In recent years,calcium lignosulfonate,an environmentally friendly additive,has been widely applied in the field of loess reinforcement.However,research on the anisotropic behavior of lignosulfonatemodified loess unde...In recent years,calcium lignosulfonate,an environmentally friendly additive,has been widely applied in the field of loess reinforcement.However,research on the anisotropic behavior of lignosulfonatemodified loess under complex stress conditions remains limited.This study employs hollow cylindrical torsional shear tests to investigate the effects of calcium lignosulfonate on the anisotropic properties of loess.Additionally,microstructural mechanisms were explored using scanning electron microscopy(SEM),mercury intrusion porosimetry(MIP),and X-ray diffraction(XRD)analyses.The results indicate that lignosulfonate significantly enhances the failure strength of loess,with the modified loess exhibiting superior strength and plasticity compared to remolded loess.Microstructural analysis reveals that lignosulfonate improves particle bonding and stability by filling voids,forming“molecular bridges”,and creating a three-dimensional network structure.The active functional groups of lignosulfonate interact with loess particles through ion exchange and chemical bonding,leading to reduced particle spacing and a thinner double electric layer.Furthermore,the particle orientation in lignosulfonate-modified loess becomes more uniform,effectively mitigating soil anisotropy.This study identifies the optimal calcium lignosulfonate content in loess as 1%,providing theoretical support for roadbed engineering and other construction projects under complex stress conditions in the Xining loess region of Qinghai Province.展开更多
The microstructural evolution of C-(A)-S-H gel in Portland cement pastes immersed in pure water and 5.0 wt% Na2SO4 solution for different ages was comparatively investigated, by means of ^(29) Si NMR spectroscopy,...The microstructural evolution of C-(A)-S-H gel in Portland cement pastes immersed in pure water and 5.0 wt% Na2SO4 solution for different ages was comparatively investigated, by means of ^(29) Si NMR spectroscopy, and SEM-EDS analysis. Additionally, molecular dynamics simulation was performed to study the aluminum coordination status and interaction of sulfate ions in C-(A)-S-H gel. The results showed significant changes in the microstructural evolution of C-(A)-S-H gel in Portland cement paste. Sulfate attack has decalcifying and dealuminizing effect on C-(A)-S-H gel which is evident from increase in mean chain length(MCL) and decrease in Ca/Si & Al[4]/Si ratios of C-(A)-S-H gel. Additionally, Molecular dynamics simulation proves that Al[4] substituted in silicate chains of C-(A)-S-H gel is thermodynamically metastable, which may explain its migration from the silicate chains and transformation to Al[6], thus lowering the Al[4]/Si ratio of C-(A)-S-H gel. SO4^(2-)ions can carry the interfacial Ca^(2+) ions into the pore solution by the diffusion-absorption-desorption process, which unravels the mechanism of sulfate attack on C-(A)-S-H gel.展开更多
The main reason for the high strength in near-βtitanium alloys is the ultrafine precipitation of the acicular secondary a phase in theβmatrix.The purpose of this study is to use the pseudo-spinodal mechanism to obta...The main reason for the high strength in near-βtitanium alloys is the ultrafine precipitation of the acicular secondary a phase in theβmatrix.The purpose of this study is to use the pseudo-spinodal mechanism to obtain the ultrafine a phase for the design of a new high-strength near-γtitanium alloy.Thermodynamic calculations and TC21-(TC21+15 Mo)diffusion couple composition gradient experiments were used to demonstrate that TC21+3 Mo alloy can undergo a pseudo-spinodal decomposition to obtain the ultrafine a phase,resulting in a high-strength alloy.By adjusting the heat treatment process to obtain a bimodal microstructure,the alloy exhibits a good balance between ultimate tensile strength(1351 MPa)and plasticity(8.5%strain).Thus,it was demonstrated that the pseudospinodal mechanism combined with a high-throughput diffusion couple technique is an effective method for designing high-strength titanium alloys.展开更多
In this work, low-carbon steel specimens were subjected to the quenching and partitioning process after being partially or fully austenitized to investigate their microstructural evolution and mechanical properties. A...In this work, low-carbon steel specimens were subjected to the quenching and partitioning process after being partially or fully austenitized to investigate their microstructural evolution and mechanical properties. According to the results of scanning electron microscopy and transmission electron microscopy observations, X-ray diffraction analysis, and tensile tests, upper bainite or tempered martensite appears successively in the microstructure with increasing austenitization temperature or increasing partitioning time. In the partially austenitized specimens, the retained austenite grains are carbon-enriched twice during the heat treatment, which can significantly stabilize the phases at room temperature. Furthermore, after partial austenitization, the specimen exhibits excellent elongation, with a maximum elongation of 37.1%. By contrast, after full austenitization, the specimens exhibit good ultimate tensile strength and high yield strength. In the case of a specimen with a yield strength of 969 MPa, the maximum value of the ultimate tensile strength reaches 1222 MPa. During the partitioning process, carbon partitioning and carbon homogenization within austenite affect interface migration. In addition, the volume fraction and grain size of retained austenite observed in the final microstructure will also be affected.展开更多
