The testing of large structures is limited by high costs and long cycles, making scaling methods an attractive solution. However, the scaling process of elastic rings introduces complexities in multi-parameter geometr...The testing of large structures is limited by high costs and long cycles, making scaling methods an attractive solution. However, the scaling process of elastic rings introduces complexities in multi-parameter geometric distortions, leading to a diminution in the predictive accuracy of the distorted similitude. To address this challenge, this study formulates a novel set of scaling laws, tailored to account for the intricate geometric distortions associated with elastic rings. The proposed scaling laws are formulated based on the intrinsic deformation characteristics of elastic rings, rather than the traditional systemic governing equations. Numerical and experimental cases are conducted to assess the efficacy and precision of the proposed scaling laws, and the obtained results are compared with those achieved by traditional methods. The outcomes demonstrate that the scaling laws put forth by this study significantly enhance the predictive capabilities for deformations of elastic rings.展开更多
This study describes an integrated framework in which basic aerospace engineering aspects(performance, aerodynamics, and structure) and practical aspects(configuration visualization and manufacturing) are coupled and ...This study describes an integrated framework in which basic aerospace engineering aspects(performance, aerodynamics, and structure) and practical aspects(configuration visualization and manufacturing) are coupled and considered in one fully automated design optimization of rotor blades. A number of codes are developed to robustly perform estimation of helicopter configuration from sizing, performance analysis, trim analysis, to rotor blades configuration representation. These codes are then integrated with a two-dimensional airfoil analysis tool to fully design rotor blades configuration including rotor planform and airfoil shape for optimal aerodynamics in both hover and forward flights. A modular structure design methodology is developed for realistic composite rotor blades with a sophisticated cross-sectional geometry. A D-spar cross-sectional structure is chosen as a baseline. The framework is able to analyze all realistic inner configurations including thicknesses of D-spar, skin, web, number and ply angles of layers of each composite part,and materials. A number of codes and commercial software(ANSYS, Gridgen, VABS, Pre VABS,etc.) are implemented to automate the structural analysis from aerodynamic data processing to sectional properties and stress analysis. An integrated model for manufacturing cost estimation ofcomposite rotor blades developed at the Aerodynamic Analysis and Design Laboratory(AADL),Aerospace Information Engineering Department, Konkuk University is integrated into the framework to provide a rapid and dynamic feedback to configuration design. The integration of three modules has constructed a framework where the size of a helicopter, aerodynamic performance analysis, structure analysis, and manufacturing cost estimation could be quickly investigated. All aspects of a rotor blade including planform, airfoil shape, and inner structure are considered in a multidisciplinary design optimization without an exception of critical configuration.展开更多
Regarding development of the dedicated slag for electroslag remelting,crystallization characteristics of the slag exert a strong influence on the initial solidification of liquid metal in mold and surface quality of a...Regarding development of the dedicated slag for electroslag remelting,crystallization characteristics of the slag exert a strong influence on the initial solidification of liquid metal in mold and surface quality of as-cast ingot.The crystallization behavior of CaF_(2)-CaO-Al_(2)O_(3)-based slag with varying SiO_(2)and B_(2)O_(3)contents and their correlation with the slag structure were investigated.Increasing SiO_(2)(0.24-8.95 mass%)and B_(2)O_(3)(0-3.20 mass%)contents lowers the crystallization temperature and suppresses the crystallization of the slag melts,as well as decreases the sizes of the crystalline phases.The crystalline phases precipitated during continuous cooling of the slag melts are faceted 11CaO·7Al_(2)O_(3)·CaF_(2),faceted or spherical CaF_(2),and non-faceted MgO·Al_(2)O_(3)(or MgO)in sequence irrespective of the SiO_(2)and B_(2)O_(3)contents of the slag.The polymerization degree of slag melts increases with increasing either SiO_(2)or B_(2)O_(3)contents.The crystallization of the slag melts is increasingly retarded with increasing the SiO_(2)and B_(2)O_(3)contents of the slag caused by increased component diffusion resistance originating from increased polymerization degree of the slag melts.展开更多
