China has abundant renewable energy resources.With the establishment of carbon peaking and carbon neutrality goals,renewable energy sources such as wind power and photovoltaics have undergone tremendous development.Ho...China has abundant renewable energy resources.With the establishment of carbon peaking and carbon neutrality goals,renewable energy sources such as wind power and photovoltaics have undergone tremendous development.However,because of the randomness and volatility of wind and photovoltaic power,the large-scale development of renewable energy faces challenges with accommodation and transmission.At present,the bundling of wind–photovoltaic–thermal power with ultra-high voltage transmission projects is the main development approach for renewable energy bases in western and northern China.Nonetheless,solving the problems of high carbon dioxide emission,carbon dioxide capture,and the utilization of thermal power is still necessary.Based on power-to-hydrogen,powerto-methanol,and oxygen-enriched combustion power generation technologies,this article proposes a power-to-hydrogen-andmethanol model based on the collaborative optimization of energy flow and material flow,which is expected to simultaneously solve the problems of renewable energy accommodation and low-carbon transformation of thermal power.Models with different ways of linking power to hydrogen and methanol are established,and an 8760-hour-time-series operation simulation is incorporated into the planning model.A case study is then conducted on renewable energy bases in the deserts of western and northern China.The results show that the power-to-hydrogen-and-methanol model based on the collaborative optimization of energy flow and material flow can greatly reduce the demand for hydrogen storage and energy storage,reduce the cost of carbon capture,make full use of by-product oxygen and captured carbon dioxide,and produce high-value chemical raw materials,thus exhibiting significant economic advantages.展开更多
From a life cycle perspective,the material flow analysis is utilized to investigate the lithium material flows in international trade from 2000 to 2019.The results reveal that at the global level,the total volume of l...From a life cycle perspective,the material flow analysis is utilized to investigate the lithium material flows in international trade from 2000 to 2019.The results reveal that at the global level,the total volume of lithium trade grew rapidly,reaching 121116 t in 2019.Lithium trade was dominated by lithium minerals,lithium carbonate and lithium hydroxide rather than final lithium products,indicating an immaturity in global lithium industry.At the intercontinental level,Asia’s import trade and Oceania’s export trade led the world,accounting for 81.22%and 39.68%,respectively.At the national level,China,Japan and Korea became the main importers,while Chile and Australia were the main exporters.In addition,China’s trade volume far exceeded that of the United States.China’s exports were dominated by lithium-ion batteries,while the United States mainly imported lithium-ion batteries,proving that the development of China’s lithium industry was relatively faster.展开更多
The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,...The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.展开更多
A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical bound...A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical boundary condition at the tool-workpiece interface,and the dynamic mesh technique are both employed for the consideration of the tool eccentricity during tool rotating.It is found that tool eccentricity induces the periodical variation of the heat densities both at the tool-workpiece interface and inside the shear layer,but the fluctuation amplitudes of the heat density variations are limited.However,it is demonstrated that tool eccentricity results in significant variation of the material flow behavior in one tool rotating period.Moreover,the material velocity variation at the retreating side is particularly important for the formation of the periodic characteristics in FSW.The modeling result is found to be in good agreement with the experimental one.展开更多
Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visual...Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.展开更多
From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship betw...From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.展开更多
In order to achieve higher efficient cohesion match of procedure and equipment between ironmaking and steelmaking interface, the theory of multi-dimensional material flow control was applied to analyze torpedo ladle-i...In order to achieve higher efficient cohesion match of procedure and equipment between ironmaking and steelmaking interface, the theory of multi-dimensional material flow control was applied to analyze torpedo ladle-iron ladle transportation process between blast furnace and basic oxygen furnace. Moreover, basic parameters of material flow were analyzed and optimized, such as time, temperature and material quantity. Based on operating principles of material flow, control methods were optimized, such as product organization mode, scheduling discipline and scheduling plan of hot metal ladle. Finally, the material flow control technology of ironmaking and steelmaking interface was integrated. Satisfactory effects are obtained after applying the technology in practice. The total turnover number of torpedo ladle decreases from 20 to 18, the hot metal temperature of 1# BF torpedo ladle decreases from 36 °C to 19.5 °C, the hot metal temperature of 2# BF torpedo ladle decreases from 36.6 °C to 19.8 °C, the temperature drop of desulfurization hot metal decreases by 4 °C, and the temperature drop of non-desulfurization hot metal decreases by 2.8 °C. Furthermore, the ironmaking and steelmaking interface system will realize high-efficiency control by using this control technology.展开更多