To investigate the formation mechanism of calcium hexaluminate(CaAl_(12)O_(19), CA_6), the analytically pure alumina and calcia used as raw materials were mixed in CaO/Al_2O_3 ratio of 12.57:137.43 by mass. The...To investigate the formation mechanism of calcium hexaluminate(CaAl_(12)O_(19), CA_6), the analytically pure alumina and calcia used as raw materials were mixed in CaO/Al_2O_3 ratio of 12.57:137.43 by mass. The raw materials were ball-milled and shaped into green specimens, and fired at 1300-1600°C. Then, the phase composition and microstructure evolution of the fired specimen were studied, and a first principle calculation was performed. The results show that in the reaction system of CaO and Al_2O_3, a small amount of CA_6 forms at 1300°C, and greater amounts are formed at 1400°C and higher temperatures. The reaction is as follows: CaO ·2Al_2O_3(CA_2) + 4Al_2O_3 → CA_6. The diffusions of Ca^(2+) in CA_2 towards Al_2O_3 and Al^(3+) in Al_2O_3 towards CA_2 change the structures in different degrees of difficulty. Compared with the difficulty of structural change and the corresponding lattice energy change, it is deduced that the main formation mechanism is the diffusion of Ca^(2+) in CA_2 towards Al_2O_3.展开更多
Hexagonal boron nitride ceramic(h-BN) based on the nitridation of B powders was obtained by reaction sintering method. The effects of sintering temperature on the mechanical properties and microstructure of the resu...Hexagonal boron nitride ceramic(h-BN) based on the nitridation of B powders was obtained by reaction sintering method. The effects of sintering temperature on the mechanical properties and microstructure of the resultant products were investigated and the reaction mechanism was discussed. Results showed that the reaction between B and N2 occurred vigorously at temperatures ranging from 1 000 ℃ to 1 300 ℃, which resulted in the generation of t-BN. When the temperature exceeded 1 450 ℃, transformation from t-BN to h-BN began to occur. As the sintering temperature increased, the spherical particles of t-BN gradually transformed into fine sheet particles of h-BN. These particles subsequently displayed a compact arrangement to achieve a more uniform microstructure, thereby increasing the strength.展开更多
Microstructural characterization and mechanical properties of as-cast Mg-8Sn-1Al-1Zn-xCu(x=0wt%, 1wt%, 1.5wt% and 2.0wt%) alloys were studied by OM, Pandat software, XRD, SEM, DSC and a standard universal testing ma...Microstructural characterization and mechanical properties of as-cast Mg-8Sn-1Al-1Zn-xCu(x=0wt%, 1wt%, 1.5wt% and 2.0wt%) alloys were studied by OM, Pandat software, XRD, SEM, DSC and a standard universal testing machine. The experimental results indicate that adding Cu to TAZ811 alloy leads to the formation of the AlMgCu and Cu3 Sn phases. Tensile tests indicate that yield strength increases fi rstly and then decreases with increasing Cu content. The alloy with the addition of 1.5wt% Cu exhibits optimal mechanical properties among the studied alloys. The improved mechanical properties can be ascribed to the second phase strengthening and fi ne-grain strengthening mechanisms resulting from the more dispersed second phases and smaller grain size, respectively. The decrease in ultimate tensile strength and elongation of TAZ811-2.0wt% Cu alloy at room temperature is ascribed to the formation of continuous AlMgCu and coarse Mg2 Sn phases in the liquid state.展开更多
The fatigue performance and fracture mechanism of laser welded twinning induced plasticity(TWIP)steel joint were investigated experimentally based on the evolution of microstructure and micromechanical properties.Th...The fatigue performance and fracture mechanism of laser welded twinning induced plasticity(TWIP)steel joint were investigated experimentally based on the evolution of microstructure and micromechanical properties.The optical microscopy was used to analyze the evolution of microstructure.The variation of composition and phase structure of fusion zone were detected by energy dispersive X-ray and X-ray diffraction spectrometers.The micromechanical behaviors of the various zones were characterized using nanoindentation.The static tensile test and high cycle fatigue test were performed to evaluate the mechanical properties of welded joint and base metal.The microstructures,tensile properties and fatigue strength of base metal as well as welded metal were analyzed.The fatigue fracture surfaces of base metal and welded joint were observed by means of scanning electron microscopy,in order to identify fatigue crack initiation sites and propagation mechanisms.Moreover,the fatigue fracture characteristics and mechanisms for the laser welded TWIP steel joints were analyzed.展开更多
The effects of mechanical activation in a planetary mill on the structural changes and microstructural characteristics of the components of ferruginous quartzite beneficiation railings generated by wet magnetic separa...The effects of mechanical activation in a planetary mill on the structural changes and microstructural characteristics of the components of ferruginous quartzite beneficiation railings generated by wet magnetic separation process were studied using X-ray and laser diffraction methods. The results revealed the relationship between variations in the mean particle size of activated powders and the milling time. The crystallite size, microstrain, lattice parameters and unit cell volumes were determined for different milling times in powder samples of quartz, hematite, dolomite, and magnetite from the beneficiation tailings. The main trends in the variation of the crystallite size of quartz, hematite, dolomite, and magnetite as a function mean particle size of powder samples were revealed. Changes in the particle shape as a function of the activation time was also investigated.展开更多