In rotor dynamics,blades are normally modelled as a slender beam,in which elastic deformations are coupled with each other.To identify these coupling effects,new rigid-flexible structural model for helicopter rotor sy...In rotor dynamics,blades are normally modelled as a slender beam,in which elastic deformations are coupled with each other.To identify these coupling effects,new rigid-flexible structural model for helicopter rotor system is proposed in this paper.Finite rotations of the whole blade(on flapwise,lagwise,and torsional)are described as three global rigid degrees of freedom.The nonlinear deformation geometrics of the beam is built on geometrically exact beam theory.New expressions for blade strain energy,kinetic energy,and virtual work of various kinds of external forces are derived as functions of finite rotations and elastic deformations.To quantify the coupling characteristics,following the definition of coupling factor in electromagnetics,a new coupling factor between two modal components on each mode is introduced in modal analysis.Simulations show that the new structural model is highly capable of solving static and dynamic problems in rotor system and the maximum deformation that moderate deformation beam theory can predict might be 15%of beam length.After the new coupling factor is applied to study structurally coupled characteristics of rotor blade,it can be concluded that closeness of natural frequencies likely indicates considerable coupling between corresponding DOFs in structure.展开更多
For accurate aeroelastic analysis,the unsteady rotor flowfield is solved by computational fluid dynamics(CFD)module based on RANS/Euler equations and moving-embedded grid system,while computational structural dynamics...For accurate aeroelastic analysis,the unsteady rotor flowfield is solved by computational fluid dynamics(CFD)module based on RANS/Euler equations and moving-embedded grid system,while computational structural dynamics(CSD)module is introduced to handle blade flexibility.In CFD module,dual time-stepping algorithm is employed in temporal discretization,Jameson two-order central difference(JST)scheme is adopted in spatial discretization and B-L turbulent model is used to illustrate the viscous effect.The CSD module is developed based on Hamilton′s variational principles and moderate deflection beam theory.Grid deformation is implemented using algebraic method through coordinate transformations to achieve deflections with high quality and efficiency.A CFD/CSD loose coupling strategy is developed to transfer information between rotor flowfield and blade structure.The CFD and the CSD modules are verified seperately.Then the CFD/CSD loose coupling is adopted in airloads prediction of UH-60A rotor under high speed forward flight condition.The calculated results agree well with test data.Finally,effects of torsional stiffness properties on airloads of rotors with different tip swept angles(from 10° forward to 30° backward)are investigated.The results are evaluated through pressure distribution and airloads variation,and some meaningful conclusions are drawn the moderated shock wave strength and pressure gradient caused by varied tip swept angle and structural properties.展开更多
The shrink fit retaining ring is currently the easiest to install and the most widely used end fixed for structure AC excitation variable speed generator-motor rotor end windings.However,the current research on the ef...The shrink fit retaining ring is currently the easiest to install and the most widely used end fixed for structure AC excitation variable speed generator-motor rotor end windings.However,the current research on the effect of high strength sealing on the ventilation and heat dissipation performance of the end is not enough.In this paper,based on the actual structural parameters and periodic symmetry simplification,the three-dimensional coupled calculation model of fluid field and temperature field is established.After solving the fluid and thermal equations,the influence of the length of rotor support block,the height of rotor support block,and the number of rotor support block on the fluid flow and temperature distribution in the rotor end region of generator-motor is studied using the finite volume method.The rheological characteristics of the air in the rotor domain,such as velocity and inter-winding flow,are analyzed.The law of temperature variation with local structure in the computational domain is studied.The variation law of cooling medium performance inside the large variable speed power generator motor is revealed.展开更多
