Layered Co-based ceramics with a nominal composition Bi2-xLaxSr2Co2O8-δ (x=0.0, 0.4, 0.8, short by BLC-222) were prepared using conventional solid state reaction method. X-ray photoemission spectroscopy (XPS) was use...Layered Co-based ceramics with a nominal composition Bi2-xLaxSr2Co2O8-δ (x=0.0, 0.4, 0.8, short by BLC-222) were prepared using conventional solid state reaction method. X-ray photoemission spectroscopy (XPS) was used to investigate their electronic structures. The cobalt ions are highly mixed valences of Co3+ and Co4+. The fraction of Co4+ almost keeps unchanged with the increase of x. The O-1s photoemission spectra show that there are lattice oxygen and chemical absorbed oxygen in all the samples. The substitution of Bi3+ by La3+ results in a change from metallic-like behavior to semiconductor behavior. This abnormal phenomenon means that La3+ plays a key role in effecting the electrical transport property of BLC-222. The O-Co covalence bond is strengthened by the increase of La3+, which results in the decrease of conductivity.展开更多
Layered ternary ceramics represent a new class of solids that combine the merits of both metals and ceramics.These unique properties are strongly related to their layered crystal structures and microstructures. The co...Layered ternary ceramics represent a new class of solids that combine the merits of both metals and ceramics.These unique properties are strongly related to their layered crystal structures and microstructures. The combination of atomic-resolution Z-contrast scanning transmission electron microscopy （STEM） and transmission electron microscopy （TEM）, selected area electron diffraction （SAED）, convergent beam electron diffraction （CBED） represents a powerful method to link microstructures of materials to macroscopic properties, allowing layered ternary ceramics to be investigated in an unprecedented detail. Vicrostructural information obtained using TEM is useful in understanding the formation mechanism, layered stacking characteristics, and defect structures for layered ternary ceramics down to atomic-scale level; and thus provides insight into understanding the ＂Processing-Structure-Property＂ relationship of layered ternary ceramics. Transmission electron microscopic characterizations of layered ternary ceramics in Ti-Si-C, Ti-Al-C, Cr-Al-C, Zr-Al-C, Ta-Al-C and Ti-Al-N systems are reviewed.展开更多
Monolithic catalysts for CO_(2) methanation have become an active research area for the industrial development of Power-to-Gas technology.In this study,we developed a facile and reproducible synthesis strategy for the...Monolithic catalysts for CO_(2) methanation have become an active research area for the industrial development of Power-to-Gas technology.In this study,we developed a facile and reproducible synthesis strategy for the preparation of structured NiFe catalysts on washcoated cordierite monoliths for CO_(2) methanation.The NiFe catalysts were derived from in-situ grown layered double hydroxides(LDHs)via urea hydrolysis.The influence of different washcoat materials,i.e.,alumina and silica colloidal suspensions on the formation of LDHs layer was investigated,together with the impact of total metal concentration.NiFe LDHs were precipitated on the exterior surface of cordierite washcoated with alumina,while it was found to deposit further inside the channel wall of monolith washcoated with silica due to different intrinsic properties of the colloidal solutions.On the other hand,the thickness of in-situ grown LDHs layers and the catalyst loading could be increased by high metal concentration.The best monolithic catalyst(COR-AluCC-0.5M)was robust,having a thin and well-adhered catalytic layer on the cordierite substrate.As a result,high methane yield was obtained from CO_(2) methanation at high flow rate on this structured NiFe catalysts.The monolithic catalysts appeared as promising structured catalysts for the development of industrial methanation reactor.展开更多
A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention...A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention and a better resistance to thermal shock fatigue because of its role of the pores as crack arresters.A dense and coherent surface oxide layer leads to a significant benefit in residual strength during thermal fatigue, however, an increased fatigue number to 30 th cycle cannot cause a further influence although a thicker oxide layer presents, which is attributed to holes defect and disappearance of part intergranular phase.展开更多
The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy(Al-12.0 percent Si-l.0 percent Cu-0.9 percent Mg (mass fraction)). The oxide ceramic layer wasfabricated with about 220 mum thickness and 3000...The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy(Al-12.0 percent Si-l.0 percent Cu-0.9 percent Mg (mass fraction)). The oxide ceramic layer wasfabricated with about 220 mum thickness and 3000 Hv micro-hardness. By XRD (X-ray diffractometry)and DSC (differential scanning calorimetry) analyses, the oxide layer consists of amorphous Al_2O_3,which is distinct from the results reported by the other researchers. The SEM photographs of suchlayer show that the layer is fixed tightly on the substrate alloy. So this alloy can he used in thehigh temperature and friction environment alter it is treated with such process.展开更多
Protonic ceramic fuel cells(PCFCs)have been attracting increasing attention because of their advances in high-efficiency power generation in an intermediate-temperature range,as compared to the high-temperature solid ...Protonic ceramic fuel cells(PCFCs)have been attracting increasing attention because of their advances in high-efficiency power generation in an intermediate-temperature range,as compared to the high-temperature solid oxide fuel cells(SOFCs).The greatest difference between PCFCs and SOFCs is the specific requirement of protonic(H+)conductivity at the PCFC cathode,in addition to the electronic(e^(-))and oxide-ion(O^(2-))conductivity.The development of a triple H^(+)/e^(-)/O^(2-)conductor for PCFC cathode is still challenging.Thus,the most-widely used cathode material is based on the mature e^(-)/O^(2-)conductor.However,this leads to insufficient triple phase boundary(TPB),i.e.,reaction area.Herein,an efficient strategy that uses a~100 nm-thick proton conductive functional layer(La_(0.5)Sr_(0.5)CoO_(3-δ),LSC55)in-between the typical La_(0.8)Sr_(0.2)CoO_(3-δ)cathode(a mature e-/O^(2-)conductor,LS C 82)and B aZr_(0.4)Ce_(0.4)Y_(0.1)Yb_(0.)1O_(3-δ)elec trolyte(11 mm in diameter,20μm in thickness)is proposed to significantly enhance the reaction area.Reasonably,the ohmic resistance and polarization resistance are both decreased by 47%and 62%,respectively,compared with that of PCFCs without the functional layer.The power density of the PCFC with such a functional layer can be raised by up to 2.24 times,superior to those described in previous reports.The enhanced PCFC performances are attributed to the well-built TPB and enhanced reaction area via the functional layer engineering strategy.展开更多
