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Unequal-thickness billet optimization in transitional region during isothermal local loading forming of Ti-alloy rib-web component using response surface method 被引量:17
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作者 Ke WEI Mei ZHAN +3 位作者 Xiaoguang FAN He YANG Pengfei GAO Miao MENG 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2018年第4期845-859,共15页
Avoiding the folding defect and improving the die filling capability in the transitional region are desired in isothermal local loading forming of a large-scale Ti-alloy rib-web component(LTRC). To achieve a high-pr... Avoiding the folding defect and improving the die filling capability in the transitional region are desired in isothermal local loading forming of a large-scale Ti-alloy rib-web component(LTRC). To achieve a high-precision LTRC, the folding evolution and die filling process in the transitional region were investigated by 3 D finite element simulation and experiment using an equal-thickness billet(ETB). It is found that the initial volume distribution in the second-loading region can greatly affect the amount of material transferred into the first-loading region during the second-loading step, and thus lead to the folding defect. Besides, an improper initial volume distribution results in non-concurrent die filling in the cavities of ribs after the second-loading step, and then causes die underfilling. To this end, an unequal-thickness billet(UTB) was employed with the initial volume distribution optimized by the response surface method(RSM). For a certain eigenstructure, the critical value of the percentage of transferred material determined by the ETB was taken as a constraint condition for avoiding the folding defect in the UTB optimization process,and the die underfilling rate was considered as the optimization objective. Then, based on the RSM models of the percentage of transferred material and the die underfilling rate, non-folding parameter combinations and optimum die filling were achieved. Lastly, an optimized UTB was obtained and verified by the simulation and experiment. 展开更多
关键词 Die filling Folding defect Isothermal local loading forming Transitional region Unequal-thickness billet optimization
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Prediction of tri-modal microstructure under complex thermomechanical processing history in isothermal local loading forming of titanium alloy 被引量:5
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作者 Peng-fei GAO He YANG +2 位作者 Xiao-guang FAN Zhen-ni LEI Yang CAI 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2017年第11期2423-2433,共11页
