The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(...The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was the diffusion in the molten slag.The dissolution rate of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was affected by the composition and size of inclusion.The functional relationship between the dimensionless inclusion capacity(Zh)and the dimensionless dissolution rate(Ry)of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was calculated as Ry=2.10×10^(-6)Zh^(0.160),while it was Ry=2.10×10^(-6)Zh^(0.0087)for Al_(2)O_(3)-CaO complex inclusions.On this basis,the complete dissolution time and rate of the complex inclusions were calculated by using the function relation between the Zh and Ry numbers.展开更多
High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.Hi...High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.High-purity indium was prepared by combining zone refining with vacuum distillation.Results show that the average removal efficiency of impurity Sb can approach 95%,while the removal efficiency of impurities Sn and Bi can reach over 95%,and the removal efficiency of Si,Fe,Ni,and Pb can reach over 85%.Ultimately,the amount of Sn and Sb impurities is reduced to 2.0 and 4.1μg/kg,respectively,and that of most impurities,including Fe,Ni,Pb,and Bi,is reduced to levels below the instrumental detection limit.The average impurity removal efficiency is 90.9%,and the indium purity reaches 7N9.展开更多
1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Wa...1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Waltman,2016)have identified accuracy issues in major classification systems such as the Subject Categories in the Web of Science and ASJC in Scopus.展开更多
Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inc...Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness;meanwhile,changed inclusions from Al_(2)O_(3)–SiO_(2)–MnO type to Al_(2)O_(3)–SiO_(2)–CaO type after the calcium treatment during the production of an H-beam steel.Combining the thermodynamic analysis and industrial trials,measurements including reducing the basicity of refining slag to be less than 2.0 and the Al_(2)O_(3)content in slag to be less than 10 wt.%and the cancelation of calcium treatment under the total content less than 15×10^(−6)have been taken.After optimization,the content of total oxygen in tundish decreased by 24%;meanwhile,inclusions were changed from the Al_(2)O_(3)–SiO_(2)–CaO system to the Al_(2)O_(3)–SiO_(2)–MnO system with a low-melting point and a obvious decrease in the number density,area fraction,and maximum size of inclusions.It has achieved the improvement of steel cleanliness while reducing production costs.展开更多
Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been in...Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been investigated.The experiment used a self-made device,which can achieve the effect of refining the solidified structure and alleviate the segregation of the metal casting.Numerical simulations were performed to calculate the Lorentz force,Joule heating and induced melt vortex flow for the magneto-hydrodynamic case.Our results show that the maximum velocity of the global electro-vortex reached 0.017 m s^(–1).The DC-induced electro-vortex was found to be the primary reason of refining the equiaxed grain and alleviating the segregation of theβ-Sn crystal boundary.The grain refining effect observed in these experiments can be solely attributed to the forced melt flow driven by the Lorentz force.DC field attached the mold can lead to grain refinement and alleviate the segregation of the ingot via a global vortex.The technology can be applied not only to opened molds,but also toward improving the quality in closed molds.展开更多
A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of ...A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i（i stands for an impurity） system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.展开更多
Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of...Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.展开更多
The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimenta...The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.展开更多
Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of...Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of ＇Al-AlB2＇ shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α（Al） phase.展开更多
In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a wat...In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.展开更多
To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure an...To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows： a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.展开更多
