1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain bounda...1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].展开更多
Graphene,as the reinforcing phase of magnesium matrix composites,can effectively improve the material strength,elastic modulus,and other properties.However,the random distribution of graphene in the matrix(i.e.,random...Graphene,as the reinforcing phase of magnesium matrix composites,can effectively improve the material strength,elastic modulus,and other properties.However,the random distribution of graphene in the matrix(i.e.,random orientation angle)leads to different reinforcement effects on the matrix.To gain a deeper understanding of the impact of monolayer graphene(1 LG)with varying orientation angles on the properties of Mg-9 Al-1 Zn(AZ91(wt.%))magnesium alloy,molecular dynamics(MD)simulations are employed to analyze the mechanical properties of AZ91/1 LG composites under uniaxial tension.The simulation results show that Young's modulus and tensile strength of AZ91/1 LG composites decrease gradually with the increase of the orientation angle of the 1 LG.The Young's modulus and tensile strength of AZ91/1 LG composites can be improved by the 1 LG orientation angle of 0°~10°,where the two are enhanced by 21.7%and 19.7%respectively,at an orientation angle of 0°.However,the Young's modulus and tensile strength of 1 LG are decreased for orientation angles of 20°~90°.Atomic structure evolution analysis revealed that the deformation mechanism of AZ91/1 LG nanocomposites mainly depended on the load transfer ability of 1 LG with different orientation angles,the bonding ability with AZ91 magnesium alloy matrix and the change of dislocation density.By fitting the formula to the tensile strength of AZ91/1 LG composites with different orientation angles of 1 LG,it is found that the simulated data of the AZ91/1 LG composites containing a 1 LG has a maximum relative error of about 10%concerning the fitted empirical formula to calculate the data.The maximum relative error for AZ91/1 LG composites containing multiplate 1 LG with different orientation angles is 7%.In addition,the interaction between graphene and dislocations in AZ91 magnesium matrix was further explained by transmission electron microscopy(TEM)and phase-field-crystal(PFC)simulation.It can provide some technical guidance for the experimental process design of AZ91/1 LG composites.展开更多
The surface of MoSi2-SiB6/phenolic resin matrix composites was modified by mica,and the thermal oxidation behavior of the composites and the mechanical properties of the pyrolysis products were studied.The results sho...The surface of MoSi2-SiB6/phenolic resin matrix composites was modified by mica,and the thermal oxidation behavior of the composites and the mechanical properties of the pyrolysis products were studied.The results showed that the mica improved the thermal properties of the composites,the thermal expansion coefficient decreased,and the liquid phase formation caused the composites to shrink and increase the density.The flexural strength of mica surface modified composites not only increased to 78.64MPa after thermal treatment at 800-1200℃,but reached 83.02 MPa after high temperature treatment at1400℃.The improvement of the mechanical properties of the residual product benefits from the formation of high temperature ceramic phases such as Mo_(2)C and MoB,and the improvement of the shear strength of the composites by the mica.The shear strength of MBm5-2 at room temperature reached 33.08 MPa,indicating that the improvement of the interlayer properties of the composites further improved its mechanical properties.展开更多
Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a ch...Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a challenge.In this study,the high-performance graphene nanoplatelets(GNPs)reinforced Ti-6Al-4V(TC4)matrix composites were successfully synthesized by combining the hot-pressing sintering and hot-rolling methods.Studies on the effect of GNPs on microstructures and properties of the as-sintered and as-rolled TC4 composites were systematically conducted.It indicates that the strength of the composites can be substantially enhanced by the addition of GNPs,primarily attributable to grain refinement and the pinning effect induced by in situ formed TiC particles.Moreover,the increase in the GNPs content results in a decrease in the plasticity of the as-sintered composites due to the aggregation of TiC.Additionally,hot rolling synchronously enhances the strength and plasticity of the composites by facilitating the homogeneous dispersion of TiC within the TC4 matrix.This work provided a potential strategy in designing the graphene-reinforced TC4 matrix composites with superior strength-ductility synergy.展开更多
To investigate the key factors that cause ZrB_(2)/AA6111 and(ZrB_(2)+Al_(3)Zr)/AA6111 aluminum matrix composites(AMCs)made via in situ reaction to behave differently in terms of friction and wear.Room-temperature dry ...To investigate the key factors that cause ZrB_(2)/AA6111 and(ZrB_(2)+Al_(3)Zr)/AA6111 aluminum matrix composites(AMCs)made via in situ reaction to behave differently in terms of friction and wear.Room-temperature dry sliding tribological behavior of AA6111 Al alloys,ZrB_(2)/AA6111,and(ZrB_(2)+Al_(3)Zr)/AA6111 AMCs against silicon nitride(Si_(3)N_(4))counterparts were investigated.The study showed that AA6111/Al alloy had the highest wear rate and the most unstable coefficient of friction(COF),indicating the worst abrasion resistance.(ZrB_(2)+Al_(3)Zr)/AA6111 AMCs exhibit a lower wear rate and higher COF than ZrB_(2)/AA6111 AMCs.The result proved that the Al_(3)Zr particles prepared by the in-situ reaction are strongly bonded(lattice misfitδ=2.7%)to the Al matrix and are not easily stripped from the substrate.ZrB_(2)/AA6111 AMCs exhibited a lower COF attributed to the tribochemical reaction inducing the formation of more boric acid(H_(3)BO_(3))films with a graphite-like structure having a lubricating effect.展开更多
Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot presse...Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.展开更多
