The pre-alloyed TiB_(2)/AlSi10Mg composite,a new high-strength aluminum alloy developed for laser pow-der bed fusion(LPBF)technology,offers promising applications in lightweight and multi-scaled structures.However,the...The pre-alloyed TiB_(2)/AlSi10Mg composite,a new high-strength aluminum alloy developed for laser pow-der bed fusion(LPBF)technology,offers promising applications in lightweight and multi-scaled structures.However,thermal behavior during LPBF is markedly scale-dependent,leading to microstructural varia-tions that significantly affect the load-bearing capacity of multi-scaled structures.Therefore,this study systematically investigates the scale-dependent behavior of microstructure characteristics of this com-posite.Utilizing a hatching scanning strategy,it was found that the marginal zones of samples are pre-dominantly composed of coarse Al cell and Al grain structures,contrasting with the fine microstructures in the central zones.With increasing structure scale,cell and grain structures in both the marginal and central zones become more refined,with cell sizes reducing by 49%-72%(∼3.02μm→0.86-1.55μm).Particularly,the minimum-scaled structures also feature broken eutectic Si particles and nanopores.The essence is primarily due to the low heat dissipation with higher peak temperature and longer duration time at high temperatures in both the small-scale structures and marginal zones.Additionally,smaller structures correlate with reduced microhardness and tensile strength,accompanied by the“softening”of the marginal zones.The strength of the minimum-scaled structure is only half that of the standard sample.Our findings suggest a scale threshold of 2.0 mm for researching scale effect.Encouragingly,in-corporating additional contour scanning significantly counteracts the adverse influence of the scale effect.Owing to the combined influence of extended inter-layer time and laser remelting,all samples demon-strate a distinctly refined microstructure.This results in consistently high levels of microhardness and strength,with the“hardening”of the marginal zones.Eventually,the relationship between mechanical properties and microstructure sizes is established.This study provides valuable insights into the innova-tive designs and engineering applications of multi-scaled structures in LPBF using various materials.展开更多
Industrial wastes such as steel slag and coal gangue etc.were chosen as raw materials for preparing ceramic via the conventional solid-state reaction method.With steel slag and coal gangue mixed in various mass ratios...Industrial wastes such as steel slag and coal gangue etc.were chosen as raw materials for preparing ceramic via the conventional solid-state reaction method.With steel slag and coal gangue mixed in various mass ratios,from 100%steel slag to 100%coal gangue at 10%intervals,microstructure and possible phase evolution of the coal gangue-steel slag ceramics were investigated using X-ray powder diffraction,scanning electron microscopy,mercury intrusion porosimetry and Archimedes boiling method.The experimental results suggest that the phase compositions of the as-prepared ceramics could be altered with the increased amount of coal gangue in the ceramics.The anorthite-diopside eutectic can be formed in the ceramics with the mass ratios of steel slag to coal gangue arranged from 8:2 to 2:8,which was responsible for the melting of the steel slag-coal gangue ceramics at relatively high temperature.Further investigations on the microstructure suggested that the addition of the proper amount of steel slag in ceramic compositions was conducive to the pore formation and further contributed to an increment in porosity.展开更多
A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating...A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr（23）C6,CrB,and Ni＋Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.展开更多
TiC reinforced titanium composites has been produced with different Al content and C content by XDTM. The results have shown that TiC particles are of two different morphologies f coarse dendritical primary TiC and sh...TiC reinforced titanium composites has been produced with different Al content and C content by XDTM. The results have shown that TiC particles are of two different morphologies f coarse dendritical primary TiC and short bar-shape eutectic TiC. Al content has great effects on the morphology of TiC. With the increasing of Al content, the morphology of primary TiC changes from coarse developed dendrite into short bar-shape or plate--shape TiC with 35%Al. Meanwhile, the structure of the matrix changes from single Ti to Ti and Ti3Al, and to Ti3Al and TiAl. However, the C content has no influence on the microstructure of matrix. When the C content is less than 1.2%, the dendrite TiC disappears and only short bar-shape or plate-shape TiC exists in the composites. In addition, the effect of he3t treatment on the morphology of TiC has also Studied.展开更多
Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the ...Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the microstructure has also been studied.展开更多
Thermodynamic analysis of refractory siderite ore during carbothermic reduction was conducted. Micro- structure characteristics and phase transformation of siderite ore during sodium-carbonate-added catalyzing carboth...Thermodynamic analysis of refractory siderite ore during carbothermic reduction was conducted. Micro- structure characteristics and phase transformation of siderite ore during sodium-carbonate-added catalyzing carboth- ermic reduction were investigated. X-ray diffraction （XRD）, scanning electron microscopy and energy-dispersive analysis of X rays were used to characterize the reduced samples. Results indicate that the solid reaction between FeO and SiO2 is inevitable during carbothermic reduction and the formation of fayalite is the main hindrance to the rapid reduction of siderite. The phase transformation of present siderite ore can be described as： siderite-magnetite-metallic iron, complying with the formation of abundant fayalite. Improving the reduction temperature （-1050 -C ） and duration is helpful for the formation and aggregation of metallic iron. The iron particle size in the reduced ore was below 20 l-m, and fayalite was abundant in the absence of sodium carbonate. With 5% Na2CO3 addition, the iron particle size in the reduced ore was generally above 50μm, and the diffraction intensity associated with metallic iron in the XRD pattern increased. The Na2O formed from the dissociation of Na2 CO3 can catalyze the carbothermie reduction of the siderite. This catalytic activity may be mainly caused by an increase in the reducing reaction activity of FeO.展开更多