To control the tri-modal microstructure and performance,a prediction model of tri-modal microstructure in the isothermal local loading forming of titanium alloy was developed.The staged isothermal local loading experi... To control the tri-modal microstructure and performance,a prediction model of tri-modal microstructure in the isothermal local loading forming of titanium alloy was developed.The staged isothermal local loading experiment on TA15alloy indicates that there exist four important microstructure evolution phenomena in the development of tri-modal microstructure,i.e.,the generation of lamellarα,content variation of equiaxedα,spatial orientation change of lamellarαand globularization of lamellarα.Considering the laws of these microstructure phenomena,the microstructure model was established to correlate the parameters of tri-modal microstructure and processing conditions.Then,the developed microstructure model was integrated with finite element(FE)model to predict the tri-modal microstructure in the isothermal local loading forming.Its reliability and accuracy were verified by the microstructure observation at different locations of sample.Good agreements between the predicted and experimental results suggest that the developed microstructure model and its combination with FE model are effective in the prediction of tri-modal microstructure in the isothermal local loading forming of TA15alloy. 展开更多
关键词 titanium alloy isothermal local loading forming complex thermomechanical processing history tri-modal microstructure modelling
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Improving the process forming limit considering forming defects in the transitional region in local loading forming of Ti-alloy rib-web components 被引量:4
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作者 Pengfei GAO Xiaodi LI +2 位作者 He YANG Xiaoguang FAN Zhenni LEI 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2017年第3期1270-1280,共11页
The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local loading process forming limit is restricted by... The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local loading process forming limit is restricted by forming defects in the transitional region.In this work,the feasibility of controlling forming defects and improving the process forming limit by adjusting die parameters is explored through finite element(FE) simulation.It is found that the common cavum and folding defects in the transitional region are significantly influenced by the fillet radii of left rib and middle rib,respectively.The cavum and folding defects can be effectively controlled by increasing the fillet radii of left rib and middle rib,respectively.The process forming limits considering forming defects in the transitional region are determined by the stepwise searching method under various die parameters.Moreover,the relationship between the process forming limit and die parameters is developed through the response surface methodology(RSM).The developed RSM models suggest that increasing the fillet radii of left and middle ribs is effective to improve the process forming limit during local loading forming of rib-web components.The results will provide technical basis for the design of die parameters and the reduction amount,which is of great importance to control forming defects and improve the process forming limit in local loading forming of Ti-alloy large-scale rib-web components. 展开更多
关键词 Defect Large-scale rib-web component Local loading forming Process forming limit Transitional region