Hetero-deformation induced(HDI) strengthening generally yields a weak effect on the mechanical property improvement of particle-reinforced metal matrix composites(MMCs). In the present work, a novel strategy was repor...Hetero-deformation induced(HDI) strengthening generally yields a weak effect on the mechanical property improvement of particle-reinforced metal matrix composites(MMCs). In the present work, a novel strategy was reported to induce remarkable HDI strengthening in MMCs by selecting a reinforcing material with excellent geometrically necessary dislocation(GND) storage ability. The viability of the proposed strategy was tested on additively manufactured nickel matrix composites consisting of Inconel 625 alloy(IN625) as the matrix and high-entropy alloy VNbMoTa as the reinforcing material. It was found that the average grain size and dislocation density of the additively manufactured MMCs gradually decreased with the increase in the additional amount of VNbMoTa. All the samples possessed a similar two-layer VNbMoTa-matrix interface structure containing a high-entropy alloy layer and a Laves phase layer;however, the interface width varied. This two-layer interface could hold GND pile-ups without breaking to ensure a good load transfer effect, and ductile VNbMoTa particles demonstrated excellent GND storage capacity to induce significant HDI stress. The HDI stress for the IN625-(10 wt%)VNbMoTa sample was approximately 200 MPa higher than that for the pure IN625 alloy, resulting in an excellent strength-ductility synergy. The yield strength and elongation of the IN625-(10 wt%)VNbMoTa sample reached(1 032.5 ± 18.8)MPa and(11.8 ± 1.2)%, respectively. In addition, the IN625-(10 wt%)VNbMoTa composite also demonstrated superior mechanical properties at 650℃ that were comparable to those at room temperature, implying that VNbMoTa addition remarkably limited strength reduction caused by temperature. Deformable VNbMoTa particles effectively alleviated the stress concentration, delayed the crack initiation, generated more dislocations and pile-ups, and, in turn, improved the overall high-temperature strength of composites.展开更多
In this study,AZ91D(Mg-9Al-Zn)alloys reinforced with 2 vol%TC4(Ti-6Al-4V)particles fabricated by semi-solid stir casting were extruded at different ratios,resulting in observed grain refinement effects.The research fi...In this study,AZ91D(Mg-9Al-Zn)alloys reinforced with 2 vol%TC4(Ti-6Al-4V)particles fabricated by semi-solid stir casting were extruded at different ratios,resulting in observed grain refinement effects.The research findings demonstrate that both TC4 andβ-Mg_(17)Al_(12) phases contribute to promoting dynamic recrystallization(DRX)nucleation.With increasing extrusion ratio,theβ-phase(Mg_(17)Al_(12))gradually fractures into smaller particles,leading to progressive grain refinement.Furthermore,the transition from〈01-10〉fiber texture to non-basal texture in theα-Mg matrix after hot extrusion is attributed to improved DRX behavior and activation of non-basal slip.As the extrusion ratio increases,the tensile strength and elongation(EL)of TC4_(p)/AZ91D composite improve significantly,reaching optimum comprehensive mechanical properties at an extrusion of 40:1 with a yield strength(YS)of 257 MPa,an ultimate tensile strength(UTS)of 357 MPa,and an EL of 9.7%.This remarkable strengthening effect is primarily attributed toβ-phase reinforcement,grain refinement strengthening,and strain hardening.展开更多
Metallic glass matrix composites(BMGCs)with compositions of[(Zr_(0.5)Cu_(0.5))_(0.925)Al_(0.07)Sn_(0.005)]_(100-x)Ta_(x)(atomic fraction,%,x=3,5,7)were successfully prepared via dealloying in metallic melt.The reinfor...Metallic glass matrix composites(BMGCs)with compositions of[(Zr_(0.5)Cu_(0.5))_(0.925)Al_(0.07)Sn_(0.005)]_(100-x)Ta_(x)(atomic fraction,%,x=3,5,7)were successfully prepared via dealloying in metallic melt.The reinforcing phase in these alloys has core-shell hybrid structure with Ta-rich particles as core and B2-CuZr as shell.In this method,the dealloyed Ta from Zr-Ta pre-alloys maintained in solid state and aggregated to form the fine Ta-rich phase in the final products.This effectively decreases the size of Ta-rich phase compared with that prepared via conventional arc-melting,where the Ta-rich phase was formed through dissolving and precipitation.Among the three compositions,[(Zr_(0.5)Cu_(0.5))_(0.925)Al_(0.07)Sn_(0.005)]_(95)Ta_(5) showed the highest plastic strain of 11.2%,much higher than that of the arc-melted counterparts(4.3%).Such improvement in mechanical properties was related with the refined core-shell hybrid reinforcing structure,which could hinder the rapid propagation of main shear band more efficiently and cause them to branch and proliferate at the interface.展开更多
Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospect...Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.展开更多
Magnesium matrix composites(MMCs)combine exceptional low density,high specific strength,and stiffness,positioning them as critical materials for aerospace,automotive,and electronics industries.This review highlights r...Magnesium matrix composites(MMCs)combine exceptional low density,high specific strength,and stiffness,positioning them as critical materials for aerospace,automotive,and electronics industries.This review highlights recent progress in the fabrication of Ti-Mg composites and analyzes the mechanisms behind their enhanced mechanical properties.A key focus is the interfacial deformation incompatibility between Ti and Mg phases,which generates strain gradients and promotes the accumulation of geometrically necessary dislocations(GNDs)at the interface.This process not only improves strain hardening and ductility but also reveals the need for advanced micromechanical models to capture the plastic behavior of both phases.The review critically examines the impact of different Mg matrix types(AZ,AM,VW series)and the role of interfacial product morphology and size on bonding and overall performance.Furthermore,Ti reinforcement endows the composites with superior wear resistance and thermal conductivity,indicating broad application potential.展开更多
Heterogeneous composites have strong anisotropy and are prone to dynamic recrystallization during hot compression,making the me-chanical response highly nonlinear.Therefore,it is a very challenging task to intellectua...Heterogeneous composites have strong anisotropy and are prone to dynamic recrystallization during hot compression,making the me-chanical response highly nonlinear.Therefore,it is a very challenging task to intellectually judge the thermal deformation characteristics of magnesium matrix composites(MgMCs).In view of this,this paper introduces a method to accurately solve the thermoplastic deformation of composites.Firstly,a hot compression constitutive model of magnesium matrix composites based on stress softening correction was established.Secondly,the complex quasi-realistic micromechanics modeling of heterogeneous magnesium matrix composites was conducted.By introducing the recrystallization softening factor and strain parameter into the constitutive equation,the accurate prediction of the global rheological response of the composites was realized,and the accuracy of the new constitutive model was proved.Finally,the thermal pro-cessing map of magnesium matrix composites was established,and the suitable processing range was chosen.This paper has certain guiding values for the prediction of the thermodynamic response and thermal processing of magnesium matrix composites.展开更多
