In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh enviro...In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh environment leads to significant variations in the shape and size of the defects.To address this challenge,we propose the multivariate time series segmentation network(MSSN),which adopts a multiscale convolutional network with multi-stage and depth-separable convolutions for efficient feature extraction through variable-length templates.To tackle the classification difficulty caused by structural signal variance,MSSN employs logarithmic normalization to adjust instance distributions.Furthermore,it integrates classification with smoothing loss functions to accurately identify defect segments amid similar structural and defect signal subsequences.Our algorithm evaluated on both the Mackey-Glass dataset and industrial dataset achieves over 95%localization and demonstrates the capture capability on the synthetic dataset.In a nuclear plant's heat transfer tube dataset,it captures 90%of defect instances with75%middle localization F1 score.展开更多
The reliability of the eddy current testing (ECT) in flaw detection is quantitatively evaluated by theprobability of detection (POD). Precise and efficient modeling of POD gives direction for the implement of ECTon si...The reliability of the eddy current testing (ECT) in flaw detection is quantitatively evaluated by theprobability of detection (POD). Precise and efficient modeling of POD gives direction for the implement of ECTon sites to avoid false or missing flaw detection. Traditional POD analysis focuses on single uncertain factor orsingle response signal with limited credibility in engineering. This paper considers multiple response signals andmultiple flaw parameters to perform POD. The flaw length, the flaw depth, the coil impedance, and the magneticflux density are comprehensively studied under various lift-off distances. A finite element model (FEM) of ECT isestablished and verified with experiments to obtain sufficient simulation data for discrete POD modeling. Thecontinuous POD function is then fitted based on the discrete values to show the superiority of integrating multiplefactors. A comparison with conventional POD analysis further demonstrates the higher reliability of ECT flawdetection considering multiple flaw parameters and multiple response signals, especially for small flaws.展开更多
New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing fa...New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing factors includ-ing excitation frequency,lift-off distance,defect depth and size,residual heat,and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting(SLM).The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting sub-surface defects by merely analyzing these two key indicators.Overall,this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals,which provided a prac-tical reference on how to quantitively inspect subsurface defects using eddy current testing(ECT)on SLMed parts,and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing(ASHM)for fabricating SLMed parts with enhanced quality and better performance.展开更多
Eddy current testing is a nondestructive testing method, which is used to detect discontinuities and defects in conductive materials. Using this technique, two different types of artificial defects in a railhead were ...Eddy current testing is a nondestructive testing method, which is used to detect discontinuities and defects in conductive materials. Using this technique, two different types of artificial defects in a railhead were evaluated in order to analyze the relationship between different types of defects and eddy current signals, and to obtain data on the size of the rail surface defects and crack location. The actually used rail sample was also studied. Surface cracks and defects were clearly observed as amplitude and phase changes of detected signals. This study succeeds in quantitatively analyzing and discriminating the damage types.展开更多
Luquire et al. ' s impedance change model of a rectangular cross section probe coil above a structure with an arbitrary number of parallel layers was used to study the principle of measuring thicknesses of multi-l...Luquire et al. ' s impedance change model of a rectangular cross section probe coil above a structure with an arbitrary number of parallel layers was used to study the principle of measuring thicknesses of multi-layered structures in terms of eddy current testing voltage measurements. An experimental system for multi-layered thickness measurement was developed and several fitting models to formulate the relationships between detected impedance/voltage measurements and thickness are put forward using least square method. The determination of multi-layered thicknesses was investigated after inversing the voltage outputs of the detecting system. The best fitting and inversion models are presented.展开更多
In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current t...In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.展开更多
CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing techni...CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.展开更多
Eddy current testing is one of the most effective methods for evaluation of metallic tubes.In practice,however,the signal is often contaminated by the vibration of the probe,namely radial offset.This work deals with t...Eddy current testing is one of the most effective methods for evaluation of metallic tubes.In practice,however,the signal is often contaminated by the vibration of the probe,namely radial offset.This work deals with the analytical solution to a T-R probe with radial offset,as shown in Fig.1.展开更多