To further investigate the microstructure characteristic and solidification mechanism, so as to provide knowledge for the microstructure control of a NiTi-AI based high-temperature structural material, the microstruct...To further investigate the microstructure characteristic and solidification mechanism, so as to provide knowledge for the microstructure control of a NiTi-AI based high-temperature structural material, the microstructure of Ni-43Ti-4AI-2Nb-2Hf （at.%） alloy ingots prepared by conventional casting （arc-melting） and directional solidification （DS） at various drawing velocities （2 mm.min-＇, 18 mm.min-1, 30 mm-min-＇ and 60 mmmin~, respectively） was investigated by means of electron probe microanalyses. Experimental results reveal that the microstructures are composed of NiTi matrix phase,/3-Nb phase and Ti2Ni phase for samples obtained by both conventional casting and DS. Conventional casting has an equiaxial structure, while DS has a slender and acicular cellular structure which grows along the [001] orientation preferentially. Small amounts of white/3-Nb phase and black Ti2Ni phase co-exist at the grain boundaries or intercellular regions. With an increase in drawing velocity, the NiTi matrix phase is inclined to grow along （100） and （200） crystallographic planes, and the cellular arm spacing reduce gradually, but the directionality of the solidified structure weakens significantly. The homogeneous dispersion of,8-Nb phase and the decrease of Ti2Ni phase in DS samples are beneficial to improving the mechanical properties. Solidification mechanism analysis indicates that the dark grey NiTi matrix phase initially precipitates from the liquid phase, and then the divorced eutectic reaction takes place, which produces the light gray matrix phase and/^-Nb phase. Finally, the peritectic reaction happens, which generates the black Ti2Ni phase.展开更多
A Li-B alloy has been prepared using a pretreated amorphous B powder and pure Li ingot as starting materials by continually slow addition of B powder and intensified stirring in the process of melting. The microstruct...A Li-B alloy has been prepared using a pretreated amorphous B powder and pure Li ingot as starting materials by continually slow addition of B powder and intensified stirring in the process of melting. The microstructure and the discharge characteristic of the materials have been investigated- Results show that the problem of temperature control in synthesis would be modified by means of continual addition of B powder, the Li7B6 would be more finely distributed in the metal Li by means of intensified stirring. The discharge characteristic of the Li-B alloy using amorphous B as starting materials is almost the same with that of using crystalline B.展开更多
A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the all...A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.展开更多
The quantitative relationship between microstructure and properties of austenitic Fe-28Mn-xAl-1C（x=10 and 12 wt.%）low-density steels was evaluated using Rietveld method to refine X-ray diffraction（XRD）patterns.The...The quantitative relationship between microstructure and properties of austenitic Fe-28Mn-xAl-1C（x=10 and 12 wt.%）low-density steels was evaluated using Rietveld method to refine X-ray diffraction（XRD）patterns.The results showed that a typical three-phase austenitic steel was obtained in the forged Mn28Al10（i.e.Fe-28Mn-10Al-1C）steel,which included about 92.85 wt.% γ-Fe（Mn,Al,C）（austenite）,5.28 wt.%（Fe,Mn）_3AlC_（0.5）（κ-carbide）,and 1.87 wt.% α-Fe（Al,Mn）（ferrite）.For the forged Mn28Al12（i.e.Fe-28Mn-12Al-1C）steel,nevertheless,only about 76.64 wt.% austenite,9.63 wt.%κ-carbide,9.14 wt.%ferrite and 4.59 wt.% Fe_3Al（DO_3）could be obtained.Nanometerκ-carbide and DO_3 were mainly distributed in austenite grains and at the interface between austenite and ferrite,respectively.The forged Mn28Al10 steel had a better combination of strength,ductility and specific strength as compared with the forged Mn28Al12 steel.The ductility of the forged Mn28Al12 steel was far lower than that of the forged Mn28Al10 steel.The oxidation kinetics of Mn28Al10 steel oxidized at 1323 Kfor 5-25 h had two-stage linear rate laws,and the oxidation rate of the second stage was faster than that of the first stage.Although the oxidation kinetics of Mn28Al12 steel under this condition also had two-stage linear rate laws,the oxidation rate of the second stage was slower than that of the first stage.When the oxidation temperature increased to 1373K,the oxidation kinetics of the two steels at 5-25 hhad only onestage linear rate law,and the oxidation rates of the two steels were far faster than those at 1323K for5-25 h.The oxidation resistance of Mn28Al12 steel was much better than that of Mn28Al10 steel.Ferrite layer formed between the austenite matrix and the oxidation layer of the two Fe-Mn-Al-C steels oxidized at high temperature.展开更多
The effects of Cr content and annealing temperature on abrasive wear characteristics of cast ausferrite nodular iron were investigated with Suga type abrasive wear tester. The surface morphology and Vickers hardness o...The effects of Cr content and annealing temperature on abrasive wear characteristics of cast ausferrite nodular iron were investigated with Suga type abrasive wear tester. The surface morphology and Vickers hardness of the tested samples were analyzed by scanning electron microscopy（SEM）, digital microscope and Vickers hardness tester. The results show that the cast ausferrite nodular iron could be obtained by alloying with Cr in the as-cast ductile cast iron and permanent mold casting, and the bainite content in the matrix increased with increasing Cr content. However, the decomposition of bainite took place during annealing at 500 °C to 800 °C; especially, at 800 °C, the bainite transformed into a mixture of fine lamellar pearlite and ferrite matrix structure. The wear loss of specimens was reduced with increasing Cr content in the cast ausferrite nodular iron. The wear loss of the sample cast ausferrite nodular iron with 0.4mass% Cr is the least. The wear loss began to increase while the Cr content is 0.6mass%. The wear loss of annealed ductile irons at different annealing temperatures was higher than that of as-cast samples. During the abrasive wear, the shear stress transformed austenite to martensite, and the hardness of specimens increased and the wear resistance of as-cast ductile cast iron was improved.展开更多