The hot deformation behaviors of 35%SiCp/2024 aluminum alloy composites were studied by hot compression tests using Gleeble-1500D thermo-mechanical simulator at temperatures ranging from 350 to 500 °C under strai...The hot deformation behaviors of 35%SiCp/2024 aluminum alloy composites were studied by hot compression tests using Gleeble-1500D thermo-mechanical simulator at temperatures ranging from 350 to 500 °C under strain rates of 0.01-10 s-1. The true stress-true strain curves were obtained in the tests. Constitutive equation and processing map were established. The results show that the flow stress decreases with the increase of deformation temperature at a constant strain rate, and increases with the increase of strain rate at constant temperature, indicating that composite is a positive strain rate sensitive material. The flow stress behavior of composite during hot compression deformation can be represented by a Zener-Hollomon parameter in the hyperbolic sine form. Its activation energy for hot deformation Q is 225.4 kJ/mol. To demonstrate the potential workability, the stable zones and the instability zones in the processing map were identified and verified through micrographs. Considering processing map and microstructure, the hot deformation should be carried out at the temperature of 500 °C and the strain rate of 0.1-1 s-1.展开更多
SiC particles reinforced AZ91 Mg matrix composites (SiCp/AZ91) with SiC volume fractions of 5%, 10% and 15% were fabricated by stir casting. After T4 treatment, these composites were extruded at 350 °C with an ...SiC particles reinforced AZ91 Mg matrix composites (SiCp/AZ91) with SiC volume fractions of 5%, 10% and 15% were fabricated by stir casting. After T4 treatment, these composites were extruded at 350 °C with an extrusion ratio of 12:1. In the as-cast composite, particles segregated at a microscopic scale within the intergranular regions. Hot extrusion almost eliminated this particle aggregation and improved the particle distribution of the composites. In addition, extrusion refined the grains of matrix. The results show that hot extrusion significantly improves the mechanical properties of the composites. In the as-extruded composite, with the increase of SiCp contents, the grain size of the extruded composites decreases, the strength and elastic modulus increase but the elongation decreases.展开更多
To improve the wettability of Al metal matrix composites(Al-MMCs) by common filler metals,Al-12Si-xTi(x=0.1,0.5,1,3.0;mass fraction,%) system active ternary filler metals were prepared.It was demonstrated that alt...To improve the wettability of Al metal matrix composites(Al-MMCs) by common filler metals,Al-12Si-xTi(x=0.1,0.5,1,3.0;mass fraction,%) system active ternary filler metals were prepared.It was demonstrated that although the added Ti existed within Ti(Al1-xSix)3(0≤x≤0.15) phase,the shear strength and shear fracture surface of the developed Al-12Si-xTi brazes were quite similar to those of traditional Al-12Si braze due to the presence of similar microstructure of Al-Si eutectic microstructure with large volume fraction.So,small Ti addition(~1%) did not make the active brazes brittle and hard compared with the conventional Al-12Si braze.The measured melting range of each Al-12Si-xTi foil was very similar,i.e.,580-590 ℃,because the composition was close to that of eutectic.For wettability improvement,with increasing Ti content,the interfacial gap between the Al2O3 reinforcement and filler metal(R/M) could be eliminated,and the amount of the remainder of the active fillers on the composite substrate decreased after sessile drop test at 610 ℃ for 30 min.So,the wettability improvement became easy to observe repeatedly with increasing Ti content.Additionally,the amount and size of Ti(AlSi)3 phase were sensitive to the Ti content(before brazing) and Si content(after brazing).展开更多
The effects of current pulsing on the microstructure, hardness and tensile properties at different temperatures of gas tungsten arc (GTA) weldments of titanium matrix composites were studied. Full-penetration butt j...The effects of current pulsing on the microstructure, hardness and tensile properties at different temperatures of gas tungsten arc (GTA) weldments of titanium matrix composites were studied. Full-penetration butt joints were made with or without current pulsing. Optical microscopy, hardness test and scanning electron microscopy were employed to evaluate the metallurgical characteristics of welded joints. Tensile properties of weldments at different temperatures were studied and correlated with the microstructure. The results exhibit that current pulsing leads to the refinement of the weld microstrucmre and TiB whisker and the redistribution of reinforcements resulting in higher hardness, tensile strength and ductility of weldments in the as-welded condition.展开更多
This article presents a micro-macro unified model for predicting the deformation of metal matrix composites (MMCs). A macro-scale model is developed to obtain the proper boundary conditions for the micro-scale model...This article presents a micro-macro unified model for predicting the deformation of metal matrix composites (MMCs). A macro-scale model is developed to obtain the proper boundary conditions for the micro-scale model, which is used to assess the microstructural deformation of materials. The usage of the submodel technique in the analysis makes it possible to shed light on the stress and strain field at the microlevel. This is helpful to investigate the linkage between the microscopic and the macroscopic flow behavior of the composites. An iterative procedure is also proposed to find out the optimum parameters. The results show that the convergence can be attained after three iterations in computation. In order to demonstrate the reliability of mi- cro-macro unified model, results based on the continuum composite model are also investigated using the stress-strain relation of composite obtained from the iterations. By comparing the proposed unified model to the continuum composite model, it is clear that the former exhibits large plastic deformation in the case of little macroscopic deformation, and the stresses and strains obtained from the submodel are higher than those from the macroscopic deformation.展开更多
