Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via l...Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.展开更多
Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to mo...Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to modify the precipitation at the grain boundaries or in the grains. Transmission electron microscopy (TEM) and scanning electron microscope (SEM) were used to characterize various second-phase particles and determine their orientation relationship with the A1 matrix. After sensitizing treatment, z-phase (Mg32(Al, Zn)49) is observed to precipitate along the grain boundaries in a coarser size, producing a discontinuous grain boundary precipitate structure. In addition, Mn-rich particles are found to form with various shapes, such as global, plate and rhombus.展开更多
Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 3...Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 30) Ti alloys are composed of the primary Laves phase C15-Cr2(Nb,Ti) and bcc solid solution phase, while the microstructure of Cr2Nb-40Ti alloy is developed with the eutectic phases C15-Cr2(Nb,Ti)/bcc solid solution. The measured fracture toughness of ternary Laves phase C15-Cr2(Nb,Ti) is about 3.0 MPa m1/2, much larger than 1.4 MPa m1/2 for binary Laves phase Cr2Nb. Meanwhile, the fracture toughness of Cr2Nb-xTi (x = 20, 30, 40) alloys increases with increasing Ti content and reaches 10.6 MPa m1/2 in Cr2Nb-40Ti alloy. The eutectic microstructure and addition of Ti in Cr2Nb are found to be effective in toughening Laves phase-based alloys.展开更多
A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was an...A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.展开更多
In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,t...In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,the tensile strength increased by 113.2 MPa.The effect of EST on the tensile strength and fracture behavior of TiB was investigated using in-situ characterization of the fracture morphology and crack propagation path of the matrix and TiB.Before EST,TiB fracture introduced cracks that extended into the matrix,resulting in material failure.After EST,the refined TiB improved the bearing capacity of the matrix,thereby improving TMC strength.Moreover,after EST,the cracks were introduced into the matrix,and resulting the fracture of matrix first.With an increase in the external load,cracks in the matrix were observed to propagate to TiB,and the refined TiB was fractured,detached,and pulled out,resulting in the formation of pores.Analyzing the propagation path of the main crack after EST showed that the deflection angle of the main crack increased.The micro structure of the fracture surface indicated that the fracture of the matrix was plastic,whereas that of TiB was brittle.After EST,the size and area of the dimples increased,confirming the increase in plasticity.The results revealed that the comprehensive mechanical properties of TiB/Ti-2Al-6Sn improved after EST.Hence,EST is an efficient method for tailoring the micro structures and mechanical properties of TMCs.展开更多
Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical com...Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical composition of the phases respectively. Microhardness values of Ag-In intermetallics were calculated with Vickers hardness measurement method. According to the experimental results, Ag-34 wt%In intermetallic system generated the best results of energy saving and storage compared to other intermetallic systems. Also from the microhardness results, it was observed that intermetallic alloys were harder than pure silver and Ag-26 wt%In system had the highest microhardness value with 143.45 kg/mm^(2).展开更多
Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungst...Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungsten carbide and sintered reduced tungsten carbide particles.The effects of powder particle morphology,particle size and mass fraction of tungsten carbide on the microstructure and mechanical properties of copper alloy composite were investigated by means of scanning electron microscopy,X-ray diffraction and abrasive wear test in detail.The results show that tungsten carbide morphology and particle size have obvious effects on the mechanical properties of copper alloy composites.Cast tungsten carbide partially dissolved in the copper alloy binding phase,and layers of Cu_(0.3)W_(0.5)Ni_(0.1)Mn_(0.1)C phase with a thickness of around 8–15μm were formed on the edge of the cast tungsten carbide.When 45%irregular crushed fine cast tungsten carbide and 15%monocrystalline cast tungsten carbide were used as the skeleton,satisfactory comprehensive performance of the reinforced copper alloy composite bit matrix was obtained,with the bending strength,impact toughness and hardness reaching 1048 MPa,4.95 J/cm^(2) and 43.6 HRC,respectively.The main wear mechanism was that the tungsten carbide particles firstly protruded from the friction surface after the copper alloy matrix was worn,and then peeled off from the matrix when further wear occurred.展开更多
The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary pha...The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary phases at the HAZ of Inconel 625 and grain coarsening at the HAZ of SAF 2205 were witnessed while using these filler wires. The average hardness of ER2209 weldments was found to be greater than ERNi CrMo-3 weld. Tensile fracture was observed at the weld zones for both the fillers. Impact test trials showed brittle mode of fracture on employing ER2209 filler and mixed(ductile–brittle) mode of fracture while using ERNi CrMo-3 filler. Further optical microscopy and SEM/EDS analysis were carried out across the weldments to investigate the structure–property relationships.展开更多
