A 25kW interior permanent magnet synchronous machine(IPMSM)applied to the electric vehicle is introduced in the paper.A lumped-parameter thermal network model is presented for IPMSM temperature rise calculation.Furthe...A 25kW interior permanent magnet synchronous machine(IPMSM)applied to the electric vehicle is introduced in the paper.A lumped-parameter thermal network model is presented for IPMSM temperature rise calculation.Furthermore,a 3D liquid-solid coupling model considering the assembly clearance is compared with the 2D lumped-parameter thermal network model.Finally,a dynamometer platform for temperature rise measurement is established to verify the above-mentioned methods,which obtains the measured efficiency map at rated load case and overload case.At the same time,the measured no-load back electromotive Force(EMF),load line input voltage and load current are gathered.Thermocouple PTC100 is used to measure the temperature of the stator winding and iron core,and the FLUKE infrared thermal imager is applied to measure the surface temperature of PMSM and controller.Testing result shows that the lumped-parameter thermal network have a high accuracy to predict each part temperature.展开更多
High-speed trains often use temperature sensors to monitor the motion state of bearings.However,the temperature of bearings can be affected by factors such as weather and faults.Therefore,it is necessary to analyze in...High-speed trains often use temperature sensors to monitor the motion state of bearings.However,the temperature of bearings can be affected by factors such as weather and faults.Therefore,it is necessary to analyze in detail the relationship between the bearing temperature and influencing factors.In this study,a dynamics model of the axle box bearing of high-speed trains is established.The model can obtain the contact force between the rollers and raceway and its change law when the bearing contains outer-ring,inner-ring,and rolling-element faults.Based on the model,a thermal network method is introduced to study the temperature field distribution of the axle box bearings of high-speed trains.In this model,the heat generation,conduction,and dispersion of the isothermal nodes can be solved.The results show that the temperature of the contact point between the outer-ring raceway and rolling-elements is the highest.The relationships between the node temperature and the speed,fault type,and fault size are analyzed,finding that the higher the speed,the higher the node temperature.Under different fault types,the node temperature first increases and then decreases as the fault size increases.The effectiveness of the model is demonstrated using the actual temperature data of a high-speed train.This study proposes a thermal network model that can predict the temperature of each component of the bearings on a high-speed train under various speed and fault conditions.展开更多
In the processes of manufacturing, MT (machine tools) plays an important role in the manufacture of work pieces with complex and high dimensional and geometric accuracy. Much of the errors of a machine tool are thos...In the processes of manufacturing, MT (machine tools) plays an important role in the manufacture of work pieces with complex and high dimensional and geometric accuracy. Much of the errors of a machine tool are those which are thermally induced which are from internal and external heat sources acting on the machine. In this paper, a methodology for determining and analyzing the thermal deformation of machine tools using FEM (finite element method) and ANN (artificial neural networks) is presented. After modeling the machine using FEM is defined the location of the heat sources, it is possible to obtain the temperature gradient and the corresponding thermal deformation at predetermined periods. Results obtained with simulations using the software NX.7.5 showed that this methodology is an effective tool in determining the thermal deformation of the machine, correlating the temperature reading at strategic points with volumetric deformation at the tool tip. Therefore, the thermal analysis of the errors in the pair tool part can be established. After training and validation process, the network will be able to make the prediction of thermal errors just stating the temperature values of specific points of each heat source, providing a way for compensation of thermally induced errors.展开更多
Aiming at obtaining high power density of surface-mounted and interior permanent magnet synchronous motor(SIPMSM),it is important to accurately calculate the temperature field distribution of SIPMSM,and a magnetic-the...Aiming at obtaining high power density of surface-mounted and interior permanent magnet synchronous motor(SIPMSM),it is important to accurately calculate the temperature field distribution of SIPMSM,and a magnetic-thermal coupling method is proposed.The magnetic-thermal coupling mechanism is analyzed.The thermal network model and finite element model are built by this method,respectively.The effects of power frequency on iron losses and temperature fields are analyzed by the magnetic-thermal coupling finite element model under the condition of rated load,and the relationship between the load and temperature field is researched under the condition of the synchronous speed.In addition,the equivalent thermal network model is used to verify the magnetic-thermal coupling method.Then the temperatures of various nodes are obtained.The results show that there are advantages in both computational efficiency and accuracy for the proposed coupling method,which can be applied to other permanent magnet motors with complex structures.展开更多
