The welding of medium and thick plates has a wide range of applications in the engineering field.Industrial welding robots are gradually replacing traditional welding operations due to their significant advantages,suc...The welding of medium and thick plates has a wide range of applications in the engineering field.Industrial welding robots are gradually replacing traditional welding operations due to their significant advantages,such as high welding quality,high work efficiency,and effective reduction of labor intensity.Ensuring the accuracy of the welding trajectory for the welding robot is crucial for guaranteeing welding quality.In this paper,the author uses the chaos sparrow search algorithm to optimize the trajectory of a multi-layer and multi-pass welding robot for medium and thick plates.Firstly,the Sparrow Search Algorithm(SSA)is improved by introducing tent chaotic mapping and Gaussian mutation of the inertia weight factor.Secondly,in order to prevent the welding robot arm from colliding with obstacles in the welding environment during the welding process,maintain the stability of the welding robot,and ensure the continuous stability of the changes in each joint angle,joint angular velocity,and angular velocity of the joint angle,a welding robot model is established by improving the Denavit-Hartenberg parameter method.A multi-objective optimization fitness function is used to optimize the trajectory of the welding robot,minimizing time and energy consumption.Thirdly,the optimization and convergence performance of SSA and Chaos Sparrow Search Algorithm(CSSA)are compared through 10 benchmark test functions.Based on the six sets of test functions,the CSSA algorithm consistently maintains superior optimization performance and has excellent stability,with a faster decline in the convergence curve compared to the SSA algorithm.Finally,the accuracy of welding is tested through V-shaped multi-layer and multi-pass welding experiments.The experimental results show that the CSSA algorithm has a strong superiority in trajectory optimization of multi-layer and multi-pass welding for medium and thick plates,with an accuracy rate of 99.5%.It is an effective optimization method that can meet the actual needs of production.展开更多
A fundamental theory for the analysis of residual welding stresses and deformation based on the inherent strain distribution along the welded joint is introduced. Distribution of inherent strains and longitudinal resi...A fundamental theory for the analysis of residual welding stresses and deformation based on the inherent strain distribution along the welded joint is introduced. Distribution of inherent strains and longitudinal residual stresses in medium thickness plate weldment is calculated and analyzed. A new method of calculating inherent strains and longitudinal residual stresses is proposed.展开更多
Roll is the most important production tool in plate production. It not only has a great impact on product quality, but also an important part of rolling cost.In the production process, the roll consumption can be redu...Roll is the most important production tool in plate production. It not only has a great impact on product quality, but also an important part of rolling cost.In the production process, the roll consumption can be reduced by controlling the use of rolls, which is the main way to reduce the production cost.Combined with the medium and heavy plate production line of Jingye group, this paper analyzes and studies the reduction of roll consumption, and puts forward some suggestions to improve roll utilization and reduce roll consumption, so as to achieve the purpose of reducing rolling cost.展开更多
To reduce the cost of backfilling coal mining and utilize the underground space of coal mines,a new backfilling mining method with low backfilling rate called constructional backfilling coal mining(CBCM)is proposed.Th...To reduce the cost of backfilling coal mining and utilize the underground space of coal mines,a new backfilling mining method with low backfilling rate called constructional backfilling coal mining(CBCM)is proposed.The "backfilling body-immediate roof" cooperative bearing structure of CBCM is analyzed by establishing the model of the medium thick plate on an elastic foundation.The influence of the backfilling rate on the stability of overlying strata is analyzed by the numerical simulation experiment.The control effect of CBCM is verified by a physic similar simulation test.The economic benefit of CBCM is analyzed.The conclusions are:the deformation characteristics of the immediate roof and critical backfilling spacing in CBCM can be analyzed based on the Hu Haichang’s theory.Exerting the bearing capacity of the immediate roof is beneficial to the stability of the overlying strata.The CBCM has a good control effect on the overburden in Xinyang Mine when the backfilling rate is lower than 25%.The backfilling cost of per ton coal is 37.39 yuan/t when the backfilling rate is 13.7%,with a decrease rate of 56.63%than the full-filling.The research results can provide theoretical support for the application of CBCM in coal mining.展开更多