This study characterizes the mechanical properties and volume fractions of the different phases in precision annealed GCr15 steel using nanoindentation technology. Experimental results indicate that the nanoindentatio...This study characterizes the mechanical properties and volume fractions of the different phases in precision annealed GCr15 steel using nanoindentation technology. Experimental results indicate that the nanoindentation hardness of cementite grains is between 14.15 GPa and 17.61 GPa,with a mean value of 15.40 GPa. This hardness is much higher than the hardness of ferrite grains. The nanoindentation hardness of ferrite is between 2.78 GPa and 4.89 GPa, with a mean value of 3.35 GPa. The volume fractions of the different phases were also determined using nanoindentation technology, and the volume fraction of cementite in the steel was identified as 15%.展开更多
In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and ...In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and is distributed uniformly in the AI matrix. Further, it can be found that VB2 promises to be a useful reinforcement particle for piston alloy. The addition of VB2 can improve the mechanical properties of the A390 composite alloys significantly. The results show that with 1 % VB2 addition, A390 composite alloy exhibits the best performance. Compared with the A390 alloy, the coefficient of thermal expansion is 13.2 × 10^-6 K-1, which decreased by 12.6%; the average Brinell hardness can reach 156.5 HB, wear weight loss decreased by 28.9% and ultimate tensile strength at 25℃ (UTS25 ℃) can reach 355 MPa, which increased by 36.5%.展开更多
1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain bounda...1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].展开更多
Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nic...Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.展开更多
Difficulties in the geometric and performance control of wire laser additive manufacturing have hindered its widespread application.In this study,an in situ process monitoring system that combines a machine vision-bas...Difficulties in the geometric and performance control of wire laser additive manufacturing have hindered its widespread application.In this study,an in situ process monitoring system that combines a machine vision-based interlayer height controller(IHC)and P-controller-based melt pool temperature controller(MTC)was developed to improve the vertical dimensional accuracy and mechanical properties of off-axis fine-wire laser-directed energy deposition(OAFW-LDED)for 316 L thin-walled parts.The IHC effectively mitigates external defect inheritance,while its synergy with the MTC ensures process stability,improving the vertical dimensional accuracy to±0.2 mm.Grain refinement was achieved by controlling the thermal input to optimize the thermal history and heat accumulation.A heterogeneous microstructure with alternating coarse and fine grains was observed and intergranular thermal cracking was suppressed.The yield and tensile strengths increased from 262 to 416 MPa to 313 and 516 MPa,respectively,with improved consistency in the yield strength between the top and bottom sections.However,excessive laser heat input caused interlayer cracks.Conversely,increasing the heat input through substrate preheating did not induce additional cracks and improved the overall hardness consistency of the thin-walled samples.Therefore,this study proposes a new formability control strategy for OAFW-LDEDs of thin-walled parts.展开更多
High-entropy alloys(HEAs)exhibit exceptional mechanical properties under cryogenic conditions,defying the conventional strength-ductility trade-off observed in traditional metal.This review systematically consolidates...High-entropy alloys(HEAs)exhibit exceptional mechanical properties under cryogenic conditions,defying the conventional strength-ductility trade-off observed in traditional metal.This review systematically consolidates recent advancements in understanding the deformation mechanisms,microstructural dynamics,and anomalous mechanical responses of HEAs at cryogenic temperatures.Central to their performance is the synergy among deformation twinning,dislocation slip,stacking fault formation,and phase transformations,aided by the temperature-dependent stacking fault energy and complex internal stress fields.Notably,HEAs exhibit a unique strain-hardening behavior and fracture toughness enhancement at low temperatures,attributed to the activation of hierarchical twins and dynamic competition between slip modes.The serrated flow phenomenon,characterized by intermittent stress fluctuations during plastic deformation,reflects the interplay of local phase instabilities and defect interactions.Critically,the suppression of atomic diffusion and stabilization of metastable phases under cryogenic conditions contribute to structural integrity and postponed damage accumulation.This work highlights the transformative potential of HEAs in cryogenic engineering applications(e.g.,aerospace and deep-sea systems)and identifies knowledge gaps,such as the origin of strain localization and the role of multi-scale defects in fracture resistance.Future research directions include advanced in situ characterization,multi-physics modeling,and the design of novel HEA compositions tailored for extreme environments.展开更多
Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum ...Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum alloys is therefore essential to ensure the performance of structural components.In this work,three profiles with the same nominal geometry were extruded with a die comprising three different bearing geometries to create different extrusion conditions.Each profile was analyzed experimentally to gather data on the microstructure and mechanical properties.Bulge testing revealed that Profile 2,with the thickest PCG layer(490-1150µm),exhibited worse mechanical performance,with a hoop strain at fracture of 0.08 and a peak load of 51.5 kN,compared to Profiles 1 and 3,which had higher hoop strains(0.13 and 0.14)and peak loads(56.1 and 57.6 kN,respectively).Finite Element Method(FEM)simulations of the extrusion process were carried out using Qform Extrusion UK with a post-processing subroutine developed and implemented to calculate additional parameters such as the stored energy,percentage dynamic recrystallization,grain size,and PCG formation based on standard output parameters from the simulation including strain,temperature and strain rate.The simulation demonstrated that the highest strain rate(40-220 s^(-1))and stored energy(150,000-440,000 J m^(-3))in Profile 2 led to the thickest PCG layer.Based on these results,the proposed predictive model was validated against experimental data,demonstrating high accuracy in predicting PCG thickness and grain size while effectively capturing the influence of process parameters on microstructural evolution.展开更多
The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy (OM), the scanning electron ...The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy (OM), the scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few (Cr, Fe)_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic (Fe, Cr)2B, (Cr, Fe)7 (C, B)a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many (Cr,Fe)_23 (C,B)_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.展开更多
The effect of relaxation after finished rolling on structures and properties of four microalloyed steel with different content of Nb and Ti was investigated. By alloy designing and control rolling + relaxation-precipi...The effect of relaxation after finished rolling on structures and properties of four microalloyed steel with different content of Nb and Ti was investigated. By alloy designing and control rolling + relaxation-precipitation-control phase trail storm ati on (RPC) process, a new 800 MPa grade HSLA plate steel could be obtained, the microstructure is composite ultra-fine lath bainite/martensite. The tempering process and mechanical properties of this kind of HSLA steel were investigated. The yield strength can achieve 800 MPa, and the ductility and impact toughness is satisfied.展开更多
The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of ...The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of modified-AZ91,AM60 and WE43 alloys with various additions,and new types of low cost casting alloys and high strength casting alloys.The modification and/or refinement of Mg2 Si phase in Mg-Al-Si based casting alloys by various additions are discussed and new purifying technologies for casting magnesium alloys are introduced to improve the performance.The modified AZ81 alloy with reduced impurities is found to have the tensile strength of 280 ± 6 MPa and elongation of 16% ± 0.7%.The fatigue strength of AZ91 D alloy could be obviously improved by addition of Ce and Nd.The Mg-16Gd-2Ag-0.3Zr alloy exhibits very high tensile and yield strengths(UTS:423 MPa and YS:328 MPa);however,its elongation still needs to be improved.展开更多
An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analy...An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analysis of the composites microstructure using SEM and TEM identify that the reinforcement formed during the DRS process is Ti carbide (TiC) particle, generally less than 1.0 μm. The reacted, semisolid extruded samples exhibit a homogeneous distribution of fine TiC particles in Al-Cu matrix, Mechanical property evaluation of the composites has revealed a very high tensile strength relative to the matrix alloy. Fractographic analysis indicates ductile failure although the ductility and strength are limited by the presence of coarse titanium aluminides (Al3Ti).展开更多
基金supported by the National Natural Science Foundation of China(No.52168054 and No.52468054)the Science and Technology Cooperation Special Project of Qinghai Province(No.2023-HZ-806)。
文摘In recent years,calcium lignosulfonate,an environmentally friendly additive,has been widely applied in the field of loess reinforcement.However,research on the anisotropic behavior of lignosulfonatemodified loess under complex stress conditions remains limited.This study employs hollow cylindrical torsional shear tests to investigate the effects of calcium lignosulfonate on the anisotropic properties of loess.Additionally,microstructural mechanisms were explored using scanning electron microscopy(SEM),mercury intrusion porosimetry(MIP),and X-ray diffraction(XRD)analyses.The results indicate that lignosulfonate significantly enhances the failure strength of loess,with the modified loess exhibiting superior strength and plasticity compared to remolded loess.Microstructural analysis reveals that lignosulfonate improves particle bonding and stability by filling voids,forming“molecular bridges”,and creating a three-dimensional network structure.The active functional groups of lignosulfonate interact with loess particles through ion exchange and chemical bonding,leading to reduced particle spacing and a thinner double electric layer.Furthermore,the particle orientation in lignosulfonate-modified loess becomes more uniform,effectively mitigating soil anisotropy.This study identifies the optimal calcium lignosulfonate content in loess as 1%,providing theoretical support for roadbed engineering and other construction projects under complex stress conditions in the Xining loess region of Qinghai Province.