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THE CHANGE OF THE GENERAL FORM AND THE TRANSPORT OF THE WATER, LOAD AND SALT ABOUT THE NORTH-BRANCH OF THE CHANGJIANG RIVER MOUTH 被引量:1
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作者 陈宝冲 《Chinese Geographical Science》 SCIE CSCD 1994年第3期242-251,共10页
The general form of the north-branch of the Changjiang River mouth has changed much as a result of the change of the main stream lines of the Nantong reach of the Changjiang River and the influence of human activities... The general form of the north-branch of the Changjiang River mouth has changed much as a result of the change of the main stream lines of the Nantong reach of the Changjiang River and the influence of human activities since 1915. By the 1930s, the main stream lines of the Nantong reach of the Changjiang River has shifted to the Tongzhou Bar west channel. The north-branch at the Changjiang River mouth has become atrophic because of Tongzhou Bar east channel's deposition. After 1958, Toughal Bar and Jiangxin Bar were exploited. And in 1970, the north channel of Jiangxin Bar was blocked up. All these things make the water of the north-branch more difficult to pass through. It leads to the decline of the total discharge percentage of the north-branch. And it causes the rising tide to go back to the south-branch. However, since 1978, with the development of Tongzhou Bar east channel and its left bank being scoured, the water amount of the north-branch has been increasing. And the water,load and salt of going back to the south-branch has been becoming less. 展开更多
关键词 north-branch of the CHANGJIANG RIVER MOUTH change of RIVER form transport of water load and SALT
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Nitrogen forms and pollution load of Dianchi Lake inflow river runoff in rainy season
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作者 SU Bin SHI Zheng-tao +4 位作者 SHEN Ying-jia FENG Ze-bo XIAO Dong-dong KONG Yan ZHAO Yang 《Ecological Economy》 2016年第4期311-319,共9页
With the control of point source pollution in Dianchi Lake basin, and the expansion of Kunming city, non-point source pollution has become the main source pollution of urban water environment and Dianchi Lake. To reve... With the control of point source pollution in Dianchi Lake basin, and the expansion of Kunming city, non-point source pollution has become the main source pollution of urban water environment and Dianchi Lake. To reveal the nitrogen pollution characteristics in watershed, this research selected key monitoring points and sections at Baoxiang river basin in rainy season which is the peak transported time of non-point source pollution, the nitrogen and hydrological indicators are monitored systematically. The different forms of nitrogen are analyzed, the pollution load of nitrogen are calculated and studied at cardinal sections; combined with the literature data, we compared the water nitrogen characteristics of Dianchi basin and Taihu basin, the main results are as follows:(1) In summer, water nitrogen form of Baoxiang river in the Caohe area is dominated by nitrate nitrogen, while