Due to the electrical anisotropy of carbon fiber reinforced polymer(CFRP),this paper presents a method to inverse the anisotropic conductivity of unidirectional CFRP laminate using eddy current testing(ECT). The relat...Due to the electrical anisotropy of carbon fiber reinforced polymer(CFRP),this paper presents a method to inverse the anisotropic conductivity of unidirectional CFRP laminate using eddy current testing(ECT). The relationship between the conductivity and probe signal of ECT is studied by means of numerical simulation. Finally,the accuracy of inversion result is improved by optimizing the initial conductivity by use of experimental data.展开更多
It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate t...It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate testing signals.This speed measurement method is complicated,and inevitable abrasion and occasional slippage will reduce the measurement accuracy.In order to solve this problem,based on eddy current effect due to the relative movement,a speed measurement method is proposed,which is contactless and simple.In the high-speed MFL testing,eddy current induced in the specimen will cause an obvious modification to the applied field.This modified field,which is measured by Hall sensor,can be utilized to reflect the moving speed.Firstly,the measurement principle is illustrated based on Faraday’s law.Then,dynamic finite element simulations are conducted to investigate the modified magnetic field distribution.Finally,laboratory experiments are performed to validate the feasibility of the proposed method.The results show that Bmz(r1)and Bmx(r2)have a linear relation with moving speed,which could be used as an alternative measurement parameter.展开更多
The paper addresses the first eddy current benchmark problem proposed by the World Federation of Nondestructive Evaluation Centers (WFNDEC). The problem simulates the eddy current response to the presence of an axisym...The paper addresses the first eddy current benchmark problem proposed by the World Federation of Nondestructive Evaluation Centers (WFNDEC). The problem simulates the eddy current response to the presence of an axisymmetric circumferential defect in an Inconel-600 tube. All simulations employ the axisymmetric code of the electromagnetic field simulator Finite Element Method Magnetics. For three different frequencies of excitation, it is explained how the displacement of the detecting coil inside the tube leads to a variation in the impedance of the eddy current coil. Variations of the resistive and inductive components of the impedance with distance from the defect region are used to build the impedance trajectory for each frequency of analysis.展开更多
Shaker screen is one of important equipments in the industry of oil, metallurgy, coal and timbering. The movement locus of shaker screen affects the capacity and efficiency of shaker screen to split the solid particle...Shaker screen is one of important equipments in the industry of oil, metallurgy, coal and timbering. The movement locus of shaker screen affects the capacity and efficiency of shaker screen to split the solid particle from crude ore directly. To test movement of shaker locus, two eddy current transducers are employed. A discussion of the usage of these eddy current transducer to test and acceleration sensors will be made. The experiment results from a real elliptic shaker screen have good agree with the design requirements.展开更多
A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including differe...A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances.展开更多
This study utilized finite element simulation and experimental methods to investigate the evolution of crack detection performanceof a flexible differential fractal Koch eddy current probe at different excitation freq...This study utilized finite element simulation and experimental methods to investigate the evolution of crack detection performanceof a flexible differential fractal Koch eddy current probe at different excitation frequencies as the lift-off distance increases.As the lift-off distanceincreased,the distribution shape of induced eddy currents changed,leading to reduced similarity in the shape of the excitation coil and an expandeddistribution range of induced eddy currents,ultimately resulting in weakened output signal strength.The experimental results showed that forexcitation frequencies of 10 kHz,20 kHz,50 kHz,100 kHz,200 kHz,500 kHz,and1000 kHz,the maximum lift distances of the real partof the output signal when cracks were detected were 5.0 mm,7.0 mm,8.0 mm,8.0 mm,8.0 mm,6.5 mm,and 4.0 mm,respectively.Theimaginary parts were 6.5 mm,6.5 mm,7.5 mm,5.5 mm,8.0 mm,6.5 mm,and 6.5 mm,respectively.展开更多
There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack...There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack on the outside surface of the tubes. In this study, artificial loose parts on Inconel 690 tube are demonstrated and eddy current testing data of the region is acquired using rotating probe. Ferromagnetic and nonmagnetic foreign materials were used to demonstrate artificial loose parts. Eddy current channel of 100 KHz frequency shows definite signals of those foreign materials but stainless steel was not clearly detected. This result can be explained based on the electrical conductivity of the materials and it can be confirmed with lissajous window and C-scan. In addition, no indication was detected when the distance of the gap between the foreign materials and the tube is increased to more than 3 mm under this test condition. Based on these experimental inspections, we were able to find suitable methods for analyzing the signals obtained under various conditions that could occur when conducting steam generator eddy current test in NPP.展开更多
Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable...Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable Non-Destructive Testing(NDT)methods are required to prevent catastrophic failures.This paper will review the state of the art in the field and point to highlight the success and challenges that different NDT methods are faced to evaluate the integrity of critical aerospace composites.The focus will be on advanced certificated NDT methods for damage detection and characterization in composite laminates for use in the aircraft primary and secondary structures.展开更多
