The buoyancy effect on micro hydrogen jet flames in still air was numerially studied.The results show that when the jet velocity is relatively large(V≥0.2 m/s),the flame height,width and temperature decrease,whereas ...The buoyancy effect on micro hydrogen jet flames in still air was numerially studied.The results show that when the jet velocity is relatively large(V≥0.2 m/s),the flame height,width and temperature decrease,whereas the peak OH mass fraction increases significantly under normal gravity(g=9.8 m/s^2).For a very low jet velocity(e.g.,V=0.1 m/s),both the peak OH mass fraction and flame temperature under g=9.8 m/s^2 are lower than the counterparts under g=0 m/s^2.Analysis reveals that when V≥0.2 m/s,fuel/air mixing will be promoted and combustion will be intensified due to radial flow caused by the buoyancy effect.However,the flame temperature will be slightly decreased owing to the large amount of entrainment of cold air into the reaction zone.For V=0.1 m/s,since the heat release rate is very low,the entrainment of cold air and fuel leakage from the rim of tube exit lead to a significant drop of flame temperature.Meanwhile,the heat loss rate from fuel to inner tube wall is larger under g=9.8 m/s^2 compared to that under g=0 m/s^2.Therefore,the buoyancy effect is overall negative at very low jet velocities.展开更多
Microjets are used to control the internal flow to improve the performance of an ultra-compact serpentine inlet. A highly offset serpentine inlet with length-to-diameter ratio of 2.5 is designed and static tests are c...Microjets are used to control the internal flow to improve the performance of an ultra-compact serpentine inlet. A highly offset serpentine inlet with length-to-diameter ratio of 2.5 is designed and static tests are conducted to analyze the internal flow characteristics in terms of pressure recovery, distortion and flow separation. Flow separation is encountered in the second S-turn, and two strong counter-rotating vortices are formed at the aerodynamic interthce plane （AIP） face which occupy a quarter of the outlet area and result in severe pressure loss and distortion. A flow control model employing a row of microjets in the second turn is designed based on the internal flow characteristics and simplified CFD simulations. Flow control tests are conducted to verify the control effectiveness and understand the characteristics as a function of inlet throat Mach number, injection mass flow ratio, jet Mach number and momentum coefficient. At all test Mach numbers, microjet flow control （MFC） effectively improves the recovery and reduces the distortion intensity. Between inlet throat Mach number 0.2 and 0.5, the strong flow separation in the second S-turn is suppressed at an optimum jet flow ratio of less than 0.65%, resulting in a maximum improvement of 4% for pressure recovery coefficient and a maximum decrease of 75% for circumferential distortion intensity at cruise. However, in order to suppress the flow separation, the injection rate should retain in an effective range. When the injection rate is higher than this range, the flow is degraded and the distortion contour is changed from 90° circumferential distortion pattern to 180° circumferential distortion pattern. Detailed data analysis shows that this optimum flow ratio depends on inlet throat Mach number and the monlcntunl coefficient affects the control effectiveness in a dual stepping manner.展开更多
In order to develop a burner with uniform temperature field,the combustion characteristics and thermal performance of partially premixed methane/air jet flames were experimentally studied by using micro jet array burn...In order to develop a burner with uniform temperature field,the combustion characteristics and thermal performance of partially premixed methane/air jet flames were experimentally studied by using micro jet array burners.The circular tubes of 1.0-mm inner diameter and 1.5-mm outer diameter were used as nozzles.The effects of nozzle spacing and equivalence ratio on flame phenomenology,temperature distribution and pollutant emissions were respectively investigated by camera photography,thermocouple measurement and sampling analysis.Results show that there are two clean flame patterns:clean merged-flame and clean non-merging flames.The flame patterns depend on the strength of flame interaction,the equivalence ratio of the mixture and the quantity of air entrainment through the