in other areas it is dominated by ammonia nitrogen which is accounted for 31%-50% of total nitrogen;(2) The water pollution loads of Baoxiang river tended to increase from upstream to downstream, from June to August the total nitrogen pollution mainly comes from urban areas and the pollution load is 166.408 t;(3) In Dianchi Lake watershed and Taihu Lake watershed nitrogen concentration of inflow river is higher than that of the lake, nitrate nitrogen concentration between inflow river and lake shows a little difference, while ammonia nitrogen concentration of inflow river is higher than that of the lake. The results can provide the theoretical basis for nonpoint source pollution control and urban water environment planning and improvement in Dianchi Lake Basin. 展开更多
关键词 Dianchi Lake basin NITROGEN forms of occurrence pollution load non-point pollution
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内燃叉车整车热管理系统一维/三维联合仿真及优化试验研究
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作者 郭微 唐景春 +2 位作者 吴鑫 孙东方 童有为 《机电工程》 北大核心 2026年第1期176-184,共9页
针对内燃叉车整车热管理技术问题,以额定起重量为3.5 t的内燃叉车为研究对象,应用理论分析与试验相结合的研究方法,基于一维仿真软件AMESim与三维仿真软件STAR-CCM+,搭建了一维/三维弱耦合仿真模型,分析了发动机散热器、传动油冷器和液... 针对内燃叉车整车热管理技术问题,以额定起重量为3.5 t的内燃叉车为研究对象,应用理论分析与试验相结合的研究方法,基于一维仿真软件AMESim与三维仿真软件STAR-CCM+,搭建了一维/三维弱耦合仿真模型,分析了发动机散热器、传动油冷器和液压油冷器的冷却性能,并提出了优化方案。首先,基于AMESim一维仿真软件和STAR-CCM+三维仿真软件,选择了一维/三维弱耦合联合仿真方式,构建了联合仿真模型;然后,选择VDI 2198循环工况作为叉车性能测试的行驶工况,完整展示了叉车的各部分性能,并以此对仿真模型进行了实验验证;最后,通过仿真分析了发动机散热器、液压油冷器和传动油冷器的进、出口温度,研究了散热器流动形式、散热器管道数对其冷却性能的影响,提出了发动机散热器和液压油冷器的空间布置型式优化方案,提高了整车热管理系统的冷却性能。研究结果表明:优化后的整车热管理系统,发动机散热器进口温度最大值降低了6.54℃,最小值降低了6.29℃;液压油冷器进口温度最大值降低了7.87℃,最小值降低了7.67℃;在相同条件下,双流程散热器比单流程散热器的冷却性能更好。发动机散热器与液压油冷器的空间布置型式为串联,其可以提高发动机的冷却性能。 展开更多
关键词 自动式装卸车 弱耦合 流动形式 管道数 AMESIM STAR-CCM+
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基于Deform的精冲模具磨损特性研究 被引量:8
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作者 史双喜 李福涛 《润滑与密封》 CAS CSCD 北大核心 2015年第7期89-92,共4页
建立精冲模具磨损有限元分析模型,采用有限元软件Deform-3D对常温下的精冲凸模磨损进行仿真分析,研究模具材料的硬度、毛坯与模具间摩擦因数和成型载荷等工艺参数对模具磨损的影响。结果表明:凸模边缘的磨损严重,而侧面的磨损量较小;最... 建立精冲模具磨损有限元分析模型,采用有限元软件Deform-3D对常温下的精冲凸模磨损进行仿真分析,研究模具材料的硬度、毛坯与模具间摩擦因数和成型载荷等工艺参数对模具磨损的影响。结果表明:凸模边缘的磨损严重,而侧面的磨损量较小;最大磨损深度随着模具材料硬度的增大而减小,随着摩擦因数的增大而增大;反顶力也是影响对凸模磨损的重要因素,最大磨损深度随着反顶力的增大而增大。 展开更多
关键词 精冲 模具 磨损 成型载荷
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基于Dynaform的小半径弯管充液成形 被引量:4
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作者 蔡晋 刘建邦 《锻压技术》 CAS CSCD 北大核心 2019年第8期86-92,共7页
研究了304不锈钢小半径弯管充液成形。首先,通过计算得到了主要工艺参数:初始屈服压力、成形压力、整形压力以及轴向进给量的理论值。然后,建立了有限元模型,分析了主要工艺参数对成形质量的影响,优化了主要工艺参数。最后,利用优化后... 研究了304不锈钢小半径弯管充液成形。首先,通过计算得到了主要工艺参数:初始屈服压力、成形压力、整形压力以及轴向进给量的理论值。然后,建立了有限元模型,分析了主要工艺参数对成形质量的影响,优化了主要工艺参数。最后,利用优化后的工艺参数进行了实验,验证了该方法的可用性。研究结果表明:初始屈服压力过大或成形压力过大,会导致管壁过分减薄,弯管易发生破裂;成形压力过小或者轴向进给量过大,易导致弯管内侧形成褶皱;通过理论计算与数值模拟相结合的方法,可以实现成形工艺参数的最优化,为实现小半径弯管的充液成形提供了理论和技术支持。 展开更多
关键词 小半径弯管 充液成形 加载路径 成形质量 DYNAform
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基于Deform-3D的带齿轴套锻造工艺仿真与实践 被引量:3
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作者 李月超 李婷 《锻压技术》 CAS CSCD 北大核心 2022年第6期93-98,共6页