It is well known that the complicated channeling of fluid flow and heat transfer is strongly related with the intricate natural fracture system.However,it is still challenging to set up the fracture network model whic...It is well known that the complicated channeling of fluid flow and heat transfer is strongly related with the intricate natural fracture system.However,it is still challenging to set up the fracture network model which is strong heterogeneous.Compared with other methods(e.g.equivalent continuum model(ECM),discrete fracture model(DFM),and ECM-DFM),the fracture flow module in the COMSOL Multiphysics simulator is powerful in definition of fractures as the inner flow boundary existing in the porous media.Thus it is selected to simulate the fluid flow and heat transfer in the geothermal-developed fractured granite of Sanguliu area located at Liaodong Peninsula,Eastern China.The natural faults/fractures based on field investigation combined with the discrete fracture network(DFN)generated by the MATLAB are used to represent the two-dimensional geological model.Numerical results show that early thermal breakthrough occurs at the production well caused by quick flow of cold water along the highly connected fractures.Suitable hydraulic fracturing treatments with proper injection rates,locations,etc.can efficiently hinder the thermal breakthrough time in the natural fracture system.Large well spacing helps the long-term operation of geothermal production,but it is highly dependent on the geometrical morphology of the fracture network.The enhancement of reservoir properties at the near-well regions can also increase the geothermal production efficiency.The results in this study can provide references to achieve a sustainable geothermal exploitation in fractured granitic geothermal reservoirs or hot dry rocks at depth.展开更多
Based on Newton’s second law and the thermal network method,a mechanical thermal coupling model of the bearing rotor system of high-speed trains is established to study the interaction between the bearing vibration a...Based on Newton’s second law and the thermal network method,a mechanical thermal coupling model of the bearing rotor system of high-speed trains is established to study the interaction between the bearing vibration and temperature.The influence of lubrication on the vibration and temperature characteristics of the system is considered in the model,and the real-time relationship between them is built up by using the transient temperature field model.After considering the lubrication,the bearing outer ring vibration acceleration and node temperature considering grease are lower,which shows the necessity of adding the lubrication model.The corresponding experiments for characteristics of vibration and temperature of the model are respectively conducted.In the envelope spectrum obtained from the simulation signal and the experimental signal,the frequency values corresponding to the peaks are close to the theoretical calculation results,and the error is very small.In the three stages of the temperature characteristic experiment,the node temperature change of the simulation model is consistent with the experiment.The good agreement between simulation and experiments proves the effectiveness of the model.By studying the influence of the bearing angular and fault size on the system node temperature,as well as the change law of bearing lubrication characteristics and temperature,it is found that the worse the working condition is,the higher the temperature is.When the ambient temperature is low,the viscosity of grease increases,and the oil film becomes thicker,which increases the sliding probability of the rolling element,thus affecting the normal operation of the bearing,which explains the phenomenon of frequent bearing faults of high-speed trains in the low-temperature area of Northeast China.Further analysis shows that faults often occur in the early stage of train operation in the low-temperature environment.展开更多
The altered blood flow in the foot is an important indicator of early diabetic foot complications.However,it is challenging to measure the blood flow at the whole foot scale.This study presents an approach for estimat...The altered blood flow in the foot is an important indicator of early diabetic foot complications.However,it is challenging to measure the blood flow at the whole foot scale.This study presents an approach for estimating the foot arterial blood flow using the temperature distribution and an artificial neural network.To quantify the relationship between the blood flow and the temperature distribution,a bioheat transfer model of a voxel-meshed foot tissue with discrete blood vessels is established based on the computed tomography(CT)sequential images and the anatomical information of the vascular structure.In our model,the heat transfer from blood vessels and tissue and the inter-domain heat exchange between them are considered thoroughly,and the computed temperatures are consistent with the experimental results.Analytical data are then used to train a neural network to determine the foot arterial blood flow.The trained network is able to estimate the objective blood flow for various degrees of stenosis in multiple blood vessels with an accuracy rate of more than 90%.Compared with the Pennes bioheat transfer equation,this model fully describes intra-and inter-domain heat transfer in blood vessels and tissue,closely approximating physiological conditions.By introducing a vascular component to an inverse model,the blood flow itself,rather than blood perfusion,can be estimated,directly informing vascular health.展开更多
