We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth ...We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...展开更多
To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features ...To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.展开更多
Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLD...Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.展开更多
The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting pr...The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.展开更多
The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 parti...The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.展开更多
Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent ...Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.展开更多
The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed....The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.展开更多
The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system...The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system and analysis method were proposed to study the melting process with three heating rates in the range of1-10℃/min of the solar salt at micron scale.The solid-liquid boundary morphology and phase transition kinetics of molten salt particles were focused on.Meanwhile,the correlations between liquid fraction,temperature and time under different heating rates were studied.The solid-liquid boundary morphology was depicted by the visualized experimental set-up,and the instantaneous liquid volume fraction during the non-isothermal phase transition was obtained.Then,the correlation between temperature and liquid volume fraction was proposed to reveal the evolution of the solid-liquid boundary with temperature at different heating rates.Furthermore,the non-isothermal phase transition kinetic equation was established by introducing a constant parameter(V_(a,b)),and more kinetic parameters such as 1g V_(a,b) and-lg V_(a,b)/b were studied.The results showed that the exponent b is not sensitive to the heating rate with a range of 3-5 for solar salt particles.However,the heating rate influences the value of V_(a,b) and presents a positive relationship.Besides,the non-isothermal phase transition kinetic equations at different heating rates in the range of 1-10℃/min can be quickly predicted by the proposed improved experimental test method.This study could fill the research insufficiency and provide significant guidance for future research on the solid-liquid transition mechanism of molten salts at micron scale.展开更多
This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printin...This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.展开更多
A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and par...A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and particle sizes of basalt were simulated by using the numerical method (FDM). The governing equations were discretized in tridiagonal matrix form and were solved by using the tridiagonal matrix algorithm (TDMA) as well as the alternative direction implicit (ADI) solver. The temperature distribution, the moving law of the two dimensional phase-change boundaries, the thermal current distribution were given through the numerical simulation. The results provided a theoretical basis for deciding heating procedure, for evaluating power import and controlling furnace temperature and for predicting basalt melting states etc. In the experiment, an electrical furnace was designed based on the computations. It has been proved that the simulation results are reasonably coincident with the experimental data.展开更多
Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, ...Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.展开更多
A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calcu...A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.展开更多
China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinji...China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinjiang coal(XJ),having a low ash fusion temperature,to improve the ash fusibility and viscosity of high-alumina Jungar coal(JG).The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD,XPS,27Al NMR,high-temperature stage microscopy(HTSM),and thermodynamic simulations.An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite,producing more amorphous materials at high temperature.These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate,as well as a decrease in ash area shrinkage and melting temperature.Moreover,the introduction of XJ altered the alumina-oxygen network,reducing the binding to the silicaoxygen network and converting some[AlO_(6)]^(9-)to[AlO_(4)]^(5-)as the relative concentration of O_(2)-and O-increases.Consequently,the decrease in the stability of the aluminate structure improves the AFT and viscosity.Based on these results,a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.展开更多
Specific gravity segregation that occurs during the smelting process always leads to the low composition homogeneity and poor performance stability of the magnesium-rare earth(Mg-RE)alloys.In this study,the segregatio...Specific gravity segregation that occurs during the smelting process always leads to the low composition homogeneity and poor performance stability of the magnesium-rare earth(Mg-RE)alloys.In this study,the segregation behavior of Mg-Gd alloy was investigated by sampling from different locations in the ingot fabricated in a resistance furnace without a pouring process.The combined application of induction-heating and mechanical stirring with various speeds(0-130 r/min)was applied to promote the distribution homogeneity of Gd atoms.In the resistance-heating fabricated ingot,Gd content at the bottom section reaches 407%of that at the top.The coarse dendrites surrounded by the network-like eutectic structures are responsible for the brittle fracture with a poor elongation of 3.7%.By the combined employment of the induction heating and mechanical stirring with the speed of 87 r/min at 740℃for 40 s,the variation of the Gd content within the whole ingot can be reduced to be the minimum of 0.23 wt%.Corresponding formation and regulating models of segregation were also proposed.However,the cooling rate of the melt is reduced by the continuous increase of the stirring speed to 130 r/min,which results in the grain coarsening and lower homogeneity of the ingot.展开更多