某带齿轴套需经过缩径、镦粗、反挤压、冲孔等多级锻造实现成形,其工艺复杂、效率低、成本高,急需改进。提出了一种闭式锻造新工艺,采用组合式冲头结构实现了一次锻造成形。并利用有限元技术对改进后的工艺进行了全面分析,包括带齿轴套... 某带齿轴套需经过缩径、镦粗、反挤压、冲孔等多级锻造实现成形,其工艺复杂、效率低、成本高,急需改进。提出了一种闭式锻造新工艺,采用组合式冲头结构实现了一次锻造成形。并利用有限元技术对改进后的工艺进行了全面分析,包括带齿轴套的成形经过、应力应变分析、载荷曲线变化、轴套锻后温度分布等。根据模拟结果可知,改进后的工艺简单可靠,得到的带齿轴套充填完整,不存在表面缺陷,内部流线连续均匀,质量较好。在同等条件下利用液压机进行了锻造试验,获得的产品与模拟效果一致,经质检,产品的齿形清晰完整,各处尺寸均能达到要求,表明改进后的工艺能起到提高生产效率和降低成本的作用,同时证实了有限元技术在工艺研究方面的指导作用。 展开更多
关键词 带齿轴套 闭式锻造工艺 组合式冲头结构 成形载荷 DEform-3D
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基于Dynaform的汽车侧门液压成形工艺设计及数值模拟 被引量:1
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作者 刘军辉 王晖 叶鼎 《机床与液压》 北大核心 2012年第18期56-59,69,共5页
针对汽车侧门在普通刚性模具中成形出现的圆角难以贴模、起皱和拉裂等缺陷,引进板料液压成形技术。设计了主动式液压成形的模具结构,并分别介绍了压边圈的形状和拉深筋的布置情况,运用板料成形数值模拟软件Dynaform对相应的分组参数进... 针对汽车侧门在普通刚性模具中成形出现的圆角难以贴模、起皱和拉裂等缺陷,引进板料液压成形技术。设计了主动式液压成形的模具结构,并分别介绍了压边圈的形状和拉深筋的布置情况,运用板料成形数值模拟软件Dynaform对相应的分组参数进行对比模拟与优化,设计出合理的液压加载路径,得到了成形所需的工艺参数,有效地避免了产品成形缺陷,获得了合格产品,为类似的拉深件提供了工艺参考。 展开更多
关键词 液压成形 压边圈 加载路径 有限元 DYNAform
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腰伸肌群的疲劳诱发方案
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作者 邢聪 《中国组织工程研究》 北大核心 2026年第10期2515-2524,共10页
背景:腰伸肌群疲劳是引发下腰疼症状的重要因素,也是导致运动中身体姿势控制策略改变、降低运动效率以及提高摔倒或局部关节损伤风险的重要诱因,因此在实验室或临床条件下准确、有效地诱发腰伸肌群疲劳,可以帮助研究者更好地了解腰伸肌... 背景:腰伸肌群疲劳是引发下腰疼症状的重要因素,也是导致运动中身体姿势控制策略改变、降低运动效率以及提高摔倒或局部关节损伤风险的重要诱因,因此在实验室或临床条件下准确、有效地诱发腰伸肌群疲劳,可以帮助研究者更好地了解腰伸肌群疲劳后的身体神经-肌肉控制状态以及探究下腰疼等相关症状的致病原因。方法:由第一作者以“腰伸肌群疲劳,下腰疼,腰背肌肉疲劳,腰背肌耐力,肌肉疲劳”为中文检索词。以“lumbar extensor muscles,trunk extensor muscles,spinal muscles,muscle endurance,muscles fatigue,muscles fatigue protocol,Sorensen test”为英文检索词。在中国知网、PubMed、Web of Science数据库中进行检索,最终纳入68篇相关文献,其中中文文献4篇、英文文献64篇。结果与结论:实验室诱发腰伸肌群疲劳的方案主要包括Sorensen俯卧伸腰活动、坐位伸腰抗阻活动、站立提拉抗阻活动3种;腰伸肌群疲劳活动所选用的方式受到肌肉疲劳属性的影响;疲劳活动的强度可根据腰伸肌群最大自主收缩力量下降的实际值与期望值的关系来进行调整;肌电指标的变化与肌群最大自主收缩力量的下降程度相结合可以定量判定腰伸肌群的疲劳状况;受试者个体差异及人体运动链环节间补偿特性是影响腰伸肌群疲劳效果的主要因素。 展开更多
关键词 腰伸肌群 疲劳方案 肌肉疲劳属性 动作形式 负荷设置 疲劳判定 影响因素
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Lateral aerodynamic performance and speed limits of double-deck container vehicles with different structures 被引量:2
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作者 李燕飞 田红旗 《Journal of Central South University》 SCIE EI CAS 2012年第7期2061-2066,共6页
Based on 3D, steady N-S equations and k-e turbulence model, Fluent was employed to do numerical simulation for lateral aerodynamic performance of 6-axis X2K double-deck container trains with two different loading form... Based on 3D, steady N-S equations and k-e turbulence model, Fluent was employed to do numerical simulation for lateral aerodynamic performance of 6-axis X2K double-deck container trains with two different loading forms, and speed limits of the freight trains were studied. The result indicates that under wind environment: 1) As for vehicles without and with cross-loaded structure, aero-pressure on the former is bigger, but air velocity around the latter is larger; 2) When sideslip angle θ=0°, the airflow is symmetry about train vertical axis; when θ〉0°, the airflow is detached at the top of vehicles, and the air velocity increases above the separated line but decreases below it; 3) With θ increasing, the lateral force on the mid vehicle firstly increases but decreases as θ=75°; 4) When the 6-axis X2K fiat car loads empty boxes of a 40 ft and a 48 ft at 120 km/h, the overturning wind speed is 25.19 m/s, and the train should be stopped under the 12th grade wind speed. 展开更多
