Mass transfer of phosphorus in high-phosphorus hot-metal refining was investigated using CaO-FetO-SiO2 slags at 1623 K. Based on a two-film theory kinetic model and experimental results, it was found that the overall ...Mass transfer of phosphorus in high-phosphorus hot-metal refining was investigated using CaO-FetO-SiO2 slags at 1623 K. Based on a two-film theory kinetic model and experimental results, it was found that the overall mass transfer coefficient, which includes the effects of mass transfer in both the slag phase and metal phase, is in the range of 0.0047 to 0.0240 cm/s. With the addition of a small amount of fluxing agents A1203 or Na20 into the slag, the overall mass transfer coefficient has an obvious increase. Silicon content in the hot metal also influences the overall mass transfer coefficient. The overall mass transfer coefficient in the lower [Si] heat is much higher than that in the higher [Si] heat. It is concluded that both fluxing agents and lower [Si] hot metal facilitate mass transfer of phosphorus in liquid phases. Fur- thermore, the addition of Na20 could also prevent rephosphorization at the end of the experiment.展开更多
Knowledge distillation(KD) enhances student network generalization by transferring dark knowledge from a complex teacher network. To optimize computational expenditure and memory utilization, self-knowledge distillati...Knowledge distillation(KD) enhances student network generalization by transferring dark knowledge from a complex teacher network. To optimize computational expenditure and memory utilization, self-knowledge distillation(SKD) extracts dark knowledge from the model itself rather than an external teacher network. However, previous SKD methods performed distillation indiscriminately on full datasets, overlooking the analysis of representative samples. In this work, we present a novel two-stage approach to providing targeted knowledge on specific samples, named two-stage approach self-knowledge distillation(TOAST). We first soften the hard targets using class medoids generated based on logit vectors per class. Then, we iteratively distill the under-trained data with past predictions of half the batch size. The two-stage knowledge is linearly combined, efficiently enhancing model performance. Extensive experiments conducted on five backbone architectures show our method is model-agnostic and achieves the best generalization performance.Besides, TOAST is strongly compatible with existing augmentation-based regularization methods. Our method also obtains a speedup of up to 2.95x compared with a recent state-of-the-art method.展开更多
The heat transfer analysis was performed for an industrial ladle furnace （LF） with a capacity of 55-57 t in Turkey. The heat losses by conduction, convection and radiation from outer and bottom surfaces, top and ele...The heat transfer analysis was performed for an industrial ladle furnace （LF） with a capacity of 55-57 t in Turkey. The heat losses by conduction, convection and radiation from outer and bottom surfaces, top and electrodes of LF were determined in detail. Finally, some suggestions about decreasing heat losses were presented.展开更多
FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common counte...FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common countermeasures adopted to eliminate the steel contamination by FeO reoxidation.The oxygen transfer phenomenon between molten steel and slag was studied during the industrial production of interstitial-free(IF)steel,the measured and calculated oxygen activities in steel were compared,and the Fe–O equilibrium at the slag–molten steel interface was investigated by thermodynamic analysis.With slag treatment,the oxygen potential is higher in the molten steel than in the pre-deoxidation slag;this causes oxygen transfer from the molten steel to the slag,decreasing the efficiency of slag treatment.Based on this,a two-step slag deoxidation process was optimized.The second step further reduced the FeO content.On the other hand,the CaO/Al2O3(C/A)ratio in the refining slag must be controlled,because it affects the FeO activity and inclusion absorption capacity of the slag.The results suggest that the C/A ratio of 1.2–1.5 and the FeO content of\6%are beneficial to refine IF steel.展开更多