The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new...The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new protection method based on Air Breakdown and insulating adhesive layer(AB-LSP method)was designed to avoid it.In this study,a numerical method was developed to simulate the electrical breakdown,and verified by experiment results.Based on this method,a Finite Element Model(FEM)was established to investigate the effect of two factors(breakdown strength and initial ablation temperature of adhesive layer)on the LSP effectiveness.The results show that the breakdown strength impacts more to the ablation damage in composite than that of high-temperature resistance.Then,another FEM was established to predict the ablation damage by lightning strike in the AB-LSP method protected composite rotor blade.The mechanisms and potential key parameters(magnitude of lightning current,discharge channel location,adhesive layer thickness,and air gap width)that could affect the protection effectiveness were analyzed.The introduction of air breakdown changes the current conduction path and reduces explosion risk.After rational design,this method can offer effective lightning protection for composite helicopter rotor blade and other composite structures.展开更多
The tilt rotor unmanned aerial vehicle(TRUAV) exhibits special application value due to its unique rotor structure. However, varying dynamics and aerodynamic interference caused by tiltable rotors are great technica...The tilt rotor unmanned aerial vehicle(TRUAV) exhibits special application value due to its unique rotor structure. However, varying dynamics and aerodynamic interference caused by tiltable rotors are great technical challenges and key issues for TRUAV's high-powered flight controls, which have attracted the attention of many researchers. This paper outlines the concept of TRUAV and some typical TRUAV platforms while focusing on control techniques. TRUAV structural features, dynamics modeling, and flight control methods are discussed, and major challenges and corresponding developmental tendencies associated with TRUAV flight control are summarized.展开更多
An advanced airload and noise prediction method based on computational fluid dynamics/computational structural dynamics(CFD/CSD)coupling for helicopter rotor has been developed in this paper.In the present method,Navi...An advanced airload and noise prediction method based on computational fluid dynamics/computational structural dynamics(CFD/CSD)coupling for helicopter rotor has been developed in this paper.In the present method,Navier-Stokes equation is applied as the governing equation,and a moving overset grid system is generated in order to account for the blade motions in rotation,flapping and pitching.The blade structural analysis is based on 14-DOF Euler beam model,and the finite element discretization is conducted on Hamilton′s variational principle and moderate deflection theory.Aerodynamic noise is calculated by Farassat 1 Aformula derived from FW-H equation.Using the developed method,numerical example of UH-60 Ais performed for aeroelastic loads calculation in a low-speed forward flight,and the calculated results are compared with both those from isolated CFD method and available experimental data.Then,rotor noise is emphatically calculated by CFD/CSD coupling method and compared with the isolated CFD method.The results show that the aerodynamic loads calculated from CFD/CSD method are more satisfactory than those from isolated CFD method,and the exclusion of blade structural deformation in rotor noise calculation may cause inaccurate results in low-speed forward flight state.展开更多
The modal vibration of the rotor is the main cause of excessive vibration of the aeroengine overall structure.To attenuate the vibration of the rotor under different modal shapes from the perspective of energy control...The modal vibration of the rotor is the main cause of excessive vibration of the aeroengine overall structure.To attenuate the vibration of the rotor under different modal shapes from the perspective of energy control,the intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics is derived from the general equation of motion base on the structural intensity method.A dual-rotor-support-casing coupling model subjected to the rotor unbalanced forces is established by the finite element method in this paper.The transmission,conversion and balance relationships of the vibrational energy flow for the rotors in the first-order bending modal shape,the conical whirling modal shape and the translational modal shape are analyzed,respectively.The results show that the vibrational energy flow transmitted to the structure can be converted into the strain energy,the kinetic energy and the energy dissipated by the damping of the structure.The vibrational energy flow transmission characteristics of rotors with different modal shapes are quite different.Especially for the first-order bending modal shape,the vibrational energy flow and the strain energy are transmitted and converted to each other in the middle part of the rotor shaft,resulting in large deformation at this part.To attenuate this harmful vibration,the influences of grooving on the shaft on the first-order bending vibration are studied from the perspective of transmission control of vibrational energy flow.This study can provide theoretical references and guidance for the vibration attenuation of the rotors in different modal shapes from a more essential perspective.展开更多