The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the ...The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the global load sharing criterion.The axial stress distribution of intact fibers upon unloading and reloading is determined based on the mechanisms of fiber sliding relative to matrix in the interface debonded region.The interface debonded length,unloading interface counter slip length,and reloading interface new slip length are obtained by the fracture mechanics approach.The hysteresis loops corresponding to different stresses considering fiber failure are compared with the cases without considering fiber failure.The effects of fiber characteristic strength and fiber Weibull modulus on the fiber failure,the shape,and the area of the hysteresis loops are analyzed.The predicted quasi-static unloading/reloading hysteresis loops agree well with experimental data.展开更多
The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites wi...The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites with different milling time(4,6,8,10 and 12 h),and the tribological behaviors were studied.The results revealed that the relative density and electric conductivity of the composites initially increased and then decreased with an increase in milling time.The composites fabricated by milling for 6 h had the highest relative density and electric conductivity,which are 99.1%and 42.8%(IACS),respectively.The friction coefficient and wear rate of the composites initially decreased and then increased with an increase in milling time.The lowest friction coefficient and wear rate were measured to be 0.234 and 1.974×10^(−5)mm^(3)/(N·m),respectively,for the composites synthesized after 6 h of milling.The primary wear mechanism of the composites milled for 6 h was abrasive wear.展开更多
In this work,the microstructure evolution and mechanical behavior of extruded SiC/ZA63 Mg matrix composites are investigated via combined experimental study and three-dimensionalfinite element modelling(3D FEM)based on...In this work,the microstructure evolution and mechanical behavior of extruded SiC/ZA63 Mg matrix composites are investigated via combined experimental study and three-dimensionalfinite element modelling(3D FEM)based on the actual 3D microstructure achieved by synchrotron tomography.The results show that the average grain size of composite increases from 0.57μm of 8μm-SiC/ZA63 to 8.73μm of 50μm-SiC/ZA63.The type of texture transforms from the typicalfiber texture in 8μm-SiC/ZA63 to intense basal texture in 50μm-SiC/ZA63 composite and the intensity of texture increases sharply with increase of SiC particle size.The dynamic recrystallization(DRX)mechanism is also changed with increasing SiC particle size.Experimental and simulation results verify that the strength and elongation both decrease with increase of SiC particle size.The 8μm-SiC/ZA63 composite possesses the optimal mechanical property with yield strength(YS)of 383 MPa,ultimate tensile strength(UTS)of 424 MPa and elongation of 6.3%.The outstanding mechanical property is attributed to the ultrafine grain size,high-density precipitates and dislocation,good loading transfer effect and the interface bonding between SiC and matrix,as well as the weakened basal texture.The simulation results reveal that the micro-cracks tend to initiate at the interface between SiC and matrix,and then propagate along the interface between particle and Mg matrix or at the high strain and stress regions,and further connect with other micro-cracks.The main fracture mechanism in 8μm-SiC/ZA63 composite is ductile damage of matrix and interfacial debonding.With the increase of particle size,interface strength and particle strength decrease,and interface debonding and particle rupture become the main fracture mechanism in the 30μm-and 50μm-SiC/ZA63 composites.展开更多
基金support by the National Natural Science Foundation of China(Grant Nos.U23A20546 and 52271010)the Chinese National Natural Science Fund for Distinguished Young Scholars(Grant No.52025015)the Natural Science Foundation of Tianjin City(No.21JCZDJC00510).
文摘1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].
基金supported by National Natural Science Foundation of China(Nos.52375394,52275390)Key Research and Development Program of Shanxi Province(Nos.202102050201011,2022ZDYF035)。
文摘Graphene,as the reinforcing phase of magnesium matrix composites,can effectively improve the material strength,elastic modulus,and other properties.However,the random distribution of graphene in the matrix(i.e.,random orientation angle)leads to different reinforcement effects on the matrix.To gain a deeper understanding of the impact of monolayer graphene(1 LG)with varying orientation angles on the properties of Mg-9 Al-1 Zn(AZ91(wt.%))magnesium alloy,molecular dynamics(MD)simulations are employed to analyze the mechanical properties of AZ91/1 LG composites under uniaxial tension.The simulation results show that Young's modulus and tensile strength of AZ91/1 LG composites decrease gradually with the increase of the orientation angle of the 1 LG.The Young's modulus and tensile strength of AZ91/1 LG composites can be improved by the 1 LG orientation angle of 0°~10°,where the two are enhanced by 21.7%and 19.7%respectively,at an orientation angle of 0°.However,the Young's modulus and tensile strength of 1 LG are decreased for orientation angles of 20°~90°.Atomic structure evolution analysis revealed that the deformation mechanism of AZ91/1 LG nanocomposites mainly depended on the load transfer ability of 1 LG with different orientation angles,the bonding ability with AZ91 magnesium alloy matrix and the change of dislocation density.By fitting the formula to the tensile strength of AZ91/1 LG composites with different orientation angles of 1 LG,it is found that the simulated data of the AZ91/1 LG composites containing a 1 LG has a maximum relative error of about 10%concerning the fitted empirical formula to calculate the data.The maximum relative error for AZ91/1 LG composites containing multiplate 1 LG with different orientation angles is 7%.In addition,the interaction between graphene and dislocations in AZ91 magnesium matrix was further explained by transmission electron microscopy(TEM)and phase-field-crystal(PFC)simulation.It can provide some technical guidance for the experimental process design of AZ91/1 LG composites.