The available studies in the literature on physical modeling of the vacuum circulation (RH, i.e. Ruhrstahl Heraeus) refining process of molten steel have briefly been reviewed. The latest advances made by the author ...The available studies in the literature on physical modeling of the vacuum circulation (RH, i.e. Ruhrstahl Heraeus) refining process of molten steel have briefly been reviewed. The latest advances made by the author with his research group have been summarized. Water modeling was employed to investigate the flow and mixing characteristics of molten steel under the RH and RH KTB (Kawasaki top blowing) conditions and the mass transfer features between molten steel and powder particles in the RH PTB (powder top blowing) refining. The geometric similarity ratio between the model and its prototype (a multifunction RH degasser of 90 t capacity) was 1:5. The effects of the related technological and structural factors were considered. These latest studies have revealed the flow and mixing characteristics of molten steel and the mass transfer features between molten steel and powder particles in these processes, and have provided a better understanding of the refining processes of molten steel.展开更多
In ladle metallurgical processing,two liquid layers,a metallic layer below a salty or oxide layer,are separated by an interface where mass exchanges occur by the way of a redox reaction.The mass transfer associated wi...In ladle metallurgical processing,two liquid layers,a metallic layer below a salty or oxide layer,are separated by an interface where mass exchanges occur by the way of a redox reaction.The mass transfer associated with such reaction is strongly dependent on the agitation of each phase as well of their interface.We use an experimental system able to melt separately metal and salt.Once these elements are molten a sampling system is used.The experimenter chooses the sampling times.Finally,the collected samples and the final metal and salt ingots are analyzed by Inductively Coupled Plasma Atomic Emission Spectroscopy(ICP-AES).During the experiments,both temperature and,intensity and frequency of the inducting current,are measured.Comparisons on experimental results are done varying the induction as well as the transferred element.展开更多
针对LF精炼炉钢液温度控制过度依赖人工经验的问题,马钢长材事业部以120 t LF精炼炉为研究对象,基于能量平衡原理,计算分析LF精炼过程中输入电能、合金化、炉渣热效应、钢包内衬散热、渣面辐射、吹氩搅拌和烟气热损失等热量对钢液温度...针对LF精炼炉钢液温度控制过度依赖人工经验的问题,马钢长材事业部以120 t LF精炼炉为研究对象,基于能量平衡原理,计算分析LF精炼过程中输入电能、合金化、炉渣热效应、钢包内衬散热、渣面辐射、吹氩搅拌和烟气热损失等热量对钢液温度的影响,建立LF精炼钢液温度的预测模型。经过跟踪实际生产试验、测温校正并优化模型,使模型取得了良好的应用效果。模型预测温度与实际测量值偏差绝对值≤5℃的比例为97.73%,偏差绝对值≤6℃的比例为100%。展开更多
基金financially supported by the Fundamental Research Funds for Central Universities of China (No. CDJZR 14130001)
文摘Mass transfer of phosphorus in high-phosphorus hot-metal refining was investigated using CaO-FetO-SiO2 slags at 1623 K. Based on a two-film theory kinetic model and experimental results, it was found that the overall mass transfer coefficient, which includes the effects of mass transfer in both the slag phase and metal phase, is in the range of 0.0047 to 0.0240 cm/s. With the addition of a small amount of fluxing agents A1203 or Na20 into the slag, the overall mass transfer coefficient has an obvious increase. Silicon content in the hot metal also influences the overall mass transfer coefficient. The overall mass transfer coefficient in the lower [Si] heat is much higher than that in the higher [Si] heat. It is concluded that both fluxing agents and lower [Si] hot metal facilitate mass transfer of phosphorus in liquid phases. Fur- thermore, the addition of Na20 could also prevent rephosphorization at the end of the experiment.
基金supported by the National Natural Science Foundation of China (62176061)。
文摘Knowledge distillation(KD) enhances student network generalization by transferring dark knowledge from a complex teacher network. To optimize computational expenditure and memory utilization, self-knowledge distillation(SKD) extracts dark knowledge from the model itself rather than an external teacher network. However, previous SKD methods performed distillation indiscriminately on full datasets, overlooking the analysis of representative samples. In this work, we present a novel two-stage approach to providing targeted knowledge on specific samples, named two-stage approach self-knowledge distillation(TOAST). We first soften the hard targets using class medoids generated based on logit vectors per class. Then, we iteratively distill the under-trained data with past predictions of half the batch size. The two-stage knowledge is linearly combined, efficiently enhancing model performance. Extensive experiments conducted on five backbone architectures show our method is model-agnostic and achieves the best generalization performance.Besides, TOAST is strongly compatible with existing augmentation-based regularization methods. Our method also obtains a speedup of up to 2.95x compared with a recent state-of-the-art method.