Enormous demands on the separation of oil/water(O/W)emulsions in various industries,such as petrochemical,food and pharmaceutical industries,are looking for high performance and energy-efficient separation methods.Cer...Enormous demands on the separation of oil/water(O/W)emulsions in various industries,such as petrochemical,food and pharmaceutical industries,are looking for high performance and energy-efficient separation methods.Ceramic membranes have been used to deal with O/W emulsions,for its outstanding characteristics of easy-operation,high-flux,and long-term stability.However,membrane fouling is still a challenge in the industrial application of ceramic membranes.Herein,antifouling ceramic membranes were fabricated by grafting zwitterions on the membrane surface via an environment-friendly two-step grafting method,which improves the antifouling property and permeability.Successful grafting of such zwitterion on the ceramic surface was assessed by the combination of FTIR and XPS characterization.More importantly,the hydration can be formed by electrostatic interactions layer on the modified membrane,which was confirmed by TGA characterization.The antifouling performance of prepared zwitterionic ceramic membranes in the separation of O/W emulsions was systematically tested.The results suggested that zwitterion can significantly improve the flux of ceramic ultrafiltration membrane,and can also improve antifouling property dramatically by reducing the irreversible fouling in the separation of O/W emulsions.Therefore,zwitterionic ceramic membranes hold promising potentials as an antifouling,highly efficient and green method in the practical purification of the O/W emulsions.展开更多
High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)...High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)O_(15)(CBT)high-temperature piezoelectric ceramics,with high Curie temperature(TC),are the key components for piezoelectric vibration sensors operating at temperatures exceeding 500℃.However,their low piezoelectric coefficient(d_(33))greatly limits their high-temperature applications.In this work,a novel Bi^(3+)self-doping strategy was employed to enhance the piezoelectric performance of CBT ceramics.The enhancement is attributed to an increase in the number of grain boundaries,providing more sites for space charge accumulation and promoting formation of space charge polarization.Furthermore,given that space charge polarization predominantly occurs at low frequencies,dielectric temperature spectra at different frequencies were used to elucidate the mechanism by which space charge polarization enhances piezoelectric properties of CBT ceramics.Excellent overall performance was achieved for the CBT-based high-temperature piezoelectric ceramics.Among them,TC reached 778℃,d_(33) increased by more than 30%,reaching 20.1 pC/N,and the electrical resistivity improved by one order of magnitude(reaching 6.33×10^(6)Ω·cm at 500℃).These advancements provide a key functional material with excellent performance for practical applications of piezoelectric vibration sensors at 500℃and above.展开更多
To meet the evolving demands of aeroengine development,the structural and performance requirements for ceramic cores have become increasingly stringent.Vat photopolymerization 3D printing,owing to its moldless,fiexibl...To meet the evolving demands of aeroengine development,the structural and performance requirements for ceramic cores have become increasingly stringent.Vat photopolymerization 3D printing,owing to its moldless,fiexible manufacturing,and other advantages,demonstrates significant potential in the preparation of ceramic cores with intricate structures.However,its practical application still faces multiple challenges,including layered structures and property anisotropy,defects such as cracks and collapse during printing and sintering,forming inaccuracies,and difficulties in controlling surface roughness.Recent advances have focused on optimizing slurry formulation and rheology,improving curing behavior,introducing auxiliary powders and additives,tailoring forming parameters,and optimizing the sintering process.Nevertheless,effectively suppressing lamellar defects,achieving superior dimensional accuracy,and maintaining high surface quality in complex structures remain the core scientific and technical issues to be solved.Future research should concentrate on refining curing mechanisms,advancing powder design and organic system optimization,and regulating the coupled processes of forming,debinding,and sintering to accelerate the application of VPP 3D printed ceramic cores in aerospace manufacturing.展开更多
The method of electrical discharge coating with TiC ceramic layer in ordinary electrical discharge machining(EDM) tool was studied systematically. Through the metallography, X-ray diffraction, sector scanning research...The method of electrical discharge coating with TiC ceramic layer in ordinary electrical discharge machining(EDM) tool was studied systematically. Through the metallography, X-ray diffraction, sector scanning research and wear test, the characteristics of the ceramic layer were studied, and the effect of the discharge parameters on the quality and the thickness of the coating was also discussed. The results show that this method is a very potential surface modification method. Comparing with other surface peeling technologies, that coating layer thickness is more than 20μm, the hardness is increased by 2-3 times, the wearing resistance is increased by 5 times and the product life is increased by 3-5 times.展开更多
Ti-N graded ceramic layer was formed on titanium by using DC hollow-cathode plasma nitriding technique. The structure of Ti-N layer was analyzed using X-ray diffractometry(XRD) with Cu Kα radiation, and the microhard...Ti-N graded ceramic layer was formed on titanium by using DC hollow-cathode plasma nitriding technique. The structure of Ti-N layer was analyzed using X-ray diffractometry(XRD) with Cu Kα radiation, and the microhardness( HV0.1) was measured from the surface to inner along the cross section of Ti-N layer. The results indicate that the Ti-N graded layer is composed of ε-Ti2 N, δ-TiN and α-Ti(N) phases. Mechanism discussion shows that hollow-cathode discharge can intensify gas ionization, increase current density and enhance the nitriding potential, which directly increases the thickness of the diffusion coatings compared with traditional nitriding methods.展开更多