基金Funded by the National Natural Science Foundation of China(Nos.52171045,52162013,and 51932006)。
文摘The surface of MoSi2-SiB6/phenolic resin matrix composites was modified by mica,and the thermal oxidation behavior of the composites and the mechanical properties of the pyrolysis products were studied.The results showed that the mica improved the thermal properties of the composites,the thermal expansion coefficient decreased,and the liquid phase formation caused the composites to shrink and increase the density.The flexural strength of mica surface modified composites not only increased to 78.64MPa after thermal treatment at 800-1200℃,but reached 83.02 MPa after high temperature treatment at1400℃.The improvement of the mechanical properties of the residual product benefits from the formation of high temperature ceramic phases such as Mo_(2)C and MoB,and the improvement of the shear strength of the composites by the mica.The shear strength of MBm5-2 at room temperature reached 33.08 MPa,indicating that the improvement of the interlayer properties of the composites further improved its mechanical properties.
基金supported by the National Key Research and Development Program of China(No.2023YFB3711000)the National Natural Science Foundation of China(Nos.52403364,52404369,W2411048 and 52171164)+3 种基金the Youth Innovation Promotion Association CAS(No.2021188)the Excellent Youth Fund of Liaoning Province(No.2024JH3/10200022)the China Postdoctoral Science Foundation(No.2024M753302)the IMR Innovation Fund(No.2024-PY18).
文摘Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a challenge.In this study,the high-performance graphene nanoplatelets(GNPs)reinforced Ti-6Al-4V(TC4)matrix composites were successfully synthesized by combining the hot-pressing sintering and hot-rolling methods.Studies on the effect of GNPs on microstructures and properties of the as-sintered and as-rolled TC4 composites were systematically conducted.It indicates that the strength of the composites can be substantially enhanced by the addition of GNPs,primarily attributable to grain refinement and the pinning effect induced by in situ formed TiC particles.Moreover,the increase in the GNPs content results in a decrease in the plasticity of the as-sintered composites due to the aggregation of TiC.Additionally,hot rolling synchronously enhances the strength and plasticity of the composites by facilitating the homogeneous dispersion of TiC within the TC4 matrix.This work provided a potential strategy in designing the graphene-reinforced TC4 matrix composites with superior strength-ductility synergy.
基金Supported by National Natural Science Foundation of China(Grant No.51605206)Postgraduate Research&Practice Innovation Program of Jiangsu Province of China(Grant Nos.SJCX21_1769,SJCX22_1941)Ministry of Science and Technology High-end Foreign Experts Introduction Program Project of China(Grant Nos.G2022014043,G2022014134L).
文摘To investigate the key factors that cause ZrB_(2)/AA6111 and(ZrB_(2)+Al_(3)Zr)/AA6111 aluminum matrix composites(AMCs)made via in situ reaction to behave differently in terms of friction and wear.Room-temperature dry sliding tribological behavior of AA6111 Al alloys,ZrB_(2)/AA6111,and(ZrB_(2)+Al_(3)Zr)/AA6111 AMCs against silicon nitride(Si_(3)N_(4))counterparts were investigated.The study showed that AA6111/Al alloy had the highest wear rate and the most unstable coefficient of friction(COF),indicating the worst abrasion resistance.(ZrB_(2)+Al_(3)Zr)/AA6111 AMCs exhibit a lower wear rate and higher COF than ZrB_(2)/AA6111 AMCs.The result proved that the Al_(3)Zr particles prepared by the in-situ reaction are strongly bonded(lattice misfitδ=2.7%)to the Al matrix and are not easily stripped from the substrate.ZrB_(2)/AA6111 AMCs exhibited a lower COF attributed to the tribochemical reaction inducing the formation of more boric acid(H_(3)BO_(3))films with a graphite-like structure having a lubricating effect.
基金Project(2021YFC2900200)supported by the National Key Research and Development Project of ChinaProject(20230203114SF)supported by the Key Research and Development Project of Jilin Province,China。
文摘Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.
基金supported by National Natural Science Foundation of China(Grant No.52305419)Aeronautical Science Foundation Funded by Chinese Aeronautical Establishment(Grant No.2022Z0490T6001)+5 种基金Research Start-up Project of Xi’an University of Technology(Grant No.101-256082204)Technology Foundation for Selected Overseas Chinese Scholar(Grant No.2023-010)International Science and Technology Cooperation Program of Shaanxi Province(Grant No.2023-GHZD-50)Projects of Major Innovation Platforms for Scientific and Technological and Local Transformation of Scientific and Technological Achievements of Xi’an(Grant No.20GXSF0003)Higher Education Institution Discipline Innovation and Intelligence Base of Shaanxi Provincial(Grant No.S2021-ZCGXYZ-0011)Natural Science Basic Research Program of Shaanxi(Grant No.2023-JC-YB-412).