The paper studied the relationship between microstructure and shape recovery characteristics by using colored microstructure analysis under polarized light on the thermomechanical cycled CuAlNi single crystals. The tw...The paper studied the relationship between microstructure and shape recovery characteristics by using colored microstructure analysis under polarized light on the thermomechanical cycled CuAlNi single crystals. The two-way shape memory effect in quenched thin bar resulted from the preferential formation/extinction of martensite variant due to the internal quench stress, and the variant was formed at an angle of about 45 deg. with the tension direction ([001] of the βphase). Initial thermomechanical cycling under relatively low stress single variant stress-induced martensite was formed at an angle of 45 deg. with the tension and its morphology was a lath of parallel twins. More than one group of variants were formed after several training cycles and such variants also caused tilting of some thermally formed accommodated martensite. By overheating the trained sample containing stabilized multi-variants of stress-induced martensite, very coarse martensite structure with a strong asymmetry was produced, which caused the reverse two-way shape memory effect.展开更多
Al-4. 5Cu-5Pb alloy was prepared by sand and chill casting. The same alloy was also spray deposited at a gas pressure of 1.6 MPa. The microstructural features exhibit a coarse to fine dendritic morphology for sand ...Al-4. 5Cu-5Pb alloy was prepared by sand and chill casting. The same alloy was also spray deposited at a gas pressure of 1.6 MPa. The microstructural features exhibit a coarse to fine dendritic morphology for sand and chill cast alloys. Equiaxed grains were observed for spray formed alloys. Wear testing employing a pin-on-disc type set-up, reveals considerably lower wear of spray deposited alloy compared to that of chill and sand cast alloys. The morphological features of wear track on specimen and debris indicated a mixed oxidative-cum-adhesive wear mechanisms for these alloys tested in the present investigation. (Edited author abstract) 36 Refs.展开更多
A high-quality welding method,named plasma arc welding apparatus with rotating tungsten electrode(abbreviated as PAW-RT),was proposed in this paper.The rotation speed could be adjusted from 0 to 15000 r/min.The rotary...A high-quality welding method,named plasma arc welding apparatus with rotating tungsten electrode(abbreviated as PAW-RT),was proposed in this paper.The rotation speed could be adjusted from 0 to 15000 r/min.The rotary motion of the tungsten needle trans-ferred circumferential momentum to the arc as well as the molten pool,thereby conferring the latter with rotating fluid flow charac-teristics.The influences of tungsten electrode rotation speed on PAW arc morphology,weld formation and interfacial microstructure of the final weld joints were discussed by the experimental procedures involving in-situ ablation,surfacing and butt welding.The ex-periments were conducted on Q235B steel.The results indicated that the increase of tungsten electrode rotation speed in PAW-RT contributed to improving arc eccentricity,leading to aesthetically improved welds with more uniformity.Additionally,the strength,hardness and toughness of the welded joint increased,while porosity was reduced.展开更多
Large interfacial strains in particles are crucial for promoting bonding in cold spraying(CS),initiated either by adiabatic shear instability(ASI)due to softening prevailing over strain hardening or by hydrostatic pla...Large interfacial strains in particles are crucial for promoting bonding in cold spraying(CS),initiated either by adiabatic shear instability(ASI)due to softening prevailing over strain hardening or by hydrostatic plasticity,which is claimed to promote bonding even without ASI.A thorough microstructural analysis is vital to fully understand the bonding mechanisms at play during microparticle impacts and throughout the CS process.In this study,the HEA CoCrFeMnNi,known for its relatively high strain hardening and resistance to softening,was selected to investigate the microstructure characteristics and bonding mech-anisms in CS.This study used characterization techniques covering a range of length scales,including electron channeling contrast imaging(ECCI),electron backscatter diffraction(EBSD),and high-resolution transmission microscopy(HR-TEM),to explore the microstructure characteristics of bonding and overall structure development of CoCrFeMnNi microparticles after impact in CS.HR-TEM lamellae were prepared using focused ion beam milling.Additionally,the effects of deformation field variables on microstructure development were determined through finite element modeling(FEM)of microparticle impacts.The ECCI,EBSD,and HR-TEM analyses revealed an interplay between dislocation-driven processes and twinning,leading to the development of four distinct deformation microstructures.Significant grain refinement occurs at the interface through continuous dynamic recrystallization(CDRX)due to high strain and temperature rise from adiabatic deformation,signs of softening,and ASI.Near the interface,a necklace-like structure of refined grains forms around grain boundaries,along with elongated grains,resulting from the coexistence of dynamic recovery and discontinuous dynamic recrystallization(DDRX)due to lower temperature rise and strain.Towards the particle or substrate interior,concurrent twinning and dislocation-mediated mechanisms refine the structure,forming straight,curved,and intersected twins.At the top of the particles,only deformed grains with a low dislocation density are observed.Our results showed that DRX induces microstructure softening in highly strained interface areas,facilitating atomic bonding in CoCrFeMnNi.HR-TEM investigation confirms the formation of atomic bonds between particles and substrate,with a gradual change in crystal lattice orientation from the particle to the substrate and the occurrence of some misfit dislocations and vacancies at the interface.Finally,the findings of this research suggest that softening and ASI,even in materials resistant to softening,are required to establish bonding in CS.展开更多