A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at...A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.展开更多
The early collapse of habitats in the spontaneous neighborhoods of the South-East of N’Djamena city pushed us to carry out investigations on the soil characteristics of the Ambatta 1 (Z1), Ambatta 2 (Z2), and Sigu...The early collapse of habitats in the spontaneous neighborhoods of the South-East of N’Djamena city pushed us to carry out investigations on the soil characteristics of the Ambatta 1 (Z1), Ambatta 2 (Z2), and Siguété (Z3) neighborhoods in this city. XRF (X-Ray Fluorescence), XRD (X-Ray Diffraction), FTIR (Fourier Transform InfraRed), SEM (Scanning Electron Microscopy), and ATG/DTA (Thermogravimetry Analysis/Differential Thermal Analysis) were conducted for microstructural and thermal identification. The geochemistry of the three soils studied revealed the presence of SiO2 (49.03% - 73.80%), Al2O3 (08.35% - 17.34%), and Fe2O3 (03.79% - 10.90%) as major elements. The alkalines and alkaline earth elements include potassium K2O (02.57% - 03.07%), magnesium MgO (0.47% - 01.21%), titanium TiO2 (0.81% - 01.41%), sodium Na2O (01.01% - 01.13%) and calcium CaO (01.28% - 03.28%). The fire loss of 09.90% on average remains low. XRD revealed the presence of quartz (~64.28%), feldspar (~07.14%), which are non-clay minerals, and clay minerals like kaolinite (~14.85%), illite (~07.14%) and some traces of smectite and amphibite on all three sites. These oxides were confirmed by FTIR analysis through peaks illustrating the vibrational movements specific to these oxides. SEM shows particles in the increasingly shaped, rounded, shiny sand grains. This is the presence of quartz. These quartz micro textures of abrasive surfaces and topography with conchoidal fractures predict promising mechanical results. Smectite appears in wavy clusters, kaolinite in the form of shiny crystals, and illite materializes by the irregularity of the crystalline shape. These constituents are represented by the presence of their oxides specified by geochemistry. Thermally, the three samples overall retain more than 94% of their constituent on average for a temperature range reaching 950˚C, which predestines them for specific applications. Thus, this study aims to stabilize constructions using local materials after having mastered their constituents.展开更多
Four CrAlN coatings with various Al content were prepared by arc ion plating technology under different target currents. The effect of the Al content on the microstructure, chemical compositions, element chemical bond...Four CrAlN coatings with various Al content were prepared by arc ion plating technology under different target currents. The effect of the Al content on the microstructure, chemical compositions, element chemical bonding states and mechanical properties of the CrAlN coatings was analyzed. X-ray diffraction results show that the primary phase of the CrAlN coating is fcc-(Al, Cr)N when the Al content is about 44.02 at.%. However, when the Al content increases to about 53.34 at.%, hcp-AlN phase emerges in the coating. And the hcp-AlN phase becomes the main phase in the CrAlN coating with Al content of about 69.55 at.%. Cross-sectional images show that all the four coatings possess dense structures and the deposition rate of Al atom is higher than that of Cr atom. The hardness of the CrAlN coating with Al content about 44.02 at.% is the largest (3149.72 HV) due to the solid solution hardening effect of the Al element. When the hcp-AlN phase is generated in the CrAlN coating, the hardness declines. The tribological experiment shows that the wear resistance of the CrAlN coating decreases gradually with increasing Al content when sliding against 100Cr6 steel ball.展开更多
As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mecha...As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mechanical properties of the alloys were evaluated by OM,SEM/EDS,XRD,TEM,EBSD and tensile tests.The results show that the hard MgZnCu phase in Cu-added alloy can strengthen particle-stimulated nucleation(PSN)effect and hinder the migration of dynamic recrystallization(DRX)grain boundary at an elevated temperature during ES.The ZK60+0.5Cu alloy shows an optimal tensile strength–ductility combination(UTS of 396 MPa,YS of 313 MPa,andδ=20.3%)owing to strong grain boundary strengthening and improvement of Schmid factor for{0001}■basal slip.The aggregation of microvoids around the MgZnCu phase mainly accounts for the lower tensile elongation of ZK60+1.0Cu alloy compared with ZK60 alloy.展开更多
To shorten the fabrication process of difficult-to-form TiAl sheets, twin-roll strip casting and microstructural control were investigated in Ti-43Al alloy. A crack-free sheet with dimensions of 1000 mm × 110 mm ...To shorten the fabrication process of difficult-to-form TiAl sheets, twin-roll strip casting and microstructural control were investigated in Ti-43Al alloy. A crack-free sheet with dimensions of 1000 mm × 110 mm × 2 mm was obtained. The microstructure of stip casting sheets and heat treatments was systematically studied. The macrostructure consisted of columnar crystals extending inward and centrally located equiaxed crystals with severe Al segregation were observed along the thickness direction, due to the symmetrical solidification process and decreasing cooling rates. The strip casting alloy was characterized by fine duplex microstructure with a grain spacing of 20-30 μm and a lamellar spacing of 10-20 nm. Furthermore, multiple microstructures of near gamma, nearly lamellar and fully lamellar were obtained through heat treatment process with significantly improved homogeneity of the microstructure.展开更多