A finite element model based on solid mechanics was developed with ABAQUS to study the material flow in wholeprocess of friction stir welding （FSW）, with the technique of tracer particles. Simulation results indicat...A finite element model based on solid mechanics was developed with ABAQUS to study the material flow in wholeprocess of friction stir welding （FSW）, with the technique of tracer particles. Simulation results indicate that the flow pattern of thetracer particles around the pin is spiral movement. There are very different flow patterns at the upper and lower parts of the weld. Thematerial on the upper surface has the spiral downward movement that is affected by the shoulder and the lower material has the spiralupward movement that is affected by the pin. The velocity of the material flow on the periphery of the stirring pin is higher than thatat the bottom of the stirring pin. The material can be rotated with a stirring pin a few times, agreeing well with the previousexperimental observation by tungsten tracer particles.展开更多
Joining of dissimilar aluminium-copper is an emerging area of interest for both research and industry due to its complex nature.Friction stir welding was attempted to evaluate the joint strength without offset at the ...Joining of dissimilar aluminium-copper is an emerging area of interest for both research and industry due to its complex nature.Friction stir welding was attempted to evaluate the joint strength without offset at the butt line between AA6063 to HCP copper sheet under different combination of rotational speed of 800 and 1000 r/min and travel speed of 20 and 40 mm/min.Material flow was studied in detail for different combinations of parameters with optical microscopy and elemental mapping by energy dispersive X-ray spectroscopy（EDS）.The results were correlated with the microstructural characteristics and formation of intermetallics at the bond interface using microhardness test and X-ray diffraction（XRD） technique.Material flow clearly suggests that energy input at 800 r/min and 20 mm/min is sufficient to plasticize both the materials with formation of higher amount of thermodynamically stable and hard intermetallic phases Al4Cu9 and Al Cu4（slower cooling rate of 88 K/s） than that at 800 r/min and 40 mm/min（faster cooling rate of 154 K/s）,attributed maximum joint strength（~78.6% of aluminium base metal）.展开更多
Understanding the material flow facilitated by tool geometry in friction stir welds is challenging for quality weld production in industrial applications.The optimal tool shoulder and pin design combination,which play...Understanding the material flow facilitated by tool geometry in friction stir welds is challenging for quality weld production in industrial applications.The optimal tool shoulder and pin design combination,which plays a vital role in material flow was addressed.The flow of plasticized material was analyzed using a marker insert technique.The results show that the knurling shoulder design with square and hexagonal pin design facilitated constant stability force with reference to weld length/time.The uniform mixing and distribution of plasticized material were facilitated by the knurling shoulder design with square tool pin shape(TK)S(sticking length minimum)below which fragmented copper was observed.(TK)S tool facilitated higher mechanical properties for the welds,i.e.strength(182 MPa)and hardness(HV 78)in stir zone.展开更多
A three-dimensional finite volume model was established by the ANSYS FLUENT software to simulate the material flow behavior during the friction stir spot welding （FSSW） process. Effects of the full-threaded pin and ...A three-dimensional finite volume model was established by the ANSYS FLUENT software to simulate the material flow behavior during the friction stir spot welding （FSSW） process. Effects of the full-threaded pin and the reverse-threaded pin on the material flow behavior were mainly discussed. Results showed that the biggest material flow velocity appeared at the outer edge of the tool shoulder. The velocity value became smaller with the increase of the distance away from the tool surface. In general, material flows downwards along the pin thread when the full-threaded pin is used. Meanwhile, both the materials of the upper and the lower plates flow towards the lap interface along the pin thread when the reverse-threaded pin is used. The numerical simulation results were investigated by experiment, in which 2A12 aluminum alloy was used as the research object. The effective sheet thickness （EST） and stir zone （SZ） width of the joint by the reverse-threaded pin were much bigger than those by the full-threaded pin. Accordingly, cross tension failure load of the joint by the reverse-threaded pin is 23% bigger than the joint by the full-threaded pin.展开更多