A novel joining method,double-stage diffusion-brazing of an AZ31 magnesium alloy and a 304L austenitic stainless steel,was carried out using a pure copper interlayer.The solid-state diffusion bonding of 304L to copper...A novel joining method,double-stage diffusion-brazing of an AZ31 magnesium alloy and a 304L austenitic stainless steel,was carried out using a pure copper interlayer.The solid-state diffusion bonding of 304L to copper was conducted at 850 ℃ for 20 min followed by brazing to AZ31 at 520 ℃ and 495 ℃ for various time.Microstructural characteristics of the diffusion-brazed joints were investigated in detail.A defect free interface of Fe-Cu diffusion area appeared between the Cu alloy and the 304L steel.Cu-Mg reaction products were formed between AZ31 and Cu alloys.A layered structure including AZ31/Cu-Mg compounds/Cu/Fe-Cu diffusion layer/304L was present in the joint.With time prolonging,the reduction in the width of Cu layer was balanced by the increase in the width of Cu-Mg compounds zone.Microhardness peaks in the zone between AZ31 and Cu layer were attributed to the formation of Mg-Cu compounds in this zone.展开更多
Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloy...Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloys is of growing interest in academia and industry.The domain-by-domain localized forming characteristics of AM leads to unique microstructures and performances of AM-process Mg and its alloys,which are different from those of traditionally manufactured counterparts.However,the intrinsic mechanisms still remain unclear and need to be in-depth explored.Therefore,this work aims to discuss and analyze the possible underlying mechanisms regarding defect appearance and elimination,microstructure formation and evolution,and performance improvement,based on presenting a comprehensive and systematic review on the relationship between process parameters,forming quality,microstructure characteristics and resultant performances.Lastly,some key perspectives requiring focus for further progression are highlighted to promote development of AM-processed Mg and its alloys and accelerate their industrialization.展开更多
In the present study,the thermal,mechanical,and biological properties of xAg/Ti-30Ta(x=0,0.41,0.82 and 2.48 at%)shape memory alloys(SMAs)were investigated.The study was conducted using optical and scanning electron mi...In the present study,the thermal,mechanical,and biological properties of xAg/Ti-30Ta(x=0,0.41,0.82 and 2.48 at%)shape memory alloys(SMAs)were investigated.The study was conducted using optical and scanning electron microscopy(SEM),X-ray diffractometry(XRD),compression test,and shape memory testing.The xAg/Ti-Ta was made using a powder metallurgy technique and microwave-sintering process.The results revealed that the addition of Ag has a significant effect on the pore size and shape,whereas the smallest pore size of 11μm was found with the addition of 0.41 at%along with a relative density of 72%.The fracture stress and strain increased with the addition of Ag,reaching the minimum values around 0.41 at%Ag.Therefore,this composition showed the maximum stress and strain at fracture region.Moreover,0.82 Ag/Ti-Ta shows more excellent corrosion resistance and biocompatibility than other percentages,obtaining almost the same behaviour of the pure Ti and Ti-6Al-4V alloys,which can be recommended for their promising and potential response for biomaterial applications.展开更多
Recent research on microstructural characteristics and oxidation behavior of Ti(1-x)AlxN thin film were surveyed. The Ti(1-x)AlxN coatings have three different phase regions, Bl structure for lower x value, wurtzite s...Recent research on microstructural characteristics and oxidation behavior of Ti(1-x)AlxN thin film were surveyed. The Ti(1-x)AlxN coatings have three different phase regions, Bl structure for lower x value, wurtzite structure for higher x value and unidentified structure for medium x value. Based upon the selective oxidation mechanism the oxidation results of Ti(1-x)AlxN thin film with different Ti/Al ratio were predicated.展开更多
In the process of construction and service,high-grade line pipes will get defective,e.g.dents,which will change its stress and strain distribution characteristics and impact its service reliability.In this paper,a X80...In the process of construction and service,high-grade line pipes will get defective,e.g.dents,which will change its stress and strain distribution characteristics and impact its service reliability.In this paper,a X80 line pipe was taken as the research object.The distribution characteristics of the strain field in the X80 line pipe with plain dents with the change of dent depth under external load were analyzed using the finite element analysis software ABAQUS.Then,the strain distribution and microstructure characteristics in the dent zone were explored by conducting prefabrication test on physical dent.Finally,combined with the finite element simulation results,the strain distribution laws of the X80 line pipe with plain dent were discussed.And the following research results were obtained.First,under the same internal pressure,the strain distribution characteristics in the dent zone at different dent depths are similar,i.e.,the strain increases with the increase of the distance from the center of the dent,and decreases rapidly with the increase of the distance after the peak strain.Second,the strain increases with the increase of dent depth,and under the same internal pressure and dent depth,the axial strain is larger than the radial strain at the same location.Third,the greater the dent depth,the stronger the superposition effect of internal pressure and depth on the strain.Fourth,strain hardening occurs on the materials in the initial stage of the dent deformation.With the aggravation of deformation and the extension of dent radius,the strain response ability of materials increases,the grains at the bottom and side walls of the dent zone are elongated along the direction of maximum deformation,the lattice is distorted and strain hardening occurs.As a result,the dislocation density in this zone increases and the interaction occurs between dislocations,as a result,the strength of line steel is enhanced.In conclusion,the research results do well in predicting the stressestrain evolution laws in the process of dent,and provide a theoretical foundation and an experimental basis for studying the influence of mechanical damage on the service safety of pipelines.展开更多
基金supported by the National Key Research and Development Program of China(Nos.2022YFB4600300 and 2022YFB4600301)the Research Fund of the State Key Laboratory of Solidification Processing(NPU)(No.2023-QZ-04)+3 种基金the ND Basic Research Funds of NPU(No.G2022WD)the National Natural Science Foundation of China(No.52175364)the Shenzhen Science and Technology Plan Project(No.JCYJ20180508151903646)the Science and Technology Plan of Xi’an City(No.2023JH-ZCGJ-0141).