gap between nozzles.The burners with small nozzle spacing such as 2 mm and 2.5 mm tend to produce fully merged flame with low equivalence ratio limit and the corresponding temperature fields are very uniform with fluctuations less than 0.3%,but a small increase in equivalence ratio will lead to rapid deterioration of combustion property.The burner with a medium spacing of 3 mm can produce partially merged flame in a wide equivalence ratio range with low emissions,and the temperature fluctuation can be less than 0.5%(<7 K)in the optimal region.The burner with a large spacing of 4 mm will basically form independent array flames with the largest temperature fluctuation over 1%,while it can achieve clean combustion under high equivalence ratio due to large air entrainment.Comprehensive analysis shows that the micro jet array burner with medium nozzle spacing of 3 mm has the best combustion characteristics and thermal performance.展开更多
An active cooling solution based on close-looped micro impinging jet is proposed for high power light emitting diodes (LEDs). In this system, a micro pump is utilized to enable the fluid circulation, impinging jet is ...An active cooling solution based on close-looped micro impinging jet is proposed for high power light emitting diodes (LEDs). In this system, a micro pump is utilized to enable the fluid circulation, impinging jet is used for heat exchange between LED chips and the present system. To check the feasibility of the present cooling system, the preliminary experiments are conducted without the intention of parameter optimization on micro jet device and other system components. The experiment results demonstrate that the present cooling system can achieve good cooling effect. For a 16.4 W input power, the surface temperature of 2 by 2 LED array is just 44.2°C after 10 min operation, much lower than 112.2°C, which is measured without any active cooling techniques at the same input power. Experimental results also show that increase in the flow rate of micro pump will greatly enhance the heat transfer efficiency, however, it will increase power consumption. Therefore, it should have a trade-off between the flow rate and the power consumption. To find a suitable numerical model for next step parameter optimization, numerical simulation on the above experiment system is also conducted in this paper. The comparison between numerical and experiment results is presented. For two by two chip array, when the input power is 4 W, the surface average temperature achieved by a steady numerical simulation is 34°C, which is close to the value of 32.8°C obtained by surface experiment test. The simulation results also demonstrate that the micro jet device in the present cooling system needs parameter optimization.展开更多
The fabrication of miniature structures on components with high-integrity surface quality represents one of the cutting edge technologies in the 21st century.The materials used to construct such small structures are o...The fabrication of miniature structures on components with high-integrity surface quality represents one of the cutting edge technologies in the 21st century.The materials used to construct such small structures are often difficult-to-machine.Many other readily available technologies either cannot realise necessary precision or are costly.Abrasive waterjet(AWJ)is a favourable technology for the machining of difficult-to-machine materials.However,this technology is generally aimed at large stock removal.A reduction in the scale of this technology is an attractive avenue for meeting the pressing need of industry in the production of damage-free micro features.This paper reviews some of the work that has been undertaken at UNSW Sydney about the development of such an AWJ technology,focusing on the system design currently employed to generate a micro abrasive jet,the erosion mechanisms associated with processing some typical brittle materials of both single-and two-phased.Processing models based on the findings are also presented.The review concludes on the viability of the technology and the prevailing trend in its development.展开更多