The effect of Gd content on the microstructure and tensile properties of as-cast Mg-Sm-Zn-Zr alloy has been systematically investigated.In the Mg-3Sm-0.5Zn-0.5Zr alloy, the intermetallic compounds with multiple morpho...The effect of Gd content on the microstructure and tensile properties of as-cast Mg-Sm-Zn-Zr alloy has been systematically investigated.In the Mg-3Sm-0.5Zn-0.5Zr alloy, the intermetallic compounds with multiple morphologies are identified as Mg_(3)Sm phase. In addition to Mg_(3)RE phase, Mg_(5)RE phase originated from Gd addition is observed in Gd-modified alloys. It should be noted that the lattice parameters of all the observed intermetallic compounds are significantly reduced by Zn segregation. The segregation behavior of Zn in Mg_(3)Sm phase is inhibited to some extent by Gd addition due to the electronegativity difference between Sm/Gd and Zn elements. In addition, the increased Gd content effectively leads to much more accumulation of solute atoms in front of the liquid-solid interface during solidification, which can prominently promote nucleation in liquid region and then refine grains. The tensile yield stress of the present alloys is thus improved with increasing Gd addition. Finally, Gd-modified alloys exhibit significantly age-hardening effect, which can be mainly attributed to the high-volume fraction and high density nano-scale precipitates.展开更多
The microstructure evolution and its effect on flow stress of TC17 alloy during deformation in the α+β two-phase region were investigated via microstructure characterization and isothermal compression tests. Results...The microstructure evolution and its effect on flow stress of TC17 alloy during deformation in the α+β two-phase region were investigated via microstructure characterization and isothermal compression tests. Results showed that the spheroidized rate of α phase at 820 and 850℃ slightly increased with increasing strain. With increasing deformation temperature, the spheroidized rate of α phase showed a slight increasing trend, but the volume fraction of α phase significantly decreased. The flow stress at 780 ℃ and 1 s^-1 decreased continuously and steady state condition was not achieved up to strain of 1.2 due to dislocation annihilation and α lamellae rotation. Under this condition, the dynamic spheroidization was retarded. At the deformation temperatures of 820 and 850℃, and a strain rate of 1 s^-1, a steady state flow stress was observed at strains above 0.8 due to the balance between work hardening and dynamic softening. The dynamic softening was attributed to the α lamellae rotation, dynamic recovery and a little spheroidization.展开更多
Lithium aluminosilicate (LAS) glasses are generally difficult to prepare because of their high melting temperature. In this study, the preparation of LAS glasses was achieved at a relatively low melting temperature....Lithium aluminosilicate (LAS) glasses are generally difficult to prepare because of their high melting temperature. In this study, the preparation of LAS glasses was achieved at a relatively low melting temperature. The batch containing MgO-ZnO-LiEO- Al2O3-SiO2 was melted in a platinum crucible at 1550℃ for 2 h and was then followed by two- or three-step heat treatment processes for nucleation and crystal growth. The characterizations were carried out by differential thermal analysis, X-ray diffraction, infrared spectroscopy, scanning electron microscopy, and UV-Vis-NIR scanning spectrophotometry. The hexagonal stuffed β-eucryptite solid solution crystallized at 840-960℃. Most of the hexagonal β-eucryptite solid solution transformed into the tetragonal β-spodumene solid solution at 1100℃. Almost all the aluminum atoms entered into the tetrahedral sites in the aluminosilicate network of the 6- eucryptite/β-quartz solid solution. All of the Al atoms did not belong to the aluminosilicate network of the β-spodumene solid solution. The glass ceramic with a mean grain size of 10-20 nm is transparent, the transmittance reaches -85% in the visible light wavelength.展开更多
Surface mechanical attrition treatment(SMAT) has been recently applied to bulk polycrystalline magnesium(Mg) alloys with gradient grain size distribution from the impact surface to inside matrix, hence effectively...Surface mechanical attrition treatment(SMAT) has been recently applied to bulk polycrystalline magnesium(Mg) alloys with gradient grain size distribution from the impact surface to inside matrix, hence effectively improving the alloys' mechanical performances. However, in-depth understanding of their mechanical property enhancement and grain size-dependent fracture mechanism remains unclear. Here,we demonstrated the use of in situ micro-tensile testing inside a high resolution scanning electron microscope(SEM) to characterize the microstructure evolution, in real time, of SMATed Mg alloy AZ31 samples with different grain sizes of ~10 μm('coarse-grain sample') and ~5 μm('fine-grain sample'), respectively, and compared the results with those of a raw Mg alloy AZ31. The quantitative tensile tests with in situ SEM imaging clearly showed that fracture of ‘fine-grain sample' was dominated by intergranular cracks,while both trans-granular and intergranular cracks led to the final failure of the ‘coarse-grain samples'.It is expected that this in situ SEM characterization technique, coupled with quantitative tensile testing method, could be applicable for studying other grain-refined metals/alloys, allowing to optimize their mechanical performances by controlling the grain sizes and their gradient distribution.展开更多