文摘The pre-alloyed TiB_(2)/AlSi10Mg composite,a new high-strength aluminum alloy developed for laser pow-der bed fusion(LPBF)technology,offers promising applications in lightweight and multi-scaled structures.However,thermal behavior during LPBF is markedly scale-dependent,leading to microstructural varia-tions that significantly affect the load-bearing capacity of multi-scaled structures.Therefore,this study systematically investigates the scale-dependent behavior of microstructure characteristics of this com-posite.Utilizing a hatching scanning strategy,it was found that the marginal zones of samples are pre-dominantly composed of coarse Al cell and Al grain structures,contrasting with the fine microstructures in the central zones.With increasing structure scale,cell and grain structures in both the marginal and central zones become more refined,with cell sizes reducing by 49%-72%(∼3.02μm→0.86-1.55μm).Particularly,the minimum-scaled structures also feature broken eutectic Si particles and nanopores.The essence is primarily due to the low heat dissipation with higher peak temperature and longer duration time at high temperatures in both the small-scale structures and marginal zones.Additionally,smaller structures correlate with reduced microhardness and tensile strength,accompanied by the“softening”of the marginal zones.The strength of the minimum-scaled structure is only half that of the standard sample.Our findings suggest a scale threshold of 2.0 mm for researching scale effect.Encouragingly,in-corporating additional contour scanning significantly counteracts the adverse influence of the scale effect.Owing to the combined influence of extended inter-layer time and laser remelting,all samples demon-strate a distinctly refined microstructure.This results in consistently high levels of microhardness and strength,with the“hardening”of the marginal zones.Eventually,the relationship between mechanical properties and microstructure sizes is established.This study provides valuable insights into the innova-tive designs and engineering applications of multi-scaled structures in LPBF using various materials.
基金Funded by the Scientific and Technological Innovation Project of Carbon Emission Peak and Carbon Neutrality of Jiangsu Province(No.BE2022028-4)。
文摘Industrial wastes such as steel slag and coal gangue etc.were chosen as raw materials for preparing ceramic via the conventional solid-state reaction method.With steel slag and coal gangue mixed in various mass ratios,from 100%steel slag to 100%coal gangue at 10%intervals,microstructure and possible phase evolution of the coal gangue-steel slag ceramics were investigated using X-ray powder diffraction,scanning electron microscopy,mercury intrusion porosimetry and Archimedes boiling method.The experimental results suggest that the phase compositions of the as-prepared ceramics could be altered with the increased amount of coal gangue in the ceramics.The anorthite-diopside eutectic can be formed in the ceramics with the mass ratios of steel slag to coal gangue arranged from 8:2 to 2:8,which was responsible for the melting of the steel slag-coal gangue ceramics at relatively high temperature.Further investigations on the microstructure suggested that the addition of the proper amount of steel slag in ceramic compositions was conducive to the pore formation and further contributed to an increment in porosity.
基金supported by the National Natural Science Foundation of China(No.51205178)the Natural Science Foundation of Gansu Province,China(No.1208RJZA189)the Doctor Fund Project of Lanzhou University of Technology
文摘A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr（23）C6,CrB,and Ni＋Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.
文摘TiC reinforced titanium composites has been produced with different Al content and C content by XDTM. The results have shown that TiC particles are of two different morphologies f coarse dendritical primary TiC and short bar-shape eutectic TiC. Al content has great effects on the morphology of TiC. With the increasing of Al content, the morphology of primary TiC changes from coarse developed dendrite into short bar-shape or plate--shape TiC with 35%Al. Meanwhile, the structure of the matrix changes from single Ti to Ti and Ti3Al, and to Ti3Al and TiAl. However, the C content has no influence on the microstructure of matrix. When the C content is less than 1.2%, the dendrite TiC disappears and only short bar-shape or plate-shape TiC exists in the composites. In addition, the effect of he3t treatment on the morphology of TiC has also Studied.
文摘Microstructure Characteristic of Ni-Nb near eutectic alloy is systematically investigated during directional solidification with electron beam floating zone melting (EBFZM). The effect of the Zone melting rate on the microstructure has also been studied.
基金Sponsored by National Science Foundation for Young Scientists of China(51404118)Yunnan Province Science Youth Experts Fund of China(2012FD012)Yunnan Province Department of Education Fund of China(2012Y530)
文摘Thermodynamic analysis of refractory siderite ore during carbothermic reduction was conducted. Micro- structure characteristics and phase transformation of siderite ore during sodium-carbonate-added catalyzing carboth- ermic reduction were investigated. X-ray diffraction （XRD）, scanning electron microscopy and energy-dispersive analysis of X rays were used to characterize the reduced samples. Results indicate that the solid reaction between FeO and SiO2 is inevitable during carbothermic reduction and the formation of fayalite is the main hindrance to the rapid reduction of siderite. The phase transformation of present siderite ore can be described as： siderite-magnetite-metallic iron, complying with the formation of abundant fayalite. Improving the reduction temperature （-1050 -C ） and duration is helpful for the formation and aggregation of metallic iron. The iron particle size in the reduced ore was below 20 l-m, and fayalite was abundant in the absence of sodium carbonate. With 5% Na2CO3 addition, the iron particle size in the reduced ore was generally above 50μm, and the diffraction intensity associated with metallic iron in the XRD pattern increased. The Na2O formed from the dissociation of Na2 CO3 can catalyze the carbothermie reduction of the siderite. This catalytic activity may be mainly caused by an increase in the reducing reaction activity of FeO.