基金Funded by National Natural Science Foundation of China(Nos.51778513,51578004,51608004)the Major State Basic Research Development Program of China("973"Program)(No.2015CB655101)
文摘The microstructural evolution of C-(A)-S-H gel in Portland cement pastes immersed in pure water and 5.0 wt% Na2SO4 solution for different ages was comparatively investigated, by means of ^(29) Si NMR spectroscopy, and SEM-EDS analysis. Additionally, molecular dynamics simulation was performed to study the aluminum coordination status and interaction of sulfate ions in C-(A)-S-H gel. The results showed significant changes in the microstructural evolution of C-(A)-S-H gel in Portland cement paste. Sulfate attack has decalcifying and dealuminizing effect on C-(A)-S-H gel which is evident from increase in mean chain length(MCL) and decrease in Ca/Si & Al[4]/Si ratios of C-(A)-S-H gel. Additionally, Molecular dynamics simulation proves that Al[4] substituted in silicate chains of C-(A)-S-H gel is thermodynamically metastable, which may explain its migration from the silicate chains and transformation to Al[6], thus lowering the Al[4]/Si ratio of C-(A)-S-H gel. SO4^(2-)ions can carry the interfacial Ca^(2+) ions into the pore solution by the diffusion-absorption-desorption process, which unravels the mechanism of sulfate attack on C-(A)-S-H gel.
基金financially supported by the National Key Technologies R&D Program of China(No.2016YFB0701301)the National Natural Science Foundation of China(Nos.51901251,51671218 and 51501229)the State Key Laboratory of Powder Metallurgy Independent Project of China(No.621021907)。
文摘The main reason for the high strength in near-βtitanium alloys is the ultrafine precipitation of the acicular secondary a phase in theβmatrix.The purpose of this study is to use the pseudo-spinodal mechanism to obtain the ultrafine a phase for the design of a new high-strength near-γtitanium alloy.Thermodynamic calculations and TC21-(TC21+15 Mo)diffusion couple composition gradient experiments were used to demonstrate that TC21+3 Mo alloy can undergo a pseudo-spinodal decomposition to obtain the ultrafine a phase,resulting in a high-strength alloy.By adjusting the heat treatment process to obtain a bimodal microstructure,the alloy exhibits a good balance between ultimate tensile strength(1351 MPa)and plasticity(8.5%strain).Thus,it was demonstrated that the pseudospinodal mechanism combined with a high-throughput diffusion couple technique is an effective method for designing high-strength titanium alloys.
基金funded by China Scholarship Council (No. 201406460053)
文摘In this work, low-carbon steel specimens were subjected to the quenching and partitioning process after being partially or fully austenitized to investigate their microstructural evolution and mechanical properties. According to the results of scanning electron microscopy and transmission electron microscopy observations, X-ray diffraction analysis, and tensile tests, upper bainite or tempered martensite appears successively in the microstructure with increasing austenitization temperature or increasing partitioning time. In the partially austenitized specimens, the retained austenite grains are carbon-enriched twice during the heat treatment, which can significantly stabilize the phases at room temperature. Furthermore, after partial austenitization, the specimen exhibits excellent elongation, with a maximum elongation of 37.1%. By contrast, after full austenitization, the specimens exhibit good ultimate tensile strength and high yield strength. In the case of a specimen with a yield strength of 969 MPa, the maximum value of the ultimate tensile strength reaches 1222 MPa. During the partitioning process, carbon partitioning and carbon homogenization within austenite affect interface migration. In addition, the volume fraction and grain size of retained austenite observed in the final microstructure will also be affected.