关键词 numerical simulation 6-axis X2K flat car loading form lateral aerodynamic performance speed limit
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基于DEFORM-3D的高压油轨热锻工艺数值模拟及晶粒度预测 被引量:5
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作者 吴思远 董莹 +5 位作者 邵恒睿 边润雨 庄晓伟 孙伟 章建军 钱陈豪 《锻压技术》 CAS CSCD 北大核心 2024年第1期38-46,共9页
基于DEFORM-3D软件对高压油轨的热锻工艺进行了数值模拟,通过对成形载荷曲线、温度场、等效应力场、等效应变场的分析,预测了热锻过程中锻件的晶粒度,并制定了高压油轨的热锻工艺参数。结果表明:在加热坯料至1150℃后预锻,机械式压床压... 基于DEFORM-3D软件对高压油轨的热锻工艺进行了数值模拟,通过对成形载荷曲线、温度场、等效应力场、等效应变场的分析,预测了热锻过程中锻件的晶粒度,并制定了高压油轨的热锻工艺参数。结果表明:在加热坯料至1150℃后预锻,机械式压床压机速率为每秒0.5周期的下压条件下,型腔充填饱满、锻件晶粒度均匀。通过实际热锻实验、金相实验以及Image-Pro Plus软件,验证了模拟中对于锻件晶粒度预测的准确性,锻后锻件主体的晶粒度为7~8级,晶粒致密、均匀,锻后通过固溶处理,提高了零件强度,改善了塑性和韧性。证实了在该工艺方案下能够得到充型良好、组织均匀的锻件,对高压油轨的实际热锻生产有着指导意义。 展开更多
关键词 高压油轨 热锻 晶粒度 成形载荷 应力 应变
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Risk Analysis of Breakwater Caisson Under Wave Attack Using Load Surface Approximation 被引量:1
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作者 Dong Hyawn KIM 《China Ocean Engineering》 SCIE EI CSCD 2014年第6期739-748,共10页
A new load surface based approach to the reliability analysis of caisson-type breakwater is proposed. Uncertainties of the horizontal and vertical wave loads acting on breakwater are considered by using the so-called ... A new load surface based approach to the reliability analysis of caisson-type breakwater is proposed. Uncertainties of the horizontal and vertical wave loads acting on breakwater are considered by using the so-called load surfaces, which can be estimated as functions of wave height, water level, and so on. Then, the first-order reliability method(FORM) can be applied to determine the probability of failure under the wave action. In this way, the reliability analysis of breakwaters with uncertainties both in wave height and in water level is possible. Moreover, the uncertainty in wave breaking can be taken into account by considering a random variable for wave height ratio which relates the significant wave height to the maximum wave height. The proposed approach is applied numerically to the reliability analysis of caisson breakwater under wave attack that may undergo partial or full wave breaking. 展开更多
关键词 failure probability load surface reliability caisson breakwater wave breaking form
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基于DEFORM-3D的弹体精密挤压工艺 被引量:1
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作者 张彬成 杨勇 +6 位作者 高远 郝媛 侯惠敏 张南 闫红艳 石一罄 李海涛 《锻压技术》 CAS CSCD 北大核心 2023年第12期151-156,共6页
利用有限元模拟软件DEFORM-3D对某Φ215 mm口径弹体的精密挤压成形工艺进行研究。分析了弹体成形过程中大长径比、变截面等工艺难点,计算了弹体断面收缩率,明确了可采用精密挤压工艺成形该弹体;设计了精密挤压成形的工艺模具,并且为降... 利用有限元模拟软件DEFORM-3D对某Φ215 mm口径弹体的精密挤压成形工艺进行研究。分析了弹体成形过程中大长径比、变截面等工艺难点,计算了弹体断面收缩率,明确了可采用精密挤压工艺成形该弹体;设计了精密挤压成形的工艺模具,并且为降低成形载荷,对凸模和凹模的尺寸进行了优化分析;通过设置弹体壁厚为6、7和8 mm共3组实验,获得了不同壁厚金属坯料的流动速度场、温度场和等效应变场的分布特征以及成形载荷的变化规律。结果显示,成形载荷随着壁厚的增大而减小,其中壁厚为7 mm的金属坯料成形过程中的温度分布和金属变形均较为均匀,其为最优壁厚。壁厚为7 mm的金属坯料的成形载荷为84.0 MN,应选择公称压力为90.0 MN的设备进行试制。 展开更多
