding robots have been widely used in the field of welding. Through the use of welding robot, the quality and efficiency of welding production can be improved to a certain extent, the working conditions of operators can be effectively improved, and the product quality can be effectively guaranteed, so as to ensure the product quality. Differentiated manufacturing also plays a role in promoting the modernization and transformation of related industries. Welding robot uses robot instead of manual operation, which involves using welding robot to complete welding work. According to the different welding methods used by welding robots, welding robots can be divided into welding robots, arc welding robots, laser welding robots and friction robots. Welding robot and other types, with the development of automation technology, welding robot can be divided into intelligent robot and teaching breeding robot.展开更多
With the continuous development of society,the gradual improvement of mechanical automation technology has been introduced into the production of many enterprises in China,which has had a great impact on the increase ...With the continuous development of society,the gradual improvement of mechanical automation technology has been introduced into the production of many enterprises in China,which has had a great impact on the increase of China′s gross national product.Applying mechanical automation technology greatly saves labor cost,improves working efficiency and the production level of enterprises,effectively promotes the development of enterprises,and increases the enterprise′s income.In addition,mechanical automation technology is closely related to product production⁃related technology and plays a very important role in the innovation of enterprise products.This article will briefly introduce the design and application of automation technology in welding seam welding design,and understand the development background,research status,current application and simulation design.展开更多
Because of urbanization,land resources in China’s cities has become increasingly scarce.Therefore,modern buildings are becoming taller,making high-rise steel frame structures the new favorite of the construction indu...Because of urbanization,land resources in China’s cities has become increasingly scarce.Therefore,modern buildings are becoming taller,making high-rise steel frame structures the new favorite of the construction industry.However,the construction of high-rise steel frame structures requires advanced technology.If the construction technology is effectively implemented and the welding techniques of the construction personnel align with the requirements for high-rise steel frame structures,it can help mitigate deformations in the steel structure,thus preserving the overall construction quality of high-rise steel frame structures.To enhance the applicability of steel frame structures in high-rise buildings,this paper focuses on analyzing the optimization path for the construction process of high-rise steel frame structures.It introduces a tailored approach to control welding-induced deformations in steel frame structures,aiming to make a valuable contribution to the advancement of China’s construction industry.展开更多
The PPG PITT-CHAR XP flame retardant system has been used by COOEC to preventing the thermal softening of steel in the high temperature,whose degradation temperature is 80 ℃.To prevent damage to PPG PITT-CHAR XP fire...The PPG PITT-CHAR XP flame retardant system has been used by COOEC to preventing the thermal softening of steel in the high temperature,whose degradation temperature is 80 ℃.To prevent damage to PPG PITT-CHAR XP fire retardant paint from excessive heat during welding,it is necessary to get accurately reserved area near the welding joints prior to welding. For the foregoing reasons,the 80 ℃ temperature field distribution of thick plate multi-pass welding was analyzed with SYSWELD.The influence of welding groove form and time interval on welding temperature field was also analyzed. Results showed that the range of 80 ℃ welding temperature field increased with the increasing of weld layers at first and then it inclined to stable value. Interpass time setting was crucial to control the range of 80 ℃ welding temperature field. It was also found that double V groove had better thermal diffusivity than double-bevel groove.And double-bevel groove was better than single V groove.展开更多
A short survey on researching and developing status of intelligenttechnologies in modem welding manufacturing is given. According to the developing trend of advancedmanufacturing technology, a concept on intelligentiz...A short survey on researching and developing status of intelligenttechnologies in modem welding manufacturing is given. According to the developing trend of advancedmanufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), ispresented for systematization of researching and developing domains on welding automation,intelligentized welding, robotic and flexible welding and advanced welding manufacturingtechnologies. And key technologies of welding intelligent manufacturing and its developing trend inthe future are investigated.展开更多
The pipeline all-position automatic welding machine system is a special welding system for automatically welding circumferential joint of pipeline on site, which has been widely used to the long-distance pipeline cons...The pipeline all-position automatic welding machine system is a special welding system for automatically welding circumferential joint of pipeline on site, which has been widely used to the long-distance pipeline construction projects due to the advantages of automatic control for welding parameters at all-position, moving speed of bugs and operating. In this paper, the key control technologies of PAWM all-position automatic welding machine （ developed by Pipeline Research Institute of CNPC） such us the automatic control system, control software, personal digital assistant （PDA） software and complex programmable logic device （ CPLD ） program as well us the control method of welding parameter have been described detailedly. With the higher welding quality, higher welding effwiency and lower labor intensity, PA WM all-position automatic welding machine has been successfully applied in many famous pipeline construction projects.展开更多