The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.T...The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.The results indicate that increasing addition temperature of MgCO3 or pouring temperature is beneficial for obtaining fine grains.There is an optimal addition amount of 1.2%at the addition temperature of 790°C.Prolonging holding time at 790°C will increase grain size.The grain refining technique that 1.2%MgCO3 is added at 790°C followed by holding for 10 min and pouring can decrease the grain size from 348μm of the un-refined alloy to 69μm.The nucleation substrates are actually the Al4C3 particles formed from reactions between the MgCO3 and alloying elements in the melt.Besides the heterogeneous nucleation regime,growth restriction of the Al4C3 particles agglomerated at growing front is the other mechanism.展开更多
Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners a...Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα（Al） dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.展开更多
A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed cry...A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of （110-a：17） ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.展开更多
Controlling conditions for inclusion plasticization were calculated by FactSage, and the steel/slag reaction equilibration time was determined by pre-equilibrium experiments. Laboratory experiments with different top ...Controlling conditions for inclusion plasticization were calculated by FactSage, and the steel/slag reaction equilibration time was determined by pre-equilibrium experiments. Laboratory experiments with different top slags were carried out in 90 rain, and industrial tests were performed based on the results of calculation and laboratory experiments. Scanning electron microscopy （SEM） and energy-dispersive spectroscopy （EDS） were used to determine the morphology and composition of inclusions in tire cord steel. It is found that the shape of in- clusions can be controlled well, and the composition of inclusions varies in the industrial test as the following transformation route： MnO-A1EOa-SiO2→CaO-AIEOa-SiO2→MnO-A1203-SiO2. Inclusion plasticization can be achieved by controlling the binary basicity of top slag （CaO/SiO2 by mass） around 1.0 and the （A1203） content in top slag below 10wt%. Under these controlling conditions in the industrial test, almost all of inclusions in the wire rods achieve plastic deformation.展开更多
In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect ...In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect of ultrasonic output power were studied using ammonium chloride. Finally, the mechanism of grain refinement was investigated. The results show that: (1) By applying the UV to aluminum-base alloy, the grain refining rate of ingots tended to increase with the increase of the output value of UV. (2) It was confirmed that time from after the pour to the beginning of crystallization as well as cloudiness tended to decrease with increasing the ultrasonic power value of UV. Moreover, it can be seen from each cooling curve that a uniform temperature gradient existed in the melt as the power of UV increased, that made the melt strongly stirred. (3) It was also considered that the grain refining effect of ingots, which was observed from the simulation tests, resulted from nucleation action and stirring division action by applying the UV.展开更多
The novel A1-5Ti-IB-1RE nanoribbons were synthesized by melt-spinning. The microstructure showed that the A1-5Ti- 1B-1RE nanoribbon consisted of granular-like TiB2 and core-shell-like TiA13/Ti2A120Ce. The A1-5Ti-IB-1R...The novel A1-5Ti-IB-1RE nanoribbons were synthesized by melt-spinning. The microstructure showed that the A1-5Ti- 1B-1RE nanoribbon consisted of granular-like TiB2 and core-shell-like TiA13/Ti2A120Ce. The A1-5Ti-IB-1RE nanoribbon could give rise to the excellent refining effect on as-cast A356 alloys. The refining efficiency and formation mechanism of A1-5Ti-IB-IRE nanoribbons were investigated. In accordance with the experimental results, it could be seen that the A1-5Ti-IB-1RE nanoribbon could maintain the refining effect after 60 min of holding. Additionally, owing to the addition of A1-5Ti-IB-1RE nanoribbon, the mechanical properties of A356 alloys could be enhanced significantly.展开更多
The refining effect of Al3Ti1B1RE master alloy on Al sheets used for pressure can manufacture and the behavior of mixed rare earths in master alloy were investigated with XRD, OM, SEM and EDAX. It is found that the r...The refining effect of Al3Ti1B1RE master alloy on Al sheets used for pressure can manufacture and the behavior of mixed rare earths in master alloy were investigated with XRD, OM, SEM and EDAX. It is found that the refining effect of the refiner on the material has superiority over foreign or domestic Al5Ti1B refiner, and the refiner still retains its refining ability for 6 h after adding it to molten Al, thus improving the strength and plasticity of the material remarkably. The excellent refining effect and stability of AlTiBRE refiner result from that RE can lower the surface energy of molten Al and improve the wetting characteristics of molten Al on refinement nuclei such as TiAl 3, TiB 2, etc., thus giving full play to the effect of heterogeneous nucleation and impeding the congregating tendency of TiB 2 phase in molten Al. At the same time, RE gathering in front of solid/liquid interface are also easy to cause composition supercooling in molten Al, thus impeding the growth of α Al grains and promoting α Al nucleation on refinement nuclei. In addition, RE also play certain role in purification and grain refinement, or modification, especially their effect of purification can improve the metallurgical quality of AlTiBRE master alloy.展开更多