文摘Hetero-deformation induced(HDI) strengthening generally yields a weak effect on the mechanical property improvement of particle-reinforced metal matrix composites(MMCs). In the present work, a novel strategy was reported to induce remarkable HDI strengthening in MMCs by selecting a reinforcing material with excellent geometrically necessary dislocation(GND) storage ability. The viability of the proposed strategy was tested on additively manufactured nickel matrix composites consisting of Inconel 625 alloy(IN625) as the matrix and high-entropy alloy VNbMoTa as the reinforcing material. It was found that the average grain size and dislocation density of the additively manufactured MMCs gradually decreased with the increase in the additional amount of VNbMoTa. All the samples possessed a similar two-layer VNbMoTa-matrix interface structure containing a high-entropy alloy layer and a Laves phase layer;however, the interface width varied. This two-layer interface could hold GND pile-ups without breaking to ensure a good load transfer effect, and ductile VNbMoTa particles demonstrated excellent GND storage capacity to induce significant HDI stress. The HDI stress for the IN625-(10 wt%)VNbMoTa sample was approximately 200 MPa higher than that for the pure IN625 alloy, resulting in an excellent strength-ductility synergy. The yield strength and elongation of the IN625-(10 wt%)VNbMoTa sample reached(1 032.5 ± 18.8)MPa and(11.8 ± 1.2)%, respectively. In addition, the IN625-(10 wt%)VNbMoTa composite also demonstrated superior mechanical properties at 650℃ that were comparable to those at room temperature, implying that VNbMoTa addition remarkably limited strength reduction caused by temperature. Deformable VNbMoTa particles effectively alleviated the stress concentration, delayed the crack initiation, generated more dislocations and pile-ups, and, in turn, improved the overall high-temperature strength of composites.
基金the Guangdong Major Project of Basic and Applied Basic Research(2020B0301030006)the Guangdong Provincial Academy of Sciences Fund(2020GDASYL-20200101001)the Natural Science Foundation of Hubei Province,China(2023AFB1033).
文摘In this study,AZ91D(Mg-9Al-Zn)alloys reinforced with 2 vol%TC4(Ti-6Al-4V)particles fabricated by semi-solid stir casting were extruded at different ratios,resulting in observed grain refinement effects.The research findings demonstrate that both TC4 andβ-Mg_(17)Al_(12) phases contribute to promoting dynamic recrystallization(DRX)nucleation.With increasing extrusion ratio,theβ-phase(Mg_(17)Al_(12))gradually fractures into smaller particles,leading to progressive grain refinement.Furthermore,the transition from〈01-10〉fiber texture to non-basal texture in theα-Mg matrix after hot extrusion is attributed to improved DRX behavior and activation of non-basal slip.As the extrusion ratio increases,the tensile strength and elongation(EL)of TC4_(p)/AZ91D composite improve significantly,reaching optimum comprehensive mechanical properties at an extrusion of 40:1 with a yield strength(YS)of 257 MPa,an ultimate tensile strength(UTS)of 357 MPa,and an EL of 9.7%.This remarkable strengthening effect is primarily attributed toβ-phase reinforcement,grain refinement strengthening,and strain hardening.
基金supported by the National Natural Science Foundation of China(Nos.52101138,52201075)Natural Science Foundation of Hubei Province,China(Nos.2023AFB798,2022CFB614)+3 种基金Shenzhen Science and Technology Program,China(No.JCYJ20220530160813032)State Key Laboratory of Solidification Processing in NWPU,China(Nos.SKLSP202309,SKLSP202308)Guangdong Basic and Applied Basic Research Foundation,China(No.2022A1515011227)State Key Laboratory of Powder Metallurgy of Central South University,China(No.Sklpm-KF-05).
文摘Metallic glass matrix composites(BMGCs)with compositions of[(Zr_(0.5)Cu_(0.5))_(0.925)Al_(0.07)Sn_(0.005)]_(100-x)Ta_(x)(atomic fraction,%,x=3,5,7)were successfully prepared via dealloying in metallic melt.The reinforcing phase in these alloys has core-shell hybrid structure with Ta-rich particles as core and B2-CuZr as shell.In this method,the dealloyed Ta from Zr-Ta pre-alloys maintained in solid state and aggregated to form the fine Ta-rich phase in the final products.This effectively decreases the size of Ta-rich phase compared with that prepared via conventional arc-melting,where the Ta-rich phase was formed through dissolving and precipitation.Among the three compositions,[(Zr_(0.5)Cu_(0.5))_(0.925)Al_(0.07)Sn_(0.005)]_(95)Ta_(5) showed the highest plastic strain of 11.2%,much higher than that of the arc-melted counterparts(4.3%).Such improvement in mechanical properties was related with the refined core-shell hybrid reinforcing structure,which could hinder the rapid propagation of main shear band more efficiently and cause them to branch and proliferate at the interface.
基金supported by Key Laboratory of Higheffciency and Clean Mechanical Manufacture at Shandong University,Ministry of Education,the National Natural Science Foundation of China(Nos.52305484,52305475,and U23A20632)the China Postdoctoral Science Foundation(No.2024M761876)+7 种基金the Youth Innovation Team Program of Universities in Shandong Province(No.2024KJH166)the National Key Research and Development Program of China(No.2023YFC2413301)the Taishan Scholars Program(No.tsqn202408242)the Shandong Provincial Natural Science Foundation(Nos.ZR2022QE053 and ZR2022QE159)the Guangdong Basic and Applied Basic Research Foundation(No.2022A1515111124)the Major Scientific and Technological Innovation Project of Shandong Province(No.2023CXGC010207)the Major Basic Research of Shandong Provincial Natural Science Foundation(No.ZR2023ZD34)the talent research project for the pilot project of integrating science,education,and industries of Qilu University of Technology(Shandong Academy of Sciences)(No.2024RCKY009)。
文摘Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.
