In catalysis processes, activated carbon (AC) and metal oxides (MOs) are widely used either as catalysts or as catalyst supports because of their unique properties. A combination of AC and MO nanoparticles in a si...In catalysis processes, activated carbon (AC) and metal oxides (MOs) are widely used either as catalysts or as catalyst supports because of their unique properties. A combination of AC and MO nanoparticles in a single hybrid material usually entails both chemical and microstructural changes, which may largely influence the potential catalytic suitability and performance of the resulting product. Here, the prepa- ration of a wide series of AC-MO hybrid catalysts is studied. Three series of such catalysts are prepared by support first of MO (Al2O3, Fe2O3, SnO2, TiO2, WO3, and ZnO) precursors on a granular AC by wet impregnation and oven-drying at 120 ℃, and by subsequent heat treatment at 200 or 850℃ in inert atmosphere. Both the chemical composition and microstructure are mainly investigated by powder X-ray diffraction. Yield and ash content are often strongly dependent on the MO precursor and heat treatment temperature, in particular for the Sn catalysts. With the temperature rise, trends are towards the transformation of metal hydroxides into metal oxides, crystallinity improvement, and occurrence of drastic composition changes, ultimately leading to the formation of metals in elemental state and even metal carbides. Reaction paths during the preparation are explored for various hybrid catalysts and new insights into them are provided.展开更多
In this paper,two ways of micro structural characterization,optical microscopy(OM) and polarized light microscopy(PLM),were both employed to describe the micro structure of semisolid slurry prepared by swirling enthal...In this paper,two ways of micro structural characterization,optical microscopy(OM) and polarized light microscopy(PLM),were both employed to describe the micro structure of semisolid slurry prepared by swirling enthalpy equilibration device(SEED).The results show that PLM is more reliable and accurate than OM to describe the special morphology feature of semisolid slurry made by SEED process.Meanwhile,the effects of pouring temperature and mass of molten liquid on the primary α-Al particle size and morphology were also investigated using PLM.The quantitative metallographic results measured from PLM demonstrate that the grain size and morphology and their distribution are significantly affected by both pouring temperature and the mass of molten liquid.The grain size poured with 2.7 kg liquid decreases from 659 to186 μm,and grain morphology transforms from dendrite to globular structure with pouring temperature reducing from690 to 630℃.The decreasing pouring temperature also promotes the distribution of spherical structure on the cross section.Meanwhile,the mass of molten liquid decreasing from 2.7 to 2.3 kg can decrease the grain size by maximum of 44% at high pouring temperature.展开更多
In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and ...In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and is distributed uniformly in the AI matrix. Further, it can be found that VB2 promises to be a useful reinforcement particle for piston alloy. The addition of VB2 can improve the mechanical properties of the A390 composite alloys significantly. The results show that with 1 % VB2 addition, A390 composite alloy exhibits the best performance. Compared with the A390 alloy, the coefficient of thermal expansion is 13.2 × 10^-6 K-1, which decreased by 12.6%; the average Brinell hardness can reach 156.5 HB, wear weight loss decreased by 28.9% and ultimate tensile strength at 25℃ (UTS25 ℃) can reach 355 MPa, which increased by 36.5%.展开更多
Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different typ...Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different types of microstructure from surface to substrate in Ti samples,including phase transformation and solidification microstructure in zone I(melting zone);insufficient recrystallization grains with residual a martensitic plates in zone II(heat-affected zone,HAZ);fully recrystallization microstructure in zone III(base metal,BM).The hardness evolution profiles under different laser treatment parameters are similar.The highest hardness in MZ is ascribed to α plate,while the lowest hardness value in HAZ is due to the insufficiently recrystallized grains.The metallurgical process on the laser-modified Ti samples is systematically discussed in this work.展开更多
TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the ...TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the microstructural uniformity and mechanical properties of TC4 ingots fabricated via the electron-beam cold hearth melting(EBCHM)process.A comprehensive analysis was performed using optical microscopy,scanning electron microscopy,electron backscatter diffraction,and energy-dispersive spectroscopy to investigate the ingot’s morphology,α-phase lamellar structure,and elemental distribution.Mechanical characterization included tensile testing,and microhardness and impact toughness assessments.Results reveal that EBCHM produces a well-defined and homogeneous microstructure,with the averageαlamellae thickness varying between 1.53 and 1.71μm and minimal fluctuations across the ingot regions,indicating high process consistency.Major alloying elements(Al and V)and impurity elements(O,N,H,C,and Fe)are evenly distributed,with no observable macrosegregation.The mechanical properties are stable and reliable,with a yield strength of 694.6-701.2 MPa,a tensile strength of 711.1-716.6 MPa,an elongation of 3.35%-3.84%,and an average impact toughness of 94.7 J/cm^(2).These results provide valuable data and technical references for the application of EBCHM in manufacturing premium-quality Ti-6Al-4V ingots.展开更多
Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via l...Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.展开更多
In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,t...In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,the tensile strength increased by 113.2 MPa.The effect of EST on the tensile strength and fracture behavior of TiB was investigated using in-situ characterization of the fracture morphology and crack propagation path of the matrix and TiB.Before EST,TiB fracture introduced cracks that extended into the matrix,resulting in material failure.After EST,the refined TiB improved the bearing capacity of the matrix,thereby improving TMC strength.Moreover,after EST,the cracks were introduced into the matrix,and resulting the fracture of matrix first.With an increase in the external load,cracks in the matrix were observed to propagate to TiB,and the refined TiB was fractured,detached,and pulled out,resulting in the formation of pores.Analyzing the propagation path of the main crack after EST showed that the deflection angle of the main crack increased.The micro structure of the fracture surface indicated that the fracture of the matrix was plastic,whereas that of TiB was brittle.After EST,the size and area of the dimples increased,confirming the increase in plasticity.The results revealed that the comprehensive mechanical properties of TiB/Ti-2Al-6Sn improved after EST.Hence,EST is an efficient method for tailoring the micro structures and mechanical properties of TMCs.展开更多
Hot compression tests of an extruded Al-1.1Mn-0.3Mg-0.25RE alloy were performed on Gleeble-1500 system in the temperature range of 300-500 ℃ and strain rate range of 0.01-10 s-l. The associated microstructural evolut...Hot compression tests of an extruded Al-1.1Mn-0.3Mg-0.25RE alloy were performed on Gleeble-1500 system in the temperature range of 300-500 ℃ and strain rate range of 0.01-10 s-l. The associated microstructural evolutions were studied by observation of optical and transmission electron microscopes. The results show that the peak stress level decreases with increasing deformation temperature and decreasing strain rate, which can be represented by a Zener-Hollomon parameter in the hyperbolic-sine equation with the hot deformation activation energy of 186.48 kJ/mol. The steady flow behavior results from dynamic recovery whereas flow softening is associated with dynamic recrystallization and dynamic transformation of constituent particles. The main constituent particles are enriched rare earth phases. Positive purifying effects on impurity elements of Fe and Si are shown in the Al-l.lMn-0.3Mg-0.25RE alloy, which increases the workability at high temperature. Processing map was calculated and an optimum processing was determined with deformation temperature of 440-450 ℃ and strain rate of 0.01 s-1.展开更多
The effect of laser beam welding(LBW) process on the microstructure-mechanical property relationship of a dissimilar weld between the copper(Cu) and stainless steel(SS) was investigated.Backscattered electron(BSE) bas...The effect of laser beam welding(LBW) process on the microstructure-mechanical property relationship of a dissimilar weld between the copper(Cu) and stainless steel(SS) was investigated.Backscattered electron(BSE) based scanning electron microscopy(SEM) imaging was used to characterize the highly heterogeneous microstructural features across the LBW(Cu-SS) weld.The BSE analysis thoroughly evidenced the complex microstructures produced at dissimilar weld interfaces and fusion zone along with the compositional information.Widely different grain growths from coarse columnar grains to equiaxed ultrafine grains were also evident along the Cu-weld interface.A highresolution electron backscattered diffraction(EBSD) analysis confirmed the existence of the grain refinement mechanism at the Cu-weld interface.Both tensile and impact properties of the dissimilar weld were found to be closely aligned with the property of Cu base metal.Microhardness gradients were spatially evident in the non-homogeneous material composition zones such as fusion zone and the Cu-weld interface regions.The heterogeneous nucleation spots across the weld sub-regions were clearly identified and interlinked with their microhardness measurements for a holistic understanding of structure-property relationships of the local weld sub-regions.The findings were effectively correlated to achieve an insight into the local microstructural gradients across the weld.展开更多
The microstructure,aging behavior and mechanical properties of cast Mg–3Nd–3Gd–x Zn–0.5Zr(x=0,0.5,0.8,1 wt%)alloys are investigated in this work.Zn–Zr particles with different morphologies form during solution tr...The microstructure,aging behavior and mechanical properties of cast Mg–3Nd–3Gd–x Zn–0.5Zr(x=0,0.5,0.8,1 wt%)alloys are investigated in this work.Zn–Zr particles with different morphologies form during solution treatment due to the additions of Zn.As the Zn content increases,the number density of Zn–Zr particles also increases.Microstructural comparisons of peak-aged studied alloys indicate that varying Zn additions could profoundly influence the competitive precipitation behavior.In the peak-aged Zn-free alloy,β′′phases are the key strengthening precipitates.When 0.5 wt%Zn is added,besidesβ′′precipitates,additional fineβ_(1)precipitates form.With the addition of 0.8 wt%Zn,the peak-aged 0.8Zn alloy is characterized by predominantly prismaticβ_(1)and scanty basal precipitate distributions.The enhanced precipitation ofβ_(1)should be primarily attributable to the presence of increased Zn–Zr dispersoids.When Zn content further increases to 1 wt%,the precipitation of basal precipitates is markedly enhanced.Basal precipitates andβ_(1)phases are the key strengthening precipitates in the peak-aged 1Zn alloy.Tensile tests reveal that the relatively best tensile properties are achieved in the peak-aged alloy with 0.5 wt%Zn addition,whose yield strength,ultimate tensile strength and elongation are 179 MPa,301 MPa and 5.3%,respectively.展开更多