Nb tubes were fabricated through hydrostatic extrusion at extrusion ratios of 3.1 and 6.1 at ambient temperature,and then their microstructure,texture,and Vickers hardness were investigated based on electron back-scat...Nb tubes were fabricated through hydrostatic extrusion at extrusion ratios of 3.1 and 6.1 at ambient temperature,and then their microstructure,texture,and Vickers hardness were investigated based on electron back-scattered diffraction(EBSD)data.The fraction of low-angle boundaries(LABs)largely decreased with a sharp decrease in mean grain sizes after hydrostatic extrusion and was not proportional to extrusion ratios,assuming that mixed-asymmetrical junctions forming LABs dissociate at high extrusion ratios from the external stress(>981 MPa)with thermal activation by the generated heat.The correlation between grain size and Vickers hardness followed the Hall−Petch relationship despite the texture gradient of theá111ñcyclic fiber textural microstructure at low extrusion ratios and theá100ñtrue fiber textural microstructure at high extrusion ratios.The increase in hydrostatic pressure on the Nb tubes contributed to texture evolution in terms of extrusion ratios due to the difference between{110}<111>and{112}<111>components based on EBSD data.展开更多
Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different typ...Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different types of microstructure from surface to substrate in Ti samples,including phase transformation and solidification microstructure in zone I(melting zone);insufficient recrystallization grains with residual a martensitic plates in zone II(heat-affected zone,HAZ);fully recrystallization microstructure in zone III(base metal,BM).The hardness evolution profiles under different laser treatment parameters are similar.The highest hardness in MZ is ascribed to α plate,while the lowest hardness value in HAZ is due to the insufficiently recrystallized grains.The metallurgical process on the laser-modified Ti samples is systematically discussed in this work.展开更多
TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the ...TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the microstructural uniformity and mechanical properties of TC4 ingots fabricated via the electron-beam cold hearth melting(EBCHM)process.A comprehensive analysis was performed using optical microscopy,scanning electron microscopy,electron backscatter diffraction,and energy-dispersive spectroscopy to investigate the ingot’s morphology,α-phase lamellar structure,and elemental distribution.Mechanical characterization included tensile testing,and microhardness and impact toughness assessments.Results reveal that EBCHM produces a well-defined and homogeneous microstructure,with the averageαlamellae thickness varying between 1.53 and 1.71μm and minimal fluctuations across the ingot regions,indicating high process consistency.Major alloying elements(Al and V)and impurity elements(O,N,H,C,and Fe)are evenly distributed,with no observable macrosegregation.The mechanical properties are stable and reliable,with a yield strength of 694.6-701.2 MPa,a tensile strength of 711.1-716.6 MPa,an elongation of 3.35%-3.84%,and an average impact toughness of 94.7 J/cm^(2).These results provide valuable data and technical references for the application of EBCHM in manufacturing premium-quality Ti-6Al-4V ingots.展开更多
基金supported by National Natural Science Foundation of China(Grant Nos.5233500651975073)State Key Laboratory of Mechanical Transmission for Advanced Equipment(Grant No.SKLMT-MSKFKT-202104).
文摘Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.
基金financially supported by the National Natural Science Foundation of China (No.51301017)the Common Construction Project from Beijing Municipal Commission of Education
文摘Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to modify the precipitation at the grain boundaries or in the grains. Transmission electron microscopy (TEM) and scanning electron microscope (SEM) were used to characterize various second-phase particles and determine their orientation relationship with the A1 matrix. After sensitizing treatment, z-phase (Mg32(Al, Zn)49) is observed to precipitate along the grain boundaries in a coarser size, producing a discontinuous grain boundary precipitate structure. In addition, Mn-rich particles are found to form with various shapes, such as global, plate and rhombus.
基金financially supported by the National Natural Science Foundation of China (Nos.51074127 and 51104120)the SRF for ROCS,SEM
文摘Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 30) Ti alloys are composed of the primary Laves phase C15-Cr2(Nb,Ti) and bcc solid solution phase, while the microstructure of Cr2Nb-40Ti alloy is developed with the eutectic phases C15-Cr2(Nb,Ti)/bcc solid solution. The measured fracture toughness of ternary Laves phase C15-Cr2(Nb,Ti) is about 3.0 MPa m1/2, much larger than 1.4 MPa m1/2 for binary Laves phase Cr2Nb. Meanwhile, the fracture toughness of Cr2Nb-xTi (x = 20, 30, 40) alloys increases with increasing Ti content and reaches 10.6 MPa m1/2 in Cr2Nb-40Ti alloy. The eutectic microstructure and addition of Ti in Cr2Nb are found to be effective in toughening Laves phase-based alloys.