The material flow in friction stir welded 2014 Al alloy has been investigated using a marker insert technique （MIT）. Results of the flow visualization show that the material flow is asymmetrical during the friction ...The material flow in friction stir welded 2014 Al alloy has been investigated using a marker insert technique （MIT）. Results of the flow visualization show that the material flow is asymmetrical during the friction stir welding （FSW） process and there are also significant differences in the flow patterns observed on advancing side and retreating side. On advancing side, some material transport forward and some move backward, but on retreating side, material only transport backward. At the top surface of the weld, significant material transport forward due to the action of the rotating tool shoulder. Combining the data from all the markers, a three-dituensional flow visualization, similar to the 3D image reconstruction technique, was obtained. The three-dimensional plot gives the tendency chart of material flow in friction stir welding process and from the plot it can be seen that there is a vertical, circular motion around the longitudinal axis of the weld. On the advancing side of the weld, the material is pushed downward but on the retreating side, the material is pushed toward the crown of the weld. The net result of the two relative motions in both side of the advancing and the retreating is that a circular motion comes into being. Comparatively, the material flow around the longitudinal axis is a secondary motion.展开更多
This paper reports the numerical simulation of the 3D material flow in friction stir welding process by using finite element methods based on solid mechanics. It is found that the material flow behind the pin is much ...This paper reports the numerical simulation of the 3D material flow in friction stir welding process by using finite element methods based on solid mechanics. It is found that the material flow behind the pin is much faster than that in front of the pin. The material in front of the pin moves upwards and then rotates with the pin due to the effect of the rotating tool. Behind of the pin, the material moves downwards. This process of material movement is the real cause to make the friction stir welding process continuing successfully. With the increase of the translational velocity or the rotational velocity of the pin, the material flow becomes faster.展开更多
The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measure...The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measures of environmental load were pointed out.The environmental load was appraised for a typical technological process in a Chinese steel plant.展开更多
A three-dimensional viscous-plastic.finite element model is established based on computational fluid mechanics. The material during the welding process is considered as non-Newtonian fluid abided by Norton-Hoff consti...A three-dimensional viscous-plastic.finite element model is established based on computational fluid mechanics. The material during the welding process is considered as non-Newtonian fluid abided by Norton-Hoff constitutive law, and viscous dissipation is assumed as the unique heat source. The model is used to numerically simulate the material flow and heat transfer in friction stir welding, and capture some useful process characteristics, .such as heat generation, temperature distribution and fluid.flow; besides, the velocity field is used to calculate streamlines of material flow, and the dimension of the deformation zone is measured.展开更多
Base on the framework of material flow analsis （MFA） proposed by Eurostat, this paper collected related data and conducted a regional MFA for the Chengyang Districgt in Qingdao. The indicators such as Direct Materia...Base on the framework of material flow analsis （MFA） proposed by Eurostat, this paper collected related data and conducted a regional MFA for the Chengyang Districgt in Qingdao. The indicators such as Direct Material Input（DMI）, Direct Material Consumption （DMC） and Exports are calculated or estimated for the period of year 1995 through 2004. Several derivable iudicators defining direct material productivity and material intenstiy are also evaluated and some valuable conclusions were drawn. DMI in absolute number increased from about 1645.9 kilotons in 1995to about 8052.5 kilotons in 2004. Imports contribute to about 47 to 69% of DMI, and the biggest component of imports is fossil fuel that approximatley accounts far 50% of imnports. DMI per capita of Chengyang District increased rapidly and reached 17. 4 tons in 2004. Compared with other five economies studied by WRI, material consumption intensity of Chengyang District is significantly lower than developed countries, which indicates that Chengyang District is still in a development stage The direct material productivity （actual GDP per DMI） increased 59.1% from 1995 to 2004 and has been higher than either of stadies in China, which indicates efficiency of resources utilization has improved obviously in Chengyang District. But there was significant increase in material input in the last decade, which shows that rapid increase of economy is highly dependent on requirement and consumption of natural resources. Therefore, in order to promote the sustainahility, it is essential to develop circular economy and improve utilization efficiency of resources.展开更多