To further study the effect of sputtered Au film as transition electrode layer on the electrical properties and interface microstructures of Na20-PbO-Nb2O5-SiO2 multilayer glass-ceramic capacitors, Au films pre-deposi...To further study the effect of sputtered Au film as transition electrode layer on the electrical properties and interface microstructures of Na20-PbO-Nb2O5-SiO2 multilayer glass-ceramic capacitors, Au films pre-deposited at different time were prepared by DC magnetron sputtering. Compared with the single paste electrode structure, samples with Au films pre-deposited from 6 to 18 min have the consistent perfor- mance to effectively improve the electrical properties of the capacitors, resulting in the doubled breakdown strength, an increase of equivalent capacitance by 22% and a decrease of leakage current by an order of magnitude. SEM observations indicate that the Au films with deposition time from 6 to 18 min would all help the formation of a dense electrode/dielectric interface and inhibit the diffusion of Ag. The results reveal that Au film pre-deposited for 6 min as inner electrode was sufficient to improve the interface microstructure and therefore to inhibit the Ag diffusion and enhance the overall performance of the multi-layer glass-ceramic capacitors.展开更多
This article provides a review of current research activities that concentrate on Ti3SiC2. We begin with an overview of the crystal and electronic structures, which are the basis to understand this material. Following...This article provides a review of current research activities that concentrate on Ti3SiC2. We begin with an overview of the crystal and electronic structures, which are the basis to understand this material. Followings are the synthetic strategies that have been exploited to achieve, and the formation mechanism of Ti3SiC2. Then we devote much attentions to the mechanical properties and oxidation/hot corrosion behaviors of Ti3SiC2 as well as some advances achieved recently. At the end of this paper, we elaborate on some new discoveries in the Ti3SiC2 system, and also give a brief discussion focused on the ＂microstructure -property＂ relationship.展开更多
Lanthanum doped bismuth layer structured ferroelectrics （BLSFs） Ca1 - x LaxBi4 （Ti0.9W0. 1 ）4O15 （ x = 0, 0.2, 0.3, 0.4, 0.6） ceramics were prepared by solid-state reaction method. X-ray diffraction （XRD） patt...Lanthanum doped bismuth layer structured ferroelectrics （BLSFs） Ca1 - x LaxBi4 （Ti0.9W0. 1 ）4O15 （ x = 0, 0.2, 0.3, 0.4, 0.6） ceramics were prepared by solid-state reaction method. X-ray diffraction （XRD） patterns showed that single phase was formed when x = 0 - 0.6. The effects of La^3＋ doping on dielectric, piezoelectric and ferroelectric properties of Ca1-xLaxBi4（Ti0.9W0.1）4O15 ceramics were studied. Ca0.7La0.3Bi4（Ti0.9W0.1）4O15 ceramic had optimal properties, its dielectric constant was 166.85, dielectric loss was 0.0063, piezoelectric strain constant was 11 pc·N^-1, remanent polarization was 18.1μC·cm^-2 and coercive field was 118 kV·cm^-1. SEM micrographs showed that the grains of CaBi4Ti4O15-based ceramics were plate-like. The results of energy spectrum analysis （EDS） showed that La^3＋ incorporation could increase Bi/Ca ratio.展开更多
With the improvement of aero-engine performance,the preparation of hollow blades of single-crystal superalloys with complex inner cavity cooling structures is becoming increasingly urgent.The ceramic core is the key i...With the improvement of aero-engine performance,the preparation of hollow blades of single-crystal superalloys with complex inner cavity cooling structures is becoming increasingly urgent.The ceramic core is the key intermediate part of the preparation and has attracted wide attention.To meet this challenge,new technologies that can make up for the defects of long periods and high costs of fabricating complex structural cores by traditional hot injection technology are needed.Vat photopolymerization 3D printing ceramic technology has been applied to the core field to realize the rapid preparation of complex structural cores.However,the industrial application of this technology still needs further research and improvement.Herein,ceramic cores were prepared using traditional hot injection and vat photopolymerization 3D printing techniques using fused silica,nano-ZrO_(2),and Al_(2)O_(3) powders as starting materials.The 3D printed ceramic core has a typical layered structure with a small pore size and low porosity.Because of the layered structure,the pore area is larger than that of the hot injection ceramic core,the leaching performance has little effect(0.0277 g/min for 3D printing cores,0.298 g/min for hot injection cores).In the X and Y directions,the sintering shrinkage is low(2.7%),but in the Z direction,the shrinkage is large(4.7%).The fracture occurs when the inner layer crack expands and connects with the interlayer crack,forming a stepped fracture in the 3D-printed cores.The bending strength of the 3D printed core at high temperature(1500℃)is 17.3 MPa.These analyses show that the performance of vat photopolymerization 3D-printed ceramic cores can meet the casting requirements of single crystal superalloy blades,which is a potential technology for the preparation of complex structure ceramic cores.The research mode of 3D printing core technology based on the traditional hot injection process provides an effective new idea for promoting the industrial application of 3D printing core technology.展开更多
Zirconium alloys are active in the molten state and tend to react with the mold during casting. The casting technology of zirconium is not yet well established; especially in selecting the mold materials, which are di...Zirconium alloys are active in the molten state and tend to react with the mold during casting. The casting technology of zirconium is not yet well established; especially in selecting the mold materials, which are difficult to determine. In the present work, the interfacial reactions between zirconium casting and casting mold were studied. The zirconium alloy was melted in a vacuum arc skull furnace and then cast into the graphite mold and ceramic mold, respectively. The zirconium casting samples were characterized using SEM, EDS and XRD with an emphasis on the chemical diffusion of elements. A reaction layer was observed at the casting surface. Chemical analysis shows that chemical elements C, O and Y from the mold are diffused into the molten zirconium, and new phases, such as ZrC, Zr30, YO1.335 and Y6ZrO11, are formed at the surface. In addition, an end product of zirconium valve cast in a yttria mold has a compact structure and good surface quality.展开更多