The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs d...The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs during near-solid-melt treatment(NSMT)process even in the absence of Mn,because of the high saturation of Fe in the melt.Furthermore,in the NSMT process,even a small amount of Mn addition can lead to a sharp deposition of Mn atoms.The NSMT process can increase the growth rate of the Fe-rich particles,and then accelerate their sinking movement.Nevertheless,the addition of Mn hinders the coarsening process of Fe-rich particles.Besides,the corrosion susceptibility of the alloys is mainly affected by the solubility of Fe,which can be significantly reduced by Mn addition.Moreover,the presence of more Fe-rich particles does not necessarily increase the corrosion susceptibility of the alloy.Consequently,in the refining process of Mg−Mn alloys made from magnesium scrap,on the basis of NSMT process and adding an appropriate Mn content(about 0.5 wt.%),the purity of the melt can be improved,thereby obtaining an alloy with excellent corrosion resistance.展开更多
A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experime...A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experimental alloy was investigated.The results indicate that the average size ofα-Mg grains decreases and spheroidizing tendency becomes more obvious with the compression ratios increasing from 0 to 40%.In addition,the eutectic Mg2Si phase in the Mg−10%Al−1%Zn−1%Si alloy transforms completely from the initial fishbone shape to globular shape by SIMA process.With the increasing of compression ratio,the morphology and average size of Mg2Si phases do not change obviously.The morphology modification mechanism of Mg2Si phase in Mg−10%Al−1%Zn−1%Si alloy by SIMA process was also studied.展开更多
An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using pol...An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using polar solvents and had high molar mass 63 × 103 g.mo1-1 according to GPC. Mechanically and thermally stable and electrically conducting polymer/CNTs nano-composites were obtained via melt processing technique. Fine distribution of CNTs in a polymer matrix performed an essential role in the preparation of polymer/CNTs nano-composites based on interfacial interaction between CNTs and polymer matrix. Scanning electron micrographs showed good dispersion of filler and adhesion of matrix on the surface of nanotubes. Accordingly, increasing the amount of CNTs from 0.1 wt% to 5 wt% increased the electrical conductivity from 2.99 S.cm-1 to 3.56 S.cm-1. Mechanical strength of functional nanotubes-based hybrids was enhanced from 43.22 MPa to 65.02 MPa compared with that of hybrids with non-functional filler in matrix 37.21 MPa. A rapport between nanotube loading and thermal stability of the materials was also observed. 10% gravimetric loss temperature was increased from 528 ~C to 578 ~C, while glass transition was improved from 241 ℃ to 271 ℃. Adding up of small quantity of functional CNTs strongly affected the tensile, electrical and thermal properties of materials. Improvement of the physical properties of CNT-reinforced polymer nano-composites was ascribed to the melt processing technique.展开更多
The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are i...The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are investigated.The results show that the addition of 3 wt%Al improves the distribution of SiC_(p),whereas the SiC_(p) cluster occurs again with Al content greater than 3%.An abnormal phenomenon of twinning is observed in the cast composites in this work.The SiC_(p)/Mg-6Zn-0.5Ca composite possesses the highest twin content of~23%,for which tension twins(TTW)and compression twins(CTW)account for~19%and~3%,respectively.The CTW is only observed in ZXA600 composite.The addition of Al has an inhibiting effect for the generation and growth of twins.The content of twin decreases firstly and then increases with increase of Al content.The lowest twin content is obtained as Al increases to 3 wt%.It is found the existence of twin is detrimental to the mechanical property of composites.As-cast SiC_(p)/Mg-6Zn-0.5Ca-3Al composite with the lowest twin content exhibits the optimal mechanical property of yield strength,ultimate tensile strength and elongation for 100 MPa,188 MPa and 4.4%,respectively.The outstanding mechanical property is attributed to the uniform distribution of SiC_(p),the low twin content and the well-distributed fine second phases.展开更多
Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade hea...Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade heat,local cooling and sensing[1].展开更多
Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase...Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase diagrams of Ti -Al -Cr and TiAl -Nb have been studied based on the experimental data and calculations , have been performed in the national project For industrial approach, ingot process and direct casting process have been developed to provide sheet form of TiAl. By these approaches, γ-TiAl base ,intermetallic compounds show a great possibility to apply in the variety of fields .However, a more detailed understanding of phase equilibrium in Ti-Al -X and the relationship between the mechanical properties and microstructure will be necessary展开更多
基金supported by the National Natural Science Foundation of China (50672111)Shanghai Science and Technology Committee (08520513100)
文摘We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...