In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two ma...In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two material flow components, i.e., the inward-or outward-directed spiral flow on the horizontal plane and the upward-or downward-directed flow on the vertical plane.In the plunge stage, the flow of plasticized metal into the cavity is similar to that of a stack, whereby the upper layer is pushed upward by the lower layer.In the refill stage, this is process reversed.As such, there is no obvious vertical plasticized metal flow between adjacent layers.Welding leads to the coarsening of S(Al2CuMg) in the thermo-mechanically affected zone and the diminishing of S in the stir zone.Continuous dynamic recrystallization results in the formation of fine equiaxed grains in the stir zone, but this process becomes difficult in the thermo-mechanically affected zone due to the lower deformation rate and the pinning action of S precipitates on the dislocations and sub-grain boundaries, which leads to a high fraction of low-angle grain boundaries in this zone.展开更多
This paper is standing on the recent viewpoint originated from relevant industrial practices that well or-ganized tracing, representing and feedback(TRF) mechanism of material-flow information is crucial for system ut...This paper is standing on the recent viewpoint originated from relevant industrial practices that well or-ganized tracing, representing and feedback(TRF) mechanism of material-flow information is crucial for system utility and usability of manufacturing execution systems(MES), essentially, for activities on the side of multi-level decision making and optimization mainly in the planning and scheduling. In this paper, we investigate a key issue emphasized on a route of multi-level information evolution on the side of large-scale feedback, where material-flow states could evolve from the measuring data(local states) to networked event-type information cells(global states) and consequently to the key performance indicators(KPI) type information(gross states). Importantly, with adapta-bilities to frequent structural dynamics residing in running material flows, this evolving route should be modeled as a suit of sophisticated mechanism for large-scale dynamic states tracking and representing so as to upgrade accu-racy and usability of the feedback information in MES. To clarify inherent complexities of this evolving route, the investigated issue is demonstrated from extended process systems engineering(PSE) point of view, and the TRF principles of the multi-level feedback information(states) are highlighted under the multi-scale methodology. As the main contribution, a novel mechanism called TRF modeling mechanism is introduced.展开更多
The method ＂Material Flow Analysis （MFA）＂ is one of the effective tools to study law and quantification of material flow between economic system and ecological system. On the national level, economy-wide material ...The method ＂Material Flow Analysis （MFA）＂ is one of the effective tools to study law and quantification of material flow between economic system and ecological system. On the national level, economy-wide material flow analysis has been published for a number of countries. However, published studies on the regional or local level are still very limited and a standardized method does not exist yet. On the basis of framework of Material Flow Analysis proposed by Eurostat, the paper collected related data and analyzed material input and output for the Chengyang district in Qingdao. The results showed that DMI （Direct Material Input） and TMR （Total Material Requirement） in absolute number increased about 3.6 and 3.9 times, respectively from 1995 to 2004. Fossil fuel and mineral contributed to about 50.3%-76.3% of DMI. Imports of material increased about 5.0 times and became the most important Contributor to DMI, which showed that local economic growth was highly dependent on resources from other regions and countries. DPO （Domestic Processed Output） and TDO （Total Domestic Output） represent slow increasing trend, and DPO contributed to 22.2%-58.1% of TDO, suggesting local hidden flows were of obvious effect on TDO. The biggest component of DPO is CO2, approximately accounting for 90% of DPO. The material productivity increased 57.7% in last decade, reflecting improvement of efficiency of resources utilization in some extent. However, compared to developed countries and regions, material productivity of Chengyang district was relatively low. Therefore, in order to promote the sustainability, it is essential to develop circular economy and enhance materials productivity.展开更多
This paper analyzed the material flow situation in argo-animal husbandry ecosystem by compartment model. This model was an important mean for investigating the whole structural characteristics in ecosystem. Based on t...This paper analyzed the material flow situation in argo-animal husbandry ecosystem by compartment model. This model was an important mean for investigating the whole structural characteristics in ecosystem. Based on this analysis, characteristics of material cycle and integrity in the system were mastered. As an example of natural conditions in Yonghe Village, Shuangcheng Township, Shuangeheng Municipal, Heilongjang Province, the system of linear differential equations in system was established by extracting each compartment and investigating material flow and stability of this model was proved by Lyapunov linear theory. The result showed that this system could not be interfered by initial value in the state of present, input and output.展开更多
基金the financial support provided by the Major Program of Xiangjiang Laboratory(No.23XJ01006).