The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and fu...The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and functional design of ultra-high temperature ceramics,a coupled thermo-chemo-mechanical bond-based peridynamics(PD)model is proposed based on the ZrB_(2) ceramics oxidation kinetics model and coupled thermomechanical bond-based peridynamics.Compared with the traditional coupled thermo-mechanical model,the proposedmodel considers the influenceof chemical reactionprocessonthe ablation resistanceof ceramicmaterials.In order to verify the reliability of the proposed model,the thermo-mechanical coupling model,damage model and oxidation kinetic model are established respectively to investigate the applicability of the proposedmodel proposed in dealing with thermo-mechanical coupling,crack propagation,and chemical reaction,and the results show that the model is reliable.Finally,the coupled thermo-mechanical model and coupled thermo-chemo-mechanical model are used to simulate the crack propagation process of the plate under the thermal shock load,and the results show that the oxide layer plays a good role in preventing heat transfer and protecting the internal materials.Based on the PD fully coupled thermo-mechanical model,this paper innovatively introduces the oxidation kinetic model to analyze the influence of parameter changes caused by oxide layer growth and chemical growth strain on the thermal protection ability of ceramics.The proposed model provides an effective simulation technology for the structural design of UTHCs.展开更多
Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes o...Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes on this basis.In situ oxidation conditions experimental results show that the best condition for preparing the TiO2-Al2O3/Ti composite membrane is under 800°C for 2 h,and the microstructure and pore sizes of the TiO2-Al2O3/Ti composite membranes are affected obviously.The thickness and composition of the TiO2/Ti composite membranes are determined by SEM and XRD completely.The pore size distribution of the composite membrane is measured by bubble pressure method,the most probable aperture is about 3.12μm,while the average pore size of defect free TiO2-Al2O3/Ti is about 3.23μm.After ultrasonic treatment,the slight weight change of membranes reveals no observable change,which indicates that TiO2-Al2O3/Ti composite membranes maintain a good stability.展开更多
1.IntroductionMetal matrix composites consist of afamily of advanced materials which mayhave attractive properties including highstrength,high specific modulus,lowcoefficient of thermal expansion,good wearresistance,a...1.IntroductionMetal matrix composites consist of afamily of advanced materials which mayhave attractive properties including highstrength,high specific modulus,lowcoefficient of thermal expansion,good wearresistance,and attractive high temperature展开更多
Presently, the products of functional ceramic are widely applied in the light & mechatronics fields such as communication, aeronautic and astronautic engineering, military affairs and home-use electrical appliance...Presently, the products of functional ceramic are widely applied in the light & mechatronics fields such as communication, aeronautic and astronautic engineering, military affairs and home-use electrical appliance etc. It’s performance of working is mainly determined by the physical performance of the surface. And therefore the roughness and the affected layer’s depth of the final processing surface have a direct influence to the performance of the device. It is obvious that how to guarantee the processing quality of functional ceramic is a kernel problem whether it can achieve the purpose of application or not. Ultra-precision planarization is usually as the final processing method of functional ceramic substrates, and the mirror surface of Ra 0.01～0.002 μm can be obtained by ultra-precision polishing. For the ultra-precision planarization processing of functional ceramic material, simplex chemical or mechanical polishing method is very difficult to achieve the technic demands, and furthermore various defects of processing exist in the surface of crystal after planarization. However, chemical mechanical planarization (CMP) which has emerged recently as a new indispensable processing technique for higher degree planarization of functional ceramic is be able to satisfy the processing requests from the aspects of processing performance and rate. The current paper systematically introduces the processing course of functional ceramic by using chemical mechanical planarization. In addition, material removal mechanism is analyzed, and the choosing of processing conditions and components and effect of polishing slurry are discussed. Then the present research status and development trend of CMP technology for functional ceramic are discussed. Finally the current existing main questions and their solutions are presented.展开更多
基金the National Nature Science Foundation of China (20571019)the Project-sponsored by SRF for ROCS ,HLJ (LC06C13)+1 种基金Project-Sponsored by Program of Harbin Subject Chief Scientist (2006RFXXG001)Development Programfor Outstanding Young Teachers in Harbin Institute of Technology (HITQNJS.2006.028)
文摘Layered Co-based ceramics with a nominal composition Bi2-xLaxSr2Co2O8-δ (x=0.0, 0.4, 0.8, short by BLC-222) were prepared using conventional solid state reaction method. X-ray photoemission spectroscopy (XPS) was used to investigate their electronic structures. The cobalt ions are highly mixed valences of Co3+ and Co4+. The fraction of Co4+ almost keeps unchanged with the increase of x. The O-1s photoemission spectra show that there are lattice oxygen and chemical absorbed oxygen in all the samples. The substitution of Bi3+ by La3+ results in a change from metallic-like behavior to semiconductor behavior. This abnormal phenomenon means that La3+ plays a key role in effecting the electrical transport property of BLC-222. The O-Co covalence bond is strengthened by the increase of La3+, which results in the decrease of conductivity.