关键词 弹体 热挤压 工艺模具 成形载荷 壁厚
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汽车B柱Rollforming成型的有限元仿真
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作者 刘进 景作军 《机械》 2011年第6期24-29,共6页
在汽车车体构件制造中的辊弯成型工艺应用项目研究中,利用大型非线性有限元分析软件MSC.Marc研究了汽车B柱变截面辊弯成型仿真的有限元建模方法,主要包括板料模型和成型辊模型的建立、单元选择、边界条件、各种参数的设置及成型辊的速... 在汽车车体构件制造中的辊弯成型工艺应用项目研究中,利用大型非线性有限元分析软件MSC.Marc研究了汽车B柱变截面辊弯成型仿真的有限元建模方法,主要包括板料模型和成型辊模型的建立、单元选择、边界条件、各种参数的设置及成型辊的速度加载等内容,然后采用刚性轧辊沿板料长度方向平动的方式对板料成型过程进行仿真模拟,分析了板料在成型初期、成型中期、变截面成型期三个阶段的变形特点及应力应变分布,得出了与实际成型规律相符合的结论,验证了模型的正确性,为辊弯成型FEA研究提供技术支持。 展开更多
关键词 汽车B柱 辊弯成型 加载 仿真
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基于DEFORM-3D的7075铝合金筒型件半固态成形有限元模拟及试验验证 被引量:5
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作者 牛海侠 甘国强 +1 位作者 李萍 薛克敏 《稀有金属材料与工程》 SCIE EI CAS CSCD 北大核心 2022年第5期1697-1704,共8页
使用三维模拟软件DEFORM-3D,模拟了7075铝合金深腔筒型件的半固态成形过程,分析了坯料温度、模具温度及加载速度对筒型件成形过程的影响。结果表明,提高模具温度和坯料温度,能显著降低坯料的变形抗力;提高模具温度和加载速度可以减少热... 使用三维模拟软件DEFORM-3D,模拟了7075铝合金深腔筒型件的半固态成形过程,分析了坯料温度、模具温度及加载速度对筒型件成形过程的影响。结果表明,提高模具温度和坯料温度,能显著降低坯料的变形抗力;提高模具温度和加载速度可以减少热量损失,提高半固态坯料的充型能力。最优工艺参数为:坯料温度610℃,模具温度350~400℃,加载速度15 mm/s,此时,材料最大等效应力值为69.9 MPa。通过试验验证表明,在模拟参数下进行半固态成形,筒型件外形完整,表面品质高,组织致密,无成形缺陷。 展开更多
关键词 7075铝合金 半固态挤压成形 有限元模拟 温度 加载速度
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基于DEFORM-3D的碗形件挤压成形力分析
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作者 王培安 《温州职业技术学院学报》 2019年第4期52-58,共7页
为优化碗形件凸模的成形载荷,利用数值模拟技术模拟碗形件的实际加工过程,将其结果数据以正交试验作为数据处理的手段并加以分析,探寻不同参数对成形载荷的影响规律研究。结果显示,以成形载荷值作为评判标准,获得最优组合参数为A3B1。... 为优化碗形件凸模的成形载荷,利用数值模拟技术模拟碗形件的实际加工过程,将其结果数据以正交试验作为数据处理的手段并加以分析,探寻不同参数对成形载荷的影响规律研究。结果显示,以成形载荷值作为评判标准,获得最优组合参数为A3B1。在最优参数组合下,碗形件可获得较好的成形效果,在成形过程中成形载荷最小,降低设备损坏和凸模开裂的可能性和生产过程中的试模成本,提高碗形件以及相似类零件的优化成功率。 展开更多
关键词 碗形件 数值模拟 成形载荷 正交试验
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基于QForm的铝合金连杆热锻成形数值仿真
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作者 孙兆丹 王宝中 吴瑞芳 《热加工工艺》 北大核心 2019年第15期124-127,132,共5页
铝合金连杆结构复杂、加工成形困难。对其热锻成形工艺进行了分析,建立了滚轧、预锻、终锻等工序数值仿真模型。运用QForm软件对模型进行了求解,获得不同热锻工艺过程中的温度、载荷的变化规律。结果表明:滚轧、预锻、终锻成形工艺中的... 铝合金连杆结构复杂、加工成形困难。对其热锻成形工艺进行了分析,建立了滚轧、预锻、终锻等工序数值仿真模型。运用QForm软件对模型进行了求解,获得不同热锻工艺过程中的温度、载荷的变化规律。结果表明:滚轧、预锻、终锻成形工艺中的温度变化都较小,但是不同成形阶段,最高温度分布位置不同;在滚轧、预锻、终锻等不同成形工艺中,载荷数值及变化趋势不同。 展开更多
关键词 铝合金连杆 热锻成形 数值仿真 温度 载荷
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大型模锻件低能耗省力整体成形研究现状、挑战与展望 被引量:2
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作者 张大伟 《精密成形工程》 北大核心 2025年第4期10-34,共25页
随着航空、航天领域整体成形的关键承力构件的尺寸不断加大,所需成形设备吨位以及单件产品的能耗、成本居高不下。大型模锻件的低能耗省力成形可从变形抗力、承载变形面积、工艺过程3个方面发展实施技术。局部加载能减小承载变形面积,... 随着航空、航天领域整体成形的关键承力构件的尺寸不断加大,所需成形设备吨位以及单件产品的能耗、成本居高不下。大型模锻件的低能耗省力成形可从变形抗力、承载变形面积、工艺过程3个方面发展实施技术。局部加载能减小承载变形面积,控制应力状态,降低接触面压力,同时具有一定柔性成形能力,便于调控材料流动,在成形过程中实现材料体积再分配,从而有效降低成形载荷,并可降低制坯到终锻全制造流程的能耗,为采用难变形材料的大型模锻件低能耗成形制造开辟了一条可行途径。其实现方式多样、适用对象迥异,对设备功能要求不同,短流程、低成本绿色制造的推广应用仍面临挑战。本文归类了锻造过程中的能量消耗,总结了锻造力的影响因素,讨论了低能耗省力成形的实施途径;评述了现有3类局部加载整体成形大型复杂构件的方法及其应用,特别是对筋板类构件成形制造的工业应用;着重阐明了采用模具分区方式进行局部加载成形过程中的材料流动特征,从理论上阐明了摩擦对局部加载成形中材料流动的正面影响,指出了成形过程中材料流动控制方法;讨论了大型复杂构件局部加载成形实现设备的挑战及要求,指明了大型模锻件断续局部加载成形进一步应用发展需要解决的关键技术问题及潜在的应用场景。 展开更多
关键词 断续局部加载 大锻件 省力成形 材料流动 液压机
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