Al-Ti-B-Er refiner was successfully prepared by CR （contact reaction process）, a process based on SHS （self propagating high-temperature synthesis）. The microstructure of the alloy was studied by optical microscop...Al-Ti-B-Er refiner was successfully prepared by CR （contact reaction process）, a process based on SHS （self propagating high-temperature synthesis）. The microstructure of the alloy was studied by optical microscopy, X-ray diffraction （XRD）, scanning electron microscopy （SEM） equipped with energy-dispersive spectrometry. The results showed that Al-Ti-B-Er alloy was composed of α-Al, block-like TiAl3 and flocked TiB2. Compared with Al-Ti-B refiner, formation of TiAlEr compounds, Er modified the morphology of TiAl3 phase, and dispersed the TiB2 and TiAl3. An excellent grain refining performance was obtained when adding 1 wt.% Al-Ti-B-Er in Al-10Zn-1.9Mg-1.6Cu-0.12Zr alloy, the average grain size was about 40 μm. The refinement mechanism of Al-Ti-B-Er was also discussed. Er changed the morphology of TiAl3, TiB2 phase, the refiner would be more efficient. The decomposition of TiAlEr compounds which released Er refrained the growth of TiAl3 and made TiB2 difficult to aggregate or deposit, therefore resulted in more particles being efficient nucleation substrate.展开更多
Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag...Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag, MgO content in slag and slag/steel ratio while sulfur partition ratio between slag and steel increases gradually with the increase of basicity of slag as well as MgO content. Experiments were carried out and the results are of great agreements with theoretical calculation. Then industrial application tests were performed in a domestic plant and good results were achieved. Sulfur content in steel decreases gradually during refining process, as a result, sulfur content in the billets is controlled in the range of 0.007 1%-0.008 1%. Sulfur content in steel refined with slag basicity of 1.21 is lower than that of 1.02, while the plasticity of oxide compound inclusions is a little better controlled in low basicity heats. Using refining slag with basicity of 1.0-1.2 and MgO content of 5%-10% and reducing the slag takeover of LD are favorable for improving the desulfurization performance and the plasticity of inclusions during the industrial production.展开更多
基金support from the National Key R&D Program(No.2023YFB3709900)the National Natural Science Foundation of China(Grant No.U22A20171)+1 种基金the High Steel Center at the North China University of Technologythe University of Science and Technology Beijing,China.
文摘The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope.Based on the dissolution curve of complex inclusions,the main rate-limiting link of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was the diffusion in the molten slag.The dissolution rate of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was affected by the composition and size of inclusion.The functional relationship between the dimensionless inclusion capacity(Zh)and the dimensionless dissolution rate(Ry)of CaO-SiO_(2)-Al_(2)O_(3)complex inclusions was calculated as Ry=2.10×10^(-6)Zh^(0.160),while it was Ry=2.10×10^(-6)Zh^(0.0087)for Al_(2)O_(3)-CaO complex inclusions.On this basis,the complete dissolution time and rate of the complex inclusions were calculated by using the function relation between the Zh and Ry numbers.
基金National Key Research and Development Program of China(2023YFC2907904)National Natural Science Foundation of China(52374364)。
文摘High-purity indium finds extensive application in the aerospace,electronics,medical,energy,and national defense sectors.Its purity and impurity contents significantly influence its performance in these applications.High-purity indium was prepared by combining zone refining with vacuum distillation.Results show that the average removal efficiency of impurity Sb can approach 95%,while the removal efficiency of impurities Sn and Bi can reach over 95%,and the removal efficiency of Si,Fe,Ni,and Pb can reach over 85%.Ultimately,the amount of Sn and Sb impurities is reduced to 2.0 and 4.1μg/kg,respectively,and that of most impurities,including Fe,Ni,Pb,and Bi,is reduced to levels below the instrumental detection limit.The average impurity removal efficiency is 90.9%,and the indium purity reaches 7N9.