基金financially supported by the National Nature Science Foundation of China(No.51172120)
文摘To investigate the formation mechanism of calcium hexaluminate(CaAl_(12)O_(19), CA_6), the analytically pure alumina and calcia used as raw materials were mixed in CaO/Al_2O_3 ratio of 12.57:137.43 by mass. The raw materials were ball-milled and shaped into green specimens, and fired at 1300-1600°C. Then, the phase composition and microstructure evolution of the fired specimen were studied, and a first principle calculation was performed. The results show that in the reaction system of CaO and Al_2O_3, a small amount of CA_6 forms at 1300°C, and greater amounts are formed at 1400°C and higher temperatures. The reaction is as follows: CaO ·2Al_2O_3(CA_2) + 4Al_2O_3 → CA_6. The diffusions of Ca^(2+) in CA_2 towards Al_2O_3 and Al^(3+) in Al_2O_3 towards CA_2 change the structures in different degrees of difficulty. Compared with the difficulty of structural change and the corresponding lattice energy change, it is deduced that the main formation mechanism is the diffusion of Ca^(2+) in CA_2 towards Al_2O_3.
基金Funded by the Scientific and Technological Development Project of Yantai(2013JH020)
文摘Hexagonal boron nitride ceramic(h-BN) based on the nitridation of B powders was obtained by reaction sintering method. The effects of sintering temperature on the mechanical properties and microstructure of the resultant products were investigated and the reaction mechanism was discussed. Results showed that the reaction between B and N2 occurred vigorously at temperatures ranging from 1 000 ℃ to 1 300 ℃, which resulted in the generation of t-BN. When the temperature exceeded 1 450 ℃, transformation from t-BN to h-BN began to occur. As the sintering temperature increased, the spherical particles of t-BN gradually transformed into fine sheet particles of h-BN. These particles subsequently displayed a compact arrangement to achieve a more uniform microstructure, thereby increasing the strength.
基金Funded by the National Natural Science Foundation of China(51301118)the Shanxi Province Science Foundation for Youths(2013021013-4)+1 种基金the Advanced Programs of Department of Human Resources and Social Security of Shanxi Province for Returned Scholarsthe Foundation for Young Scholars of Taiyuan University of Technology
文摘Microstructural characterization and mechanical properties of as-cast Mg-8Sn-1Al-1Zn-xCu(x=0wt%, 1wt%, 1.5wt% and 2.0wt%) alloys were studied by OM, Pandat software, XRD, SEM, DSC and a standard universal testing machine. The experimental results indicate that adding Cu to TAZ811 alloy leads to the formation of the AlMgCu and Cu3 Sn phases. Tensile tests indicate that yield strength increases fi rstly and then decreases with increasing Cu content. The alloy with the addition of 1.5wt% Cu exhibits optimal mechanical properties among the studied alloys. The improved mechanical properties can be ascribed to the second phase strengthening and fi ne-grain strengthening mechanisms resulting from the more dispersed second phases and smaller grain size, respectively. The decrease in ultimate tensile strength and elongation of TAZ811-2.0wt% Cu alloy at room temperature is ascribed to the formation of continuous AlMgCu and coarse Mg2 Sn phases in the liquid state.
基金Item Sponsored by National Natural Science Foundation of China(51374151,21201129)Science and Technology Major Project of Shanxi Province of China(20111101053)Natural Science Foundation of Shanxi Province of China(2011011020-2)
文摘The fatigue performance and fracture mechanism of laser welded twinning induced plasticity(TWIP)steel joint were investigated experimentally based on the evolution of microstructure and micromechanical properties.The optical microscopy was used to analyze the evolution of microstructure.The variation of composition and phase structure of fusion zone were detected by energy dispersive X-ray and X-ray diffraction spectrometers.The micromechanical behaviors of the various zones were characterized using nanoindentation.The static tensile test and high cycle fatigue test were performed to evaluate the mechanical properties of welded joint and base metal.The microstructures,tensile properties and fatigue strength of base metal as well as welded metal were analyzed.The fatigue fracture surfaces of base metal and welded joint were observed by means of scanning electron microscopy,in order to identify fatigue crack initiation sites and propagation mechanisms.Moreover,the fatigue fracture characteristics and mechanisms for the laser welded TWIP steel joints were analyzed.