基金the financial support from the National Key R&D Program of China(No.2022YFB3708400)National Natural Science Foundation of China(No.52171133,52225101)Basic and Applied Basic Research Foundation of Guangdong(No.2020B0301030006)。
文摘Magnesium matrix composites(MMCs)combine exceptional low density,high specific strength,and stiffness,positioning them as critical materials for aerospace,automotive,and electronics industries.This review highlights recent progress in the fabrication of Ti-Mg composites and analyzes the mechanisms behind their enhanced mechanical properties.A key focus is the interfacial deformation incompatibility between Ti and Mg phases,which generates strain gradients and promotes the accumulation of geometrically necessary dislocations(GNDs)at the interface.This process not only improves strain hardening and ductility but also reveals the need for advanced micromechanical models to capture the plastic behavior of both phases.The review critically examines the impact of different Mg matrix types(AZ,AM,VW series)and the role of interfacial product morphology and size on bonding and overall performance.Furthermore,Ti reinforcement endows the composites with superior wear resistance and thermal conductivity,indicating broad application potential.
基金supported by the National Natural Science Foundation of China with the project of No.52305158Youth Innovation Team of Shaanxi Universities(2024),Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team construction of No.2024QCY-KXJ-112,Funding from Aero Engine Cooperation of China(No.ZZCX-2022-020)the industry-university-research cooperation of Eighth Research Institute of China Aerospace Science and Technology Corporation with the project of No.USCAST2021-1.
文摘Heterogeneous composites have strong anisotropy and are prone to dynamic recrystallization during hot compression,making the me-chanical response highly nonlinear.Therefore,it is a very challenging task to intellectually judge the thermal deformation characteristics of magnesium matrix composites(MgMCs).In view of this,this paper introduces a method to accurately solve the thermoplastic deformation of composites.Firstly,a hot compression constitutive model of magnesium matrix composites based on stress softening correction was established.Secondly,the complex quasi-realistic micromechanics modeling of heterogeneous magnesium matrix composites was conducted.By introducing the recrystallization softening factor and strain parameter into the constitutive equation,the accurate prediction of the global rheological response of the composites was realized,and the accuracy of the new constitutive model was proved.Finally,the thermal pro-cessing map of magnesium matrix composites was established,and the suitable processing range was chosen.This paper has certain guiding values for the prediction of the thermodynamic response and thermal processing of magnesium matrix composites.
基金Project(51371077)supported by the National Natural Science Foundation of China
文摘The hot deformation behaviors of 35%SiCp/2024 aluminum alloy composites were studied by hot compression tests using Gleeble-1500D thermo-mechanical simulator at temperatures ranging from 350 to 500 °C under strain rates of 0.01-10 s-1. The true stress-true strain curves were obtained in the tests. Constitutive equation and processing map were established. The results show that the flow stress decreases with the increase of deformation temperature at a constant strain rate, and increases with the increase of strain rate at constant temperature, indicating that composite is a positive strain rate sensitive material. The flow stress behavior of composite during hot compression deformation can be represented by a Zener-Hollomon parameter in the hyperbolic sine form. Its activation energy for hot deformation Q is 225.4 kJ/mol. To demonstrate the potential workability, the stable zones and the instability zones in the processing map were identified and verified through micrographs. Considering processing map and microstructure, the hot deformation should be carried out at the temperature of 500 °C and the strain rate of 0.1-1 s-1.
基金Projects (51101043, 50801017, 51001036) supported by the National Natural Science Foundation of ChinaProject (HIT.NSRIF.201130) supported by the Fundamental Research Funds for the Central Universities, China
文摘SiC particles reinforced AZ91 Mg matrix composites (SiCp/AZ91) with SiC volume fractions of 5%, 10% and 15% were fabricated by stir casting. After T4 treatment, these composites were extruded at 350 °C with an extrusion ratio of 12:1. In the as-cast composite, particles segregated at a microscopic scale within the intergranular regions. Hot extrusion almost eliminated this particle aggregation and improved the particle distribution of the composites. In addition, extrusion refined the grains of matrix. The results show that hot extrusion significantly improves the mechanical properties of the composites. In the as-extruded composite, with the increase of SiCp contents, the grain size of the extruded composites decreases, the strength and elastic modulus increase but the elongation decreases.
基金Project(50875199) supported by the National Natural Science Foundation of ChinaProject supported by State Key Laboratory of Advanced Welding and Joining,China
文摘To improve the wettability of Al metal matrix composites(Al-MMCs) by common filler metals,Al-12Si-xTi(x=0.1,0.5,1,3.0;mass fraction,%) system active ternary filler metals were prepared.It was demonstrated that although the added Ti existed within Ti(Al1-xSix)3(0≤x≤0.15) phase,the shear strength and shear fracture surface of the developed Al-12Si-xTi brazes were quite similar to those of traditional Al-12Si braze due to the presence of similar microstructure of Al-Si eutectic microstructure with large volume fraction.So,small Ti addition(~1%) did not make the active brazes brittle and hard compared with the conventional Al-12Si braze.The measured melting range of each Al-12Si-xTi foil was very similar,i.e.,580-590 ℃,because the composition was close to that of eutectic.For wettability improvement,with increasing Ti content,the interfacial gap between the Al2O3 reinforcement and filler metal(R/M) could be eliminated,and the amount of the remainder of the active fillers on the composite substrate decreased after sessile drop test at 610 ℃ for 30 min.So,the wettability improvement became easy to observe repeatedly with increasing Ti content.Additionally,the amount and size of Ti(AlSi)3 phase were sensitive to the Ti content(before brazing) and Si content(after brazing).