文摘Layered ternary ceramics represent a new class of solids that combine the merits of both metals and ceramics.These unique properties are strongly related to their layered crystal structures and microstructures. The combination of atomic-resolution Z-contrast scanning transmission electron microscopy （STEM） and transmission electron microscopy （TEM）, selected area electron diffraction （SAED）, convergent beam electron diffraction （CBED） represents a powerful method to link microstructures of materials to macroscopic properties, allowing layered ternary ceramics to be investigated in an unprecedented detail. Vicrostructural information obtained using TEM is useful in understanding the formation mechanism, layered stacking characteristics, and defect structures for layered ternary ceramics down to atomic-scale level; and thus provides insight into understanding the ＂Processing-Structure-Property＂ relationship of layered ternary ceramics. Transmission electron microscopic characterizations of layered ternary ceramics in Ti-Si-C, Ti-Al-C, Cr-Al-C, Zr-Al-C, Ta-Al-C and Ti-Al-N systems are reviewed.
文摘Monolithic catalysts for CO_(2) methanation have become an active research area for the industrial development of Power-to-Gas technology.In this study,we developed a facile and reproducible synthesis strategy for the preparation of structured NiFe catalysts on washcoated cordierite monoliths for CO_(2) methanation.The NiFe catalysts were derived from in-situ grown layered double hydroxides(LDHs)via urea hydrolysis.The influence of different washcoat materials,i.e.,alumina and silica colloidal suspensions on the formation of LDHs layer was investigated,together with the impact of total metal concentration.NiFe LDHs were precipitated on the exterior surface of cordierite washcoated with alumina,while it was found to deposit further inside the channel wall of monolith washcoated with silica due to different intrinsic properties of the colloidal solutions.On the other hand,the thickness of in-situ grown LDHs layers and the catalyst loading could be increased by high metal concentration.The best monolithic catalyst(COR-AluCC-0.5M)was robust,having a thin and well-adhered catalytic layer on the cordierite substrate.As a result,high methane yield was obtained from CO_(2) methanation at high flow rate on this structured NiFe catalysts.The monolithic catalysts appeared as promising structured catalysts for the development of industrial methanation reactor.
基金financial support of the project from the National Natural Science Foundation of China (Nos. 51272206 and 51472198)the Program for Changjiang Scholars and Innovative Research Team in University (No. IRT1280)+2 种基金the National Key Laboratory Functional Composite (No. 9140C560109130C56201)the Fundamental Research Funds for the Central University (No. xkjc2014009)the State Key Laboratory for Mechanical Behavior of Materials (No. 20121207)
文摘A water-quenching technique has been adopted to evaluate thermal shock fracture and fatigue behaviors of porous Si3N4 ceramics in an air atmosphere. The high-porosity Si3N4 ceramics exhibit a higher strength retention and a better resistance to thermal shock fatigue because of its role of the pores as crack arresters.A dense and coherent surface oxide layer leads to a significant benefit in residual strength during thermal fatigue, however, an increased fatigue number to 30 th cycle cannot cause a further influence although a thicker oxide layer presents, which is attributed to holes defect and disappearance of part intergranular phase.
基金This project is financially supported by the National Natural Science Foundation of China (No. 50071028) the Natural Science Foundation of Shandong Province (No. L2000F01)
文摘The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy(Al-12.0 percent Si-l.0 percent Cu-0.9 percent Mg (mass fraction)). The oxide ceramic layer wasfabricated with about 220 mum thickness and 3000 Hv micro-hardness. By XRD (X-ray diffractometry)and DSC (differential scanning calorimetry) analyses, the oxide layer consists of amorphous Al_2O_3,which is distinct from the results reported by the other researchers. The SEM photographs of suchlayer show that the layer is fixed tightly on the substrate alloy. So this alloy can he used in thehigh temperature and friction environment alter it is treated with such process.