文摘China has abundant renewable energy resources.With the establishment of carbon peaking and carbon neutrality goals,renewable energy sources such as wind power and photovoltaics have undergone tremendous development.However,because of the randomness and volatility of wind and photovoltaic power,the large-scale development of renewable energy faces challenges with accommodation and transmission.At present,the bundling of wind–photovoltaic–thermal power with ultra-high voltage transmission projects is the main development approach for renewable energy bases in western and northern China.Nonetheless,solving the problems of high carbon dioxide emission,carbon dioxide capture,and the utilization of thermal power is still necessary.Based on power-to-hydrogen,powerto-methanol,and oxygen-enriched combustion power generation technologies,this article proposes a power-to-hydrogen-andmethanol model based on the collaborative optimization of energy flow and material flow,which is expected to simultaneously solve the problems of renewable energy accommodation and low-carbon transformation of thermal power.Models with different ways of linking power to hydrogen and methanol are established,and an 8760-hour-time-series operation simulation is incorporated into the planning model.A case study is then conducted on renewable energy bases in the deserts of western and northern China.The results show that the power-to-hydrogen-and-methanol model based on the collaborative optimization of energy flow and material flow can greatly reduce the demand for hydrogen storage and energy storage,reduce the cost of carbon capture,make full use of by-product oxygen and captured carbon dioxide,and produce high-value chemical raw materials,thus exhibiting significant economic advantages.
基金supported by the National Natural Science Foundation of China(Nos.71671187,71874210,71633006)the Natural Science Foundation of Hunan Province,China(No.2024JJ6539)+1 种基金the National Social Science Fund of China(No.22&ZD098)the Social Sciences Fund of Hunan Province,China(No.24YBQ138)。
文摘From a life cycle perspective,the material flow analysis is utilized to investigate the lithium material flows in international trade from 2000 to 2019.The results reveal that at the global level,the total volume of lithium trade grew rapidly,reaching 121116 t in 2019.Lithium trade was dominated by lithium minerals,lithium carbonate and lithium hydroxide rather than final lithium products,indicating an immaturity in global lithium industry.At the intercontinental level,Asia’s import trade and Oceania’s export trade led the world,accounting for 81.22%and 39.68%,respectively.At the national level,China,Japan and Korea became the main importers,while Chile and Australia were the main exporters.In addition,China’s trade volume far exceeded that of the United States.China’s exports were dominated by lithium-ion batteries,while the United States mainly imported lithium-ion batteries,proving that the development of China’s lithium industry was relatively faster.
基金Supported by National Natural Science Foundation of China(Grant No.52075501).
文摘The current research on the manufacturing of large-scale and complex components focuses mainly on the casting processes.Compared with casting,plastic forming has significant advantages in terms of performance.However,effectively controlling the material flow to achieve a reduced loading force and near-uniformity in the isothermal plastic forming process of large-scale asymmetric magnesium alloy complex housings(LSMACHs)is challenging.This study proposes a material flow control method based on the diffluence upsetting-extrusion forming(DUEF)process by dividing different forging deformation regions,combining these with the principal stress method,and establishing an efficient and accurate design procedure.A rational preformed billet was designed successfully using this method.Subsequently,a finite element simulation was employed to analyze the multiphysics fields of the DUEF process.The results indicated that compared with the traditional closed-die forging(TCDF)process,the DUEF process could control the orderly flow of materials,achieve short-distance filling of materials,and reduce hydrostatic stress.Simultaneously,it improved the deformation uniformity by 20.3%and reduced the loading force by 22.6%.Finally,the rationality of the proposed method was validated through physical experiments.Compared with the TCDF process,the DUEF process exhibited a low loading force and uniform mechanical properties.The proposed material flow control method based on the DUEF process provides a new technological approach for the plastic formation of LSMACH and similar components.
基金the financial support from the National Natural Science Foundation of China (Nos. 52005297, 52035005)the Key Research and Development Program of Shandong Province, China (No. 2021ZLGX01)。
文摘A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical boundary condition at the tool-workpiece interface,and the dynamic mesh technique are both employed for the consideration of the tool eccentricity during tool rotating.It is found that tool eccentricity induces the periodical variation of the heat densities both at the tool-workpiece interface and inside the shear layer,but the fluctuation amplitudes of the heat density variations are limited.However,it is demonstrated that tool eccentricity results in significant variation of the material flow behavior in one tool rotating period.Moreover,the material velocity variation at the retreating side is particularly important for the formation of the periodic characteristics in FSW.The modeling result is found to be in good agreement with the experimental one.