基金Project(2009BSXT022) supported by the Dissertation Innovation Foundation of Central South University, ChinaProject(07JJ4016) supported by Natural Science Foundation of Hunan Province, ChinaProject(U0937604) supported by National Natural Science Foundation of China
文摘To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.
基金supported by the National Nature Science Foundation of China(Nos.41630754,41675130)the State Key Laboratory of Cryospheric Science(No.SKLCS-ZZ-2019)project funded by China Postdoctoral Science Foundation(No.2018M631215)
文摘Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.
文摘The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.
基金Funded by the National Natural Science Foundation of China (50432050)the National High Technology Research and Development Program of China(2007AA03Z241)
文摘The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.
文摘Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.
基金The research is funded by the National Natural Science FOundation of China! (No.59931030)
文摘The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.
基金supported by the National Natural Science Foundation of China (No.51821004 and No. 51876061)。
文摘The investigation of the melting behaviors of the molten salt at micron scale during the melting process is critical for explaining the solid-liquid phase transition mechanism.In this paper,a novel experimental system and analysis method were proposed to study the melting process with three heating rates in the range of1-10℃/min of the solar salt at micron scale.The solid-liquid boundary morphology and phase transition kinetics of molten salt particles were focused on.Meanwhile,the correlations between liquid fraction,temperature and time under different heating rates were studied.The solid-liquid boundary morphology was depicted by the visualized experimental set-up,and the instantaneous liquid volume fraction during the non-isothermal phase transition was obtained.Then,the correlation between temperature and liquid volume fraction was proposed to reveal the evolution of the solid-liquid boundary with temperature at different heating rates.Furthermore,the non-isothermal phase transition kinetic equation was established by introducing a constant parameter(V_(a,b)),and more kinetic parameters such as 1g V_(a,b) and-lg V_(a,b)/b were studied.The results showed that the exponent b is not sensitive to the heating rate with a range of 3-5 for solar salt particles.However,the heating rate influences the value of V_(a,b) and presents a positive relationship.Besides,the non-isothermal phase transition kinetic equations at different heating rates in the range of 1-10℃/min can be quickly predicted by the proposed improved experimental test method.This study could fill the research insufficiency and provide significant guidance for future research on the solid-liquid transition mechanism of molten salts at micron scale.
文摘This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.
文摘A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and particle sizes of basalt were simulated by using the numerical method (FDM). The governing equations were discretized in tridiagonal matrix form and were solved by using the tridiagonal matrix algorithm (TDMA) as well as the alternative direction implicit (ADI) solver. The temperature distribution, the moving law of the two dimensional phase-change boundaries, the thermal current distribution were given through the numerical simulation. The results provided a theoretical basis for deciding heating procedure, for evaluating power import and controlling furnace temperature and for predicting basalt melting states etc. In the experiment, an electrical furnace was designed based on the computations. It has been proved that the simulation results are reasonably coincident with the experimental data.