A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was an...A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.展开更多
Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to mo...Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to modify the precipitation at the grain boundaries or in the grains. Transmission electron microscopy (TEM) and scanning electron microscope (SEM) were used to characterize various second-phase particles and determine their orientation relationship with the A1 matrix. After sensitizing treatment, z-phase (Mg32(Al, Zn)49) is observed to precipitate along the grain boundaries in a coarser size, producing a discontinuous grain boundary precipitate structure. In addition, Mn-rich particles are found to form with various shapes, such as global, plate and rhombus.展开更多
In this study, the microstructure and second-phase particles in yttrium (0.05 wt.%and 0.8 wt.%) bearing Fe-10Ni-7Mn steels were characterized. The results of X-ray analysis as well as scanning electron microscopy co...In this study, the microstructure and second-phase particles in yttrium (0.05 wt.%and 0.8 wt.%) bearing Fe-10Ni-7Mn steels were characterized. The results of X-ray analysis as well as scanning electron microscopy coupled with energy dispersive X-ray spectroscopy indicated the formation of (Fe, Ni, Mn)17Y2 precipitates with hexagonal structure in a Fe-10Ni-7Mn-0.8Y (wt.%) alloy. Lattice parameters of these precipitates were calculated as follows:a=0.8485 nm and c=0.8274 nm. Formation of Y2O3 sub-micron particles was also confirmed in both yttrium bearing steels via electrolytic phase extraction method. The effect of these precipitates on the prior austenite grain size was investigated. The results revealed that these precipitates had an effective role in controlling the prior austenite grain size.展开更多
The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary pha...The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary phases at the HAZ of Inconel 625 and grain coarsening at the HAZ of SAF 2205 were witnessed while using these filler wires. The average hardness of ER2209 weldments was found to be greater than ERNi CrMo-3 weld. Tensile fracture was observed at the weld zones for both the fillers. Impact test trials showed brittle mode of fracture on employing ER2209 filler and mixed(ductile–brittle) mode of fracture while using ERNi CrMo-3 filler. Further optical microscopy and SEM/EDS analysis were carried out across the weldments to investigate the structure–property relationships.展开更多
Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 3...Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 30) Ti alloys are composed of the primary Laves phase C15-Cr2(Nb,Ti) and bcc solid solution phase, while the microstructure of Cr2Nb-40Ti alloy is developed with the eutectic phases C15-Cr2(Nb,Ti)/bcc solid solution. The measured fracture toughness of ternary Laves phase C15-Cr2(Nb,Ti) is about 3.0 MPa m1/2, much larger than 1.4 MPa m1/2 for binary Laves phase Cr2Nb. Meanwhile, the fracture toughness of Cr2Nb-xTi (x = 20, 30, 40) alloys increases with increasing Ti content and reaches 10.6 MPa m1/2 in Cr2Nb-40Ti alloy. The eutectic microstructure and addition of Ti in Cr2Nb are found to be effective in toughening Laves phase-based alloys.展开更多
V85Ni15(at%)alloy was proposed as a promising candidate for hydrogen separation membranes.To date,investigations of V85Ni15 alloy have concentrated on hydrogen permeation characteristics,and little work has been done ...V85Ni15(at%)alloy was proposed as a promising candidate for hydrogen separation membranes.To date,investigations of V85Ni15 alloy have concentrated on hydrogen permeation characteristics,and little work has been done on the microstructural development.In the present study,various fabrication and heat-treatment techniques were used to develop different microstructures which would then be tailored to achieve a desired candidate for acceptable mechanical stability while maintaining high hydrogen permeability.The arc-melted(AM)V85Ni15 alloy are supersaturated solid solution with dendritic segregation of Ni-solute atoms.Cold rolling(CR)followed by annealing at 1050℃and 850℃can produce a two-phase(V+σ)microstructure and a three-phase(V+σ+NiV3)microstructure,respectively.Very fine two-phase microstructure obtained at 1050℃involves a simultaneous reaction of second-phase precipitation and V-matrix recrystallization.Sigma phase is formed via primary precipitation,while NiV3 phase is formed by peritectoidal reaction.When AMCR samples were homogenized at1250℃for 2 h and sequential heat-treated at 850℃or900℃for 2 h,precipitation-strengthening microstructure is obtained:large grain structure of V-matrix with uniform distribution of second-phase particles produced by recrystallization and grain growth followed by precipitation process.展开更多
A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at...A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.展开更多