The dimensional accuracy of machined parts is strongly influenced by the thermal behavior of machine tools (MT). Minimizing this influence represents a key objective for any modern manufacturing industry. Thermally in...The dimensional accuracy of machined parts is strongly influenced by the thermal behavior of machine tools (MT). Minimizing this influence represents a key objective for any modern manufacturing industry. Thermally induced positioning error compensation remains the most effective and practical method in this context. However, the efficiency of the compensation process depends on the quality of the model used to predict the thermal errors. The model should consistently reflect the relationships between temperature distribution in the MT structure and thermally induced positioning errors. A judicious choice of the number and location of temperature sensitive points to represent heat distribution is a key factor for robust thermal error modeling. Therefore, in this paper, the temperature sensitive points are selected following a structured thermomechanical analysis carried out to evaluate the effects of various temperature gradients on MT structure deformation intensity. The MT thermal behavior is first modeled using finite element method and validated by various experimentally measured temperature fields using temperature sensors and thermal imaging. MT Thermal behavior validation shows a maximum error of less than 10% when comparing the numerical estimations with the experimental results even under changing operation conditions. The numerical model is used through several series of simulations carried out using varied working condition to explore possible relationships between temperature distribution and thermal deformation characteristics to select the most appropriate temperature sensitive points that will be considered for building an empirical prediction model for thermal errors as function of MT thermal state. Validation tests achieved using an artificial neural network based simplified model confirmed the efficiency of the proposed temperature sensitive points allowing the prediction of the thermally induced errors with an accuracy greater than 90%.展开更多
布雷顿循环被公认为第三代太阳能热发电技术的动力循环,得益于神经网络方法具有重要度评估和定量分析等优势。首先,采用控制变量法从多个运行参数中筛选出透平机进口温度和压缩比等重要参数,控制变量法中重要度随着R^(2)值的降低而增加...布雷顿循环被公认为第三代太阳能热发电技术的动力循环,得益于神经网络方法具有重要度评估和定量分析等优势。首先,采用控制变量法从多个运行参数中筛选出透平机进口温度和压缩比等重要参数,控制变量法中重要度随着R^(2)值的降低而增加,当不含上述重要参数时,其对应的R^(2)值分别降低到0.57和0.64,均低于其余运行参数;然后,采用布雷顿循环中的输出功定量分析结果,其R^(2)值大于0.999,其中热效率和输入热量的R^(2)值分别为0.992和0.988;最后,通过多目标优化结果所推荐的透平机进口温度和压缩比值分别为500℃和2.19,相对应的热效率、输出功和输入热量分别为46.58%、100.97 k J/kg和–176.5 kJ/kg。该研究可作为光热电站布雷顿循环的实际运行和性能研究的参考。展开更多
文摘A 25kW interior permanent magnet synchronous machine(IPMSM)applied to the electric vehicle is introduced in the paper.A lumped-parameter thermal network model is presented for IPMSM temperature rise calculation.Furthermore,a 3D liquid-solid coupling model considering the assembly clearance is compared with the 2D lumped-parameter thermal network model.Finally,a dynamometer platform for temperature rise measurement is established to verify the above-mentioned methods,which obtains the measured efficiency map at rated load case and overload case.At the same time,the measured no-load back electromotive Force(EMF),load line input voltage and load current are gathered.Thermocouple PTC100 is used to measure the temperature of the stator winding and iron core,and the FLUKE infrared thermal imager is applied to measure the surface temperature of PMSM and controller.Testing result shows that the lumped-parameter thermal network have a high accuracy to predict each part temperature.
基金National Key R&D Program(Grant No.2020YFB2007700),National Natural Science Foundation of China(Grant Nos.11790282,12032017,12002221 and 11872256)S&T Program of Hebei(Grant No.20310803D)+1 种基金Natural Science Foundation of Hebei Province(Grant No.A2020210028)State Foundation for Studying Abroad.
文摘High-speed trains often use temperature sensors to monitor the motion state of bearings.However,the temperature of bearings can be affected by factors such as weather and faults.Therefore,it is necessary to analyze in detail the relationship between the bearing temperature and influencing factors.In this study,a dynamics model of the axle box bearing of high-speed trains is established.The model can obtain the contact force between the rollers and raceway and its change law when the bearing contains outer-ring,inner-ring,and rolling-element faults.Based on the model,a thermal network method is introduced to study the temperature field distribution of the axle box bearings of high-speed trains.In this model,the heat generation,conduction,and dispersion of the isothermal nodes can be solved.The results show that the temperature of the contact point between the outer-ring raceway and rolling-elements is the highest.The relationships between the node temperature and the speed,fault type,and fault size are analyzed,finding that the higher the speed,the higher the node temperature.Under different fault types,the node temperature first increases and then decreases as the fault size increases.The effectiveness of the model is demonstrated using the actual temperature data of a high-speed train.This study proposes a thermal network model that can predict the temperature of each component of the bearings on a high-speed train under various speed and fault conditions.