文摘Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.
文摘A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.
基金support from the National Natural Science Foundation of China(22408004)the Scientific Research Foundation for the Introduction of Talent,Anhui University of Science and Technology(2023yjrc90)+1 种基金the Fundamental Research Funds of the AUST(2024JBQN0015)the Open Research Fund Program of Anhui Provincial Institute of Modern Coal Processing Technology,Anhui University of Science and Technology(MTY202302).
文摘China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinjiang coal(XJ),having a low ash fusion temperature,to improve the ash fusibility and viscosity of high-alumina Jungar coal(JG).The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD,XPS,27Al NMR,high-temperature stage microscopy(HTSM),and thermodynamic simulations.An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite,producing more amorphous materials at high temperature.These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate,as well as a decrease in ash area shrinkage and melting temperature.Moreover,the introduction of XJ altered the alumina-oxygen network,reducing the binding to the silicaoxygen network and converting some[AlO_(6)]^(9-)to[AlO_(4)]^(5-)as the relative concentration of O_(2)-and O-increases.Consequently,the decrease in the stability of the aluminate structure improves the AFT and viscosity.Based on these results,a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.
基金Project supported by Key Research&Development Project of Guangdong Province(2020B010186002)National Natural Science Foundation of China(U2037601)Science and Technology Project of Sichuan Province(2020YFG0213)。
文摘Specific gravity segregation that occurs during the smelting process always leads to the low composition homogeneity and poor performance stability of the magnesium-rare earth(Mg-RE)alloys.In this study,the segregation behavior of Mg-Gd alloy was investigated by sampling from different locations in the ingot fabricated in a resistance furnace without a pouring process.The combined application of induction-heating and mechanical stirring with various speeds(0-130 r/min)was applied to promote the distribution homogeneity of Gd atoms.In the resistance-heating fabricated ingot,Gd content at the bottom section reaches 407%of that at the top.The coarse dendrites surrounded by the network-like eutectic structures are responsible for the brittle fracture with a poor elongation of 3.7%.By the combined employment of the induction heating and mechanical stirring with the speed of 87 r/min at 740℃for 40 s,the variation of the Gd content within the whole ingot can be reduced to be the minimum of 0.23 wt%.Corresponding formation and regulating models of segregation were also proposed.However,the cooling rate of the melt is reduced by the continuous increase of the stirring speed to 130 r/min,which results in the grain coarsening and lower homogeneity of the ingot.
基金Project(2016YFB0301100)supported by the National Key Research and Development Program of ChinaProject(2018CDJDCD0001)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The Fe reduction,microstructure evolution and corrosion susceptibility of Mg−Mn alloys made from magnesium scrap refining with Mn addition were investigated.The results show that significant Fe content change occurs during near-solid-melt treatment(NSMT)process even in the absence of Mn,because of the high saturation of Fe in the melt.Furthermore,in the NSMT process,even a small amount of Mn addition can lead to a sharp deposition of Mn atoms.The NSMT process can increase the growth rate of the Fe-rich particles,and then accelerate their sinking movement.Nevertheless,the addition of Mn hinders the coarsening process of Fe-rich particles.Besides,the corrosion susceptibility of the alloys is mainly affected by the solubility of Fe,which can be significantly reduced by Mn addition.Moreover,the presence of more Fe-rich particles does not necessarily increase the corrosion susceptibility of the alloy.Consequently,in the refining process of Mg−Mn alloys made from magnesium scrap,on the basis of NSMT process and adding an appropriate Mn content(about 0.5 wt.%),the purity of the melt can be improved,thereby obtaining an alloy with excellent corrosion resistance.
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(Nos.41807235,50674038).