基金financially supported by China Post-doctoral Science Foundation(No.2022M710856)Guangzhou Postdoctoral Research Project(No.62104380)+2 种基金the Outstanding Youth Project of Natural Science Foundation of Guangdong Province(No.2022B1515020020)the Funding by Science and Technology Projects in Guangzhou(Nos.202206050003 and 202201010603)Guangdong Engineering Technology Research Center for Hydrogen Energy and Fuel Cells。
文摘Protonic ceramic fuel cells(PCFCs)have been attracting increasing attention because of their advances in high-efficiency power generation in an intermediate-temperature range,as compared to the high-temperature solid oxide fuel cells(SOFCs).The greatest difference between PCFCs and SOFCs is the specific requirement of protonic(H+)conductivity at the PCFC cathode,in addition to the electronic(e^(-))and oxide-ion(O^(2-))conductivity.The development of a triple H^(+)/e^(-)/O^(2-)conductor for PCFC cathode is still challenging.Thus,the most-widely used cathode material is based on the mature e^(-)/O^(2-)conductor.However,this leads to insufficient triple phase boundary(TPB),i.e.,reaction area.Herein,an efficient strategy that uses a~100 nm-thick proton conductive functional layer(La_(0.5)Sr_(0.5)CoO_(3-δ),LSC55)in-between the typical La_(0.8)Sr_(0.2)CoO_(3-δ)cathode(a mature e-/O^(2-)conductor,LS C 82)and B aZr_(0.4)Ce_(0.4)Y_(0.1)Yb_(0.)1O_(3-δ)elec trolyte(11 mm in diameter,20μm in thickness)is proposed to significantly enhance the reaction area.Reasonably,the ohmic resistance and polarization resistance are both decreased by 47%and 62%,respectively,compared with that of PCFCs without the functional layer.The power density of the PCFC with such a functional layer can be raised by up to 2.24 times,superior to those described in previous reports.The enhanced PCFC performances are attributed to the well-built TPB and enhanced reaction area via the functional layer engineering strategy.
基金financially supported by the National Natural Science Foundation of China (21921006, 21706115)the National Key Research and Development Program of China (2017YFC0403702)+1 种基金the Project for Marine Science and Technology Innovation of Jiangsu Province (HY2018-10)Jiangsu Students’ Innovation and Entrepreneurship Training Program (201810291044Z)
文摘Enormous demands on the separation of oil/water(O/W)emulsions in various industries,such as petrochemical,food and pharmaceutical industries,are looking for high performance and energy-efficient separation methods.Ceramic membranes have been used to deal with O/W emulsions,for its outstanding characteristics of easy-operation,high-flux,and long-term stability.However,membrane fouling is still a challenge in the industrial application of ceramic membranes.Herein,antifouling ceramic membranes were fabricated by grafting zwitterions on the membrane surface via an environment-friendly two-step grafting method,which improves the antifouling property and permeability.Successful grafting of such zwitterion on the ceramic surface was assessed by the combination of FTIR and XPS characterization.More importantly,the hydration can be formed by electrostatic interactions layer on the modified membrane,which was confirmed by TGA characterization.The antifouling performance of prepared zwitterionic ceramic membranes in the separation of O/W emulsions was systematically tested.The results suggested that zwitterion can significantly improve the flux of ceramic ultrafiltration membrane,and can also improve antifouling property dramatically by reducing the irreversible fouling in the separation of O/W emulsions.Therefore,zwitterionic ceramic membranes hold promising potentials as an antifouling,highly efficient and green method in the practical purification of the O/W emulsions.
基金National Natural Science Foundation of China (51932010)。
文摘High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)O_(15)(CBT)high-temperature piezoelectric ceramics,with high Curie temperature(TC),are the key components for piezoelectric vibration sensors operating at temperatures exceeding 500℃.However,their low piezoelectric coefficient(d_(33))greatly limits their high-temperature applications.In this work,a novel Bi^(3+)self-doping strategy was employed to enhance the piezoelectric performance of CBT ceramics.The enhancement is attributed to an increase in the number of grain boundaries,providing more sites for space charge accumulation and promoting formation of space charge polarization.Furthermore,given that space charge polarization predominantly occurs at low frequencies,dielectric temperature spectra at different frequencies were used to elucidate the mechanism by which space charge polarization enhances piezoelectric properties of CBT ceramics.Excellent overall performance was achieved for the CBT-based high-temperature piezoelectric ceramics.Among them,TC reached 778℃,d_(33) increased by more than 30%,reaching 20.1 pC/N,and the electrical resistivity improved by one order of magnitude(reaching 6.33×10^(6)Ω·cm at 500℃).These advancements provide a key functional material with excellent performance for practical applications of piezoelectric vibration sensors at 500℃and above.
基金supported by the National Key R&D Program of China(Grant Nos.2024YFB3714502,2024YFB3714501,2024YFB3714504)the National Natural Science Foundation of China(Grant Nos.52130204,52174376)+5 种基金the TQ Innovation Foundation(Grant No.23-TQ09-02-ZT-01-005)the Aeronautical Science Foundation of China(Grant No.20220042053001)the Ningbo Science and Technology Plan Project(Grant No.2025Z070)the Key R&D Project of Shaanxi Province(Grant Nos2024GX-YBXM-220,2024CY-GJHX-29,2024GX-ZDCYL-03-03,2024GX-YBXM-400)the National Advanced Rare Metal Materials Innovation Center Project[Grant No.2024 ZG-GCZX-01(1)-01]the Foundation of China Scholarship Council(Grant No.202406290136)。
文摘To meet the evolving demands of aeroengine development,the structural and performance requirements for ceramic cores have become increasingly stringent.Vat photopolymerization 3D printing,owing to its moldless,fiexible manufacturing,and other advantages,demonstrates significant potential in the preparation of ceramic cores with intricate structures.However,its practical application still faces multiple challenges,including layered structures and property anisotropy,defects such as cracks and collapse during printing and sintering,forming inaccuracies,and difficulties in controlling surface roughness.Recent advances have focused on optimizing slurry formulation and rheology,improving curing behavior,introducing auxiliary powders and additives,tailoring forming parameters,and optimizing the sintering process.Nevertheless,effectively suppressing lamellar defects,achieving superior dimensional accuracy,and maintaining high surface quality in complex structures remain the core scientific and technical issues to be solved.Future research should concentrate on refining curing mechanisms,advancing powder design and organic system optimization,and regulating the coupled processes of forming,debinding,and sintering to accelerate the application of VPP 3D printed ceramic cores in aerospace manufacturing.