The 3-D traction field in the pressure screw-pair of a 3 500 heavy and mediumplate mill press down system is successfully calculated by applying the 3-D frictional contactmultipole-BEM and the corresponding program th...The 3-D traction field in the pressure screw-pair of a 3 500 heavy and mediumplate mill press down system is successfully calculated by applying the 3-D frictional contactmultipole-BEM and the corresponding program that has been developed. The computing results show themedium diameter orientation is unreliable, especially under the interference of an outer forcecouple. Under such working conditions, the circumferential traction distribution on the screw teethis extremely uneven, which is the main reason for the destruction and short life time ofscrew-pairs. When utilizing the same precision (the relative tolerance is 10X10^(-5)), themultipole-BEM uses almost the same CPU time as used by the FEM, but the needed computer memory sizeis only one eightieth of that needed by the FEM (10 MB vs. 800 MB). The multipole-BEM is well suitedfor computing large-scale engineering problems.展开更多
Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficien...Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficients under different roll speed and water volume were calculated by using an inverse heat conduction method. Secondly,a monofactorial heat transfer coefficient calculation formula was obtained. Finally,the heat transfer coefficient model based on medium plate runout table UFC-ACC system was constructed by intercept function,slope function,interaction influence function and linear or nonlinear influencing factors. The precision of these models was validated by comparing model prediction value with measured data,and the results were in good agreement with practical needs,and the average deviation was less than 5%.展开更多
We investigated phase transition and precipitation of ultra-high strength steel（UHSS）in a new ＂short process＂ with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic obser...We investigated phase transition and precipitation of ultra-high strength steel（UHSS）in a new ＂short process＂ with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic observation was used to research the continuous cooling transformation（CCT）curve.Moreover,the microstructuraltransformation and precipitation law was revealed by morphologicalobservation and alloying elements by electron probe micro-analyzer（EPMA）.Transmission electron microscopy（TEM）was utilized to analyze the composition and grain orientation of microstructure.The study showed that the measured criticaltransformation temperatures of Ac1 and Ac3 were 746 and 868 ℃,respectively.The CCT curve indicated that the undercooled austenite was transformed into proeutectoid ferrite and bainite with HV 520 in a broad range of cooling rate 0.1^（-1） ℃·s^（-1）.When subjected to a cooling rate of 1 ℃·s^（-1）,the undercooled austenite was divided into small-sized blocks by formed martensite.With further increase of cooling rate,micro-hardness increased dramatically,the microstructure of specimen was mainly lathe bainite（LB）,granular bainite（GB）,lath martensite（LM）and residualaustenite.By diffraction test analysis,it was identified that there was K-S orientation relationship between martensite and austenite for {110}_α//{111}_γ,{111}_α//{101}_γ.EPMA clearly showed that carbon diffused adequately due to staying for a long time at high temperature with a lower cooling rate of 2 ℃·s-1.Phase transition drive force was lower and the residualaustenite existed in the block form of Martensite austenite island（M-A）.With the increase of cooling rate to 10 ℃·s^（-1）,the block residualaustenite reduced,the carbon content of residualaustenite increased and α phase around the residualaustenite formed into a low carbon bainite form.展开更多
Based on the temperature situation during the rolling process of 4200 mm/3500 mm medium and thick plates at Baosteel,this article analyzes the influencing factors of temperature changes during the rolling process from...Based on the temperature situation during the rolling process of 4200 mm/3500 mm medium and thick plates at Baosteel,this article analyzes the influencing factors of temperature changes during the rolling process from the perspective of heat transfer theory and the temperature change law during the rolling process.The temperature loss during the four rolling processes is tracked on site,and the temperature drop model parameters during the rolling process of 4200mm/3500mm medium and thick plates at Baosteel are quantitatively provided.It is applied to actual rolling production and has achieved good results.展开更多
In this paper oscillatory 2-D natural convection from a vertical isothermal wall embedded in a po- rous medium, and originating from the oscillation of longitudinal fluid flow, has been investigated both analytically ...In this paper oscillatory 2-D natural convection from a vertical isothermal wall embedded in a po- rous medium, and originating from the oscillation of longitudinal fluid flow, has been investigated both analytically and numerically. Two asymptotic solutions, valid for large and small values of dimensionless frequency γ respectively, are obtained in the closed form. In the range where the asymptotic solutions break down, numerical results to the governing equations are obtained by local similarity meth- od. Both numerical and analytical results show that pulsatory components of the flow and heat transfer depend only on the parameter γ, and the effect of longitudinal oscillation is to decrease the magnitude or' pulsatory Nusselt number with a phase lag between 0 and 90 deg. A correlation for pulsatory heat trans- fer rates is proposed in the whole range of γ within 3% accuracy compared with the numerical results.展开更多
基金support by Ningxia Key R&D projects“Integration and demonstration application of intelligent finishing system for large casting riser robot”(No.2021BEE03002)Ningxia Natural Science Foundation Project“Research on detection and location of large casting welding seam based on depth learning”(No.2020AAC03201).