In eddy current testing, the law of attenuation of eddy current(EC) is of great concern. In conductive half space under the excitation of uniform magnetic field, the EC density decreases exponentially in the depth dir...In eddy current testing, the law of attenuation of eddy current(EC) is of great concern. In conductive half space under the excitation of uniform magnetic field, the EC density decreases exponentially in the depth direction. However, in conductor with finite thickness tested by coil, the distribution of EC in the depth direction is more complicated. This paper studies the characteristics of EC attenuation in metallic plate of finite thickness. Simulation results show that there is an EC reflection at the bottom of plate, which changes the law of EC attenuation. A new concept, namely the equivalent attenuation coefficient, is proposed to quantify the speed of EC attenuation. The characteristics of EC attenuation are utilized to explain the nonmonotonic relation between coil voltage and plate thickness. Procedure of selecting frequency is discussed. Thereafter, measurement of plate thickness is carried out and accurate result is obtained.展开更多
The noise as an undesired phenomenon often appears in the pulsed eddy current testing(PECT)signal, and it is difficult to recognize the character of the testing signal. One of the most common noises presented in the P...The noise as an undesired phenomenon often appears in the pulsed eddy current testing(PECT)signal, and it is difficult to recognize the character of the testing signal. One of the most common noises presented in the PECT signal is the Gaussian noise, since it is caused by the testing environment. A new denoising approach based on singular value decomposition(SVD) is proposed in this paper to reduce the Gaussian noise of PECT signal. The approach first discusses the relationship between signal to noise ratio(SNR) and negentropy of PECT signal. Then the Hankel matrix of PECT signal is constructed for noise reduction, and the matrix is divided into noise subspace and signal subspace by a singular valve threshold. Based on the theory of negentropy, the optimal matrix dimension and threshold are chosen to improve the performance of denoising. The denoised signal Hankel matrix is reconstructed by the singular values of signal subspace, and the denoised signal is finally extracted from this matrix. Experiment is performed to verify the feasibility of the proposed approach, and the results indicate that the proposed approach can reduce the Gaussian noise of PECT signal more effectively compared with other existing approaches.展开更多
The eddy current pulsed thermography(ECPT)technique is a research focus in the non-destructive testing(NDT)area for defect inspection.Defect feature extraction for defect information analysis in ECPT is limited by ima...The eddy current pulsed thermography(ECPT)technique is a research focus in the non-destructive testing(NDT)area for defect inspection.Defect feature extraction for defect information analysis in ECPT is limited by image contrast,heat diffusion,background interference,etc.In this paper,a defect feature extraction approach in ECPT has been proposed to improve the quality of defect features,which is based on image partition,local sparse component evaluation,and feature fusion.This method can extract complete defect features by enhancing the defect area and removing background interference,such as noises and heating coil.Two typical steel specimens are utilized to testify the validity of the proposed approach.Compared with other three common feature extraction algorithms in ECPT,the proposed method can reserve more complete defect features and suppress more background interference.展开更多
Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors....Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors. In this study, two indices based on the information entropy are proposed to evaluate the EC energyallocated in different directions. The EC vectors induced by a rotational field EC sensor varying in the timedomain are evaluated by the proposed methods. Then, the evaluating results are analyzed by the principle ofEC testing. It can be concluded that the two indices can effectively quantitatively evaluate the EC distributionsvarying in the time domain and are used to optimize the parameters of the rotational EC sensors.展开更多
基金supported by the National Science and Technology Major Project of the Ministry of Science and Technology of China(2024ZD0608100)the National Natural Science Foundation of China(62332017,U22A2022)
文摘In high-risk industrial environments like nuclear power plants,precise defect identification and localization are essential for maintaining production stability and safety.However,the complexity of such a harsh environment leads to significant variations in the shape and size of the defects.To address this challenge,we propose the multivariate time series segmentation network(MSSN),which adopts a multiscale convolutional network with multi-stage and depth-separable convolutions for efficient feature extraction through variable-length templates.To tackle the classification difficulty caused by structural signal variance,MSSN employs logarithmic normalization to adjust instance distributions.Furthermore,it integrates classification with smoothing loss functions to accurately identify defect segments amid similar structural and defect signal subsequences.Our algorithm evaluated on both the Mackey-Glass dataset and industrial dataset achieves over 95%localization and demonstrates the capture capability on the synthetic dataset.In a nuclear plant's heat transfer tube dataset,it captures 90%of defect instances with75%middle localization F1 score.