基金Project (GZ583) supported by the Sino-German Center for Science Promotion
文摘Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.
基金Item Sponsored by National Basic Research Programof China (200002600)
文摘From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.
基金Project(2011FZ056)supported by the Applied Basic Research Plan Program of Yunnan Province,China
文摘In order to achieve higher efficient cohesion match of procedure and equipment between ironmaking and steelmaking interface, the theory of multi-dimensional material flow control was applied to analyze torpedo ladle-iron ladle transportation process between blast furnace and basic oxygen furnace. Moreover, basic parameters of material flow were analyzed and optimized, such as time, temperature and material quantity. Based on operating principles of material flow, control methods were optimized, such as product organization mode, scheduling discipline and scheduling plan of hot metal ladle. Finally, the material flow control technology of ironmaking and steelmaking interface was integrated. Satisfactory effects are obtained after applying the technology in practice. The total turnover number of torpedo ladle decreases from 20 to 18, the hot metal temperature of 1# BF torpedo ladle decreases from 36 °C to 19.5 °C, the hot metal temperature of 2# BF torpedo ladle decreases from 36.6 °C to 19.8 °C, the temperature drop of desulfurization hot metal decreases by 4 °C, and the temperature drop of non-desulfurization hot metal decreases by 2.8 °C. Furthermore, the ironmaking and steelmaking interface system will realize high-efficiency control by using this control technology.
基金Projects(51331008,51405310,51401219)supported by the National Natural Science Foundation of China
文摘A finite element model based on solid mechanics was developed with ABAQUS to study the material flow in wholeprocess of friction stir welding （FSW）, with the technique of tracer particles. Simulation results indicate that the flow pattern of thetracer particles around the pin is spiral movement. There are very different flow patterns at the upper and lower parts of the weld. Thematerial on the upper surface has the spiral downward movement that is affected by the shoulder and the lower material has the spiralupward movement that is affected by the pin. The velocity of the material flow on the periphery of the stirring pin is higher than thatat the bottom of the stirring pin. The material can be rotated with a stirring pin a few times, agreeing well with the previousexperimental observation by tungsten tracer particles.
文摘Joining of dissimilar aluminium-copper is an emerging area of interest for both research and industry due to its complex nature.Friction stir welding was attempted to evaluate the joint strength without offset at the butt line between AA6063 to HCP copper sheet under different combination of rotational speed of 800 and 1000 r/min and travel speed of 20 and 40 mm/min.Material flow was studied in detail for different combinations of parameters with optical microscopy and elemental mapping by energy dispersive X-ray spectroscopy（EDS）.The results were correlated with the microstructural characteristics and formation of intermetallics at the bond interface using microhardness test and X-ray diffraction（XRD） technique.Material flow clearly suggests that energy input at 800 r/min and 20 mm/min is sufficient to plasticize both the materials with formation of higher amount of thermodynamically stable and hard intermetallic phases Al4Cu9 and Al Cu4（slower cooling rate of 88 K/s） than that at 800 r/min and 40 mm/min（faster cooling rate of 154 K/s）,attributed maximum joint strength（~78.6% of aluminium base metal）.
文摘Understanding the material flow facilitated by tool geometry in friction stir welds is challenging for quality weld production in industrial applications.The optimal tool shoulder and pin design combination,which plays a vital role in material flow was addressed.The flow of plasticized material was analyzed using a marker insert technique.The results show that the knurling shoulder design with square and hexagonal pin design facilitated constant stability force with reference to weld length/time.The uniform mixing and distribution of plasticized material were facilitated by the knurling shoulder design with square tool pin shape(TK)S(sticking length minimum)below which fragmented copper was observed.(TK)S tool facilitated higher mechanical properties for the welds,i.e.strength(182 MPa)and hardness(HV 78)in stir zone.
基金This work is supported by the National Natural Science Foundation of China （No. 51204111 ）, the Natural Science Foundation of Liaoning Province （ No. 2013024004 and No. 2014024008）.