文摘The method of electrical discharge coating with TiC ceramic layer in ordinary electrical discharge machining(EDM) tool was studied systematically. Through the metallography, X-ray diffraction, sector scanning research and wear test, the characteristics of the ceramic layer were studied, and the effect of the discharge parameters on the quality and the thickness of the coating was also discussed. The results show that this method is a very potential surface modification method. Comparing with other surface peeling technologies, that coating layer thickness is more than 20μm, the hardness is increased by 2-3 times, the wearing resistance is increased by 5 times and the product life is increased by 3-5 times.
基金Project(50271045) supported by the National Natural Science Foundation of China Project supported by the Talent Foundation of Beijing Jiaotong University, China
文摘Ti-N graded ceramic layer was formed on titanium by using DC hollow-cathode plasma nitriding technique. The structure of Ti-N layer was analyzed using X-ray diffractometry(XRD) with Cu Kα radiation, and the microhardness( HV0.1) was measured from the surface to inner along the cross section of Ti-N layer. The results indicate that the Ti-N graded layer is composed of ε-Ti2 N, δ-TiN and α-Ti(N) phases. Mechanism discussion shows that hollow-cathode discharge can intensify gas ionization, increase current density and enhance the nitriding potential, which directly increases the thickness of the diffusion coatings compared with traditional nitriding methods.
基金financially supported by the National High Technical Research and Development Programme of China (No.2008AA03A236)
文摘To further study the effect of sputtered Au film as transition electrode layer on the electrical properties and interface microstructures of Na20-PbO-Nb2O5-SiO2 multilayer glass-ceramic capacitors, Au films pre-deposited at different time were prepared by DC magnetron sputtering. Compared with the single paste electrode structure, samples with Au films pre-deposited from 6 to 18 min have the consistent perfor- mance to effectively improve the electrical properties of the capacitors, resulting in the doubled breakdown strength, an increase of equivalent capacitance by 22% and a decrease of leakage current by an order of magnitude. SEM observations indicate that the Au films with deposition time from 6 to 18 min would all help the formation of a dense electrode/dielectric interface and inhibit the diffusion of Ag. The results reveal that Au film pre-deposited for 6 min as inner electrode was sufficient to improve the interface microstructure and therefore to inhibit the Ag diffusion and enhance the overall performance of the multi-layer glass-ceramic capacitors.
基金supported by the National Outstanding Young Scientist Foundation for Y.C. Zhou under Grant No. 59925208the National Natural Science Foundation of China under Grants No. 50232040, No. 50302011 and No. 90403027"863" Project,and High-Tech Bureau of the Chinese Academy of Sciences
文摘This article provides a review of current research activities that concentrate on Ti3SiC2. We begin with an overview of the crystal and electronic structures, which are the basis to understand this material. Followings are the synthetic strategies that have been exploited to achieve, and the formation mechanism of Ti3SiC2. Then we devote much attentions to the mechanical properties and oxidation/hot corrosion behaviors of Ti3SiC2 as well as some advances achieved recently. At the end of this paper, we elaborate on some new discoveries in the Ti3SiC2 system, and also give a brief discussion focused on the ＂microstructure -property＂ relationship.
文摘Lanthanum doped bismuth layer structured ferroelectrics （BLSFs） Ca1 - x LaxBi4 （Ti0.9W0. 1 ）4O15 （ x = 0, 0.2, 0.3, 0.4, 0.6） ceramics were prepared by solid-state reaction method. X-ray diffraction （XRD） patterns showed that single phase was formed when x = 0 - 0.6. The effects of La^3＋ doping on dielectric, piezoelectric and ferroelectric properties of Ca1-xLaxBi4（Ti0.9W0.1）4O15 ceramics were studied. Ca0.7La0.3Bi4（Ti0.9W0.1）4O15 ceramic had optimal properties, its dielectric constant was 166.85, dielectric loss was 0.0063, piezoelectric strain constant was 11 pc·N^-1, remanent polarization was 18.1μC·cm^-2 and coercive field was 118 kV·cm^-1. SEM micrographs showed that the grains of CaBi4Ti4O15-based ceramics were plate-like. The results of energy spectrum analysis （EDS） showed that La^3＋ incorporation could increase Bi/Ca ratio.
基金supported by the National Key Research and Development Program of China(Nos.2021YFB3702500,2018YFB1106600)the National Science and Technology Major Project(Nos.2019-VII-0019-0161 andY2019-VII-0011-0151)the Fundamental Research Funds for the Central Universities(No.WK5290000003).
文摘With the improvement of aero-engine performance,the preparation of hollow blades of single-crystal superalloys with complex inner cavity cooling structures is becoming increasingly urgent.The ceramic core is the key intermediate part of the preparation and has attracted wide attention.To meet this challenge,new technologies that can make up for the defects of long periods and high costs of fabricating complex structural cores by traditional hot injection technology are needed.Vat photopolymerization 3D printing ceramic technology has been applied to the core field to realize the rapid preparation of complex structural cores.However,the industrial application of this technology still needs further research and improvement.Herein,ceramic cores were prepared using traditional hot injection and vat photopolymerization 3D printing techniques using fused silica,nano-ZrO_(2),and Al_(2)O_(3) powders as starting materials.The 3D printed ceramic core has a typical layered structure with a small pore size and low porosity.Because of the layered structure,the pore area is larger than that of the hot injection ceramic core,the leaching performance has little effect(0.0277 g/min for 3D printing cores,0.298 g/min for hot injection cores).In the X and Y directions,the sintering shrinkage is low(2.7%),but in the Z direction,the shrinkage is large(4.7%).The fracture occurs when the inner layer crack expands and connects with the interlayer crack,forming a stepped fracture in the 3D-printed cores.The bending strength of the 3D printed core at high temperature(1500℃)is 17.3 MPa.These analyses show that the performance of vat photopolymerization 3D-printed ceramic cores can meet the casting requirements of single crystal superalloy blades,which is a potential technology for the preparation of complex structure ceramic cores.The research mode of 3D printing core technology based on the traditional hot injection process provides an effective new idea for promoting the industrial application of 3D printing core technology.