文摘The heat transfer analysis was performed for an industrial ladle furnace （LF） with a capacity of 55-57 t in Turkey. The heat losses by conduction, convection and radiation from outer and bottom surfaces, top and electrodes of LF were determined in detail. Finally, some suggestions about decreasing heat losses were presented.
基金The authors are grateful for financial support from the National Natural Science Foundation of China under Grant No.51404020the National Key R&D Program of China under Grant Nos.2017YFB0304000 and 2017YFB0304001.
文摘FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common countermeasures adopted to eliminate the steel contamination by FeO reoxidation.The oxygen transfer phenomenon between molten steel and slag was studied during the industrial production of interstitial-free(IF)steel,the measured and calculated oxygen activities in steel were compared,and the Fe–O equilibrium at the slag–molten steel interface was investigated by thermodynamic analysis.With slag treatment,the oxygen potential is higher in the molten steel than in the pre-deoxidation slag;this causes oxygen transfer from the molten steel to the slag,decreasing the efficiency of slag treatment.Based on this,a two-step slag deoxidation process was optimized.The second step further reduced the FeO content.On the other hand,the CaO/Al2O3(C/A)ratio in the refining slag must be controlled,because it affects the FeO activity and inclusion absorption capacity of the slag.The results suggest that the C/A ratio of 1.2–1.5 and the FeO content of\6%are beneficial to refine IF steel.
文摘The available studies in the literature on physical modeling of the vacuum circulation (RH, i.e. Ruhrstahl Heraeus) refining process of molten steel have briefly been reviewed. The latest advances made by the author with his research group have been summarized. Water modeling was employed to investigate the flow and mixing characteristics of molten steel under the RH and RH KTB (Kawasaki top blowing) conditions and the mass transfer features between molten steel and powder particles in the RH PTB (powder top blowing) refining. The geometric similarity ratio between the model and its prototype (a multifunction RH degasser of 90 t capacity) was 1:5. The effects of the related technological and structural factors were considered. These latest studies have revealed the flow and mixing characteristics of molten steel and the mass transfer features between molten steel and powder particles in these processes, and have provided a better understanding of the refining processes of molten steel.
基金Item Sponsored by Framework of a CNRS-CEA Program on the Use of Molten Salts In Nuclear Applications (PCR ANSF) for the Reprocessing of Nuclear Reactor Salt Operating on a Cycle Th/U
文摘In ladle metallurgical processing,two liquid layers,a metallic layer below a salty or oxide layer,are separated by an interface where mass exchanges occur by the way of a redox reaction.The mass transfer associated with such reaction is strongly dependent on the agitation of each phase as well of their interface.We use an experimental system able to melt separately metal and salt.Once these elements are molten a sampling system is used.The experimenter chooses the sampling times.Finally,the collected samples and the final metal and salt ingots are analyzed by Inductively Coupled Plasma Atomic Emission Spectroscopy(ICP-AES).During the experiments,both temperature and,intensity and frequency of the inducting current,are measured.Comparisons on experimental results are done varying the induction as well as the transferred element.
文摘针对LF精炼炉钢液温度控制过度依赖人工经验的问题,马钢长材事业部以120 t LF精炼炉为研究对象,基于能量平衡原理,计算分析LF精炼过程中输入电能、合金化、炉渣热效应、钢包内衬散热、渣面辐射、吹氩搅拌和烟气热损失等热量对钢液温度的影响,建立LF精炼钢液温度的预测模型。经过跟踪实际生产试验、测温校正并优化模型,使模型取得了良好的应用效果。模型预测温度与实际测量值偏差绝对值≤5℃的比例为97.73%,偏差绝对值≤6℃的比例为100%。