In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this ...In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this paper,a systematic study is carried out on the error modeling and compensation of a novel six-degrees-of-freedom(6-DOF)docking equipment for aeroengine rotors.First,a new model for indicating the main indexes of docking accuracy is proposed.Then,the error model of a specially designed 6-DOF docking equipment is established based on a modified Denavit Hartenberg method with five parameters.Subsequently,two error compensation methods are proposed.Based on the above models,a docking accuracy simulation algorithm is proposed using the Monte Carlo method.Finally,verification experiments are conducted.The results show that,for the maximum values and standard deviations of the gaps between the rotor end-faces in the actual and target positions and attitudes,i.e.,main indexes that represent docking accuracy,the deviation rates between the simulation and experimental results are less than20%.The modeling methods have referential significance.The decline rates of these values are 50–65%when using the two proposed compensation methods.The compensation methods significantly improve the docking accuracy.展开更多
An interactive computer aided preliminary design system has been developed mainly for gas turbine engine rotors. The design system covers three parts: disks, shafts and rotor dynamics. A nu- merical optimization packa...An interactive computer aided preliminary design system has been developed mainly for gas turbine engine rotors. The design system covers three parts: disks, shafts and rotor dynamics. A nu- merical optimization package called MPOP is used to minimize the weight of disks, shafts and optimize the arrangement or stiffness of bearings for rigid or flexible rotors subjected to certain constraints of sizes, shapes, stresses, deflections, stiffness and frequencies. Various forms of disks, shafts, rotors and structure-analysing result curves are displayed on the screen. Designer may select, inspect or modi- fy the results interactively. The integrated design of structure, optimization, strength and rotor dynamics has improved design quality and reduced turnaround time during preliminary design phase of gas turbine engine develop- ment. As an example, a real preliminary design of an aeroengine turbine rotor is described.展开更多
基金Project supported by the National Natural Science Foundation of China(Nos.52405095,12272089,and 92360305)the Guangdong Basic and Applied Basic Research Foundation of China(No.2023A1515110557)+4 种基金the Natural Science Foundation of Liaoning Province of China(No.2023-BSBA-102)the Open Fund of National Key Laboratory of Particle Transport and Separation Technology of China(No.WZKF-2024-6)the Open Project of Guangxi Key Laboratory of Automobile Components and Vehicle Technology of China(Nos.2024GKLACVTKF07 and 2024GKLACVTKF06)the Basic Research Projects of Liaoning Provincial Department of Education of China(No.JYTQN2023162)the Fundamental Research Funds for the Central Universities of China(No.N2403022)。
文摘The testing of large structures is limited by high costs and long cycles, making scaling methods an attractive solution. However, the scaling process of elastic rings introduces complexities in multi-parameter geometric distortions, leading to a diminution in the predictive accuracy of the distorted similitude. To address this challenge, this study formulates a novel set of scaling laws, tailored to account for the intricate geometric distortions associated with elastic rings. The proposed scaling laws are formulated based on the intrinsic deformation characteristics of elastic rings, rather than the traditional systemic governing equations. Numerical and experimental cases are conducted to assess the efficacy and precision of the proposed scaling laws, and the obtained results are compared with those achieved by traditional methods. The outcomes demonstrate that the scaling laws put forth by this study significantly enhance the predictive capabilities for deformations of elastic rings.