In this paper, to meet the needs of studying work of dynamic mechanical properties of welded joint, the dynamic mechanical properties of welded joint were measured by means of SHPB(Split Hopkinson Pressure Bar).The dy...In this paper, to meet the needs of studying work of dynamic mechanical properties of welded joint, the dynamic mechanical properties of welded joint were measured by means of SHPB(Split Hopkinson Pressure Bar).The dynamic mechanical property's curves of every part of welded joint were obtained. For studying the dynamic behavior of mechanical heterogeneity of welded joint, important data were offered. The method of test creates a new way of studying dynamic mechanical properties of welded joint.展开更多
Multi-pass tandem gas metal arc welding(TGMAW) for Al 5083 alloy plates with 30 mm thickness is carried out to study its high efficiency and high quality. The welding process is evaluated by high-speed photographs and...Multi-pass tandem gas metal arc welding(TGMAW) for Al 5083 alloy plates with 30 mm thickness is carried out to study its high efficiency and high quality. The welding process is evaluated by high-speed photographs and electrical signals. The deposition rate and welding time are calculated to characterize the welding efficiency. The bead formation, porosity, microstructure and mechanical properties are tested and analyzed. The results indicate that though arc deflection occurs due to the electromagnetic interference between two arcs during TGMAW process, it does not affect the welding process stability significantly. The deposition rate and welding time of TGMAW process are about 15 g/min larger and about 16.7% less than those of gas metal arc welding(GMAW)process respectively, accompanied by the reduction of heat input. The TGMAW welded joint has less porosity and more refined microstructure to contribute to the improvement of mechanical properties(micro-hardness, tensile strength and ductility). It can be concluded that TGMAW process yields excellent performance of welded joint with improved welding efficiency, which makes it extremely practical during welding of thick plates.展开更多
In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of ...In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of multi-beam technology and micro-beam technology are introduced.In addition.the development of beam diagnostic system is also presented.展开更多
基金National Natural Science Foundation of China(52071165,52475347)National Program of Foreign Experts of China(G2023026003L)+4 种基金China Postdoctoral Fund(2023M740475)Program for Science&Technology Innovation Talents in Universities of Henan Province,China(22HASTIT026)Program for the Top Young Talents of Henan Province,China,Frontier Exploration Projects of Longmen Laboratory,China(LMQYTSKT016)Key Scientific Research Projects of Colleges and Universities in Henan Province,China(24A460008)Key Science and Technology Project of Henan Province,China(242102220064,222102230111)。
文摘Tungsten/molybdenum alloys are widely utilized in the nuclear industry,aerospace and various other fields due to their high melting points and strength characteristics.However,poor sinterability and processability make it difficult to manufacture largesize or complex-shaped parts.Hence,an in-depth study on the welding technology of tungsten/molybdenum alloys is urgent.An introduction of tungsten/molybdenum alloy welding defects and joining process was provided,along with recent advancements in brazing,spark plasma sintering diffusion bonding,electron beam welding and laser beam welding.The latest progress in alloy doping treatment applied to tungsten/molybdenum alloy dissimilar welding was also discussed,and existing welding problems were pointed out.The development prospects of weldability of tungsten/molybdenum alloy by various joining technologies were forecasted,thereby furnishing a theoretical and practical found.
基金supported by Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.SJCX24_2524)National Natural Science Foundation of China(No.52005228).
文摘Hydrogen dissolved from the moisture or the wire filler is formed on the surface of welded joint due to the driving of high-energy heat source.The diffused hydrogen in the welded joint could cause hydrogen embrittlement(HE).The important factors determining the HE resistance of welded joints are microstructure style,dislocation distribution,grains characteristics,precipitate particle,and residual stress.Different welding technologies show various heat sources and heat cycles,which result in different characteristics of fusion zone and heat-affected zone.Thus,the HE fracture behavior of welded joint produced by different welded technologies differs greatly.The current stage of HE behavior of welded joint was reviewed to provide fundamental reference for the scientists and engineers engaging in welding.The appearance of hydrogen atoms in the surface or interior of welded joint could weaken the bonding strength and change the fracture mode from ductile to sudden brittle fracture.Generally,the controlling of filler wire and heat input is a practical route to obtain the excellent welded joint with high HE resistance.The inhibition of hydrogen diffusion via the formation of fine coating and the aggregation of hydrogen atoms via the control of microstructure and precipitates are the effective routes to improve HE resistance.
文摘Welding in aviation industry has become one of the dominate processing technologies for manufacturing flying apparatus.The percentage of welded structures in designs of new flying apparatus has been continuously growing up.Welding technology provides a freedom and guarantee to new structure design and new material application. Technical and economic benefits have been obtaining in application of newly developed welding technologies and achievements in research, such as, SPF/DB,electron beam welding, breezing,low stress nondistortion welding etc.