文摘In the processes of manufacturing, MT (machine tools) plays an important role in the manufacture of work pieces with complex and high dimensional and geometric accuracy. Much of the errors of a machine tool are those which are thermally induced which are from internal and external heat sources acting on the machine. In this paper, a methodology for determining and analyzing the thermal deformation of machine tools using FEM (finite element method) and ANN (artificial neural networks) is presented. After modeling the machine using FEM is defined the location of the heat sources, it is possible to obtain the temperature gradient and the corresponding thermal deformation at predetermined periods. Results obtained with simulations using the software NX.7.5 showed that this methodology is an effective tool in determining the thermal deformation of the machine, correlating the temperature reading at strategic points with volumetric deformation at the tool tip. Therefore, the thermal analysis of the errors in the pair tool part can be established. After training and validation process, the network will be able to make the prediction of thermal errors just stating the temperature values of specific points of each heat source, providing a way for compensation of thermally induced errors.
基金This work was supported by Natural Science Foundation of China(Item number:51777060,U1361109)Natural Science Foundation of Henan province(Item number:162300410117)the he innovative research team plan of Henan Polytechnic University(Item number:T2015-2).
文摘Aiming at obtaining high power density of surface-mounted and interior permanent magnet synchronous motor(SIPMSM),it is important to accurately calculate the temperature field distribution of SIPMSM,and a magnetic-thermal coupling method is proposed.The magnetic-thermal coupling mechanism is analyzed.The thermal network model and finite element model are built by this method,respectively.The effects of power frequency on iron losses and temperature fields are analyzed by the magnetic-thermal coupling finite element model under the condition of rated load,and the relationship between the load and temperature field is researched under the condition of the synchronous speed.In addition,the equivalent thermal network model is used to verify the magnetic-thermal coupling method.Then the temperatures of various nodes are obtained.The results show that there are advantages in both computational efficiency and accuracy for the proposed coupling method,which can be applied to other permanent magnet motors with complex structures.
基金financial support from the projects of the National Natural Science Foundation of China(NSFC)(Grant Nos.51809259,51774056,and 51774095)the CAS Pioneer Hundred Talents Program in China。
文摘It is well known that the complicated channeling of fluid flow and heat transfer is strongly related with the intricate natural fracture system.However,it is still challenging to set up the fracture network model which is strong heterogeneous.Compared with other methods(e.g.equivalent continuum model(ECM),discrete fracture model(DFM),and ECM-DFM),the fracture flow module in the COMSOL Multiphysics simulator is powerful in definition of fractures as the inner flow boundary existing in the porous media.Thus it is selected to simulate the fluid flow and heat transfer in the geothermal-developed fractured granite of Sanguliu area located at Liaodong Peninsula,Eastern China.The natural faults/fractures based on field investigation combined with the discrete fracture network(DFN)generated by the MATLAB are used to represent the two-dimensional geological model.Numerical results show that early thermal breakthrough occurs at the production well caused by quick flow of cold water along the highly connected fractures.Suitable hydraulic fracturing treatments with proper injection rates,locations,etc.can efficiently hinder the thermal breakthrough time in the natural fracture system.Large well spacing helps the long-term operation of geothermal production,but it is highly dependent on the geometrical morphology of the fracture network.The enhancement of reservoir properties at the near-well regions can also increase the geothermal production efficiency.The results in this study can provide references to achieve a sustainable geothermal exploitation in fractured granitic geothermal reservoirs or hot dry rocks at depth.