文摘The effects of mechanical activation in a planetary mill on the structural changes and microstructural characteristics of the components of ferruginous quartzite beneficiation railings generated by wet magnetic separation process were studied using X-ray and laser diffraction methods. The results revealed the relationship between variations in the mean particle size of activated powders and the milling time. The crystallite size, microstrain, lattice parameters and unit cell volumes were determined for different milling times in powder samples of quartz, hematite, dolomite, and magnetite from the beneficiation tailings. The main trends in the variation of the crystallite size of quartz, hematite, dolomite, and magnetite as a function mean particle size of powder samples were revealed. Changes in the particle shape as a function of the activation time was also investigated.
文摘This study characterizes the mechanical properties and volume fractions of the different phases in precision annealed GCr15 steel using nanoindentation technology. Experimental results indicate that the nanoindentation hardness of cementite grains is between 14.15 GPa and 17.61 GPa,with a mean value of 15.40 GPa. This hardness is much higher than the hardness of ferrite grains. The nanoindentation hardness of ferrite is between 2.78 GPa and 4.89 GPa, with a mean value of 3.35 GPa. The volume fractions of the different phases were also determined using nanoindentation technology, and the volume fraction of cementite in the steel was identified as 15%.
基金supported by the National Basic Research Program of China ("973 Program", No. 2012CB825702)the National Natural Science Foundation of China (Nos. 51001065 and 51071097)+1 种基金the Taishan Scholar Blue Industry Talents Support Program of Shandong Province (2013)Young Scholars Program of Shandong University
文摘In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and is distributed uniformly in the AI matrix. Further, it can be found that VB2 promises to be a useful reinforcement particle for piston alloy. The addition of VB2 can improve the mechanical properties of the A390 composite alloys significantly. The results show that with 1 % VB2 addition, A390 composite alloy exhibits the best performance. Compared with the A390 alloy, the coefficient of thermal expansion is 13.2 × 10^-6 K-1, which decreased by 12.6%; the average Brinell hardness can reach 156.5 HB, wear weight loss decreased by 28.9% and ultimate tensile strength at 25℃ (UTS25 ℃) can reach 355 MPa, which increased by 36.5%.
基金support by the National Natural Science Foundation of China(Grant Nos.U23A20546 and 52271010)the Chinese National Natural Science Fund for Distinguished Young Scholars(Grant No.52025015)the Natural Science Foundation of Tianjin City(No.21JCZDJC00510).
文摘1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].
基金financially supported by the National Key R&D Program of China(No.2021YFB3702301)the National Natural Science Foundation of China(No.52101068]+2 种基金the China Postdoctoral Science Foundation[No.2022T150342]the Postdoctoral International Exchange Program[No.YJ20210129]the Shuimu Tsinghua Scholar Program(No.2020SM100)
文摘Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.
基金supported by Open Research Fund of the Sichuan Institute of Xiamen University(Grant No.202401ZDB004)。
文摘Difficulties in the geometric and performance control of wire laser additive manufacturing have hindered its widespread application.In this study,an in situ process monitoring system that combines a machine vision-based interlayer height controller(IHC)and P-controller-based melt pool temperature controller(MTC)was developed to improve the vertical dimensional accuracy and mechanical properties of off-axis fine-wire laser-directed energy deposition(OAFW-LDED)for 316 L thin-walled parts.The IHC effectively mitigates external defect inheritance,while its synergy with the MTC ensures process stability,improving the vertical dimensional accuracy to±0.2 mm.Grain refinement was achieved by controlling the thermal input to optimize the thermal history and heat accumulation.A heterogeneous microstructure with alternating coarse and fine grains was observed and intergranular thermal cracking was suppressed.The yield and tensile strengths increased from 262 to 416 MPa to 313 and 516 MPa,respectively,with improved consistency in the yield strength between the top and bottom sections.However,excessive laser heat input caused interlayer cracks.Conversely,increasing the heat input through substrate preheating did not induce additional cracks and improved the overall hardness consistency of the thin-walled samples.Therefore,this study proposes a new formability control strategy for OAFW-LDEDs of thin-walled parts.
文摘High-entropy alloys(HEAs)exhibit exceptional mechanical properties under cryogenic conditions,defying the conventional strength-ductility trade-off observed in traditional metal.This review systematically consolidates recent advancements in understanding the deformation mechanisms,microstructural dynamics,and anomalous mechanical responses of HEAs at cryogenic temperatures.Central to their performance is the synergy among deformation twinning,dislocation slip,stacking fault formation,and phase transformations,aided by the temperature-dependent stacking fault energy and complex internal stress fields.Notably,HEAs exhibit a unique strain-hardening behavior and fracture toughness enhancement at low temperatures,attributed to the activation of hierarchical twins and dynamic competition between slip modes.The serrated flow phenomenon,characterized by intermittent stress fluctuations during plastic deformation,reflects the interplay of local phase instabilities and defect interactions.Critically,the suppression of atomic diffusion and stabilization of metastable phases under cryogenic conditions contribute to structural integrity and postponed damage accumulation.This work highlights the transformative potential of HEAs in cryogenic engineering applications(e.g.,aerospace and deep-sea systems)and identifies knowledge gaps,such as the origin of strain localization and the role of multi-scale defects in fracture resistance.Future research directions include advanced in situ characterization,multi-physics modeling,and the design of novel HEA compositions tailored for extreme environments.