文摘The welding of medium and thick plates has a wide range of applications in the engineering field.Industrial welding robots are gradually replacing traditional welding operations due to their significant advantages,such as high welding quality,high work efficiency,and effective reduction of labor intensity.Ensuring the accuracy of the welding trajectory for the welding robot is crucial for guaranteeing welding quality.In this paper,the author uses the chaos sparrow search algorithm to optimize the trajectory of a multi-layer and multi-pass welding robot for medium and thick plates.Firstly,the Sparrow Search Algorithm(SSA)is improved by introducing tent chaotic mapping and Gaussian mutation of the inertia weight factor.Secondly,in order to prevent the welding robot arm from colliding with obstacles in the welding environment during the welding process,maintain the stability of the welding robot,and ensure the continuous stability of the changes in each joint angle,joint angular velocity,and angular velocity of the joint angle,a welding robot model is established by improving the Denavit-Hartenberg parameter method.A multi-objective optimization fitness function is used to optimize the trajectory of the welding robot,minimizing time and energy consumption.Thirdly,the optimization and convergence performance of SSA and Chaos Sparrow Search Algorithm(CSSA)are compared through 10 benchmark test functions.Based on the six sets of test functions,the CSSA algorithm consistently maintains superior optimization performance and has excellent stability,with a faster decline in the convergence curve compared to the SSA algorithm.Finally,the accuracy of welding is tested through V-shaped multi-layer and multi-pass welding experiments.The experimental results show that the CSSA algorithm has a strong superiority in trajectory optimization of multi-layer and multi-pass welding for medium and thick plates,with an accuracy rate of 99.5%.It is an effective optimization method that can meet the actual needs of production.
文摘A fundamental theory for the analysis of residual welding stresses and deformation based on the inherent strain distribution along the welded joint is introduced. Distribution of inherent strains and longitudinal residual stresses in medium thickness plate weldment is calculated and analyzed. A new method of calculating inherent strains and longitudinal residual stresses is proposed.
文摘Roll is the most important production tool in plate production. It not only has a great impact on product quality, but also an important part of rolling cost.In the production process, the roll consumption can be reduced by controlling the use of rolls, which is the main way to reduce the production cost.Combined with the medium and heavy plate production line of Jingye group, this paper analyzes and studies the reduction of roll consumption, and puts forward some suggestions to improve roll utilization and reduce roll consumption, so as to achieve the purpose of reducing rolling cost.
基金supported by the Youth Funds of National Natural Science Foundation of China(No.52004173)the Distinguished Youth Funds of National Natural Science Foundation of China(No.51925402)+2 种基金the Science and Technology Innovation Project of Colleges and Universities in Shanxi Province(No.2020L0066)the China Postdoctoral Science Foundation(No.2022M712922)the Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering(Nos.2021SX-TD001 and 2022SXTD008).
文摘To reduce the cost of backfilling coal mining and utilize the underground space of coal mines,a new backfilling mining method with low backfilling rate called constructional backfilling coal mining(CBCM)is proposed.The "backfilling body-immediate roof" cooperative bearing structure of CBCM is analyzed by establishing the model of the medium thick plate on an elastic foundation.The influence of the backfilling rate on the stability of overlying strata is analyzed by the numerical simulation experiment.The control effect of CBCM is verified by a physic similar simulation test.The economic benefit of CBCM is analyzed.The conclusions are:the deformation characteristics of the immediate roof and critical backfilling spacing in CBCM can be analyzed based on the Hu Haichang’s theory.Exerting the bearing capacity of the immediate roof is beneficial to the stability of the overlying strata.The CBCM has a good control effect on the overburden in Xinyang Mine when the backfilling rate is lower than 25%.The backfilling cost of per ton coal is 37.39 yuan/t when the backfilling rate is 13.7%,with a decrease rate of 56.63%than the full-filling.The research results can provide theoretical support for the application of CBCM in coal mining.