基金supported by the National Key R&D Program of China(No.2020YFB2007700)the National Natural Science Foundation of China(Nos.11790282,12032017,12002221,and 11872256)+1 种基金the S&T Program of Hebei Province of China(No.20310803D)the Natural Science Foundation of Hebei Province of China(No.A2020210028)。
文摘Based on Newton’s second law and the thermal network method,a mechanical thermal coupling model of the bearing rotor system of high-speed trains is established to study the interaction between the bearing vibration and temperature.The influence of lubrication on the vibration and temperature characteristics of the system is considered in the model,and the real-time relationship between them is built up by using the transient temperature field model.After considering the lubrication,the bearing outer ring vibration acceleration and node temperature considering grease are lower,which shows the necessity of adding the lubrication model.The corresponding experiments for characteristics of vibration and temperature of the model are respectively conducted.In the envelope spectrum obtained from the simulation signal and the experimental signal,the frequency values corresponding to the peaks are close to the theoretical calculation results,and the error is very small.In the three stages of the temperature characteristic experiment,the node temperature change of the simulation model is consistent with the experiment.The good agreement between simulation and experiments proves the effectiveness of the model.By studying the influence of the bearing angular and fault size on the system node temperature,as well as the change law of bearing lubrication characteristics and temperature,it is found that the worse the working condition is,the higher the temperature is.When the ambient temperature is low,the viscosity of grease increases,and the oil film becomes thicker,which increases the sliding probability of the rolling element,thus affecting the normal operation of the bearing,which explains the phenomenon of frequent bearing faults of high-speed trains in the low-temperature area of Northeast China.Further analysis shows that faults often occur in the early stage of train operation in the low-temperature environment.
基金the National Natural Science Foundation of China(No.51976026)the Fundamental Research Funds of Central Universities of China(No.DUT22YG206)。
文摘The altered blood flow in the foot is an important indicator of early diabetic foot complications.However,it is challenging to measure the blood flow at the whole foot scale.This study presents an approach for estimating the foot arterial blood flow using the temperature distribution and an artificial neural network.To quantify the relationship between the blood flow and the temperature distribution,a bioheat transfer model of a voxel-meshed foot tissue with discrete blood vessels is established based on the computed tomography(CT)sequential images and the anatomical information of the vascular structure.In our model,the heat transfer from blood vessels and tissue and the inter-domain heat exchange between them are considered thoroughly,and the computed temperatures are consistent with the experimental results.Analytical data are then used to train a neural network to determine the foot arterial blood flow.The trained network is able to estimate the objective blood flow for various degrees of stenosis in multiple blood vessels with an accuracy rate of more than 90%.Compared with the Pennes bioheat transfer equation,this model fully describes intra-and inter-domain heat transfer in blood vessels and tissue,closely approximating physiological conditions.By introducing a vascular component to an inverse model,the blood flow itself,rather than blood perfusion,can be estimated,directly informing vascular health.
文摘The dimensional accuracy of machined parts is strongly influenced by the thermal behavior of machine tools (MT). Minimizing this influence represents a key objective for any modern manufacturing industry. Thermally induced positioning error compensation remains the most effective and practical method in this context. However, the efficiency of the compensation process depends on the quality of the model used to predict the thermal errors. The model should consistently reflect the relationships between temperature distribution in the MT structure and thermally induced positioning errors. A judicious choice of the number and location of temperature sensitive points to represent heat distribution is a key factor for robust thermal error modeling. Therefore, in this paper, the temperature sensitive points are selected following a structured thermomechanical analysis carried out to evaluate the effects of various temperature gradients on MT structure deformation intensity. The MT thermal behavior is first modeled using finite element method and validated by various experimentally measured temperature fields using temperature sensors and thermal imaging. MT Thermal behavior validation shows a maximum error of less than 10% when comparing the numerical estimations with the experimental results even under changing operation conditions. The numerical model is used through several series of simulations carried out using varied working condition to explore possible relationships between temperature distribution and thermal deformation characteristics to select the most appropriate temperature sensitive points that will be considered for building an empirical prediction model for thermal errors as function of MT thermal state. Validation tests achieved using an artificial neural network based simplified model confirmed the efficiency of the proposed temperature sensitive points allowing the prediction of the thermally induced errors with an accuracy greater than 90%.
文摘布雷顿循环被公认为第三代太阳能热发电技术的动力循环,得益于神经网络方法具有重要度评估和定量分析等优势。首先,采用控制变量法从多个运行参数中筛选出透平机进口温度和压缩比等重要参数,控制变量法中重要度随着R^(2)值的降低而增加,当不含上述重要参数时,其对应的R^(2)值分别降低到0.57和0.64,均低于其余运行参数;然后,采用布雷顿循环中的输出功定量分析结果,其R^(2)值大于0.999,其中热效率和输入热量的R^(2)值分别为0.992和0.988;最后,通过多目标优化结果所推荐的透平机进口温度和压缩比值分别为500℃和2.19,相对应的热效率、输出功和输入热量分别为46.58%、100.97 k J/kg和–176.5 kJ/kg。该研究可作为光热电站布雷顿循环的实际运行和性能研究的参考。