基金supported by the Key Research and Development Project of Zhejiang Province(Grant No.2023C01248,2023C01069)and the National Natural Science Foundation of China(Grant No.52375135,52305137).
文摘The reliability of the eddy current testing (ECT) in flaw detection is quantitatively evaluated by theprobability of detection (POD). Precise and efficient modeling of POD gives direction for the implement of ECTon sites to avoid false or missing flaw detection. Traditional POD analysis focuses on single uncertain factor orsingle response signal with limited credibility in engineering. This paper considers multiple response signals andmultiple flaw parameters to perform POD. The flaw length, the flaw depth, the coil impedance, and the magneticflux density are comprehensively studied under various lift-off distances. A finite element model (FEM) of ECT isestablished and verified with experiments to obtain sufficient simulation data for discrete POD modeling. Thecontinuous POD function is then fitted based on the discrete values to show the superiority of integrating multiplefactors. A comparison with conventional POD analysis further demonstrates the higher reliability of ECT flawdetection considering multiple flaw parameters and multiple response signals, especially for small flaws.
基金Supported by Basic Research Project of Science and Technology Plan of Shenzhen(Grant No.JCYJ20170817111811303).
文摘New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing factors includ-ing excitation frequency,lift-off distance,defect depth and size,residual heat,and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting(SLM).The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting sub-surface defects by merely analyzing these two key indicators.Overall,this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals,which provided a prac-tical reference on how to quantitively inspect subsurface defects using eddy current testing(ECT)on SLMed parts,and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing(ASHM)for fabricating SLMed parts with enhanced quality and better performance.
文摘Eddy current testing is a nondestructive testing method, which is used to detect discontinuities and defects in conductive materials. Using this technique, two different types of artificial defects in a railhead were evaluated in order to analyze the relationship between different types of defects and eddy current signals, and to obtain data on the size of the rail surface defects and crack location. The actually used rail sample was also studied. Surface cracks and defects were clearly observed as amplitude and phase changes of detected signals. This study succeeds in quantitatively analyzing and discriminating the damage types.
文摘Luquire et al. ' s impedance change model of a rectangular cross section probe coil above a structure with an arbitrary number of parallel layers was used to study the principle of measuring thicknesses of multi-layered structures in terms of eddy current testing voltage measurements. An experimental system for multi-layered thickness measurement was developed and several fitting models to formulate the relationships between detected impedance/voltage measurements and thickness are put forward using least square method. The determination of multi-layered thicknesses was investigated after inversing the voltage outputs of the detecting system. The best fitting and inversion models are presented.
文摘In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.
文摘CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.
文摘Eddy current testing is one of the most effective methods for evaluation of metallic tubes.In practice,however,the signal is often contaminated by the vibration of the probe,namely radial offset.This work deals with the analytical solution to a T-R probe with radial offset,as shown in Fig.1.
基金supported by the research fund of State Key Laboratory of Mechanics and Control of Mechanical Structures(Nanjing University of Aeronautics and astronautics)(No. MCMS-I-0518K01&MCMSI-0519G02)Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD)the Natural Science Funding (No. 51875277)
文摘Due to the electrical anisotropy of carbon fiber reinforced polymer(CFRP),this paper presents a method to inverse the anisotropic conductivity of unidirectional CFRP laminate using eddy current testing(ECT). The relationship between the conductivity and probe signal of ECT is studied by means of numerical simulation. Finally,the accuracy of inversion result is improved by optimizing the initial conductivity by use of experimental data.