基金financial support from the National Natural Science Foundation of China(No.52274372)the National Key Research and Development Program of China(No.2021YFB3702404).
文摘A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.
基金financially supported by the National Natural Science Foundation of China(No.52271135)the Major Research Plan of the National Natural Science Foundation of China(No.92266102)+5 种基金the Natural Science Foundation of Hubei Province(No.2022CFB492)the Knowledge Innovation Program of Wuhan-Basic Research(No.2022010801010174)the Application Foundation Frontier Project of Wuhan(No.2020010601012171)"Chu Tian Scholar"Project of Hubei Province(No.CTXZ2017-05)the Overseas Expertise Introduction Project for Discipline Innovation(No.B17034)the Innovative Research Team Development Program of Ministry of Education of China(No.IRT_17R83)。
文摘In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,the tensile strength increased by 113.2 MPa.The effect of EST on the tensile strength and fracture behavior of TiB was investigated using in-situ characterization of the fracture morphology and crack propagation path of the matrix and TiB.Before EST,TiB fracture introduced cracks that extended into the matrix,resulting in material failure.After EST,the refined TiB improved the bearing capacity of the matrix,thereby improving TMC strength.Moreover,after EST,the cracks were introduced into the matrix,and resulting the fracture of matrix first.With an increase in the external load,cracks in the matrix were observed to propagate to TiB,and the refined TiB was fractured,detached,and pulled out,resulting in the formation of pores.Analyzing the propagation path of the main crack after EST showed that the deflection angle of the main crack increased.The micro structure of the fracture surface indicated that the fracture of the matrix was plastic,whereas that of TiB was brittle.After EST,the size and area of the dimples increased,confirming the increase in plasticity.The results revealed that the comprehensive mechanical properties of TiB/Ti-2Al-6Sn improved after EST.Hence,EST is an efficient method for tailoring the micro structures and mechanical properties of TMCs.
基金Nev?ehir Hac?Bekta?Veli Runiversity Scientific Research Projects Coordination Unit (No. NEüLüP16/2F3)。
文摘Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical composition of the phases respectively. Microhardness values of Ag-In intermetallics were calculated with Vickers hardness measurement method. According to the experimental results, Ag-34 wt%In intermetallic system generated the best results of energy saving and storage compared to other intermetallic systems. Also from the microhardness results, it was observed that intermetallic alloys were harder than pure silver and Ag-26 wt%In system had the highest microhardness value with 143.45 kg/mm^(2).
基金supported by the National Natural Science Foundation of China(Grant No.52074365)grateful to the Sichuan Science and Technology Program,China(Grant No.2022YFG0289)+2 种基金sponsored by the Funding Project of Key Laboratory of Sichuan Province for comprehensive Utilization of Vanadium and Titanium Resources,China(Grant No.2018FTSZ26)the Project Supported by the Opening Project of Material Corrosion and Protection Key Laboratory of Sichuan province,China(Grant Nos.2021CL26,GK202104,and GK202106)supported by the Ph.D.Programs Foundation of Sichuan University of Science and Engineering,China(Grant No.2021RC18).
文摘Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungsten carbide and sintered reduced tungsten carbide particles.The effects of powder particle morphology,particle size and mass fraction of tungsten carbide on the microstructure and mechanical properties of copper alloy composite were investigated by means of scanning electron microscopy,X-ray diffraction and abrasive wear test in detail.The results show that tungsten carbide morphology and particle size have obvious effects on the mechanical properties of copper alloy composites.Cast tungsten carbide partially dissolved in the copper alloy binding phase,and layers of Cu_(0.3)W_(0.5)Ni_(0.1)Mn_(0.1)C phase with a thickness of around 8–15μm were formed on the edge of the cast tungsten carbide.When 45%irregular crushed fine cast tungsten carbide and 15%monocrystalline cast tungsten carbide were used as the skeleton,satisfactory comprehensive performance of the reinforced copper alloy composite bit matrix was obtained,with the bending strength,impact toughness and hardness reaching 1048 MPa,4.95 J/cm^(2) and 43.6 HRC,respectively.The main wear mechanism was that the tungsten carbide particles firstly protruded from the friction surface after the copper alloy matrix was worn,and then peeled off from the matrix when further wear occurred.
文摘The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary phases at the HAZ of Inconel 625 and grain coarsening at the HAZ of SAF 2205 were witnessed while using these filler wires. The average hardness of ER2209 weldments was found to be greater than ERNi CrMo-3 weld. Tensile fracture was observed at the weld zones for both the fillers. Impact test trials showed brittle mode of fracture on employing ER2209 filler and mixed(ductile–brittle) mode of fracture while using ERNi CrMo-3 filler. Further optical microscopy and SEM/EDS analysis were carried out across the weldments to investigate the structure–property relationships.