基金Project(51371114)supported by the National Natural Science Foundation of ChinaProject(2012CB619600)supported by the National Basic Research Program of China+1 种基金Project(10SG15)supported by the Dawn Program of Shanghai Education Commission,ChinaProject(12XD1402800)supported by Shanghai Science and Technology Committee,China
文摘The effects of current pulsing on the microstructure, hardness and tensile properties at different temperatures of gas tungsten arc (GTA) weldments of titanium matrix composites were studied. Full-penetration butt joints were made with or without current pulsing. Optical microscopy, hardness test and scanning electron microscopy were employed to evaluate the metallurgical characteristics of welded joints. Tensile properties of weldments at different temperatures were studied and correlated with the microstructure. The results exhibit that current pulsing leads to the refinement of the weld microstrucmre and TiB whisker and the redistribution of reinforcements resulting in higher hardness, tensile strength and ductility of weldments in the as-welded condition.
基金Aeronautical Basic Science Foundation of China (03H53048)
文摘This article presents a micro-macro unified model for predicting the deformation of metal matrix composites (MMCs). A macro-scale model is developed to obtain the proper boundary conditions for the micro-scale model, which is used to assess the microstructural deformation of materials. The usage of the submodel technique in the analysis makes it possible to shed light on the stress and strain field at the microlevel. This is helpful to investigate the linkage between the microscopic and the macroscopic flow behavior of the composites. An iterative procedure is also proposed to find out the optimum parameters. The results show that the convergence can be attained after three iterations in computation. In order to demonstrate the reliability of mi- cro-macro unified model, results based on the continuum composite model are also investigated using the stress-strain relation of composite obtained from the iterations. By comparing the proposed unified model to the continuum composite model, it is clear that the former exhibits large plastic deformation in the case of little macroscopic deformation, and the stresses and strains obtained from the submodel are higher than those from the macroscopic deformation.
基金Supported by the National Natural Science Foundation of China(51075204)the Graduate Innovation Foundation of Jiangsu Province(CX08B-133Z)the Doctoral Innovation Foundation of Nanjing University of Aeronautics and Astronautics(BCXJ08-05)~~
文摘The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the global load sharing criterion.The axial stress distribution of intact fibers upon unloading and reloading is determined based on the mechanisms of fiber sliding relative to matrix in the interface debonded region.The interface debonded length,unloading interface counter slip length,and reloading interface new slip length are obtained by the fracture mechanics approach.The hysteresis loops corresponding to different stresses considering fiber failure are compared with the cases without considering fiber failure.The effects of fiber characteristic strength and fiber Weibull modulus on the fiber failure,the shape,and the area of the hysteresis loops are analyzed.The predicted quasi-static unloading/reloading hysteresis loops agree well with experimental data.
基金the financial support from the Fundamental Research Funds for the Central Universities,China(Nos.21623416,21622110)the Science and Technology Research Program of Guangzhou,China(No.2024A04J3963)+2 种基金the National Natural Science Foundation of China(Nos.52271132,52373236,92166112)the Guangdong Basic and Applied Basic Research Foundation,China(Nos.2020A1515111067,2021A1515010890,2023A1515012850,2020B1515420004)the Open Fund of State Key Laboratory for Mechanical Behavior of Materials,Xi’an Jiaotong University,China(No.20222410).
文摘The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites with different milling time(4,6,8,10 and 12 h),and the tribological behaviors were studied.The results revealed that the relative density and electric conductivity of the composites initially increased and then decreased with an increase in milling time.The composites fabricated by milling for 6 h had the highest relative density and electric conductivity,which are 99.1%and 42.8%(IACS),respectively.The friction coefficient and wear rate of the composites initially decreased and then increased with an increase in milling time.The lowest friction coefficient and wear rate were measured to be 0.234 and 1.974×10^(−5)mm^(3)/(N·m),respectively,for the composites synthesized after 6 h of milling.The primary wear mechanism of the composites milled for 6 h was abrasive wear.
基金supported by the National Natural Science Foundation of China[51974058,52371005,52022017,51927801]the Fundamental Research Funds for the Central Universities(DUT23YG104).
文摘In this work,the microstructure evolution and mechanical behavior of extruded SiC/ZA63 Mg matrix composites are investigated via combined experimental study and three-dimensionalfinite element modelling(3D FEM)based on the actual 3D microstructure achieved by synchrotron tomography.The results show that the average grain size of composite increases from 0.57μm of 8μm-SiC/ZA63 to 8.73μm of 50μm-SiC/ZA63.The type of texture transforms from the typicalfiber texture in 8μm-SiC/ZA63 to intense basal texture in 50μm-SiC/ZA63 composite and the intensity of texture increases sharply with increase of SiC particle size.The dynamic recrystallization(DRX)mechanism is also changed with increasing SiC particle size.Experimental and simulation results verify that the strength and elongation both decrease with increase of SiC particle size.The 8μm-SiC/ZA63 composite possesses the optimal mechanical property with yield strength(YS)of 383 MPa,ultimate tensile strength(UTS)of 424 MPa and elongation of 6.3%.The outstanding mechanical property is attributed to the ultrafine grain size,high-density precipitates and dislocation,good loading transfer effect and the interface bonding between SiC and matrix,as well as the weakened basal texture.The simulation results reveal that the micro-cracks tend to initiate at the interface between SiC and matrix,and then propagate along the interface between particle and Mg matrix or at the high strain and stress regions,and further connect with other micro-cracks.The main fracture mechanism in 8μm-SiC/ZA63 composite is ductile damage of matrix and interfacial debonding.With the increase of particle size,interface strength and particle strength decrease,and interface debonding and particle rupture become the main fracture mechanism in the 30μm-and 50μm-SiC/ZA63 composites.