Owing to the popularization of coating technology, physical Vapor Deposition (PVD) coated tools have become indispensable in the cutting process. Additionally, the post-treatment of coated tools applied to industrial ...Owing to the popularization of coating technology, physical Vapor Deposition (PVD) coated tools have become indispensable in the cutting process. Additionally, the post-treatment of coated tools applied to industrial production can efectively enhance the surface quality of coating. To improve the processing performance of coated tools, micro abrasive slurry jet (MASJ) polishing technology is frst applied to the post-treatment of coated tools. Subsequently, the efects of process parameters on the surface quality and cutting thickness of coating are investigated via single-factor experiments. In the experiment, the best surface roughness is obtained by setting the working pressure to 0.4 MPa, particle size to 3 μm, incidence angle to 30°, and abrasive mass concentration to 100 g/L. Based on the results of the single-factor experiments, combination experiments are designed, and three types of coated tools with diferent surface qualities and coating thicknesses are obtained. The MASJ process for the post-treatment of coated tools is investigated based on a tool wear experiment and the efects of cutting parameters on the cutting force and workpiece surface quality of three types of cutting tools. The result indicates that MASJ machining can efectively improve the machining performance of coated tools.展开更多
A medical device of micro-jet injection for drug delivery is described in this paper. The device is powered by a Lorentz force driver (or voice coil motor, VCM) and is able to perform pulsed injection through controll...A medical device of micro-jet injection for drug delivery is described in this paper. The device is powered by a Lorentz force driver (or voice coil motor, VCM) and is able to perform pulsed injection through controlling the direction of the current passing through the device. The driving force and the resulting injection pressure are also controllable through control of the current intensity of the VCM. A physical model was established by combining the existing jet injection model with the relationship of the driving force obtained from a finite-element-method (FEM) analysis, and was verified by experimental measurements. The numerical calculation of the physical model reveals the relationship between the injection pressure and the current intensity of VCM under system conditions. In normal cases, the injection dose can be varied. Thus the relationship between the current intensity of VCM and the dose value was numerically obtained under the condition for the maximum injection pressure to be above a threshold value. These results can be used for optimization of the device.展开更多
In the paper, the enhanced measurements of the laser micro-jet processing are discussed. In fact, within pure water breakdown threshold of laser, the less focal which focused with the appropriate focusing lens and the...In the paper, the enhanced measurements of the laser micro-jet processing are discussed. In fact, within pure water breakdown threshold of laser, the less focal which focused with the appropriate focusing lens and the small nozzle of water chamber enhance the laser power density ,at the same time, the laser beam transport in the wave guided water with the proper total reflection angle. The laser power which depended on the properties of the diameter, the coupling water chamber and the coupling efficiency of the micro-jet and laser beam expect of the properties of laser.展开更多
Silicon carbide (SiC) is highly wear resistant with good mechanical properties, including high temperature strength, excellent chemical resistance, and high thermal conductivity and thermal shock resistance. SiC molds...Silicon carbide (SiC) is highly wear resistant with good mechanical properties, including high temperature strength, excellent chemical resistance, and high thermal conductivity and thermal shock resistance. SiC molds, which can be produced with diverse microstructural features, are now widely used in glass molding owing to their excellent characteristics, and also have potential applicability in IT industries. SiC molds are traditionally fabricated by silicon micromachining or dicing. The fabrication cost of silicon micromachining is very high, however, because several expensive masks are needed. Furthermore, the fabrication time is very long. Meanwhile, it is difficult to make micro-patterned molds with arbitrary shapes using dicing saws. Abrasive water jet (AWJ) is widely applied to cut and drill very brittle, soft and fibrous materials. It offers high energy density, the absence of a heat affected zone(HAZ), high performance, and an environment friendly process. In spite of these advantages, micro-hole drilling via conventional AWJ processing suffers from notable shortcomings. We proposed a new abrasive supplying method of AWJ. The proposed method reduces frosting phenomena, and provides micro-machining of AWJ. The characteristics of a hole machined was investigated by the proposed AWJ process according to the ratio of water and abrasives. With the optimal experimental conditions, 3×3 array SiC molds with the diameter of 700 μm and depth of 900 μm were successfully manufactured.展开更多