基金supported by the Natural Science Foundation of China(Grant No.51101003)
文摘To further investigate the microstructure characteristic and solidification mechanism, so as to provide knowledge for the microstructure control of a NiTi-AI based high-temperature structural material, the microstructure of Ni-43Ti-4AI-2Nb-2Hf （at.%） alloy ingots prepared by conventional casting （arc-melting） and directional solidification （DS） at various drawing velocities （2 mm.min-＇, 18 mm.min-1, 30 mm-min-＇ and 60 mmmin~, respectively） was investigated by means of electron probe microanalyses. Experimental results reveal that the microstructures are composed of NiTi matrix phase,/3-Nb phase and Ti2Ni phase for samples obtained by both conventional casting and DS. Conventional casting has an equiaxial structure, while DS has a slender and acicular cellular structure which grows along the [001] orientation preferentially. Small amounts of white/3-Nb phase and black Ti2Ni phase co-exist at the grain boundaries or intercellular regions. With an increase in drawing velocity, the NiTi matrix phase is inclined to grow along （100） and （200） crystallographic planes, and the cellular arm spacing reduce gradually, but the directionality of the solidified structure weakens significantly. The homogeneous dispersion of,8-Nb phase and the decrease of Ti2Ni phase in DS samples are beneficial to improving the mechanical properties. Solidification mechanism analysis indicates that the dark grey NiTi matrix phase initially precipitates from the liquid phase, and then the divorced eutectic reaction takes place, which produces the light gray matrix phase and/^-Nb phase. Finally, the peritectic reaction happens, which generates the black Ti2Ni phase.
基金State Ministry of Education Under contract No. 96053311.
文摘A Li-B alloy has been prepared using a pretreated amorphous B powder and pure Li ingot as starting materials by continually slow addition of B powder and intensified stirring in the process of melting. The microstructure and the discharge characteristic of the materials have been investigated- Results show that the problem of temperature control in synthesis would be modified by means of continual addition of B powder, the Li7B6 would be more finely distributed in the metal Li by means of intensified stirring. The discharge characteristic of the Li-B alloy using amorphous B as starting materials is almost the same with that of using crystalline B.
基金This work has been supported by the Flu,tda~ion Of harbin institute of Technology for Out standing YOungScientists (No. 1832).
文摘A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.
基金funded by the National Natural Science Foundation of China (Grant No.51674004)Education Department of Anhui Province of China (Grant Nos.KJ2016A104 and KJ2017A805)
文摘The quantitative relationship between microstructure and properties of austenitic Fe-28Mn-xAl-1C（x=10 and 12 wt.%）low-density steels was evaluated using Rietveld method to refine X-ray diffraction（XRD）patterns.The results showed that a typical three-phase austenitic steel was obtained in the forged Mn28Al10（i.e.Fe-28Mn-10Al-1C）steel,which included about 92.85 wt.% γ-Fe（Mn,Al,C）（austenite）,5.28 wt.%（Fe,Mn）_3AlC_（0.5）（κ-carbide）,and 1.87 wt.% α-Fe（Al,Mn）（ferrite）.For the forged Mn28Al12（i.e.Fe-28Mn-12Al-1C）steel,nevertheless,only about 76.64 wt.% austenite,9.63 wt.%κ-carbide,9.14 wt.%ferrite and 4.59 wt.% Fe_3Al（DO_3）could be obtained.Nanometerκ-carbide and DO_3 were mainly distributed in austenite grains and at the interface between austenite and ferrite,respectively.The forged Mn28Al10 steel had a better combination of strength,ductility and specific strength as compared with the forged Mn28Al12 steel.The ductility of the forged Mn28Al12 steel was far lower than that of the forged Mn28Al10 steel.The oxidation kinetics of Mn28Al10 steel oxidized at 1323 Kfor 5-25 h had two-stage linear rate laws,and the oxidation rate of the second stage was faster than that of the first stage.Although the oxidation kinetics of Mn28Al12 steel under this condition also had two-stage linear rate laws,the oxidation rate of the second stage was slower than that of the first stage.When the oxidation temperature increased to 1373K,the oxidation kinetics of the two steels at 5-25 hhad only onestage linear rate law,and the oxidation rates of the two steels were far faster than those at 1323K for5-25 h.The oxidation resistance of Mn28Al12 steel was much better than that of Mn28Al10 steel.Ferrite layer formed between the austenite matrix and the oxidation layer of the two Fe-Mn-Al-C steels oxidized at high temperature.
基金Item Sponsored by Important National Science and Technology Specific Project of China(2012ZX04010-031)
文摘The effects of Cr content and annealing temperature on abrasive wear characteristics of cast ausferrite nodular iron were investigated with Suga type abrasive wear tester. The surface morphology and Vickers hardness of the tested samples were analyzed by scanning electron microscopy（SEM）, digital microscope and Vickers hardness tester. The results show that the cast ausferrite nodular iron could be obtained by alloying with Cr in the as-cast ductile cast iron and permanent mold casting, and the bainite content in the matrix increased with increasing Cr content. However, the decomposition of bainite took place during annealing at 500 °C to 800 °C; especially, at 800 °C, the bainite transformed into a mixture of fine lamellar pearlite and ferrite matrix structure. The wear loss of specimens was reduced with increasing Cr content in the cast ausferrite nodular iron. The wear loss of the sample cast ausferrite nodular iron with 0.4mass% Cr is the least. The wear loss began to increase while the Cr content is 0.6mass%. The wear loss of annealed ductile irons at different annealing temperatures was higher than that of as-cast samples. During the abrasive wear, the shear stress transformed austenite to martensite, and the hardness of specimens increased and the wear resistance of as-cast ductile cast iron was improved.