基金Supported by the Young Scientists Fund of the National Natural Science Foundation of China under Grant No 11505246the Major Research Plan of the National Natural Science Foundation of China under Grant No 91426301
文摘A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.
文摘The early collapse of habitats in the spontaneous neighborhoods of the South-East of N’Djamena city pushed us to carry out investigations on the soil characteristics of the Ambatta 1 (Z1), Ambatta 2 (Z2), and Siguété (Z3) neighborhoods in this city. XRF (X-Ray Fluorescence), XRD (X-Ray Diffraction), FTIR (Fourier Transform InfraRed), SEM (Scanning Electron Microscopy), and ATG/DTA (Thermogravimetry Analysis/Differential Thermal Analysis) were conducted for microstructural and thermal identification. The geochemistry of the three soils studied revealed the presence of SiO2 (49.03% - 73.80%), Al2O3 (08.35% - 17.34%), and Fe2O3 (03.79% - 10.90%) as major elements. The alkalines and alkaline earth elements include potassium K2O (02.57% - 03.07%), magnesium MgO (0.47% - 01.21%), titanium TiO2 (0.81% - 01.41%), sodium Na2O (01.01% - 01.13%) and calcium CaO (01.28% - 03.28%). The fire loss of 09.90% on average remains low. XRD revealed the presence of quartz (~64.28%), feldspar (~07.14%), which are non-clay minerals, and clay minerals like kaolinite (~14.85%), illite (~07.14%) and some traces of smectite and amphibite on all three sites. These oxides were confirmed by FTIR analysis through peaks illustrating the vibrational movements specific to these oxides. SEM shows particles in the increasingly shaped, rounded, shiny sand grains. This is the presence of quartz. These quartz micro textures of abrasive surfaces and topography with conchoidal fractures predict promising mechanical results. Smectite appears in wavy clusters, kaolinite in the form of shiny crystals, and illite materializes by the irregularity of the crystalline shape. These constituents are represented by the presence of their oxides specified by geochemistry. Thermally, the three samples overall retain more than 94% of their constituent on average for a temperature range reaching 950˚C, which predestines them for specific applications. Thus, this study aims to stabilize constructions using local materials after having mastered their constituents.
基金supported by the National Natural Science Foundation of China (Grant Nos.51501130 and 51301181)the Tianjin Key Research Program of Application Foundation and Advanced Technology (Grant No.15JCZDJC39700)+2 种基金the Innovation Team Training Plan of Tianjin Universities and colleges (Grant No.TD12-5043)the Tianjin Science and Technology Correspondent Project (16JCTPJC49500)the Research Development Foundation of Tianjin University of Technology and Education (Grant No.KYQD14046)
文摘Four CrAlN coatings with various Al content were prepared by arc ion plating technology under different target currents. The effect of the Al content on the microstructure, chemical compositions, element chemical bonding states and mechanical properties of the CrAlN coatings was analyzed. X-ray diffraction results show that the primary phase of the CrAlN coating is fcc-(Al, Cr)N when the Al content is about 44.02 at.%. However, when the Al content increases to about 53.34 at.%, hcp-AlN phase emerges in the coating. And the hcp-AlN phase becomes the main phase in the CrAlN coating with Al content of about 69.55 at.%. Cross-sectional images show that all the four coatings possess dense structures and the deposition rate of Al atom is higher than that of Cr atom. The hardness of the CrAlN coating with Al content about 44.02 at.% is the largest (3149.72 HV) due to the solid solution hardening effect of the Al element. When the hcp-AlN phase is generated in the CrAlN coating, the hardness declines. The tribological experiment shows that the wear resistance of the CrAlN coating decreases gradually with increasing Al content when sliding against 100Cr6 steel ball.
基金Project(XLYC1807021)supported by Liaoning Revitalization Talents Program,ChinaProject(2019JH3/30100014)supported by Joint Research Fund of Lianning-Shenyang National Laboratory for Materials Science,China+2 种基金Project supported by Liaoning Bai Qian Wan Talents Program,ChinaProject(RC200414)supported by Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang City,ChinaProject(XLYC1908006)supported by High Level Innovation Team of Liaoning Province,China。
文摘As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mechanical properties of the alloys were evaluated by OM,SEM/EDS,XRD,TEM,EBSD and tensile tests.The results show that the hard MgZnCu phase in Cu-added alloy can strengthen particle-stimulated nucleation(PSN)effect and hinder the migration of dynamic recrystallization(DRX)grain boundary at an elevated temperature during ES.The ZK60+0.5Cu alloy shows an optimal tensile strength–ductility combination(UTS of 396 MPa,YS of 313 MPa,andδ=20.3%)owing to strong grain boundary strengthening and improvement of Schmid factor for{0001}■basal slip.The aggregation of microvoids around the MgZnCu phase mainly accounts for the lower tensile elongation of ZK60+1.0Cu alloy compared with ZK60 alloy.