基金supported by the European Union’s Horizon Europe research and innovation programme,Zero Emission electric Vehicles enabled by haRmonised circularity,under No.101138034.
文摘Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum alloys is therefore essential to ensure the performance of structural components.In this work,three profiles with the same nominal geometry were extruded with a die comprising three different bearing geometries to create different extrusion conditions.Each profile was analyzed experimentally to gather data on the microstructure and mechanical properties.Bulge testing revealed that Profile 2,with the thickest PCG layer(490-1150µm),exhibited worse mechanical performance,with a hoop strain at fracture of 0.08 and a peak load of 51.5 kN,compared to Profiles 1 and 3,which had higher hoop strains(0.13 and 0.14)and peak loads(56.1 and 57.6 kN,respectively).Finite Element Method(FEM)simulations of the extrusion process were carried out using Qform Extrusion UK with a post-processing subroutine developed and implemented to calculate additional parameters such as the stored energy,percentage dynamic recrystallization,grain size,and PCG formation based on standard output parameters from the simulation including strain,temperature and strain rate.The simulation demonstrated that the highest strain rate(40-220 s^(-1))and stored energy(150,000-440,000 J m^(-3))in Profile 2 led to the thickest PCG layer.Based on these results,the proposed predictive model was validated against experimental data,demonstrating high accuracy in predicting PCG thickness and grain size while effectively capturing the influence of process parameters on microstructural evolution.
基金Item Sponsored by National Natural Science Foundation of China(51274016)Natural Science Foundation of Beijing of China(2142009)Plan Item of Beijing Education Committee of China(KM201310005003)
文摘The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy (OM), the scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few (Cr, Fe)_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic (Fe, Cr)2B, (Cr, Fe)7 (C, B)a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many (Cr,Fe)_23 (C,B)_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.
文摘The effect of relaxation after finished rolling on structures and properties of four microalloyed steel with different content of Nb and Ti was investigated. By alloy designing and control rolling + relaxation-precipitation-control phase trail storm ati on (RPC) process, a new 800 MPa grade HSLA plate steel could be obtained, the microstructure is composite ultra-fine lath bainite/martensite. The tempering process and mechanical properties of this kind of HSLA steel were investigated. The yield strength can achieve 800 MPa, and the ductility and impact toughness is satisfied.
基金supported by the National Natural Science Foundation of China(Grant Nos.51531002,51474043 and 51571043)the Ministry of Education of China(SRFDR 20130191110018)+1 种基金Chongqing Municipal Government(CSTC2013JCYJC60001,CEC project,Two River Scholar Project and The Chief Scientist Studio Project)Fundamental Research Funds for the Central Universities(No.106112015CDJZR135515)
文摘The research and development status of casting magnesium alloys including the commercial casting alloys and the new types casting alloys are reviewed,with more attention to microstructure and mechanical properties of modified-AZ91,AM60 and WE43 alloys with various additions,and new types of low cost casting alloys and high strength casting alloys.The modification and/or refinement of Mg2 Si phase in Mg-Al-Si based casting alloys by various additions are discussed and new purifying technologies for casting magnesium alloys are introduced to improve the performance.The modified AZ81 alloy with reduced impurities is found to have the tensile strength of 280 ± 6 MPa and elongation of 16% ± 0.7%.The fatigue strength of AZ91 D alloy could be obviously improved by addition of Ce and Nd.The Mg-16Gd-2Ag-0.3Zr alloy exhibits very high tensile and yield strengths(UTS:423 MPa and YS:328 MPa);however,its elongation still needs to be improved.
文摘An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analysis of the composites microstructure using SEM and TEM identify that the reinforcement formed during the DRS process is Ti carbide (TiC) particle, generally less than 1.0 μm. The reacted, semisolid extruded samples exhibit a homogeneous distribution of fine TiC particles in Al-Cu matrix, Mechanical property evaluation of the composites has revealed a very high tensile strength relative to the matrix alloy. Fractographic analysis indicates ductile failure although the ductility and strength are limited by the presence of coarse titanium aluminides (Al3Ti).