基金supported by the National Foundation for Science and Technology Development (NAFOSTED) of Vietnam (No. 107.04-2012.25)
文摘This study describes an integrated framework in which basic aerospace engineering aspects(performance, aerodynamics, and structure) and practical aspects(configuration visualization and manufacturing) are coupled and considered in one fully automated design optimization of rotor blades. A number of codes are developed to robustly perform estimation of helicopter configuration from sizing, performance analysis, trim analysis, to rotor blades configuration representation. These codes are then integrated with a two-dimensional airfoil analysis tool to fully design rotor blades configuration including rotor planform and airfoil shape for optimal aerodynamics in both hover and forward flights. A modular structure design methodology is developed for realistic composite rotor blades with a sophisticated cross-sectional geometry. A D-spar cross-sectional structure is chosen as a baseline. The framework is able to analyze all realistic inner configurations including thicknesses of D-spar, skin, web, number and ply angles of layers of each composite part,and materials. A number of codes and commercial software(ANSYS, Gridgen, VABS, Pre VABS,etc.) are implemented to automate the structural analysis from aerodynamic data processing to sectional properties and stress analysis. An integrated model for manufacturing cost estimation ofcomposite rotor blades developed at the Aerodynamic Analysis and Design Laboratory(AADL),Aerospace Information Engineering Department, Konkuk University is integrated into the framework to provide a rapid and dynamic feedback to configuration design. The integration of three modules has constructed a framework where the size of a helicopter, aerodynamic performance analysis, structure analysis, and manufacturing cost estimation could be quickly investigated. All aspects of a rotor blade including planform, airfoil shape, and inner structure are considered in a multidisciplinary design optimization without an exception of critical configuration.
基金The financial support by the National Natural Science Foundation of China(Grant No.52074027)the Fundamental Research Funds for the Central Universities(Grant No.FRF-AT-20-13)is greatly acknowledgedThe authors are also grateful to the financial support from the State Key Laboratory of Advanced Metallurgy(Grant No.41621024).
文摘Regarding development of the dedicated slag for electroslag remelting,crystallization characteristics of the slag exert a strong influence on the initial solidification of liquid metal in mold and surface quality of as-cast ingot.The crystallization behavior of CaF_(2)-CaO-Al_(2)O_(3)-based slag with varying SiO_(2)and B_(2)O_(3)contents and their correlation with the slag structure were investigated.Increasing SiO_(2)(0.24-8.95 mass%)and B_(2)O_(3)(0-3.20 mass%)contents lowers the crystallization temperature and suppresses the crystallization of the slag melts,as well as decreases the sizes of the crystalline phases.The crystalline phases precipitated during continuous cooling of the slag melts are faceted 11CaO·7Al_(2)O_(3)·CaF_(2),faceted or spherical CaF_(2),and non-faceted MgO·Al_(2)O_(3)(or MgO)in sequence irrespective of the SiO_(2)and B_(2)O_(3)contents of the slag.The polymerization degree of slag melts increases with increasing either SiO_(2)or B_(2)O_(3)contents.The crystallization of the slag melts is increasingly retarded with increasing the SiO_(2)and B_(2)O_(3)contents of the slag caused by increased component diffusion resistance originating from increased polymerization degree of the slag melts.
文摘In rotor dynamics,blades are normally modelled as a slender beam,in which elastic deformations are coupled with each other.To identify these coupling effects,new rigid-flexible structural model for helicopter rotor system is proposed in this paper.Finite rotations of the whole blade(on flapwise,lagwise,and torsional)are described as three global rigid degrees of freedom.The nonlinear deformation geometrics of the beam is built on geometrically exact beam theory.New expressions for blade strain energy,kinetic energy,and virtual work of various kinds of external forces are derived as functions of finite rotations and elastic deformations.To quantify the coupling characteristics,following the definition of coupling factor in electromagnetics,a new coupling factor between two modal components on each mode is introduced in modal analysis.Simulations show that the new structural model is highly capable of solving static and dynamic problems in rotor system and the maximum deformation that moderate deformation beam theory can predict might be 15%of beam length.After the new coupling factor is applied to study structurally coupled characteristics of rotor blade,it can be concluded that closeness of natural frequencies likely indicates considerable coupling between corresponding DOFs in structure.