基金Project(51504060) supported by the National Natural Science Foundation of ChinaProjects(2016YFB0301201,2016YFB0300603) supported by the National Key Research and Development Program of ChinaProject(N160713001) supported by the Fundamental Research Funds for the Central Universities,China
文摘To shorten the fabrication process of difficult-to-form TiAl sheets, twin-roll strip casting and microstructural control were investigated in Ti-43Al alloy. A crack-free sheet with dimensions of 1000 mm × 110 mm × 2 mm was obtained. The microstructure of stip casting sheets and heat treatments was systematically studied. The macrostructure consisted of columnar crystals extending inward and centrally located equiaxed crystals with severe Al segregation were observed along the thickness direction, due to the symmetrical solidification process and decreasing cooling rates. The strip casting alloy was characterized by fine duplex microstructure with a grain spacing of 20-30 μm and a lamellar spacing of 10-20 nm. Furthermore, multiple microstructures of near gamma, nearly lamellar and fully lamellar were obtained through heat treatment process with significantly improved homogeneity of the microstructure.
基金JSPS KAKENHI for Scientific Research on Innovative Areas“Materials Science of a Mille-feuille Structure(Grant Numbers JP18H05475,JP18H05479)”the Open Funds of the State Key Laboratory of Rare Earth Resource Utilization(RERU2020012)+1 种基金“Nanotechnology Platform”of the MEXT,JapanGrant-in-Aid for JSPS Fellows(JP19F19775)。
文摘The effect of Gd content on the microstructure and tensile properties of as-cast Mg-Sm-Zn-Zr alloy has been systematically investigated.In the Mg-3Sm-0.5Zn-0.5Zr alloy, the intermetallic compounds with multiple morphologies are identified as Mg_(3)Sm phase. In addition to Mg_(3)RE phase, Mg_(5)RE phase originated from Gd addition is observed in Gd-modified alloys. It should be noted that the lattice parameters of all the observed intermetallic compounds are significantly reduced by Zn segregation. The segregation behavior of Zn in Mg_(3)Sm phase is inhibited to some extent by Gd addition due to the electronegativity difference between Sm/Gd and Zn elements. In addition, the increased Gd content effectively leads to much more accumulation of solute atoms in front of the liquid-solid interface during solidification, which can prominently promote nucleation in liquid region and then refine grains. The tensile yield stress of the present alloys is thus improved with increasing Gd addition. Finally, Gd-modified alloys exhibit significantly age-hardening effect, which can be mainly attributed to the high-volume fraction and high density nano-scale precipitates.
基金Project(51575446)supported by the National Natural Science Foundation of ChinaProject(2017KJXX-27)supported by the Shaanxi Province Youth Science and Technology New Star Plan,ChinaProject(3102017AX003)supported by the Fundamental Research Funds for the Central Universities,China
文摘The microstructure evolution and its effect on flow stress of TC17 alloy during deformation in the α+β two-phase region were investigated via microstructure characterization and isothermal compression tests. Results showed that the spheroidized rate of α phase at 820 and 850℃ slightly increased with increasing strain. With increasing deformation temperature, the spheroidized rate of α phase showed a slight increasing trend, but the volume fraction of α phase significantly decreased. The flow stress at 780 ℃ and 1 s^-1 decreased continuously and steady state condition was not achieved up to strain of 1.2 due to dislocation annihilation and α lamellae rotation. Under this condition, the dynamic spheroidization was retarded. At the deformation temperatures of 820 and 850℃, and a strain rate of 1 s^-1, a steady state flow stress was observed at strains above 0.8 due to the balance between work hardening and dynamic softening. The dynamic softening was attributed to the α lamellae rotation, dynamic recovery and a little spheroidization.
基金This work was financially supported by the Ministry of Education of China (No.KB20026)
文摘Lithium aluminosilicate (LAS) glasses are generally difficult to prepare because of their high melting temperature. In this study, the preparation of LAS glasses was achieved at a relatively low melting temperature. The batch containing MgO-ZnO-LiEO- Al2O3-SiO2 was melted in a platinum crucible at 1550℃ for 2 h and was then followed by two- or three-step heat treatment processes for nucleation and crystal growth. The characterizations were carried out by differential thermal analysis, X-ray diffraction, infrared spectroscopy, scanning electron microscopy, and UV-Vis-NIR scanning spectrophotometry. The hexagonal stuffed β-eucryptite solid solution crystallized at 840-960℃. Most of the hexagonal β-eucryptite solid solution transformed into the tetragonal β-spodumene solid solution at 1100℃. Almost all the aluminum atoms entered into the tetrahedral sites in the aluminosilicate network of the 6- eucryptite/β-quartz solid solution. All of the Al atoms did not belong to the aluminosilicate network of the β-spodumene solid solution. The glass ceramic with a mean grain size of 10-20 nm is transparent, the transmittance reaches -85% in the visible light wavelength.