文摘The paper studied the relationship between microstructure and shape recovery characteristics by using colored microstructure analysis under polarized light on the thermomechanical cycled CuAlNi single crystals. The two-way shape memory effect in quenched thin bar resulted from the preferential formation/extinction of martensite variant due to the internal quench stress, and the variant was formed at an angle of about 45 deg. with the tension direction ([001] of the βphase). Initial thermomechanical cycling under relatively low stress single variant stress-induced martensite was formed at an angle of 45 deg. with the tension and its morphology was a lath of parallel twins. More than one group of variants were formed after several training cycles and such variants also caused tilting of some thermally formed accommodated martensite. By overheating the trained sample containing stabilized multi-variants of stress-induced martensite, very coarse martensite structure with a strong asymmetry was produced, which caused the reverse two-way shape memory effect.
文摘Al-4. 5Cu-5Pb alloy was prepared by sand and chill casting. The same alloy was also spray deposited at a gas pressure of 1.6 MPa. The microstructural features exhibit a coarse to fine dendritic morphology for sand and chill cast alloys. Equiaxed grains were observed for spray formed alloys. Wear testing employing a pin-on-disc type set-up, reveals considerably lower wear of spray deposited alloy compared to that of chill and sand cast alloys. The morphological features of wear track on specimen and debris indicated a mixed oxidative-cum-adhesive wear mechanisms for these alloys tested in the present investigation. (Edited author abstract) 36 Refs.
基金supported by the National Natural Science Foundation of China(U22B20127)the National Natural Science Foundation of China(52175305)Taishan Scholars Project(tstp20230618).
文摘A high-quality welding method,named plasma arc welding apparatus with rotating tungsten electrode(abbreviated as PAW-RT),was proposed in this paper.The rotation speed could be adjusted from 0 to 15000 r/min.The rotary motion of the tungsten needle trans-ferred circumferential momentum to the arc as well as the molten pool,thereby conferring the latter with rotating fluid flow charac-teristics.The influences of tungsten electrode rotation speed on PAW arc morphology,weld formation and interfacial microstructure of the final weld joints were discussed by the experimental procedures involving in-situ ablation,surfacing and butt welding.The ex-periments were conducted on Q235B steel.The results indicated that the increase of tungsten electrode rotation speed in PAW-RT contributed to improving arc eccentricity,leading to aesthetically improved welds with more uniformity.Additionally,the strength,hardness and toughness of the welded joint increased,while porosity was reduced.
文摘Large interfacial strains in particles are crucial for promoting bonding in cold spraying(CS),initiated either by adiabatic shear instability(ASI)due to softening prevailing over strain hardening or by hydrostatic plasticity,which is claimed to promote bonding even without ASI.A thorough microstructural analysis is vital to fully understand the bonding mechanisms at play during microparticle impacts and throughout the CS process.In this study,the HEA CoCrFeMnNi,known for its relatively high strain hardening and resistance to softening,was selected to investigate the microstructure characteristics and bonding mech-anisms in CS.This study used characterization techniques covering a range of length scales,including electron channeling contrast imaging(ECCI),electron backscatter diffraction(EBSD),and high-resolution transmission microscopy(HR-TEM),to explore the microstructure characteristics of bonding and overall structure development of CoCrFeMnNi microparticles after impact in CS.HR-TEM lamellae were prepared using focused ion beam milling.Additionally,the effects of deformation field variables on microstructure development were determined through finite element modeling(FEM)of microparticle impacts.The ECCI,EBSD,and HR-TEM analyses revealed an interplay between dislocation-driven processes and twinning,leading to the development of four distinct deformation microstructures.Significant grain refinement occurs at the interface through continuous dynamic recrystallization(CDRX)due to high strain and temperature rise from adiabatic deformation,signs of softening,and ASI.Near the interface,a necklace-like structure of refined grains forms around grain boundaries,along with elongated grains,resulting from the coexistence of dynamic recovery and discontinuous dynamic recrystallization(DDRX)due to lower temperature rise and strain.Towards the particle or substrate interior,concurrent twinning and dislocation-mediated mechanisms refine the structure,forming straight,curved,and intersected twins.At the top of the particles,only deformed grains with a low dislocation density are observed.Our results showed that DRX induces microstructure softening in highly strained interface areas,facilitating atomic bonding in CoCrFeMnNi.HR-TEM investigation confirms the formation of atomic bonds between particles and substrate,with a gradual change in crystal lattice orientation from the particle to the substrate and the occurrence of some misfit dislocations and vacancies at the interface.Finally,the findings of this research suggest that softening and ASI,even in materials resistant to softening,are required to establish bonding in CS.