Sustainable cement-based concrete materials are primarily used for construction,among which vermiculite as lightweight fine aggregate gains more future development prospect.First,a bacterial solution was sprayed over ...Sustainable cement-based concrete materials are primarily used for construction,among which vermiculite as lightweight fine aggregate gains more future development prospect.First,a bacterial solution was sprayed over vermiculite and wrapped using calcium sulphoaluminate(CSA)cement to replace with fine aggregate in concrete.Secondly,based on a preliminary test on compressive strength results,10%of Ground Granulated Blast Furnace Slag(GGBS)and a healing solution proportion of 9:1 was selected for preparing self-healing concrete.The fine aggregate was replaced in concrete using vermiculite in 0%,5%,10%and 15%and the findings suggest that bacterial vermiculite replacement should be at most 5%to achieve better results in strength and durable properties.The strength enhancement observed for compressive strength,strength regain,split tensile strength,flexural strength,and ultrasonic pulse velocity were 29.22%,45.5%,34.02%,28.03%and 41.4%respectively.Surface crack healing at 7,14 and 28 days of BIVC was 38.23%,58.82%and 79.41%,which is 3–4%lower than internal crack healing.Microstructural analysis by Scanning Electron Microscopy(SEM),X-Ray Diffractometer(XRD),and Energy Dispersive Spectroscopy(EDS)reveals the existence of calcite,and it was formed due to the bio-mineral action of bacteria with available nutrients in sustainable concrete.展开更多
Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical com...Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical composition of the phases respectively. Microhardness values of Ag-In intermetallics were calculated with Vickers hardness measurement method. According to the experimental results, Ag-34 wt%In intermetallic system generated the best results of energy saving and storage compared to other intermetallic systems. Also from the microhardness results, it was observed that intermetallic alloys were harder than pure silver and Ag-26 wt%In system had the highest microhardness value with 143.45 kg/mm^(2).展开更多
Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungst...Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungsten carbide and sintered reduced tungsten carbide particles.The effects of powder particle morphology,particle size and mass fraction of tungsten carbide on the microstructure and mechanical properties of copper alloy composite were investigated by means of scanning electron microscopy,X-ray diffraction and abrasive wear test in detail.The results show that tungsten carbide morphology and particle size have obvious effects on the mechanical properties of copper alloy composites.Cast tungsten carbide partially dissolved in the copper alloy binding phase,and layers of Cu_(0.3)W_(0.5)Ni_(0.1)Mn_(0.1)C phase with a thickness of around 8–15μm were formed on the edge of the cast tungsten carbide.When 45%irregular crushed fine cast tungsten carbide and 15%monocrystalline cast tungsten carbide were used as the skeleton,satisfactory comprehensive performance of the reinforced copper alloy composite bit matrix was obtained,with the bending strength,impact toughness and hardness reaching 1048 MPa,4.95 J/cm^(2) and 43.6 HRC,respectively.The main wear mechanism was that the tungsten carbide particles firstly protruded from the friction surface after the copper alloy matrix was worn,and then peeled off from the matrix when further wear occurred.展开更多
基金Financial support by Gobierno de Extremadura and European FEDER FundsSpanish Ministerio de Educacion,Cultura y Deporte for the concession of a FPU grant(AP2010-2574)
文摘In catalysis processes, activated carbon (AC) and metal oxides (MOs) are widely used either as catalysts or as catalyst supports because of their unique properties. A combination of AC and MO nanoparticles in a single hybrid material usually entails both chemical and microstructural changes, which may largely influence the potential catalytic suitability and performance of the resulting product. Here, the prepa- ration of a wide series of AC-MO hybrid catalysts is studied. Three series of such catalysts are prepared by support first of MO (Al2O3, Fe2O3, SnO2, TiO2, WO3, and ZnO) precursors on a granular AC by wet impregnation and oven-drying at 120 ℃, and by subsequent heat treatment at 200 or 850℃ in inert atmosphere. Both the chemical composition and microstructure are mainly investigated by powder X-ray diffraction. Yield and ash content are often strongly dependent on the MO precursor and heat treatment temperature, in particular for the Sn catalysts. With the temperature rise, trends are towards the transformation of metal hydroxides into metal oxides, crystallinity improvement, and occurrence of drastic composition changes, ultimately leading to the formation of metals in elemental state and even metal carbides. Reaction paths during the preparation are explored for various hybrid catalysts and new insights into them are provided.
基金financially supported by the National Key Research and Development Program of China (No. 2016YFB0301003)the Shenzhen Free Exploring Basic Research Project (No. JCYJ20170307110223452)。
文摘In this paper,two ways of micro structural characterization,optical microscopy(OM) and polarized light microscopy(PLM),were both employed to describe the micro structure of semisolid slurry prepared by swirling enthalpy equilibration device(SEED).The results show that PLM is more reliable and accurate than OM to describe the special morphology feature of semisolid slurry made by SEED process.Meanwhile,the effects of pouring temperature and mass of molten liquid on the primary α-Al particle size and morphology were also investigated using PLM.The quantitative metallographic results measured from PLM demonstrate that the grain size and morphology and their distribution are significantly affected by both pouring temperature and the mass of molten liquid.The grain size poured with 2.7 kg liquid decreases from 659 to186 μm,and grain morphology transforms from dendrite to globular structure with pouring temperature reducing from690 to 630℃.The decreasing pouring temperature also promotes the distribution of spherical structure on the cross section.Meanwhile,the mass of molten liquid decreasing from 2.7 to 2.3 kg can decrease the grain size by maximum of 44% at high pouring temperature.