文摘A three-dimensional finite volume model was established by the ANSYS FLUENT software to simulate the material flow behavior during the friction stir spot welding （FSSW） process. Effects of the full-threaded pin and the reverse-threaded pin on the material flow behavior were mainly discussed. Results showed that the biggest material flow velocity appeared at the outer edge of the tool shoulder. The velocity value became smaller with the increase of the distance away from the tool surface. In general, material flows downwards along the pin thread when the full-threaded pin is used. Meanwhile, both the materials of the upper and the lower plates flow towards the lap interface along the pin thread when the reverse-threaded pin is used. The numerical simulation results were investigated by experiment, in which 2A12 aluminum alloy was used as the research object. The effective sheet thickness （EST） and stir zone （SZ） width of the joint by the reverse-threaded pin were much bigger than those by the full-threaded pin. Accordingly, cross tension failure load of the joint by the reverse-threaded pin is 23% bigger than the joint by the full-threaded pin.
文摘The material flow in friction stir welded 2014 Al alloy has been investigated using a marker insert technique （MIT）. Results of the flow visualization show that the material flow is asymmetrical during the friction stir welding （FSW） process and there are also significant differences in the flow patterns observed on advancing side and retreating side. On advancing side, some material transport forward and some move backward, but on retreating side, material only transport backward. At the top surface of the weld, significant material transport forward due to the action of the rotating tool shoulder. Combining the data from all the markers, a three-dituensional flow visualization, similar to the 3D image reconstruction technique, was obtained. The three-dimensional plot gives the tendency chart of material flow in friction stir welding process and from the plot it can be seen that there is a vertical, circular motion around the longitudinal axis of the weld. On the advancing side of the weld, the material is pushed downward but on the retreating side, the material is pushed toward the crown of the weld. The net result of the two relative motions in both side of the advancing and the retreating is that a circular motion comes into being. Comparatively, the material flow around the longitudinal axis is a secondary motion.
基金Project supported by Science Research Foundation of Dalian University of Technology and the National High Technology Research and Development Program of China (2006AA09Z326)
文摘This paper reports the numerical simulation of the 3D material flow in friction stir welding process by using finite element methods based on solid mechanics. It is found that the material flow behind the pin is much faster than that in front of the pin. The material in front of the pin moves upwards and then rotates with the pin due to the effect of the rotating tool. Behind of the pin, the material moves downwards. This process of material movement is the real cause to make the friction stir welding process continuing successfully. With the increase of the translational velocity or the rotational velocity of the pin, the material flow becomes faster.
基金Sponsored by National Natural Science Foundation of China(50334020)
文摘The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measures of environmental load were pointed out.The environmental load was appraised for a typical technological process in a Chinese steel plant.
文摘A three-dimensional viscous-plastic.finite element model is established based on computational fluid mechanics. The material during the welding process is considered as non-Newtonian fluid abided by Norton-Hoff constitutive law, and viscous dissipation is assumed as the unique heat source. The model is used to numerically simulate the material flow and heat transfer in friction stir welding, and capture some useful process characteristics, .such as heat generation, temperature distribution and fluid.flow; besides, the velocity field is used to calculate streamlines of material flow, and the dimension of the deformation zone is measured.
文摘Base on the framework of material flow analsis （MFA） proposed by Eurostat, this paper collected related data and conducted a regional MFA for the Chengyang Districgt in Qingdao. The indicators such as Direct Material Input（DMI）, Direct Material Consumption （DMC） and Exports are calculated or estimated for the period of year 1995 through 2004. Several derivable iudicators defining direct material productivity and material intenstiy are also evaluated and some valuable conclusions were drawn. DMI in absolute number increased from about 1645.9 kilotons in 1995to about 8052.5 kilotons in 2004. Imports contribute to about 47 to 69% of DMI, and the biggest component of imports is fossil fuel that approximatley accounts far 50% of imnports. DMI per capita of Chengyang District increased rapidly and reached 17. 4 tons in 2004. Compared with other five economies studied by WRI, material consumption intensity of Chengyang District is significantly lower than developed countries, which indicates that Chengyang District is still in a development stage The direct material productivity （actual GDP per DMI） increased 59.1% from 1995 to 2004 and has been higher than either of stadies in China, which indicates efficiency of resources utilization has improved obviously in Chengyang District. But there was significant increase in material input in the last decade, which shows that rapid increase of economy is highly dependent on requirement and consumption of natural resources. Therefore, in order to promote the sustainahility, it is essential to develop circular economy and improve utilization efficiency of resources.