基金supported by the National Key Basic Research Program (Grant No. 2012CB932203)the National Natural Science Foundation of China (Grant No. 51301147)+1 种基金the funding support from City University of Hong Kong (Grant Nos. 9610288 and 9680108)the funding support from the National Natural Science Foundation of China (Grant No. 51464234)
文摘Surface mechanical attrition treatment(SMAT) has been recently applied to bulk polycrystalline magnesium(Mg) alloys with gradient grain size distribution from the impact surface to inside matrix, hence effectively improving the alloys' mechanical performances. However, in-depth understanding of their mechanical property enhancement and grain size-dependent fracture mechanism remains unclear. Here,we demonstrated the use of in situ micro-tensile testing inside a high resolution scanning electron microscope(SEM) to characterize the microstructure evolution, in real time, of SMATed Mg alloy AZ31 samples with different grain sizes of ~10 μm('coarse-grain sample') and ~5 μm('fine-grain sample'), respectively, and compared the results with those of a raw Mg alloy AZ31. The quantitative tensile tests with in situ SEM imaging clearly showed that fracture of ‘fine-grain sample' was dominated by intergranular cracks,while both trans-granular and intergranular cracks led to the final failure of the ‘coarse-grain samples'.It is expected that this in situ SEM characterization technique, coupled with quantitative tensile testing method, could be applicable for studying other grain-refined metals/alloys, allowing to optimize their mechanical performances by controlling the grain sizes and their gradient distribution.
基金supported by a Grant from the Fundamental R&D Program(10067694)funded by the Ministry of Trade,Industry and Energy,Korea。
文摘Nb tubes were fabricated through hydrostatic extrusion at extrusion ratios of 3.1 and 6.1 at ambient temperature,and then their microstructure,texture,and Vickers hardness were investigated based on electron back-scattered diffraction(EBSD)data.The fraction of low-angle boundaries(LABs)largely decreased with a sharp decrease in mean grain sizes after hydrostatic extrusion and was not proportional to extrusion ratios,assuming that mixed-asymmetrical junctions forming LABs dissociate at high extrusion ratios from the external stress(>981 MPa)with thermal activation by the generated heat.The correlation between grain size and Vickers hardness followed the Hall−Petch relationship despite the texture gradient of theá111ñcyclic fiber textural microstructure at low extrusion ratios and theá100ñtrue fiber textural microstructure at high extrusion ratios.The increase in hydrostatic pressure on the Nb tubes contributed to texture evolution in terms of extrusion ratios due to the difference between{110}<111>and{112}<111>components based on EBSD data.
基金supported by the National Natural Science Foundation of China (Nos. 51401039 and 51501026)the Natural Science Foundation of Chongqing (No. CSTC2014jcyj A50017)the Scientific and Technological Research Program of Chongqing Municipal Education Commission (Nos. KJ1500923 and KJ1709204)
文摘Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different types of microstructure from surface to substrate in Ti samples,including phase transformation and solidification microstructure in zone I(melting zone);insufficient recrystallization grains with residual a martensitic plates in zone II(heat-affected zone,HAZ);fully recrystallization microstructure in zone III(base metal,BM).The hardness evolution profiles under different laser treatment parameters are similar.The highest hardness in MZ is ascribed to α plate,while the lowest hardness value in HAZ is due to the insufficiently recrystallized grains.The metallurgical process on the laser-modified Ti samples is systematically discussed in this work.
基金funding recei-ved from the National Key R&D Program of China(No.2022YFB3705602)the Scientific Research Plan Project of Shanghai,P.R.China(No.22SQBS 00600).
文摘TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the microstructural uniformity and mechanical properties of TC4 ingots fabricated via the electron-beam cold hearth melting(EBCHM)process.A comprehensive analysis was performed using optical microscopy,scanning electron microscopy,electron backscatter diffraction,and energy-dispersive spectroscopy to investigate the ingot’s morphology,α-phase lamellar structure,and elemental distribution.Mechanical characterization included tensile testing,and microhardness and impact toughness assessments.Results reveal that EBCHM produces a well-defined and homogeneous microstructure,with the averageαlamellae thickness varying between 1.53 and 1.71μm and minimal fluctuations across the ingot regions,indicating high process consistency.Major alloying elements(Al and V)and impurity elements(O,N,H,C,and Fe)are evenly distributed,with no observable macrosegregation.The mechanical properties are stable and reliable,with a yield strength of 694.6-701.2 MPa,a tensile strength of 711.1-716.6 MPa,an elongation of 3.35%-3.84%,and an average impact toughness of 94.7 J/cm^(2).These results provide valuable data and technical references for the application of EBCHM in manufacturing premium-quality Ti-6Al-4V ingots.