基金This project is supported by National Natural Science Foundation of China(No.50075075) National "Ten-Five" Science and Technology Project of China(No.ZZ 01-13A-02-02-03). J
文摘The 3-D traction field in the pressure screw-pair of a 3 500 heavy and mediumplate mill press down system is successfully calculated by applying the 3-D frictional contactmultipole-BEM and the corresponding program that has been developed. The computing results show themedium diameter orientation is unreliable, especially under the interference of an outer forcecouple. Under such working conditions, the circumferential traction distribution on the screw teethis extremely uneven, which is the main reason for the destruction and short life time ofscrew-pairs. When utilizing the same precision (the relative tolerance is 10X10^(-5)), themultipole-BEM uses almost the same CPU time as used by the FEM, but the needed computer memory sizeis only one eightieth of that needed by the FEM (10 MB vs. 800 MB). The multipole-BEM is well suitedfor computing large-scale engineering problems.
基金Sponsored by the National Natural Science Foundation of China(Grant No.51104045)
文摘Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficients under different roll speed and water volume were calculated by using an inverse heat conduction method. Secondly,a monofactorial heat transfer coefficient calculation formula was obtained. Finally,the heat transfer coefficient model based on medium plate runout table UFC-ACC system was constructed by intercept function,slope function,interaction influence function and linear or nonlinear influencing factors. The precision of these models was validated by comparing model prediction value with measured data,and the results were in good agreement with practical needs,and the average deviation was less than 5%.
基金Funded by the Scientifi c and Technological Research Program of Chongqing Municipal Education Commission(No.KJ1501324)the General Project of Chongqing Frontier and Applied Basic Research Project(No.cstc2015jcyj A90005)the Research Foundation of Chongqing University of Science and Technology(Nos.CK2013Z16&CK2014Z20)
文摘We investigated phase transition and precipitation of ultra-high strength steel（UHSS）in a new ＂short process＂ with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic observation was used to research the continuous cooling transformation（CCT）curve.Moreover,the microstructuraltransformation and precipitation law was revealed by morphologicalobservation and alloying elements by electron probe micro-analyzer（EPMA）.Transmission electron microscopy（TEM）was utilized to analyze the composition and grain orientation of microstructure.The study showed that the measured criticaltransformation temperatures of Ac1 and Ac3 were 746 and 868 ℃,respectively.The CCT curve indicated that the undercooled austenite was transformed into proeutectoid ferrite and bainite with HV 520 in a broad range of cooling rate 0.1^（-1） ℃·s^（-1）.When subjected to a cooling rate of 1 ℃·s^（-1）,the undercooled austenite was divided into small-sized blocks by formed martensite.With further increase of cooling rate,micro-hardness increased dramatically,the microstructure of specimen was mainly lathe bainite（LB）,granular bainite（GB）,lath martensite（LM）and residualaustenite.By diffraction test analysis,it was identified that there was K-S orientation relationship between martensite and austenite for {110}_α//{111}_γ,{111}_α//{101}_γ.EPMA clearly showed that carbon diffused adequately due to staying for a long time at high temperature with a lower cooling rate of 2 ℃·s-1.Phase transition drive force was lower and the residualaustenite existed in the block form of Martensite austenite island（M-A）.With the increase of cooling rate to 10 ℃·s^（-1）,the block residualaustenite reduced,the carbon content of residualaustenite increased and α phase around the residualaustenite formed into a low carbon bainite form.
文摘Based on the temperature situation during the rolling process of 4200 mm/3500 mm medium and thick plates at Baosteel,this article analyzes the influencing factors of temperature changes during the rolling process from the perspective of heat transfer theory and the temperature change law during the rolling process.The temperature loss during the four rolling processes is tracked on site,and the temperature drop model parameters during the rolling process of 4200mm/3500mm medium and thick plates at Baosteel are quantitatively provided.It is applied to actual rolling production and has achieved good results.
文摘In this paper oscillatory 2-D natural convection from a vertical isothermal wall embedded in a po- rous medium, and originating from the oscillation of longitudinal fluid flow, has been investigated both analytically and numerically. Two asymptotic solutions, valid for large and small values of dimensionless frequency γ respectively, are obtained in the closed form. In the range where the asymptotic solutions break down, numerical results to the governing equations are obtained by local similarity meth- od. Both numerical and analytical results show that pulsatory components of the flow and heat transfer depend only on the parameter γ, and the effect of longitudinal oscillation is to decrease the magnitude or' pulsatory Nusselt number with a phase lag between 0 and 90 deg. A correlation for pulsatory heat trans- fer rates is proposed in the whole range of γ within 3% accuracy compared with the numerical results.