在30kW级直流电弧等离子体喷射化学气相沉积(DC Arc P lasm a Jet CVD)设备上,采用Ar-H2-CH4混合气体,通过调节甲烷浓度以及控制其他沉积参数,在Mo衬底上沉积出微/纳米复合自支撑金刚石膜。实验表明,当微米金刚石膜层沉积结束后,在随后...在30kW级直流电弧等离子体喷射化学气相沉积(DC Arc P lasm a Jet CVD)设备上,采用Ar-H2-CH4混合气体,通过调节甲烷浓度以及控制其他沉积参数,在Mo衬底上沉积出微/纳米复合自支撑金刚石膜。实验表明,当微米金刚石膜层沉积结束后,在随后的沉积中,随着甲烷浓度的增加,金刚石膜表面的晶粒大小是逐渐减小的。当甲烷浓度达到20%以上时,金刚石膜生长面晶粒呈现菜花状的小晶团,膜体侧面已经没有了粗大的柱状晶,而是呈现出光滑的断口,对该层进行拉曼谱分析显示,位于1145 cm-1附近有一定强度的散射峰出现。这说明所沉积的晶粒全部变为纳米级尺寸。展开更多
基金Project(51576084)supported by the National Natural Science Foundation of China。
文摘The buoyancy effect on micro hydrogen jet flames in still air was numerially studied.The results show that when the jet velocity is relatively large(V≥0.2 m/s),the flame height,width and temperature decrease,whereas the peak OH mass fraction increases significantly under normal gravity(g=9.8 m/s^2).For a very low jet velocity(e.g.,V=0.1 m/s),both the peak OH mass fraction and flame temperature under g=9.8 m/s^2 are lower than the counterparts under g=0 m/s^2.Analysis reveals that when V≥0.2 m/s,fuel/air mixing will be promoted and combustion will be intensified due to radial flow caused by the buoyancy effect.However,the flame temperature will be slightly decreased owing to the large amount of entrainment of cold air into the reaction zone.For V=0.1 m/s,since the heat release rate is very low,the entrainment of cold air and fuel leakage from the rim of tube exit lead to a significant drop of flame temperature.Meanwhile,the heat loss rate from fuel to inner tube wall is larger under g=9.8 m/s^2 compared to that under g=0 m/s^2.Therefore,the buoyancy effect is overall negative at very low jet velocities.
基金co-supported by the Postdoctoral Foundation of China (Nos. 2013M542525, 2014T71019)
文摘Microjets are used to control the internal flow to improve the performance of an ultra-compact serpentine inlet. A highly offset serpentine inlet with length-to-diameter ratio of 2.5 is designed and static tests are conducted to analyze the internal flow characteristics in terms of pressure recovery, distortion and flow separation. Flow separation is encountered in the second S-turn, and two strong counter-rotating vortices are formed at the aerodynamic interthce plane （AIP） face which occupy a quarter of the outlet area and result in severe pressure loss and distortion. A flow control model employing a row of microjets in the second turn is designed based on the internal flow characteristics and simplified CFD simulations. Flow control tests are conducted to verify the control effectiveness and understand the characteristics as a function of inlet throat Mach number, injection mass flow ratio, jet Mach number and momentum coefficient. At all test Mach numbers, microjet flow control （MFC） effectively improves the recovery and reduces the distortion intensity. Between inlet throat Mach number 0.2 and 0.5, the strong flow separation in the second S-turn is suppressed at an optimum jet flow ratio of less than 0.65%, resulting in a maximum improvement of 4% for pressure recovery coefficient and a maximum decrease of 75% for circumferential distortion intensity at cruise. However, in order to suppress the flow separation, the injection rate should retain in an effective range. When the injection rate is higher than this range, the flow is degraded and the distortion contour is changed from 90° circumferential distortion pattern to 180° circumferential distortion pattern. Detailed data analysis shows that this optimum flow ratio depends on inlet throat Mach number and the monlcntunl coefficient affects the control effectiveness in a dual stepping manner.
基金This work was supported by the National Natural Science Foundation of China(NO.51176193)Key R&D Projects of Guangdong Province(NO.2020B1111360004)Self-financing Science and Technology Projects in Foshan(NO.2020001004571).