文摘1 The need to refine journal subject classification systems Journal subject classification systems are fundamental to journal evaluation,research assessments and information retrieval.Previous studies(e.g.,Wang&Waltman,2016)have identified accuracy issues in major classification systems such as the Subject Categories in the Web of Science and ASJC in Scopus.
基金support from the National Key R&D Program(Nos.2023YFB3506802 and 2023YFB3709900)the National Natural Science Foundation of China(Grant Nos.52174293 and U22A20171)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.FRF-BD-20-04A)the High Steel Center(HSC)at North China University of Technology.
文摘Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel.However,the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness;meanwhile,changed inclusions from Al_(2)O_(3)–SiO_(2)–MnO type to Al_(2)O_(3)–SiO_(2)–CaO type after the calcium treatment during the production of an H-beam steel.Combining the thermodynamic analysis and industrial trials,measurements including reducing the basicity of refining slag to be less than 2.0 and the Al_(2)O_(3)content in slag to be less than 10 wt.%and the cancelation of calcium treatment under the total content less than 15×10^(−6)have been taken.After optimization,the content of total oxygen in tundish decreased by 24%;meanwhile,inclusions were changed from the Al_(2)O_(3)–SiO_(2)–CaO system to the Al_(2)O_(3)–SiO_(2)–MnO system with a low-melting point and a obvious decrease in the number density,area fraction,and maximum size of inclusions.It has achieved the improvement of steel cleanliness while reducing production costs.
基金the National Natural Science Foundation of China(51974155)the Outstanding Young Scientific and Technological Talents Project of University of Science and Technology Liaoning(2023YQ07)+4 种基金the University of Science and Technology Liaoning Young Foundation(2018QN06)National Natural Science Foundation of China(51774178)the National Key Research and Development Program(2021YFB3702005)the Central Government Guides Local Science and Technology Development Fund Projects(2023JH6/100100046)the Liaoning Provincial Department of Education Basic Research Projects for Universities(JYTQN2023242).
文摘Herein,the effect of direct current(DC)attached the mold on refining the microstructure and alleviating the central segregation of a tin–bismuth(Sn–10 wt.%Bi)alloy ingot during the solidification process has been investigated.The experiment used a self-made device,which can achieve the effect of refining the solidified structure and alleviate the segregation of the metal casting.Numerical simulations were performed to calculate the Lorentz force,Joule heating and induced melt vortex flow for the magneto-hydrodynamic case.Our results show that the maximum velocity of the global electro-vortex reached 0.017 m s^(–1).The DC-induced electro-vortex was found to be the primary reason of refining the equiaxed grain and alleviating the segregation of theβ-Sn crystal boundary.The grain refining effect observed in these experiments can be solely attributed to the forced melt flow driven by the Lorentz force.DC field attached the mold can lead to grain refinement and alleviate the segregation of the ingot via a global vortex.The technology can be applied not only to opened molds,but also toward improving the quality in closed molds.
基金Project (2012CB722803) supported by the National Basic Research Program of ChinaProject (U1202271) supported by the National Natural Science Foundation of China
文摘A novel technique was developed to remove impurities from crude lead by vacuum distillation.The thermodynamics on vacuum distillation refining process of crude lead was studied by means of saturated vapor pressure of main components of crude lead,separation coefficients and vapor-liquid equilibrium composition of Pb-i（i stands for an impurity） system at different temperatures.The behaviors of impurities in the vacuum distillation refining process were investigated.The results show that the vacuum distillation should be taken to obtain lead from crude lead,in which Zn,As and partial Sb are volatilized at lower temperature of 923-1023 K.Lead is distilled from the residue containing Cu,Sn,Ag and Bi at higher temperature of 1323-1423 K,but the impurity Bi is also volatilized along with lead and cannot be separated from lead.
基金Projects (51104080,u1137601) supported by the National Natural Science Foundation of ChinaProject (14118557) supported by the Personnel Training Foundation of Kunming University of Science and Technology in China
文摘Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.