基金Project(51205428) supported by the National Natural Science Foundation of ChinaProject(CDJRC10130011) supported by the Fundamental Research Funds for the Central Universities,China
文摘A novel joining method,double-stage diffusion-brazing of an AZ31 magnesium alloy and a 304L austenitic stainless steel,was carried out using a pure copper interlayer.The solid-state diffusion bonding of 304L to copper was conducted at 850 ℃ for 20 min followed by brazing to AZ31 at 520 ℃ and 495 ℃ for various time.Microstructural characteristics of the diffusion-brazed joints were investigated in detail.A defect free interface of Fe-Cu diffusion area appeared between the Cu alloy and the 304L steel.Cu-Mg reaction products were formed between AZ31 and Cu alloys.A layered structure including AZ31/Cu-Mg compounds/Cu/Fe-Cu diffusion layer/304L was present in the joint.With time prolonging,the reduction in the width of Cu layer was balanced by the increase in the width of Cu-Mg compounds zone.Microhardness peaks in the zone between AZ31 and Cu layer were attributed to the formation of Mg-Cu compounds in this zone.
基金supported by Scientific Research Program Funded by Shaanxi Provincial Education Department(Program No.22JK0479)Research Start-up Project of Xi’an University of Technology(Grant No.101-256082204)+5 种基金International Science and Technology Cooperation Program of Shaanxi Province(No.2023-GHZD-50)Project of Science and Technology Shaanxi Province(No.2023-JC-YB-412)Project of Science and Technology Shaanxi Province(No.2023-JC-QN-0573)Projects of Major Innovation Platforms for Scientific and Technological and Local Transformation of Scientific and Technological Achievements of Xi’an(No.20GXSF0003)Projects of Major Scientific and Technological Achievements Local Transformation of Xi’an(No.2022JHZDZH-0039)Higher Education Institution Discipline Innovation and Intelligence Base of Shaanxi Provincial(No.S2021-ZC-GXYZ-0011).
文摘Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloys is of growing interest in academia and industry.The domain-by-domain localized forming characteristics of AM leads to unique microstructures and performances of AM-process Mg and its alloys,which are different from those of traditionally manufactured counterparts.However,the intrinsic mechanisms still remain unclear and need to be in-depth explored.Therefore,this work aims to discuss and analyze the possible underlying mechanisms regarding defect appearance and elimination,microstructure formation and evolution,and performance improvement,based on presenting a comprehensive and systematic review on the relationship between process parameters,forming quality,microstructure characteristics and resultant performances.Lastly,some key perspectives requiring focus for further progression are highlighted to promote development of AM-processed Mg and its alloys and accelerate their industrialization.
基金Project(Q.J130000.2524.12H60)supported by the Ministry of Higher Education of Malaysia and Universiti Teknologi Malaysia。
文摘In the present study,the thermal,mechanical,and biological properties of xAg/Ti-30Ta(x=0,0.41,0.82 and 2.48 at%)shape memory alloys(SMAs)were investigated.The study was conducted using optical and scanning electron microscopy(SEM),X-ray diffractometry(XRD),compression test,and shape memory testing.The xAg/Ti-Ta was made using a powder metallurgy technique and microwave-sintering process.The results revealed that the addition of Ag has a significant effect on the pore size and shape,whereas the smallest pore size of 11μm was found with the addition of 0.41 at%along with a relative density of 72%.The fracture stress and strain increased with the addition of Ag,reaching the minimum values around 0.41 at%Ag.Therefore,this composition showed the maximum stress and strain at fracture region.Moreover,0.82 Ag/Ti-Ta shows more excellent corrosion resistance and biocompatibility than other percentages,obtaining almost the same behaviour of the pure Ti and Ti-6Al-4V alloys,which can be recommended for their promising and potential response for biomaterial applications.
文摘Recent research on microstructural characteristics and oxidation behavior of Ti(1-x)AlxN thin film were surveyed. The Ti(1-x)AlxN coatings have three different phase regions, Bl structure for lower x value, wurtzite structure for higher x value and unidentified structure for medium x value. Based upon the selective oxidation mechanism the oxidation results of Ti(1-x)AlxN thin film with different Ti/Al ratio were predicated.
基金supported by the National Key Research&Development Plan,“Damage Effect and Accident Investigation Technologies of the Burning Explosion of Dangerous Chemical Storage Facilities”(Grant No.2016YFC0801204).
文摘In the process of construction and service,high-grade line pipes will get defective,e.g.dents,which will change its stress and strain distribution characteristics and impact its service reliability.In this paper,a X80 line pipe was taken as the research object.The distribution characteristics of the strain field in the X80 line pipe with plain dents with the change of dent depth under external load were analyzed using the finite element analysis software ABAQUS.Then,the strain distribution and microstructure characteristics in the dent zone were explored by conducting prefabrication test on physical dent.Finally,combined with the finite element simulation results,the strain distribution laws of the X80 line pipe with plain dent were discussed.And the following research results were obtained.First,under the same internal pressure,the strain distribution characteristics in the dent zone at different dent depths are similar,i.e.,the strain increases with the increase of the distance from the center of the dent,and decreases rapidly with the increase of the distance after the peak strain.Second,the strain increases with the increase of dent depth,and under the same internal pressure and dent depth,the axial strain is larger than the radial strain at the same location.Third,the greater the dent depth,the stronger the superposition effect of internal pressure and depth on the strain.Fourth,strain hardening occurs on the materials in the initial stage of the dent deformation.With the aggravation of deformation and the extension of dent radius,the strain response ability of materials increases,the grains at the bottom and side walls of the dent zone are elongated along the direction of maximum deformation,the lattice is distorted and strain hardening occurs.As a result,the dislocation density in this zone increases and the interaction occurs between dislocations,as a result,the strength of line steel is enhanced.In conclusion,the research results do well in predicting the stressestrain evolution laws in the process of dent,and provide a theoretical foundation and an experimental basis for studying the influence of mechanical damage on the service safety of pipelines.