基金supported in part by the National Natural Science Foundation of China(Grant No.92060114)in part by the Sichuan Science and Technology Program(Nos.2022YFS0524 and 2022YFG0044).
文摘It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate testing signals.This speed measurement method is complicated,and inevitable abrasion and occasional slippage will reduce the measurement accuracy.In order to solve this problem,based on eddy current effect due to the relative movement,a speed measurement method is proposed,which is contactless and simple.In the high-speed MFL testing,eddy current induced in the specimen will cause an obvious modification to the applied field.This modified field,which is measured by Hall sensor,can be utilized to reflect the moving speed.Firstly,the measurement principle is illustrated based on Faraday’s law.Then,dynamic finite element simulations are conducted to investigate the modified magnetic field distribution.Finally,laboratory experiments are performed to validate the feasibility of the proposed method.The results show that Bmz(r1)and Bmx(r2)have a linear relation with moving speed,which could be used as an alternative measurement parameter.
文摘The paper addresses the first eddy current benchmark problem proposed by the World Federation of Nondestructive Evaluation Centers (WFNDEC). The problem simulates the eddy current response to the presence of an axisymmetric circumferential defect in an Inconel-600 tube. All simulations employ the axisymmetric code of the electromagnetic field simulator Finite Element Method Magnetics. For three different frequencies of excitation, it is explained how the displacement of the detecting coil inside the tube leads to a variation in the impedance of the eddy current coil. Variations of the resistive and inductive components of the impedance with distance from the defect region are used to build the impedance trajectory for each frequency of analysis.
文摘Shaker screen is one of important equipments in the industry of oil, metallurgy, coal and timbering. The movement locus of shaker screen affects the capacity and efficiency of shaker screen to split the solid particle from crude ore directly. To test movement of shaker locus, two eddy current transducers are employed. A discussion of the usage of these eddy current transducer to test and acceleration sensors will be made. The experiment results from a real elliptic shaker screen have good agree with the design requirements.
基金Supported by Gansu Provincial Natural Science Foundation of China(Grant No.22JR5RA229)National Natural Science Foundation of China(Grant Nos.51807086,12162021)Hongliu Youth Found of Lanzhou University of Technology and Gansu Provincial Outstanding Graduate Student Innovation Star of China(Grant No.2021CXZX-453).
文摘A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances.
基金supported by the National Nature Science Foundation of China(Nos.62471206,52467002)。
文摘This study utilized finite element simulation and experimental methods to investigate the evolution of crack detection performanceof a flexible differential fractal Koch eddy current probe at different excitation frequencies as the lift-off distance increases.As the lift-off distanceincreased,the distribution shape of induced eddy currents changed,leading to reduced similarity in the shape of the excitation coil and an expandeddistribution range of induced eddy currents,ultimately resulting in weakened output signal strength.The experimental results showed that forexcitation frequencies of 10 kHz,20 kHz,50 kHz,100 kHz,200 kHz,500 kHz,and1000 kHz,the maximum lift distances of the real partof the output signal when cracks were detected were 5.0 mm,7.0 mm,8.0 mm,8.0 mm,8.0 mm,6.5 mm,and 4.0 mm,respectively.Theimaginary parts were 6.5 mm,6.5 mm,7.5 mm,5.5 mm,8.0 mm,6.5 mm,and 6.5 mm,respectively.
文摘There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack on the outside surface of the tubes. In this study, artificial loose parts on Inconel 690 tube are demonstrated and eddy current testing data of the region is acquired using rotating probe. Ferromagnetic and nonmagnetic foreign materials were used to demonstrate artificial loose parts. Eddy current channel of 100 KHz frequency shows definite signals of those foreign materials but stainless steel was not clearly detected. This result can be explained based on the electrical conductivity of the materials and it can be confirmed with lissajous window and C-scan. In addition, no indication was detected when the distance of the gap between the foreign materials and the tube is increased to more than 3 mm under this test condition. Based on these experimental inspections, we were able to find suitable methods for analyzing the signals obtained under various conditions that could occur when conducting steam generator eddy current test in NPP.