基金Project (50825401) supported by the National Natural Science Foundation of ChinaProject (2012CB61905) supported by the National Basic Research Program of China
文摘The effect of electroslag refining on iron reduction from commercial aluminum was investigated.Cast electrodes of commercial aluminum were electroslag refined using KCl-NaCl-Na3AlF6 slag containing Na2B4O7.Experimental results indicate that the iron content decreases with increasing Na2B4O7 addition and remelting time,and the iron content decreases from 0.400% to 0.184% under 9% Na2B4O7 addition for 30 min remelting.The elastic modulus,yield strength and ultimate tensile strength commercial aluminum are improved,and the tensile elongation is increased by 43% after electroslag refining.The chemical reaction between melt and slag to form Fe2B is the main reason for iron reduction and the thermodynamic calculation of the chemical reaction theoretically accounts for the formation of Fe2B.
基金Project supported by Tsinghua-Wuxi Science Foundation, China
文摘Al-3B master alloy is a kind of efficient grain refiner for hypoeutectic Al-Si alloys. Experiments were carried out to evaluate the effect of undissolved AlB2 particles in Al-3B master alloy on the grain refinement of Al-7Si. It is found that the number and the settlement of AlB2 particles in the melt all have effect on the grain refining efficiency. On the basis of experiments and theoretical analysis, a new grain refinement mechanism was proposed to explain the grain refinement action of Al-3B on hypoeutectic Al-Si alloys. The formation of ＇Al-AlB2＇ shell structure is the direct reason for grain refinement and the undissolved AlB2 particles is the indirect nucleating base for subsequent α（Al） phase.
基金Projects (50974035,51074047) supported by the National Natural Science Foundation of ChinaProject (20090407) supported by the Doctoral Fund of Ministry of Education,ChinaProject (200921007) supported by Liaoning Key Science and Technology,China
文摘In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.
基金Project(12511075)supported by the Foundation of Heilongjiang Education Committee,China
文摘To improve the poor stability of casting process of Al alloy with high Mg content, which leads to poor final product quality, the melting purification process and the influences of the refiner on the microstructure and defect of 5083 alloy were studied. The results show that the optimized process for the rotary impeller degassing of 5083 alloy is as follows： a rotary speed of 250-400 r/min; a gas flow of 1.2-2.0 L/s, a refining time of 10-15 min. This optimized process can reduce the gas content in the solid alloy to 2× 10^-3 mL/g or lower. Due to the addition of grain refiner, the cast microstructure of 5083 alloy is refined. The Al-5Ti-IB wire shows the best refining effect among all the refiners. The refining effect is improved with the increase of grain refiner addition amount. And the refinement effects become stable when Ti content reaches 0.1% or higher. The surface crinkling defect of the billet can be easily found in the alloy refined with Al-5Ti-IB wire compared with the alloys refined with other refiners.
基金Project(G2010CB635106)supported by the National Basic Research Program of ChinaProject(NCET-10-0023) supported by the Program for New Century Excellent Talents in University of China
文摘The effects of grain refining parameters on microstructure of AM60B magnesium alloy with MgCO3 were investigated and then a refining technique was developed.Simultaneously,the corresponding mechanisms were discussed.The results indicate that increasing addition temperature of MgCO3 or pouring temperature is beneficial for obtaining fine grains.There is an optimal addition amount of 1.2%at the addition temperature of 790°C.Prolonging holding time at 790°C will increase grain size.The grain refining technique that 1.2%MgCO3 is added at 790°C followed by holding for 10 min and pouring can decrease the grain size from 348μm of the un-refined alloy to 69μm.The nucleation substrates are actually the Al4C3 particles formed from reactions between the MgCO3 and alloying elements in the melt.Besides the heterogeneous nucleation regime,growth restriction of the Al4C3 particles agglomerated at growing front is the other mechanism.
