In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating ...In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9/ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend's strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.展开更多
A new technology, the two-step transient liquid phase diffusion bonding （TLP-DB） technology for cobalt-based K640 superalloy, was investigated. The method consists of a short-time high temperature heating to melt in...A new technology, the two-step transient liquid phase diffusion bonding （TLP-DB） technology for cobalt-based K640 superalloy, was investigated. The method consists of a short-time high temperature heating to melt interlayer followed by isothermal solidification of liquid phase at a lower temperature than that of the conventional TLP-DB. The result indicates that the two-step TLP-DB can reliably produce an ideal joint with uniform chemical composition, which is superior to the joint welded by conventional TLP-DB in microstructure and mechanical properties. Bonding parameters of new process are 1 250℃ for 0. 5 h and 1 180℃ for 3 h. The high-temperature tensile strength of the joint by two-step TLP-DB reaches 74% of that of the base material on an equal basis, but the high-temperature tensile strength of the joint by conventional TLP-DB is only 58% of that of the base material.展开更多
There is considerable interest in using ionic liquids(ILs) as protic electrolytes. However, the reported proton transfer rate in ILs is quite slow. In this study, we report functionalizing imidazolium ILs with alcohol...There is considerable interest in using ionic liquids(ILs) as protic electrolytes. However, the reported proton transfer rate in ILs is quite slow. In this study, we report functionalizing imidazolium ILs with alcohol hydroxyls, aiming at constructing hydrogen bonding networks in the electrolyte, can stimulate fast proton hopping transfer. For demonstration, the diffusion of proton and Cl. in 1-(3-hydroxypropyl)-3-methylimidazolium tetrafluoroboride(C_3OHmimBF_4) were studied using cyclic voltammetry and potentiostatic method at 30 °C. The diffusion coefficient of proton is about one order of magnitude higher than that of Cl. in the same electrolyte, and about 5 times that of proton in the non-hydydroxyl 1-(butyl)-3-methylimidazolium tetrafluoroboride(BmimBF_4) when normalized to the diffusion coefficients of Cl. in respective ILs. In the meantime, 1H NMR spectra revealed a strong hydrogen bonding interaction between proton and C_3OHmimBF_4 which is absent between proton and BmimBF_4, thus the significantly higher diffusion coefficient of proton in C_3OHmimBF_4 may suggest the formation of effective hydrogen bonding networks, enabling rapid proton hopping via the Grotthuss mechanism.展开更多
基金supported by the Natural Science Foundation of Henan Province(Grant No.152107000047)
文摘In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9/ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend's strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.
文摘A new technology, the two-step transient liquid phase diffusion bonding （TLP-DB） technology for cobalt-based K640 superalloy, was investigated. The method consists of a short-time high temperature heating to melt interlayer followed by isothermal solidification of liquid phase at a lower temperature than that of the conventional TLP-DB. The result indicates that the two-step TLP-DB can reliably produce an ideal joint with uniform chemical composition, which is superior to the joint welded by conventional TLP-DB in microstructure and mechanical properties. Bonding parameters of new process are 1 250℃ for 0. 5 h and 1 180℃ for 3 h. The high-temperature tensile strength of the joint by two-step TLP-DB reaches 74% of that of the base material on an equal basis, but the high-temperature tensile strength of the joint by conventional TLP-DB is only 58% of that of the base material.
基金supported by the National Natural Science Foundation of China(21173161,21673164)the Large-scale Instrument and Equipment Sharing Foundation of Wuhan University
文摘There is considerable interest in using ionic liquids(ILs) as protic electrolytes. However, the reported proton transfer rate in ILs is quite slow. In this study, we report functionalizing imidazolium ILs with alcohol hydroxyls, aiming at constructing hydrogen bonding networks in the electrolyte, can stimulate fast proton hopping transfer. For demonstration, the diffusion of proton and Cl. in 1-(3-hydroxypropyl)-3-methylimidazolium tetrafluoroboride(C_3OHmimBF_4) were studied using cyclic voltammetry and potentiostatic method at 30 °C. The diffusion coefficient of proton is about one order of magnitude higher than that of Cl. in the same electrolyte, and about 5 times that of proton in the non-hydydroxyl 1-(butyl)-3-methylimidazolium tetrafluoroboride(BmimBF_4) when normalized to the diffusion coefficients of Cl. in respective ILs. In the meantime, 1H NMR spectra revealed a strong hydrogen bonding interaction between proton and C_3OHmimBF_4 which is absent between proton and BmimBF_4, thus the significantly higher diffusion coefficient of proton in C_3OHmimBF_4 may suggest the formation of effective hydrogen bonding networks, enabling rapid proton hopping via the Grotthuss mechanism.