基金the support of NVIDIA Corporation with the donation of the Titan Xp GPU used for this researchsupported by EPSRC grant EP/R002495/1the European Metrology Research Programme through grant 17IND08。
文摘Composite materials are increasingly used in the aerospace industry.To fully realise the weight saving potential along with superior mechanical properties that composites offer in safety critical applications,reliable Non-Destructive Testing(NDT)methods are required to prevent catastrophic failures.This paper will review the state of the art in the field and point to highlight the success and challenges that different NDT methods are faced to evaluate the integrity of critical aerospace composites.The focus will be on advanced certificated NDT methods for damage detection and characterization in composite laminates for use in the aircraft primary and secondary structures.
基金Supported by National Natural Science Foundation of China(Grant No.51277154)Xiamen Key Laboratory of Optoelectronic Transducer Technology+1 种基金Fujian Key Laboratory of Universities and Colleges for Transducer TechnologyInnovative Talents Program of Far East NDT New Technology&Application Forum
文摘In eddy current testing, the law of attenuation of eddy current(EC) is of great concern. In conductive half space under the excitation of uniform magnetic field, the EC density decreases exponentially in the depth direction. However, in conductor with finite thickness tested by coil, the distribution of EC in the depth direction is more complicated. This paper studies the characteristics of EC attenuation in metallic plate of finite thickness. Simulation results show that there is an EC reflection at the bottom of plate, which changes the law of EC attenuation. A new concept, namely the equivalent attenuation coefficient, is proposed to quantify the speed of EC attenuation. The characteristics of EC attenuation are utilized to explain the nonmonotonic relation between coil voltage and plate thickness. Procedure of selecting frequency is discussed. Thereafter, measurement of plate thickness is carried out and accurate result is obtained.
文摘The noise as an undesired phenomenon often appears in the pulsed eddy current testing(PECT)signal, and it is difficult to recognize the character of the testing signal. One of the most common noises presented in the PECT signal is the Gaussian noise, since it is caused by the testing environment. A new denoising approach based on singular value decomposition(SVD) is proposed in this paper to reduce the Gaussian noise of PECT signal. The approach first discusses the relationship between signal to noise ratio(SNR) and negentropy of PECT signal. Then the Hankel matrix of PECT signal is constructed for noise reduction, and the matrix is divided into noise subspace and signal subspace by a singular valve threshold. Based on the theory of negentropy, the optimal matrix dimension and threshold are chosen to improve the performance of denoising. The denoised signal Hankel matrix is reconstructed by the singular values of signal subspace, and the denoised signal is finally extracted from this matrix. Experiment is performed to verify the feasibility of the proposed approach, and the results indicate that the proposed approach can reduce the Gaussian noise of PECT signal more effectively compared with other existing approaches.
基金the National Natural Science Foundation of China under Grants No.51607024 and No.61671109.
文摘The eddy current pulsed thermography(ECPT)technique is a research focus in the non-destructive testing(NDT)area for defect inspection.Defect feature extraction for defect information analysis in ECPT is limited by image contrast,heat diffusion,background interference,etc.In this paper,a defect feature extraction approach in ECPT has been proposed to improve the quality of defect features,which is based on image partition,local sparse component evaluation,and feature fusion.This method can extract complete defect features by enhancing the defect area and removing background interference,such as noises and heating coil.Two typical steel specimens are utilized to testify the validity of the proposed approach.Compared with other three common feature extraction algorithms in ECPT,the proposed method can reserve more complete defect features and suppress more background interference.
基金Foundation item:the National Natural Science Foundation of China(No.51807086)the Young Doctoral Fund of Education Department of Gansu Province(No.2021QB-047)the Hongliu Youth Fund of Lanzhou University of Technology(No.07/062003)。
文摘Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors. In this study, two indices based on the information entropy are proposed to evaluate the EC energyallocated in different directions. The EC vectors induced by a rotational field EC sensor varying in the timedomain are evaluated by the proposed methods. Then, the evaluating results are analyzed by the principle ofEC testing. It can be concluded that the two indices can effectively quantitatively evaluate the EC distributionsvarying in the time domain and are used to optimize the parameters of the rotational EC sensors.