基金Project (09C26279200863) supported by Technology Innovation Fund Project of High-tech Small and Medium Enterprises,Ministry of Science and Technology of ChinaProject (BA2011084) supported by Special Fund Project on Science and Technology Achievement Transformation of Jiangsu Province,China
文摘Al-7.5Si-4Cu cast alloy melt modified by Al-5Ti-B, RE and Al-10Sr master alloys were poured in the chromite sand moulds, to investigate comparatively the effects of individual or combined additions of grain refiners and modifiers on the mechanical properties, microstructures, grain refining and modification, and intermetallic compounds of the alloy. The results show that the mechanical properties and the microstructures of Al-7.5Si-4Cu cast alloys are improved immensely by combining addition of 0.8%Al-5Ti-B, 0.1%RE and 0.1%Al-10Sr grain refiners and modifiers compared with the individual addition and cast conditions. For individual addition condition, addition of 0.8%Al-5Ti-B master alloy can obtain superior tensile strength, Brinell hardness and finer equiaxedα（Al） dendrites. The alloy with 0.1%RE master alloy shows the highest improvement in ductility because the rare earth can purify the molten metal and change the shape of intermetallic compounds. While the alloy with 0.1%Al-10Sr modifier shows only good improvement in yield strength, and the improvement of other performance is unsatisfactory. The Al-10Sr modifier has a significant metamorphism for the eutectic silicon, but will make the gas content in the aluminum alloy melt increase to form serious columnar grain structures. The effects of grain refining and modification on mean area and aspect ratio have the same conclusions obtained in the mechanical properties and the microstructures analyses.
基金Project(DUT15JJ(G)01) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2009AA03Z525) supported by the National High-tech Research and Development Program of China
文摘A novel A1-Ti-C master alloy containing A14C3 and TiC particle clusters, which exhibits great refining potential for Mg, was prepared. With the addition of 2% A1-Ti-C master alloy, the grains transform to equiaxed crystal with a diameter of （110-a：17） ~tm. The results indicate that A14C3 and TiC particle cluster, rather than a single particle, plays an important role in the refining process. Compared with the simplex smooth nucleating substrate, concave regions on the particle cluster provide easier route for the transformation from liquid Mg atoms to stable nucleus. Nucleus with a small size can also reach the critical nucleation radius when they attach on the concave regions of the substrate. A14C3 and TiC particle clusters thus become more favorable nucleating substrate for a-Mg grains.
基金supported by the Major State Basic Research and Development Program of China (No.2010CB30806)
文摘Controlling conditions for inclusion plasticization were calculated by FactSage, and the steel/slag reaction equilibration time was determined by pre-equilibrium experiments. Laboratory experiments with different top slags were carried out in 90 rain, and industrial tests were performed based on the results of calculation and laboratory experiments. Scanning electron microscopy （SEM） and energy-dispersive spectroscopy （EDS） were used to determine the morphology and composition of inclusions in tire cord steel. It is found that the shape of in- clusions can be controlled well, and the composition of inclusions varies in the industrial test as the following transformation route： MnO-A1EOa-SiO2→CaO-AIEOa-SiO2→MnO-A1203-SiO2. Inclusion plasticization can be achieved by controlling the binary basicity of top slag （CaO/SiO2 by mass） around 1.0 and the （A1203） content in top slag below 10wt%. Under these controlling conditions in the industrial test, almost all of inclusions in the wire rods achieve plastic deformation.
文摘In this study, a series of tests were conducted by using aluminum-based alloy to determine the formation of grain refining structure based on the ultrasonic vibration (UV). Furthermore, the simulation test and effect of ultrasonic output power were studied using ammonium chloride. Finally, the mechanism of grain refinement was investigated. The results show that: (1) By applying the UV to aluminum-base alloy, the grain refining rate of ingots tended to increase with the increase of the output value of UV. (2) It was confirmed that time from after the pour to the beginning of crystallization as well as cloudiness tended to decrease with increasing the ultrasonic power value of UV. Moreover, it can be seen from each cooling curve that a uniform temperature gradient existed in the melt as the power of UV increased, that made the melt strongly stirred. (3) It was also considered that the grain refining effect of ingots, which was observed from the simulation tests, resulted from nucleation action and stirring division action by applying the UV.