基金supported by the National Basic Research Program of China ("973 Program", No. 2012CB825702)the National Natural Science Foundation of China (Nos. 51001065 and 51071097)+1 种基金the Taishan Scholar Blue Industry Talents Support Program of Shandong Province (2013)Young Scholars Program of Shandong University
文摘In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and is distributed uniformly in the AI matrix. Further, it can be found that VB2 promises to be a useful reinforcement particle for piston alloy. The addition of VB2 can improve the mechanical properties of the A390 composite alloys significantly. The results show that with 1 % VB2 addition, A390 composite alloy exhibits the best performance. Compared with the A390 alloy, the coefficient of thermal expansion is 13.2 × 10^-6 K-1, which decreased by 12.6%; the average Brinell hardness can reach 156.5 HB, wear weight loss decreased by 28.9% and ultimate tensile strength at 25℃ (UTS25 ℃) can reach 355 MPa, which increased by 36.5%.
基金supported by the National Natural Science Foundation of China (Nos. 51401039 and 51501026)the Natural Science Foundation of Chongqing (No. CSTC2014jcyj A50017)the Scientific and Technological Research Program of Chongqing Municipal Education Commission (Nos. KJ1500923 and KJ1709204)
文摘Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium(Ti).The results show that there are three distinctly different types of microstructure from surface to substrate in Ti samples,including phase transformation and solidification microstructure in zone I(melting zone);insufficient recrystallization grains with residual a martensitic plates in zone II(heat-affected zone,HAZ);fully recrystallization microstructure in zone III(base metal,BM).The hardness evolution profiles under different laser treatment parameters are similar.The highest hardness in MZ is ascribed to α plate,while the lowest hardness value in HAZ is due to the insufficiently recrystallized grains.The metallurgical process on the laser-modified Ti samples is systematically discussed in this work.
基金funding recei-ved from the National Key R&D Program of China(No.2022YFB3705602)the Scientific Research Plan Project of Shanghai,P.R.China(No.22SQBS 00600).
文摘TC4 titanium alloy(Ti-6Al-4V),known for its excellent specific strength,corrosion resistance,and weldability,is extensively applied in aerospace,marine engineering,and advanced manufacturing.This study focuses on the microstructural uniformity and mechanical properties of TC4 ingots fabricated via the electron-beam cold hearth melting(EBCHM)process.A comprehensive analysis was performed using optical microscopy,scanning electron microscopy,electron backscatter diffraction,and energy-dispersive spectroscopy to investigate the ingot’s morphology,α-phase lamellar structure,and elemental distribution.Mechanical characterization included tensile testing,and microhardness and impact toughness assessments.Results reveal that EBCHM produces a well-defined and homogeneous microstructure,with the averageαlamellae thickness varying between 1.53 and 1.71μm and minimal fluctuations across the ingot regions,indicating high process consistency.Major alloying elements(Al and V)and impurity elements(O,N,H,C,and Fe)are evenly distributed,with no observable macrosegregation.The mechanical properties are stable and reliable,with a yield strength of 694.6-701.2 MPa,a tensile strength of 711.1-716.6 MPa,an elongation of 3.35%-3.84%,and an average impact toughness of 94.7 J/cm^(2).These results provide valuable data and technical references for the application of EBCHM in manufacturing premium-quality Ti-6Al-4V ingots.
基金supported by National Natural Science Foundation of China(Grant Nos.5233500651975073)State Key Laboratory of Mechanical Transmission for Advanced Equipment(Grant No.SKLMT-MSKFKT-202104).
文摘Aluminum alloys manufactured using traditional processes are increasingly unable to meet the high flexibility and performance requirements of modern engineering.In this study,Al-Mg-Sc-Zr alloys were manufactured via laser powder bed fusion(LPBF)to obtain high-performance aluminum alloys.To this end,process parameter optimization and heat treatment were adopted.The optimal process parameters were determined by initially analyzing the relative density and defect distribution under varying energy densities.The sample obtained under the optimal process parameters exhibited a relative density of 99.84%.Subsequently,the corresponding phase compositions,microstructures,and mechanical performance of the as-fabricated specimens were determined using the optimal process parameters before and after heat treatment.The microstructures of the samples showed typical equiaxed columnar bimodal grain structures,with Al_(3)(Sc,Zr)precipitates detected.The samples exhibited no significant anisotropy before and after heat treatment,while the grain orientation differences were dominated by high-angle grain boundaries.The mechanical properties of all the samples were characterized using tensile and hardness tests.The yield strength,ultimate tensile strength,and elongation of the sample were 475.0 MPa,508.2 MPa,and 8.3%,respectively.Overall,samples with high density,low porosity,high strength,and high plasticity were obtained by process parameter optimization and appropriate heat treatment.