文摘The China state shipbuilding corporation (CSSC), a leading shipbuilding enterprise of the Chinese shipbuilding industry, has made rapid progress during recent years. The welding technology, considered as the crucial factor in the development of the industry, plays a significant role. This paper presents the growth of shipbuilding technology, the associated welding processes and the prospects for the shipbuilding industry.
文摘Five experimental self-shielded flux cored wires are fabricated withdifferent amount of Fe_2O_3 in the flux. The effect of Fe_2O_3 on welding technology and mechanicalproperties of weld metals deposited by these wires are studied. The results show that with theincrease of Fe_2O_3 in the mix, the melting point of the pretreated mix is increased. LiBaF_3 andBaFe_(12)O_(19), which are very low in inherent moisture, are formed after the pretreatment. Themechanical properties are evaluated to the weld metals. The low temperature notch toughness of theweld metals is increased linearly with the Fe_2O_3 content in the flux due to the balance betweenFe_2O_3 and residual Al in the weld metal. The optimum Fe_2O_3 content in flux is 2.5 percent approx3.5 percent.
文摘This paper summarizes the application status of computer technology in welding materials field from three aspects: the CAD of welding materials, the date base system for welding materials and the expert system for welding materials .Besides, this paper explores and discusses the existing problems and the developing trend in the future.
文摘China's shipbuilding welding industry has passed a history of 40 years,and the rapid progresses in high efficient and automatic welding technology taken place in the recent 10 years, have made significant contribution to the development of national shipbuilding industry as well as to the state key projects, which promotes the welding consumables and equipment industry in China.This article presents the new welding technologices used in Chinese shipbuilding industry,particularly in recent decade,including new welding consumables and equipment,and economical benfit, caused by these new technologies,and predicts foe welding technology developing trend for Chinese shipbuilding industry in authors'opinion.
文摘This paper introduces the application and development of welding technology in the oil-field construction in China. It focuses on introducing,by statistics,the growth of working capacity in the welding engineering of oil well heads,long-distance oil transmission lines,large-scale storage tanks, various kinds of oil station and stores, and the applications of welding technology in the typical construction of oil field. Finally, it presents suggestions on the future development of welding technology in oil-field construction for discussion.
文摘Hydroelectric power equipment consists of a hydro-turbine and a hydrogenerator whose weldments have the features of complicated construction and large bulk as well as some parts operating under water. With the increase of unit rating of the hydroelectric power equipment, the application field of high strength steel and dissimilar steel has been enlarged. What to be introduced in this paper is the development of the welding technology of large hydroelectric generating equipment in China since the 1970s, and the development orientation of its welding construction and procedure in the future.
文摘In this paper the history of welding technology and the current status in China was reviewed, and based on the situation the developmental trend was prospected.
文摘In recent years, with the overall progress of China's manufacturing industry and the innovation and reform of science and technology, the term welding automation of construction machinery has been understood and widely concerned by more and more people, which also brings new opportunities and challenges to the transformation of China's construction machinery manufacturing industry. The production capacity and core competitiveness of enterprises are carried out with automated welding equipment as the carrier, which shows that the importance of automated welding equipment for the development of enterprises is self-evident. This paper studies and analyzes the welding automation technology of construction machinery for reference.
文摘At present, with the continuous development and progress of intelligent technology and computer technology, the requirements for welding products in the market are gradually improved. Therefore, in order to ensure the quality and efficiency of welding products, welding robots can be applied in welding work. At present, welding robots have been widely used in the field of welding. Through the use of welding robot, the quality and efficiency of welding production can be improved to a certain extent, the working conditions of operators can be effectively improved, and the product quality can be effectively guaranteed, so as to ensure the product quality. Differentiated manufacturing also plays a role in promoting the modernization and transformation of related industries. Welding robot uses robot instead of manual operation, which involves using welding robot to complete welding work. According to the different welding methods used by welding robots, welding robots can be divided into welding robots, arc welding robots, laser welding robots and friction robots. Welding robot and other types, with the development of automation technology, welding robot can be divided into intelligent robot and teaching breeding robot.
文摘With the continuous development of society,the gradual improvement of mechanical automation technology has been introduced into the production of many enterprises in China,which has had a great impact on the increase of China′s gross national product.Applying mechanical automation technology greatly saves labor cost,improves working efficiency and the production level of enterprises,effectively promotes the development of enterprises,and increases the enterprise′s income.In addition,mechanical automation technology is closely related to product production⁃related technology and plays a very important role in the innovation of enterprise products.This article will briefly introduce the design and application of automation technology in welding seam welding design,and understand the development background,research status,current application and simulation design.