基金Project supported by National Science and Technology Program-International Collaborative Research Project (2010DFA51920)
文摘The novel A1-5Ti-IB-1RE nanoribbons were synthesized by melt-spinning. The microstructure showed that the A1-5Ti- 1B-1RE nanoribbon consisted of granular-like TiB2 and core-shell-like TiA13/Ti2A120Ce. The A1-5Ti-IB-1RE nanoribbon could give rise to the excellent refining effect on as-cast A356 alloys. The refining efficiency and formation mechanism of A1-5Ti-IB-IRE nanoribbons were investigated. In accordance with the experimental results, it could be seen that the A1-5Ti-IB-1RE nanoribbon could maintain the refining effect after 60 min of holding. Additionally, owing to the addition of A1-5Ti-IB-1RE nanoribbon, the mechanical properties of A356 alloys could be enhanced significantly.
文摘The refining effect of Al3Ti1B1RE master alloy on Al sheets used for pressure can manufacture and the behavior of mixed rare earths in master alloy were investigated with XRD, OM, SEM and EDAX. It is found that the refining effect of the refiner on the material has superiority over foreign or domestic Al5Ti1B refiner, and the refiner still retains its refining ability for 6 h after adding it to molten Al, thus improving the strength and plasticity of the material remarkably. The excellent refining effect and stability of AlTiBRE refiner result from that RE can lower the surface energy of molten Al and improve the wetting characteristics of molten Al on refinement nuclei such as TiAl 3, TiB 2, etc., thus giving full play to the effect of heterogeneous nucleation and impeding the congregating tendency of TiB 2 phase in molten Al. At the same time, RE gathering in front of solid/liquid interface are also easy to cause composition supercooling in molten Al, thus impeding the growth of α Al grains and promoting α Al nucleation on refinement nuclei. In addition, RE also play certain role in purification and grain refinement, or modification, especially their effect of purification can improve the metallurgical quality of AlTiBRE master alloy.
基金supported by Beijing Municipal Natural Science Foundation(KZ20122100050008)National Basic Research Program of China(2012CB6198503)
文摘Al-Ti-B-Er refiner was successfully prepared by CR （contact reaction process）, a process based on SHS （self propagating high-temperature synthesis）. The microstructure of the alloy was studied by optical microscopy, X-ray diffraction （XRD）, scanning electron microscopy （SEM） equipped with energy-dispersive spectrometry. The results showed that Al-Ti-B-Er alloy was composed of α-Al, block-like TiAl3 and flocked TiB2. Compared with Al-Ti-B refiner, formation of TiAlEr compounds, Er modified the morphology of TiAl3 phase, and dispersed the TiB2 and TiAl3. An excellent grain refining performance was obtained when adding 1 wt.% Al-Ti-B-Er in Al-10Zn-1.9Mg-1.6Cu-0.12Zr alloy, the average grain size was about 40 μm. The refinement mechanism of Al-Ti-B-Er was also discussed. Er changed the morphology of TiAl3, TiB2 phase, the refiner would be more efficient. The decomposition of TiAlEr compounds which released Er refrained the growth of TiAl3 and made TiB2 difficult to aggregate or deposit, therefore resulted in more particles being efficient nucleation substrate.
基金Item Sponsored by National Key Basic Research and Development Program of China(2010CB30806)Central South University Postdoctoral Funded Project of China(120961)
文摘Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag, MgO content in slag and slag/steel ratio while sulfur partition ratio between slag and steel increases gradually with the increase of basicity of slag as well as MgO content. Experiments were carried out and the results are of great agreements with theoretical calculation. Then industrial application tests were performed in a domestic plant and good results were achieved. Sulfur content in steel decreases gradually during refining process, as a result, sulfur content in the billets is controlled in the range of 0.007 1%-0.008 1%. Sulfur content in steel refined with slag basicity of 1.21 is lower than that of 1.02, while the plasticity of oxide compound inclusions is a little better controlled in low basicity heats. Using refining slag with basicity of 1.0-1.2 and MgO content of 5%-10% and reducing the slag takeover of LD are favorable for improving the desulfurization performance and the plasticity of inclusions during the industrial production.