基金financially supported by the National Natural Science Foundation of China(No.52271135)the Major Research Plan of the National Natural Science Foundation of China(No.92266102)+5 种基金the Natural Science Foundation of Hubei Province(No.2022CFB492)the Knowledge Innovation Program of Wuhan-Basic Research(No.2022010801010174)the Application Foundation Frontier Project of Wuhan(No.2020010601012171)"Chu Tian Scholar"Project of Hubei Province(No.CTXZ2017-05)the Overseas Expertise Introduction Project for Discipline Innovation(No.B17034)the Innovative Research Team Development Program of Ministry of Education of China(No.IRT_17R83)。
文摘In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,the tensile strength increased by 113.2 MPa.The effect of EST on the tensile strength and fracture behavior of TiB was investigated using in-situ characterization of the fracture morphology and crack propagation path of the matrix and TiB.Before EST,TiB fracture introduced cracks that extended into the matrix,resulting in material failure.After EST,the refined TiB improved the bearing capacity of the matrix,thereby improving TMC strength.Moreover,after EST,the cracks were introduced into the matrix,and resulting the fracture of matrix first.With an increase in the external load,cracks in the matrix were observed to propagate to TiB,and the refined TiB was fractured,detached,and pulled out,resulting in the formation of pores.Analyzing the propagation path of the main crack after EST showed that the deflection angle of the main crack increased.The micro structure of the fracture surface indicated that the fracture of the matrix was plastic,whereas that of TiB was brittle.After EST,the size and area of the dimples increased,confirming the increase in plasticity.The results revealed that the comprehensive mechanical properties of TiB/Ti-2Al-6Sn improved after EST.Hence,EST is an efficient method for tailoring the micro structures and mechanical properties of TMCs.
基金Project(31115014)supported by the of Open Research Fund Program of State Key Laboratory of Advanced Design and Manufacture forVehicle Body(Hunan University)Project(12JJ9017)supported by the Natural Science Foundation of Hunan Province,China
文摘Hot compression tests of an extruded Al-1.1Mn-0.3Mg-0.25RE alloy were performed on Gleeble-1500 system in the temperature range of 300-500 ℃ and strain rate range of 0.01-10 s-l. The associated microstructural evolutions were studied by observation of optical and transmission electron microscopes. The results show that the peak stress level decreases with increasing deformation temperature and decreasing strain rate, which can be represented by a Zener-Hollomon parameter in the hyperbolic-sine equation with the hot deformation activation energy of 186.48 kJ/mol. The steady flow behavior results from dynamic recovery whereas flow softening is associated with dynamic recrystallization and dynamic transformation of constituent particles. The main constituent particles are enriched rare earth phases. Positive purifying effects on impurity elements of Fe and Si are shown in the Al-l.lMn-0.3Mg-0.25RE alloy, which increases the workability at high temperature. Processing map was calculated and an optimum processing was determined with deformation temperature of 440-450 ℃ and strain rate of 0.01 s-1.
文摘The effect of laser beam welding(LBW) process on the microstructure-mechanical property relationship of a dissimilar weld between the copper(Cu) and stainless steel(SS) was investigated.Backscattered electron(BSE) based scanning electron microscopy(SEM) imaging was used to characterize the highly heterogeneous microstructural features across the LBW(Cu-SS) weld.The BSE analysis thoroughly evidenced the complex microstructures produced at dissimilar weld interfaces and fusion zone along with the compositional information.Widely different grain growths from coarse columnar grains to equiaxed ultrafine grains were also evident along the Cu-weld interface.A highresolution electron backscattered diffraction(EBSD) analysis confirmed the existence of the grain refinement mechanism at the Cu-weld interface.Both tensile and impact properties of the dissimilar weld were found to be closely aligned with the property of Cu base metal.Microhardness gradients were spatially evident in the non-homogeneous material composition zones such as fusion zone and the Cu-weld interface regions.The heterogeneous nucleation spots across the weld sub-regions were clearly identified and interlinked with their microhardness measurements for a holistic understanding of structure-property relationships of the local weld sub-regions.The findings were effectively correlated to achieve an insight into the local microstructural gradients across the weld.
基金financially supported by the National Natural Science Foundation of China(Nos.U2037601,51775334 and 51821001)the National Key Research&Development Program of China(No.2016YFB0701205)+3 种基金the Joint Innovation Fund of CALT and College(No.CALT2020-TS07)the Open Fund of State Key Laboratory of Advanced Forming Technology and Equipment(No.SKL2020005)the Research Program of Joint Research Center of Advanced Spaceflight Technologies(No.USCAST2020-14)。
文摘The microstructure,aging behavior and mechanical properties of cast Mg–3Nd–3Gd–x Zn–0.5Zr(x=0,0.5,0.8,1 wt%)alloys are investigated in this work.Zn–Zr particles with different morphologies form during solution treatment due to the additions of Zn.As the Zn content increases,the number density of Zn–Zr particles also increases.Microstructural comparisons of peak-aged studied alloys indicate that varying Zn additions could profoundly influence the competitive precipitation behavior.In the peak-aged Zn-free alloy,β′′phases are the key strengthening precipitates.When 0.5 wt%Zn is added,besidesβ′′precipitates,additional fineβ_(1)precipitates form.With the addition of 0.8 wt%Zn,the peak-aged 0.8Zn alloy is characterized by predominantly prismaticβ_(1)and scanty basal precipitate distributions.The enhanced precipitation ofβ_(1)should be primarily attributable to the presence of increased Zn–Zr dispersoids.When Zn content further increases to 1 wt%,the precipitation of basal precipitates is markedly enhanced.Basal precipitates andβ_(1)phases are the key strengthening precipitates in the peak-aged 1Zn alloy.Tensile tests reveal that the relatively best tensile properties are achieved in the peak-aged alloy with 0.5 wt%Zn addition,whose yield strength,ultimate tensile strength and elongation are 179 MPa,301 MPa and 5.3%,respectively.