文摘Because of urbanization,land resources in China’s cities has become increasingly scarce.Therefore,modern buildings are becoming taller,making high-rise steel frame structures the new favorite of the construction industry.However,the construction of high-rise steel frame structures requires advanced technology.If the construction technology is effectively implemented and the welding techniques of the construction personnel align with the requirements for high-rise steel frame structures,it can help mitigate deformations in the steel structure,thus preserving the overall construction quality of high-rise steel frame structures.To enhance the applicability of steel frame structures in high-rise buildings,this paper focuses on analyzing the optimization path for the construction process of high-rise steel frame structures.It introduces a tailored approach to control welding-induced deformations in steel frame structures,aiming to make a valuable contribution to the advancement of China’s construction industry.
基金Project(No.2016ZDJS05B03)supported by Shandong Key ResearchDevelopment Plan,Project(No.17CX06005&No.18CX06054A)supported by Department of Science&Technology of Shandong Province the Fundamental Research Funds for the Central Universities
文摘The PPG PITT-CHAR XP flame retardant system has been used by COOEC to preventing the thermal softening of steel in the high temperature,whose degradation temperature is 80 ℃.To prevent damage to PPG PITT-CHAR XP fire retardant paint from excessive heat during welding,it is necessary to get accurately reserved area near the welding joints prior to welding. For the foregoing reasons,the 80 ℃ temperature field distribution of thick plate multi-pass welding was analyzed with SYSWELD.The influence of welding groove form and time interval on welding temperature field was also analyzed. Results showed that the range of 80 ℃ welding temperature field increased with the increasing of weld layers at first and then it inclined to stable value. Interpass time setting was crucial to control the range of 80 ℃ welding temperature field. It was also found that double V groove had better thermal diffusivity than double-bevel groove.And double-bevel groove was better than single V groove.
基金Provincial Science and Technology Committee of Shanghai,China(No.021111116)Doctoral Program Foundation of Education Ministry of China(No.20020248015)
文摘A short survey on researching and developing status of intelligenttechnologies in modem welding manufacturing is given. According to the developing trend of advancedmanufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), ispresented for systematization of researching and developing domains on welding automation,intelligentized welding, robotic and flexible welding and advanced welding manufacturingtechnologies. And key technologies of welding intelligent manufacturing and its developing trend inthe future are investigated.
文摘The pipeline all-position automatic welding machine system is a special welding system for automatically welding circumferential joint of pipeline on site, which has been widely used to the long-distance pipeline construction projects due to the advantages of automatic control for welding parameters at all-position, moving speed of bugs and operating. In this paper, the key control technologies of PAWM all-position automatic welding machine （ developed by Pipeline Research Institute of CNPC） such us the automatic control system, control software, personal digital assistant （PDA） software and complex programmable logic device （ CPLD ） program as well us the control method of welding parameter have been described detailedly. With the higher welding quality, higher welding effwiency and lower labor intensity, PA WM all-position automatic welding machine has been successfully applied in many famous pipeline construction projects.
文摘In this paper, to meet the needs of studying work of dynamic mechanical properties of welded joint, the dynamic mechanical properties of welded joint were measured by means of SHPB(Split Hopkinson Pressure Bar).The dynamic mechanical property's curves of every part of welded joint were obtained. For studying the dynamic behavior of mechanical heterogeneity of welded joint, important data were offered. The method of test creates a new way of studying dynamic mechanical properties of welded joint.
基金the National Natural Science Foundation of China(No.51475297)the Fund of the Ministry of Industry and Information Technology of China Under the Project of LNG Shipbuilding
文摘Multi-pass tandem gas metal arc welding(TGMAW) for Al 5083 alloy plates with 30 mm thickness is carried out to study its high efficiency and high quality. The welding process is evaluated by high-speed photographs and electrical signals. The deposition rate and welding time are calculated to characterize the welding efficiency. The bead formation, porosity, microstructure and mechanical properties are tested and analyzed. The results indicate that though arc deflection occurs due to the electromagnetic interference between two arcs during TGMAW process, it does not affect the welding process stability significantly. The deposition rate and welding time of TGMAW process are about 15 g/min larger and about 16.7% less than those of gas metal arc welding(GMAW)process respectively, accompanied by the reduction of heat input. The TGMAW welded joint has less porosity and more refined microstructure to contribute to the improvement of mechanical properties(micro-hardness, tensile strength and ductility). It can be concluded that TGMAW process yields excellent performance of welded joint with improved welding efficiency, which makes it extremely practical during welding of thick plates.
基金Project (50505019) supported by Natural Science Foundation of China.
文摘In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of multi-beam technology and micro-beam technology are introduced.In addition.the development of beam diagnostic system is also presented.