文摘For accurate aeroelastic analysis,the unsteady rotor flowfield is solved by computational fluid dynamics(CFD)module based on RANS/Euler equations and moving-embedded grid system,while computational structural dynamics(CSD)module is introduced to handle blade flexibility.In CFD module,dual time-stepping algorithm is employed in temporal discretization,Jameson two-order central difference(JST)scheme is adopted in spatial discretization and B-L turbulent model is used to illustrate the viscous effect.The CSD module is developed based on Hamilton′s variational principles and moderate deflection beam theory.Grid deformation is implemented using algebraic method through coordinate transformations to achieve deflections with high quality and efficiency.A CFD/CSD loose coupling strategy is developed to transfer information between rotor flowfield and blade structure.The CFD and the CSD modules are verified seperately.Then the CFD/CSD loose coupling is adopted in airloads prediction of UH-60A rotor under high speed forward flight condition.The calculated results agree well with test data.Finally,effects of torsional stiffness properties on airloads of rotors with different tip swept angles(from 10° forward to 30° backward)are investigated.The results are evaluated through pressure distribution and airloads variation,and some meaningful conclusions are drawn the moderated shock wave strength and pressure gradient caused by varied tip swept angle and structural properties.
基金This research was funded by Dongfang Electric Machinery Co., Ltd.
文摘The shrink fit retaining ring is currently the easiest to install and the most widely used end fixed for structure AC excitation variable speed generator-motor rotor end windings.However,the current research on the effect of high strength sealing on the ventilation and heat dissipation performance of the end is not enough.In this paper,based on the actual structural parameters and periodic symmetry simplification,the three-dimensional coupled calculation model of fluid field and temperature field is established.After solving the fluid and thermal equations,the influence of the length of rotor support block,the height of rotor support block,and the number of rotor support block on the fluid flow and temperature distribution in the rotor end region of generator-motor is studied using the finite volume method.The rheological characteristics of the air in the rotor domain,such as velocity and inter-winding flow,are analyzed.The law of temperature variation with local structure in the computational domain is studied.The variation law of cooling medium performance inside the large variable speed power generator motor is revealed.
文摘The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new protection method based on Air Breakdown and insulating adhesive layer(AB-LSP method)was designed to avoid it.In this study,a numerical method was developed to simulate the electrical breakdown,and verified by experiment results.Based on this method,a Finite Element Model(FEM)was established to investigate the effect of two factors(breakdown strength and initial ablation temperature of adhesive layer)on the LSP effectiveness.The results show that the breakdown strength impacts more to the ablation damage in composite than that of high-temperature resistance.Then,another FEM was established to predict the ablation damage by lightning strike in the AB-LSP method protected composite rotor blade.The mechanisms and potential key parameters(magnitude of lightning current,discharge channel location,adhesive layer thickness,and air gap width)that could affect the protection effectiveness were analyzed.The introduction of air breakdown changes the current conduction path and reduces explosion risk.After rational design,this method can offer effective lightning protection for composite helicopter rotor blade and other composite structures.
基金co-supported by the National Natural Science Foundation of China (Nos. 61503369 and 61433016)
文摘The tilt rotor unmanned aerial vehicle(TRUAV) exhibits special application value due to its unique rotor structure. However, varying dynamics and aerodynamic interference caused by tiltable rotors are great technical challenges and key issues for TRUAV's high-powered flight controls, which have attracted the attention of many researchers. This paper outlines the concept of TRUAV and some typical TRUAV platforms while focusing on control techniques. TRUAV structural features, dynamics modeling, and flight control methods are discussed, and major challenges and corresponding developmental tendencies associated with TRUAV flight control are summarized.