基金financial support from the National Natural Science Foundation of China(No.52274372)the National Key Research and Development Program of China(No.2021YFB3702404).
文摘A martensitic initial microstructure before hot forming was prepared by direct quenching after hot rolling of the hot formed steel and the effect of such initial microstructure on mechanical properties of steel was analyzed. The process of direct quenching after hot rolling which replaced the steps of coiling and cold rolling was termed as compact process. As the temperature before direct quenching falls within the non-recrystallization range, the deformed austenite grains exhibit flattened morphology along the hot rolling direction, and the high-density dislocations and significant strain energy in deformed austenite are inherited by directly quenched martensite. Moreover, due to promotion of austenite nucleation and subsequent recrystallization during the reverse transformation process in hot forming, both reversed austenite grains and martensite laths are significantly refined. Compared to the conventional process with an initial microstructure consisting of fully recrystallized ferrite and cementite, the compact process reduces average prior austenite grain sizes from 12.5 to 5.5 μm and martensite lath widths from 202 to 123 nm. Additionally, the compact process results in a higher density of dislocations in test steel, leading to maximum yield strength (1294 MPa) and ultimate tensile strength (2266 MPa). Compared to conventional process, this compact process significantly improves the mechanical properties of the hot formed steels while simplifying the production.
基金financially supported by the National Natural Science Foundation of China (No.51301017)the Common Construction Project from Beijing Municipal Commission of Education
文摘Alloying elements, present in the aluminum solid solution or the precipitates, influence the corrosion resistance of A1-Mg-Mn-Zn alloys. In this study, sensi- tizing treatment was applied to an A1-Mg-Mn-Zn alloy to modify the precipitation at the grain boundaries or in the grains. Transmission electron microscopy (TEM) and scanning electron microscope (SEM) were used to characterize various second-phase particles and determine their orientation relationship with the A1 matrix. After sensitizing treatment, z-phase (Mg32(Al, Zn)49) is observed to precipitate along the grain boundaries in a coarser size, producing a discontinuous grain boundary precipitate structure. In addition, Mn-rich particles are found to form with various shapes, such as global, plate and rhombus.
文摘In this study, the microstructure and second-phase particles in yttrium (0.05 wt.%and 0.8 wt.%) bearing Fe-10Ni-7Mn steels were characterized. The results of X-ray analysis as well as scanning electron microscopy coupled with energy dispersive X-ray spectroscopy indicated the formation of (Fe, Ni, Mn)17Y2 precipitates with hexagonal structure in a Fe-10Ni-7Mn-0.8Y (wt.%) alloy. Lattice parameters of these precipitates were calculated as follows:a=0.8485 nm and c=0.8274 nm. Formation of Y2O3 sub-micron particles was also confirmed in both yttrium bearing steels via electrolytic phase extraction method. The effect of these precipitates on the prior austenite grain size was investigated. The results revealed that these precipitates had an effective role in controlling the prior austenite grain size.
文摘The dissimilar combinations of Inconel 625 and duplex stainless steel SAF 2205 obtained from manual GTA welding process employing ER2209 and ERNi CrMo-3 filler metals have been investigated. Formation of secondary phases at the HAZ of Inconel 625 and grain coarsening at the HAZ of SAF 2205 were witnessed while using these filler wires. The average hardness of ER2209 weldments was found to be greater than ERNi CrMo-3 weld. Tensile fracture was observed at the weld zones for both the fillers. Impact test trials showed brittle mode of fracture on employing ER2209 filler and mixed(ductile–brittle) mode of fracture while using ERNi CrMo-3 filler. Further optical microscopy and SEM/EDS analysis were carried out across the weldments to investigate the structure–property relationships.
基金financially supported by the National Natural Science Foundation of China (Nos.51074127 and 51104120)the SRF for ROCS,SEM
文摘Three Laves phase-based alloys with nominal compositions of Cr2Nb-xTi (x = 20, 30, 40, in at%) have been prepared through vacuum non-consumable arc melting. The results show that the microstructures of Cr2Nb-(20, 30) Ti alloys are composed of the primary Laves phase C15-Cr2(Nb,Ti) and bcc solid solution phase, while the microstructure of Cr2Nb-40Ti alloy is developed with the eutectic phases C15-Cr2(Nb,Ti)/bcc solid solution. The measured fracture toughness of ternary Laves phase C15-Cr2(Nb,Ti) is about 3.0 MPa m1/2, much larger than 1.4 MPa m1/2 for binary Laves phase Cr2Nb. Meanwhile, the fracture toughness of Cr2Nb-xTi (x = 20, 30, 40) alloys increases with increasing Ti content and reaches 10.6 MPa m1/2 in Cr2Nb-40Ti alloy. The eutectic microstructure and addition of Ti in Cr2Nb are found to be effective in toughening Laves phase-based alloys.
