The challenge of low temperature and rapid diffusion bonding of a Ni-based superalloy was hereby addressed by using a Ni nano-coating and a spark plasma sintering(SPS).It successfully produced a Nibased superalloy joi...The challenge of low temperature and rapid diffusion bonding of a Ni-based superalloy was hereby addressed by using a Ni nano-coating and a spark plasma sintering(SPS).It successfully produced a Nibased superalloy joint with 337 MPa shear strength at 500℃ for 30 min,which is approximately 400℃ lower than the traditional hot pressure diffusion bonding(HPDB)temperature.The microstructure and mechanical properties of the joints were systematically investigated.It is revealed that the pulsed current and ultra-fine grains(19 nm)in the Ni nano-coating could significantly facilitate voids closure.The voids closure mechanisms involved(i)pulsed current strengthened plastic deformation,(ii)pulsed current strengthened surface source diffusion,(iii)pulsed current strengthened bonding interface diffusion,(iv)grain growth dividing the initial large voids into nano-voids,and(v)massive grain boundaries(GBs),lattice defects,and local high-temperature strengthened GBs diffusion.Furthermore,the GBs migration across the interface was investigated,and the results revealed that the GBs migration and fine grains(350 nm)near the bonding interface together increased the joint strength.展开更多
A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. S...A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. Sintering neck is appropriately simulated using the modified model. The dynamic change of sintering neck is presented using the simulation. The variational shape of sintering neck in surface diffusion mechanism is continuous, whereas in grain-boundary diffusion mechanism, besides the variational shape of sintering neck being continuous, the center distance between the particles is also assumed to contract. However, the variational shape of sintering neck in coupling diffusion mechanism is integrated using the two diffusion mechanisms mentioned above.展开更多
The dynamic behaviour of transient liquid phase during sintering 5wt% Al-Cu alloy compacts with green density of 7.56g/cn￣3 is observed by means of high temperature metallographic microscopy. The structures and preci...The dynamic behaviour of transient liquid phase during sintering 5wt% Al-Cu alloy compacts with green density of 7.56g/cn￣3 is observed by means of high temperature metallographic microscopy. The structures and precipitating order of the phases are identified by means of DTA, TEM and composion analysis at the definite point and phase diagram. The results show that little Al-rich liquid phase resulting from eutectic reaction flows into the capillaries in Cu powder, because the peritectic reactions exhausts the liquid in high density compact,the composition homogenization needs longer sintering time. The remainder γ2-phase is discovered at place of the neck of sintered Cu particle and has a crystallographic relationship of (111)_(Cu)∥(033)_γ_2 after alloy is sintered at 900 ℃for 3h.展开更多
基金financially supported by the National Nat-ural Science Foundation of China(Nos.U22A20185,52175302,and U21A20128)the National MCF Energy R&D Program(No.2019YFE03100100)the Fundamental Research Funds for the Central Universities(No.2022FRFK060009).
文摘The challenge of low temperature and rapid diffusion bonding of a Ni-based superalloy was hereby addressed by using a Ni nano-coating and a spark plasma sintering(SPS).It successfully produced a Nibased superalloy joint with 337 MPa shear strength at 500℃ for 30 min,which is approximately 400℃ lower than the traditional hot pressure diffusion bonding(HPDB)temperature.The microstructure and mechanical properties of the joints were systematically investigated.It is revealed that the pulsed current and ultra-fine grains(19 nm)in the Ni nano-coating could significantly facilitate voids closure.The voids closure mechanisms involved(i)pulsed current strengthened plastic deformation,(ii)pulsed current strengthened surface source diffusion,(iii)pulsed current strengthened bonding interface diffusion,(iv)grain growth dividing the initial large voids into nano-voids,and(v)massive grain boundaries(GBs),lattice defects,and local high-temperature strengthened GBs diffusion.Furthermore,the GBs migration across the interface was investigated,and the results revealed that the GBs migration and fine grains(350 nm)near the bonding interface together increased the joint strength.
文摘A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. Sintering neck is appropriately simulated using the modified model. The dynamic change of sintering neck is presented using the simulation. The variational shape of sintering neck in surface diffusion mechanism is continuous, whereas in grain-boundary diffusion mechanism, besides the variational shape of sintering neck being continuous, the center distance between the particles is also assumed to contract. However, the variational shape of sintering neck in coupling diffusion mechanism is integrated using the two diffusion mechanisms mentioned above.
文摘The dynamic behaviour of transient liquid phase during sintering 5wt% Al-Cu alloy compacts with green density of 7.56g/cn￣3 is observed by means of high temperature metallographic microscopy. The structures and precipitating order of the phases are identified by means of DTA, TEM and composion analysis at the definite point and phase diagram. The results show that little Al-rich liquid phase resulting from eutectic reaction flows into the capillaries in Cu powder, because the peritectic reactions exhausts the liquid in high density compact,the composition homogenization needs longer sintering time. The remainder γ2-phase is discovered at place of the neck of sintered Cu particle and has a crystallographic relationship of (111)_(Cu)∥(033)_γ_2 after alloy is sintered at 900 ℃for 3h.
基金National Natural Science Foundation of China(51174236,51134003)The National Basic Research Development Program of China(2011CB606306)+1 种基金The Opening Project of State Key Laboratory of Porous Metal Materials(PMM-SKL-4-2012)Innovation Project of Central South University(2016zzts220))
基金National Natural Science Foundation of China(51174236,51134003)National Key Basic Research Development Program of China(“973”Program)(2011CB606306)Opening Project of State Key Laboratory of Porous Metal Materials(PMM-SKL-4-2012)