文摘In order to develop a burner with uniform temperature field,the combustion characteristics and thermal performance of partially premixed methane/air jet flames were experimentally studied by using micro jet array burners.The circular tubes of 1.0-mm inner diameter and 1.5-mm outer diameter were used as nozzles.The effects of nozzle spacing and equivalence ratio on flame phenomenology,temperature distribution and pollutant emissions were respectively investigated by camera photography,thermocouple measurement and sampling analysis.Results show that there are two clean flame patterns:clean merged-flame and clean non-merging flames.The flame patterns depend on the strength of flame interaction,the equivalence ratio of the mixture and the quantity of air entrainment through the gap between nozzles.The burners with small nozzle spacing such as 2 mm and 2.5 mm tend to produce fully merged flame with low equivalence ratio limit and the corresponding temperature fields are very uniform with fluctuations less than 0.3%,but a small increase in equivalence ratio will lead to rapid deterioration of combustion property.The burner with a medium spacing of 3 mm can produce partially merged flame in a wide equivalence ratio range with low emissions,and the temperature fluctuation can be less than 0.5%(<7 K)in the optimal region.The burner with a large spacing of 4 mm will basically form independent array flames with the largest temperature fluctuation over 1%,while it can achieve clean combustion under high equivalence ratio due to large air entrainment.Comprehensive analysis shows that the micro jet array burner with medium nozzle spacing of 3 mm has the best combustion characteristics and thermal performance.
基金Supported by the Key Technology R&D Program of Hubei Province, China (Grant No. 2006AA103A04)
文摘An active cooling solution based on close-looped micro impinging jet is proposed for high power light emitting diodes (LEDs). In this system, a micro pump is utilized to enable the fluid circulation, impinging jet is used for heat exchange between LED chips and the present system. To check the feasibility of the present cooling system, the preliminary experiments are conducted without the intention of parameter optimization on micro jet device and other system components. The experiment results demonstrate that the present cooling system can achieve good cooling effect. For a 16.4 W input power, the surface temperature of 2 by 2 LED array is just 44.2°C after 10 min operation, much lower than 112.2°C, which is measured without any active cooling techniques at the same input power. Experimental results also show that increase in the flow rate of micro pump will greatly enhance the heat transfer efficiency, however, it will increase power consumption. Therefore, it should have a trade-off between the flow rate and the power consumption. To find a suitable numerical model for next step parameter optimization, numerical simulation on the above experiment system is also conducted in this paper. The comparison between numerical and experiment results is presented. For two by two chip array, when the input power is 4 W, the surface average temperature achieved by a steady numerical simulation is 34°C, which is close to the value of 32.8°C obtained by surface experiment test. The simulation results also demonstrate that the micro jet device in the present cooling system needs parameter optimization.
文摘The fabrication of miniature structures on components with high-integrity surface quality represents one of the cutting edge technologies in the 21st century.The materials used to construct such small structures are often difficult-to-machine.Many other readily available technologies either cannot realise necessary precision or are costly.Abrasive waterjet(AWJ)is a favourable technology for the machining of difficult-to-machine materials.However,this technology is generally aimed at large stock removal.A reduction in the scale of this technology is an attractive avenue for meeting the pressing need of industry in the production of damage-free micro features.This paper reviews some of the work that has been undertaken at UNSW Sydney about the development of such an AWJ technology,focusing on the system design currently employed to generate a micro abrasive jet,the erosion mechanisms associated with processing some typical brittle materials of both single-and two-phased.Processing models based on the findings are also presented.The review concludes on the viability of the technology and the prevailing trend in its development.
基金Supported by National Natural Science Foundation of China(Grant No.51735003)Research Start-up Fee for Doctoral Personnel of Binzhou University of China(Grant No.2019Y12)Key Program of NSFC-Guangdong Joint Fund of China(Grant No.U1201245).
文摘Owing to the popularization of coating technology, physical Vapor Deposition (PVD) coated tools have become indispensable in the cutting process. Additionally, the post-treatment of coated tools applied to industrial production can efectively enhance the surface quality of coating. To improve the processing performance of coated tools, micro abrasive slurry jet (MASJ) polishing technology is frst applied to the post-treatment of coated tools. Subsequently, the efects of process parameters on the surface quality and cutting thickness of coating are investigated via single-factor experiments. In the experiment, the best surface roughness is obtained by setting the working pressure to 0.4 MPa, particle size to 3 μm, incidence angle to 30°, and abrasive mass concentration to 100 g/L. Based on the results of the single-factor experiments, combination experiments are designed, and three types of coated tools with diferent surface qualities and coating thicknesses are obtained. The MASJ process for the post-treatment of coated tools is investigated based on a tool wear experiment and the efects of cutting parameters on the cutting force and workpiece surface quality of three types of cutting tools. The result indicates that MASJ machining can efectively improve the machining performance of coated tools.