基金the National Natural Science Foundation of China(Nos.51875002 and 51705038)China Postdoctoral Science Foundation(No.2019M652158)the Natural Science Foundation of Jiangsu Province of China(No.BK20150268)。
文摘V85Ni15(at%)alloy was proposed as a promising candidate for hydrogen separation membranes.To date,investigations of V85Ni15 alloy have concentrated on hydrogen permeation characteristics,and little work has been done on the microstructural development.In the present study,various fabrication and heat-treatment techniques were used to develop different microstructures which would then be tailored to achieve a desired candidate for acceptable mechanical stability while maintaining high hydrogen permeability.The arc-melted(AM)V85Ni15 alloy are supersaturated solid solution with dendritic segregation of Ni-solute atoms.Cold rolling(CR)followed by annealing at 1050℃and 850℃can produce a two-phase(V+σ)microstructure and a three-phase(V+σ+NiV3)microstructure,respectively.Very fine two-phase microstructure obtained at 1050℃involves a simultaneous reaction of second-phase precipitation and V-matrix recrystallization.Sigma phase is formed via primary precipitation,while NiV3 phase is formed by peritectoidal reaction.When AMCR samples were homogenized at1250℃for 2 h and sequential heat-treated at 850℃or900℃for 2 h,precipitation-strengthening microstructure is obtained:large grain structure of V-matrix with uniform distribution of second-phase particles produced by recrystallization and grain growth followed by precipitation process.
基金Supported by the Young Scientists Fund of the National Natural Science Foundation of China under Grant No 11505246the Major Research Plan of the National Natural Science Foundation of China under Grant No 91426301
文摘A type of home-made reduced activation martensitic steel, high silicon (SIMP) steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom (dpa), respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.
文摘Sustainable cement-based concrete materials are primarily used for construction,among which vermiculite as lightweight fine aggregate gains more future development prospect.First,a bacterial solution was sprayed over vermiculite and wrapped using calcium sulphoaluminate(CSA)cement to replace with fine aggregate in concrete.Secondly,based on a preliminary test on compressive strength results,10%of Ground Granulated Blast Furnace Slag(GGBS)and a healing solution proportion of 9:1 was selected for preparing self-healing concrete.The fine aggregate was replaced in concrete using vermiculite in 0%,5%,10%and 15%and the findings suggest that bacterial vermiculite replacement should be at most 5%to achieve better results in strength and durable properties.The strength enhancement observed for compressive strength,strength regain,split tensile strength,flexural strength,and ultrasonic pulse velocity were 29.22%,45.5%,34.02%,28.03%and 41.4%respectively.Surface crack healing at 7,14 and 28 days of BIVC was 38.23%,58.82%and 79.41%,which is 3–4%lower than internal crack healing.Microstructural analysis by Scanning Electron Microscopy(SEM),X-Ray Diffractometer(XRD),and Energy Dispersive Spectroscopy(EDS)reveals the existence of calcite,and it was formed due to the bio-mineral action of bacteria with available nutrients in sustainable concrete.
基金Nev?ehir Hac?Bekta?Veli Runiversity Scientific Research Projects Coordination Unit (No. NEüLüP16/2F3)。
文摘Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical composition of the phases respectively. Microhardness values of Ag-In intermetallics were calculated with Vickers hardness measurement method. According to the experimental results, Ag-34 wt%In intermetallic system generated the best results of energy saving and storage compared to other intermetallic systems. Also from the microhardness results, it was observed that intermetallic alloys were harder than pure silver and Ag-26 wt%In system had the highest microhardness value with 143.45 kg/mm^(2).
基金supported by the National Natural Science Foundation of China(Grant No.52074365)grateful to the Sichuan Science and Technology Program,China(Grant No.2022YFG0289)+2 种基金sponsored by the Funding Project of Key Laboratory of Sichuan Province for comprehensive Utilization of Vanadium and Titanium Resources,China(Grant No.2018FTSZ26)the Project Supported by the Opening Project of Material Corrosion and Protection Key Laboratory of Sichuan province,China(Grant Nos.2021CL26,GK202104,and GK202106)supported by the Ph.D.Programs Foundation of Sichuan University of Science and Engineering,China(Grant No.2021RC18).
文摘Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungsten carbide and sintered reduced tungsten carbide particles.The effects of powder particle morphology,particle size and mass fraction of tungsten carbide on the microstructure and mechanical properties of copper alloy composite were investigated by means of scanning electron microscopy,X-ray diffraction and abrasive wear test in detail.The results show that tungsten carbide morphology and particle size have obvious effects on the mechanical properties of copper alloy composites.Cast tungsten carbide partially dissolved in the copper alloy binding phase,and layers of Cu_(0.3)W_(0.5)Ni_(0.1)Mn_(0.1)C phase with a thickness of around 8–15μm were formed on the edge of the cast tungsten carbide.When 45%irregular crushed fine cast tungsten carbide and 15%monocrystalline cast tungsten carbide were used as the skeleton,satisfactory comprehensive performance of the reinforced copper alloy composite bit matrix was obtained,with the bending strength,impact toughness and hardness reaching 1048 MPa,4.95 J/cm^(2) and 43.6 HRC,respectively.The main wear mechanism was that the tungsten carbide particles firstly protruded from the friction surface after the copper alloy matrix was worn,and then peeled off from the matrix when further wear occurred.