基金supported by Funding of Jiangsu Innovation Program for Graduate Education(No.KYLX16_ 0389)
文摘An advanced airload and noise prediction method based on computational fluid dynamics/computational structural dynamics(CFD/CSD)coupling for helicopter rotor has been developed in this paper.In the present method,Navier-Stokes equation is applied as the governing equation,and a moving overset grid system is generated in order to account for the blade motions in rotation,flapping and pitching.The blade structural analysis is based on 14-DOF Euler beam model,and the finite element discretization is conducted on Hamilton′s variational principle and moderate deflection theory.Aerodynamic noise is calculated by Farassat 1 Aformula derived from FW-H equation.Using the developed method,numerical example of UH-60 Ais performed for aeroelastic loads calculation in a low-speed forward flight,and the calculated results are compared with both those from isolated CFD method and available experimental data.Then,rotor noise is emphatically calculated by CFD/CSD coupling method and compared with the isolated CFD method.The results show that the aerodynamic loads calculated from CFD/CSD method are more satisfactory than those from isolated CFD method,and the exclusion of blade structural deformation in rotor noise calculation may cause inaccurate results in low-speed forward flight state.
基金supported by the National Key Technology Research and Development Program of China(No.2016YFB0901402)the Major Program of National Natural Science Foundation of China(No.51790513)。
文摘The modal vibration of the rotor is the main cause of excessive vibration of the aeroengine overall structure.To attenuate the vibration of the rotor under different modal shapes from the perspective of energy control,the intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics is derived from the general equation of motion base on the structural intensity method.A dual-rotor-support-casing coupling model subjected to the rotor unbalanced forces is established by the finite element method in this paper.The transmission,conversion and balance relationships of the vibrational energy flow for the rotors in the first-order bending modal shape,the conical whirling modal shape and the translational modal shape are analyzed,respectively.The results show that the vibrational energy flow transmitted to the structure can be converted into the strain energy,the kinetic energy and the energy dissipated by the damping of the structure.The vibrational energy flow transmission characteristics of rotors with different modal shapes are quite different.Especially for the first-order bending modal shape,the vibrational energy flow and the strain energy are transmitted and converted to each other in the middle part of the rotor shaft,resulting in large deformation at this part.To attenuate this harmful vibration,the influences of grooving on the shaft on the first-order bending vibration are studied from the perspective of transmission control of vibrational energy flow.This study can provide theoretical references and guidance for the vibration attenuation of the rotors in different modal shapes from a more essential perspective.
基金supported by Innovative Research Group Project of the National Natural Science Foundation of China (No. 51621064)
文摘In the docking process of aeroengine rotor parts,docking accuracy that indicates the gaps between the end faces is strictly required.A key issue is improving docking accuracy using automated docking equipment.In this paper,a systematic study is carried out on the error modeling and compensation of a novel six-degrees-of-freedom(6-DOF)docking equipment for aeroengine rotors.First,a new model for indicating the main indexes of docking accuracy is proposed.Then,the error model of a specially designed 6-DOF docking equipment is established based on a modified Denavit Hartenberg method with five parameters.Subsequently,two error compensation methods are proposed.Based on the above models,a docking accuracy simulation algorithm is proposed using the Monte Carlo method.Finally,verification experiments are conducted.The results show that,for the maximum values and standard deviations of the gaps between the rotor end-faces in the actual and target positions and attitudes,i.e.,main indexes that represent docking accuracy,the deviation rates between the simulation and experimental results are less than20%.The modeling methods have referential significance.The decline rates of these values are 50–65%when using the two proposed compensation methods.The compensation methods significantly improve the docking accuracy.
文摘An interactive computer aided preliminary design system has been developed mainly for gas turbine engine rotors. The design system covers three parts: disks, shafts and rotor dynamics. A nu- merical optimization package called MPOP is used to minimize the weight of disks, shafts and optimize the arrangement or stiffness of bearings for rigid or flexible rotors subjected to certain constraints of sizes, shapes, stresses, deflections, stiffness and frequencies. Various forms of disks, shafts, rotors and structure-analysing result curves are displayed on the screen. Designer may select, inspect or modi- fy the results interactively. The integrated design of structure, optimization, strength and rotor dynamics has improved design quality and reduced turnaround time during preliminary design phase of gas turbine engine develop- ment. As an example, a real preliminary design of an aeroengine turbine rotor is described.