基金financially supported by the National Science and Technology Major Project of China (No.2017ZX04005001)the Key Research & Development program of Shandong Province (2018GGX103053)。
文摘In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two material flow components, i.e., the inward-or outward-directed spiral flow on the horizontal plane and the upward-or downward-directed flow on the vertical plane.In the plunge stage, the flow of plasticized metal into the cavity is similar to that of a stack, whereby the upper layer is pushed upward by the lower layer.In the refill stage, this is process reversed.As such, there is no obvious vertical plasticized metal flow between adjacent layers.Welding leads to the coarsening of S(Al2CuMg) in the thermo-mechanically affected zone and the diminishing of S in the stir zone.Continuous dynamic recrystallization results in the formation of fine equiaxed grains in the stir zone, but this process becomes difficult in the thermo-mechanically affected zone due to the lower deformation rate and the pinning action of S precipitates on the dislocations and sub-grain boundaries, which leads to a high fraction of low-angle grain boundaries in this zone.
基金Supported by the National Basic Research Program of China(2012CB720500)the National High Technology Research and Development Program of China(2012AA041102)
文摘This paper is standing on the recent viewpoint originated from relevant industrial practices that well or-ganized tracing, representing and feedback(TRF) mechanism of material-flow information is crucial for system utility and usability of manufacturing execution systems(MES), essentially, for activities on the side of multi-level decision making and optimization mainly in the planning and scheduling. In this paper, we investigate a key issue emphasized on a route of multi-level information evolution on the side of large-scale feedback, where material-flow states could evolve from the measuring data(local states) to networked event-type information cells(global states) and consequently to the key performance indicators(KPI) type information(gross states). Importantly, with adapta-bilities to frequent structural dynamics residing in running material flows, this evolving route should be modeled as a suit of sophisticated mechanism for large-scale dynamic states tracking and representing so as to upgrade accu-racy and usability of the feedback information in MES. To clarify inherent complexities of this evolving route, the investigated issue is demonstrated from extended process systems engineering(PSE) point of view, and the TRF principles of the multi-level feedback information(states) are highlighted under the multi-scale methodology. As the main contribution, a novel mechanism called TRF modeling mechanism is introduced.
基金Qingdao Agricultural University Research Fund (630707)
文摘The method ＂Material Flow Analysis （MFA）＂ is one of the effective tools to study law and quantification of material flow between economic system and ecological system. On the national level, economy-wide material flow analysis has been published for a number of countries. However, published studies on the regional or local level are still very limited and a standardized method does not exist yet. On the basis of framework of Material Flow Analysis proposed by Eurostat, the paper collected related data and analyzed material input and output for the Chengyang district in Qingdao. The results showed that DMI （Direct Material Input） and TMR （Total Material Requirement） in absolute number increased about 3.6 and 3.9 times, respectively from 1995 to 2004. Fossil fuel and mineral contributed to about 50.3%-76.3% of DMI. Imports of material increased about 5.0 times and became the most important Contributor to DMI, which showed that local economic growth was highly dependent on resources from other regions and countries. DPO （Domestic Processed Output） and TDO （Total Domestic Output） represent slow increasing trend, and DPO contributed to 22.2%-58.1% of TDO, suggesting local hidden flows were of obvious effect on TDO. The biggest component of DPO is CO2, approximately accounting for 90% of DPO. The material productivity increased 57.7% in last decade, reflecting improvement of efficiency of resources utilization in some extent. However, compared to developed countries and regions, material productivity of Chengyang district was relatively low. Therefore, in order to promote the sustainability, it is essential to develop circular economy and enhance materials productivity.
文摘This paper analyzed the material flow situation in argo-animal husbandry ecosystem by compartment model. This model was an important mean for investigating the whole structural characteristics in ecosystem. Based on this analysis, characteristics of material cycle and integrity in the system were mastered. As an example of natural conditions in Yonghe Village, Shuangcheng Township, Shuangeheng Municipal, Heilongjang Province, the system of linear differential equations in system was established by extracting each compartment and investigating material flow and stability of this model was proved by Lyapunov linear theory. The result showed that this system could not be interfered by initial value in the state of present, input and output.