基金supported by the National Natural Science Foundation of China(No.51075285) the Provincial Natural Science Foundation of Liaoning in China(No.20102222)
文摘Zirconium alloys are active in the molten state and tend to react with the mold during casting. The casting technology of zirconium is not yet well established; especially in selecting the mold materials, which are difficult to determine. In the present work, the interfacial reactions between zirconium casting and casting mold were studied. The zirconium alloy was melted in a vacuum arc skull furnace and then cast into the graphite mold and ceramic mold, respectively. The zirconium casting samples were characterized using SEM, EDS and XRD with an emphasis on the chemical diffusion of elements. A reaction layer was observed at the casting surface. Chemical analysis shows that chemical elements C, O and Y from the mold are diffused into the molten zirconium, and new phases, such as ZrC, Zr30, YO1.335 and Y6ZrO11, are formed at the surface. In addition, an end product of zirconium valve cast in a yttria mold has a compact structure and good surface quality.
基金support from the National Natural Science Foun-dation of China(11972267).
文摘The ablation of ultra-high-temperature ceramics(UTHCs)is a complex physicochemical process including mechanical behavior,temperature effect,and chemical reactions.In order to realize the structural optimization and functional design of ultra-high temperature ceramics,a coupled thermo-chemo-mechanical bond-based peridynamics(PD)model is proposed based on the ZrB_(2) ceramics oxidation kinetics model and coupled thermomechanical bond-based peridynamics.Compared with the traditional coupled thermo-mechanical model,the proposedmodel considers the influenceof chemical reactionprocessonthe ablation resistanceof ceramicmaterials.In order to verify the reliability of the proposed model,the thermo-mechanical coupling model,damage model and oxidation kinetic model are established respectively to investigate the applicability of the proposedmodel proposed in dealing with thermo-mechanical coupling,crack propagation,and chemical reaction,and the results show that the model is reliable.Finally,the coupled thermo-mechanical model and coupled thermo-chemo-mechanical model are used to simulate the crack propagation process of the plate under the thermal shock load,and the results show that the oxide layer plays a good role in preventing heat transfer and protecting the internal materials.Based on the PD fully coupled thermo-mechanical model,this paper innovatively introduces the oxidation kinetic model to analyze the influence of parameter changes caused by oxide layer growth and chemical growth strain on the thermal protection ability of ceramics.The proposed model provides an effective simulation technology for the structural design of UTHCs.
基金Projects(212006065,21666018)supported by the National Natural Science Foundation of China
文摘Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes on this basis.In situ oxidation conditions experimental results show that the best condition for preparing the TiO2-Al2O3/Ti composite membrane is under 800°C for 2 h,and the microstructure and pore sizes of the TiO2-Al2O3/Ti composite membranes are affected obviously.The thickness and composition of the TiO2/Ti composite membranes are determined by SEM and XRD completely.The pore size distribution of the composite membrane is measured by bubble pressure method,the most probable aperture is about 3.12μm,while the average pore size of defect free TiO2-Al2O3/Ti is about 3.23μm.After ultrasonic treatment,the slight weight change of membranes reveals no observable change,which indicates that TiO2-Al2O3/Ti composite membranes maintain a good stability.
文摘1.IntroductionMetal matrix composites consist of afamily of advanced materials which mayhave attractive properties including highstrength,high specific modulus,lowcoefficient of thermal expansion,good wearresistance,and attractive high temperature
文摘Presently, the products of functional ceramic are widely applied in the light & mechatronics fields such as communication, aeronautic and astronautic engineering, military affairs and home-use electrical appliance etc. It’s performance of working is mainly determined by the physical performance of the surface. And therefore the roughness and the affected layer’s depth of the final processing surface have a direct influence to the performance of the device. It is obvious that how to guarantee the processing quality of functional ceramic is a kernel problem whether it can achieve the purpose of application or not. Ultra-precision planarization is usually as the final processing method of functional ceramic substrates, and the mirror surface of Ra 0.01～0.002 μm can be obtained by ultra-precision polishing. For the ultra-precision planarization processing of functional ceramic material, simplex chemical or mechanical polishing method is very difficult to achieve the technic demands, and furthermore various defects of processing exist in the surface of crystal after planarization. However, chemical mechanical planarization (CMP) which has emerged recently as a new indispensable processing technique for higher degree planarization of functional ceramic is be able to satisfy the processing requests from the aspects of processing performance and rate. The current paper systematically introduces the processing course of functional ceramic by using chemical mechanical planarization. In addition, material removal mechanism is analyzed, and the choosing of processing conditions and components and effect of polishing slurry are discussed. Then the present research status and development trend of CMP technology for functional ceramic are discussed. Finally the current existing main questions and their solutions are presented.