文摘A new Mg−10%Al−1%Zn−1%Si alloy with non-dendritic microstructure was prepared by strain induced melt activation(SIMA)process.The effect of compression ratio on the evolution of semisolid microstructure of the experimental alloy was investigated.The results indicate that the average size ofα-Mg grains decreases and spheroidizing tendency becomes more obvious with the compression ratios increasing from 0 to 40%.In addition,the eutectic Mg2Si phase in the Mg−10%Al−1%Zn−1%Si alloy transforms completely from the initial fishbone shape to globular shape by SIMA process.With the increasing of compression ratio,the morphology and average size of Mg2Si phases do not change obviously.The morphology modification mechanism of Mg2Si phase in Mg−10%Al−1%Zn−1%Si alloy by SIMA process was also studied.
文摘An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using polar solvents and had high molar mass 63 × 103 g.mo1-1 according to GPC. Mechanically and thermally stable and electrically conducting polymer/CNTs nano-composites were obtained via melt processing technique. Fine distribution of CNTs in a polymer matrix performed an essential role in the preparation of polymer/CNTs nano-composites based on interfacial interaction between CNTs and polymer matrix. Scanning electron micrographs showed good dispersion of filler and adhesion of matrix on the surface of nanotubes. Accordingly, increasing the amount of CNTs from 0.1 wt% to 5 wt% increased the electrical conductivity from 2.99 S.cm-1 to 3.56 S.cm-1. Mechanical strength of functional nanotubes-based hybrids was enhanced from 43.22 MPa to 65.02 MPa compared with that of hybrids with non-functional filler in matrix 37.21 MPa. A rapport between nanotube loading and thermal stability of the materials was also observed. 10% gravimetric loss temperature was increased from 528 ~C to 578 ~C, while glass transition was improved from 241 ℃ to 271 ℃. Adding up of small quantity of functional CNTs strongly affected the tensile, electrical and thermal properties of materials. Improvement of the physical properties of CNT-reinforced polymer nano-composites was ascribed to the melt processing technique.
基金supported by the National Natural Science Foundation of China (Grant Nos.51974058,52022017,52371005 and 51927801)the Fundamental Research Funds for the Central Universities.
文摘The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are investigated.The results show that the addition of 3 wt%Al improves the distribution of SiC_(p),whereas the SiC_(p) cluster occurs again with Al content greater than 3%.An abnormal phenomenon of twinning is observed in the cast composites in this work.The SiC_(p)/Mg-6Zn-0.5Ca composite possesses the highest twin content of~23%,for which tension twins(TTW)and compression twins(CTW)account for~19%and~3%,respectively.The CTW is only observed in ZXA600 composite.The addition of Al has an inhibiting effect for the generation and growth of twins.The content of twin decreases firstly and then increases with increase of Al content.The lowest twin content is obtained as Al increases to 3 wt%.It is found the existence of twin is detrimental to the mechanical property of composites.As-cast SiC_(p)/Mg-6Zn-0.5Ca-3Al composite with the lowest twin content exhibits the optimal mechanical property of yield strength,ultimate tensile strength and elongation for 100 MPa,188 MPa and 4.4%,respectively.The outstanding mechanical property is attributed to the uniform distribution of SiC_(p),the low twin content and the well-distributed fine second phases.
基金supported by the Guangdong Basic and Applied Basic Research Foundation(2025A1515012415).
文摘Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade heat,local cooling and sensing[1].
文摘Gamma titanium aluminide (γ-TiAl)intermetallic compounds are spotlighted as lightweight heat-resistant materials, and have been investigated extensively to aiming commercial use.Fundamental approaches in which phase diagrams of Ti -Al -Cr and TiAl -Nb have been studied based on the experimental data and calculations , have been performed in the national project For industrial approach, ingot process and direct casting process have been developed to provide sheet form of TiAl. By these approaches, γ-TiAl base ,intermetallic compounds show a great possibility to apply in the variety of fields .However, a more detailed understanding of phase equilibrium in Ti-Al -X and the relationship between the mechanical properties and microstructure will be necessary