文摘A medical device of micro-jet injection for drug delivery is described in this paper. The device is powered by a Lorentz force driver (or voice coil motor, VCM) and is able to perform pulsed injection through controlling the direction of the current passing through the device. The driving force and the resulting injection pressure are also controllable through control of the current intensity of the VCM. A physical model was established by combining the existing jet injection model with the relationship of the driving force obtained from a finite-element-method (FEM) analysis, and was verified by experimental measurements. The numerical calculation of the physical model reveals the relationship between the injection pressure and the current intensity of VCM under system conditions. In normal cases, the injection dose can be varied. Thus the relationship between the current intensity of VCM and the dose value was numerically obtained under the condition for the maximum injection pressure to be above a threshold value. These results can be used for optimization of the device.
文摘In the paper, the enhanced measurements of the laser micro-jet processing are discussed. In fact, within pure water breakdown threshold of laser, the less focal which focused with the appropriate focusing lens and the small nozzle of water chamber enhance the laser power density ,at the same time, the laser beam transport in the wave guided water with the proper total reflection angle. The laser power which depended on the properties of the diameter, the coupling water chamber and the coupling efficiency of the micro-jet and laser beam expect of the properties of laser.
基金supported by a grant-in-aid for the National Core Research Center Program from the Ministry of Education Science & Technologythe Korea Science & Engineering Foundation (No.R15-2006-022-01001)
文摘Silicon carbide (SiC) is highly wear resistant with good mechanical properties, including high temperature strength, excellent chemical resistance, and high thermal conductivity and thermal shock resistance. SiC molds, which can be produced with diverse microstructural features, are now widely used in glass molding owing to their excellent characteristics, and also have potential applicability in IT industries. SiC molds are traditionally fabricated by silicon micromachining or dicing. The fabrication cost of silicon micromachining is very high, however, because several expensive masks are needed. Furthermore, the fabrication time is very long. Meanwhile, it is difficult to make micro-patterned molds with arbitrary shapes using dicing saws. Abrasive water jet (AWJ) is widely applied to cut and drill very brittle, soft and fibrous materials. It offers high energy density, the absence of a heat affected zone(HAZ), high performance, and an environment friendly process. In spite of these advantages, micro-hole drilling via conventional AWJ processing suffers from notable shortcomings. We proposed a new abrasive supplying method of AWJ. The proposed method reduces frosting phenomena, and provides micro-machining of AWJ. The characteristics of a hole machined was investigated by the proposed AWJ process according to the ratio of water and abrasives. With the optimal experimental conditions, 3×3 array SiC molds with the diameter of 700 μm and depth of 900 μm were successfully manufactured.
文摘在30kW级直流电弧等离子体喷射化学气相沉积(DC Arc P lasm a Jet CVD)设备上,采用Ar-H2-CH4混合气体,通过调节甲烷浓度以及控制其他沉积参数,在Mo衬底上沉积出微/纳米复合自支撑金刚石膜。实验表明,当微米金刚石膜层沉积结束后,在随后的沉积中,随着甲烷浓度的增加,金刚石膜表面的晶粒大小是逐渐减小的。当甲烷浓度达到20%以上时,金刚石膜生长面晶粒呈现菜花状的小晶团,膜体侧面已经没有了粗大的柱状晶,而是呈现出光滑的断口,对该层进行拉曼谱分析显示,位于1145 cm-1附近有一定强度的散射峰出现。这说明所沉积的晶粒全部变为纳米级尺寸。
