Ultrastrong steels are widely used to manufacture load-bearing components in the automotive and aerospace industries,for light-weighting,enhanced fuel efficiency,and reduced costs.A martensitic steel with fine grains,...Ultrastrong steels are widely used to manufacture load-bearing components in the automotive and aerospace industries,for light-weighting,enhanced fuel efficiency,and reduced costs.A martensitic steel with fine grains,containing 0.34 wt%carbon and 2.85 wt%alloying elements,was produced through the combined technique of thermomechanical controlled processing,austenitizing,water quenching,and tempering(TMCP-Q&T).A lath martensitic matrix with high-density dislocations,accompanied by the twinned martensite and retained austenite,was obtained using this technique.The dispersed nano sc aleε-carbide and(Ti,Mo)C phases were distributed at both boundaries and interiors of martensite laths.The mean size of prior-austenite grains was refined to 7.7μm,and the average width of martensite laths was 190 nm.Notably,the novel steel exhibited an excellent combination of ultimate tensile strength(2.2 GPa)and ductility(9.4%),which were superior to those of 300 M steel(2 GPa,8%).Moreover,a significant 40%reduction in the alloying element content was achieved relative to 300 M steel,and the raw material cost was decreased by 17%correspondingly.The enhanced tensile strength of this martensitic steel is mainly attributed to dislocation strengthening and precipitation strengthening,which contribute 53%and 21%to the yield strength,respectively.This discovery provides a new strategy for fabricating a 2.2-GPa grade ultrastrong steel with good ductility at a low cost,making it highly desirable for industrial applications.展开更多
A cyclic quenching treatment(CQT)succeeded in turning a 2.3 GPa maraging steel with a Charpy impact energy of 9 J into a new grade with the same strength but a Charpy impact energy of 20 J upon 4 cyclic treatments.The...A cyclic quenching treatment(CQT)succeeded in turning a 2.3 GPa maraging steel with a Charpy impact energy of 9 J into a new grade with the same strength but a Charpy impact energy of 20 J upon 4 cyclic treatments.The improvement of mechanical properties is attributed to the refinement and increased chemical heterogeneity of the martensitic substructure,rather than the refinement of prior austenite grain(PAG),as well as the Transformation-Induced Plasticity(TRIP)effect facilitated by small austenite grains.The role of local segregation of Ni during CQT in the formation of Ni-rich austenite grains,Ni-rich martensite laths and Ni-poor martensite laths,was investigated and verified by DICTRA simulations.This study highlights the important influence of Ni partitioning behavior during CQT,providing insights into microstructural evolution and mechanical properties.展开更多
The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through op...The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through optical microscopy,scanning electron microscopy,electron channeling contrast imaging,microhardness and room temperature uniaxial tensile tests.After water quenching from 930℃ to room temperature,a fully martensitic microstructure was obtained in both as-quenched HR and CRA specimens,which shows a microhardness of 480±5 HV,and no significant difference in microstructure and microhardness was observed.Tensile test results show that the product of tensile strength and total elongation(UTS×TE)of the as-quenched HR specimen,i.e.,24.1 GPa%,is higher than that of the as-quenched CRA specimen,i.e.,18.9 GPa%.While,after being tempered at 300℃,the martensitic microstructures and mechanical properties of the two as-quenched specimens change significantly due to the synergy role of the matrix phase softening and the precipitation strengthening.Concerning the maximum UTS×TE,it is 18.9 GPa%obtained in the as-quenched CRA one,while that is 24.4 GPa%obtained in the HR specimen after tempered at 300℃ for 5 min.展开更多
The quantitative analysis of substructure in the martensite/bainite mixed structure, which is obtained from low-carbon NiCrMoV steels under different cooling conditions, was made by means of optical microscope （OM）,...The quantitative analysis of substructure in the martensite/bainite mixed structure, which is obtained from low-carbon NiCrMoV steels under different cooling conditions, was made by means of optical microscope （OM）, scanning electron microscope （SEM）, electron backscatter diffraction （EBSD）, and transmission electron microscope （TEM）, in order to research the effect on toughness. The test results indicate that the toughness of the steel is en- hanced with the decrease in the packet and block size under the condition of the same prior austenite grain size mixed with different ratios of martensite and bainite while the lath width is about 0.38μm. The calculation shows that both the packet and block boundaries have the same hindering effect on crack extension. Furthermore, the effect of the block width on impact energy is much larger than that of the packet. Therefore, the block can be used as microstruc- tural substructure to affect the toughness in low-carbon martensite steels, suggesting that the block size is ＂the effective grain size＂ for controlling toughness.展开更多
A new ultrahigh strength pipeline steel with high yield strength and high impact toughness was fabricated in this work, and mechanical properties and microstructure of the steel were investigated. The steel exhibited ...A new ultrahigh strength pipeline steel with high yield strength and high impact toughness was fabricated in this work, and mechanical properties and microstructure of the steel were investigated. The steel exhibited out- standing mechanical properties with yield strength levels of up to 951 MPa and tensile strength levels up to 1023 MPa. The sharp notch toughness with absorbed energy values of 227 J/cm2 at -30℃ and shear area of up to 95% in drop weight tear test （DWTT） at temperature of --20℃ were achieved. It was found that microstructure of the steel com- prises a majority of low-carbon lath bainite with different sublaths and sub-sublaths, meanwhile there is a high density of dislocation between laths and the dispersed film-like martensite-austenite （M-A） constituents. Most of the precipi- tates in this steel are duplex type containing Nb and Ti with characterized morphology of cap with the range of precipitation size from a few to tens nanometers.展开更多
Low cycle fatigue behavior of a quenched and tempered high-strength steel(Q960 E) was studied in the strain amplitude ranging from ± 0.5% to ± 1.2% at room temperature. As a result of fatigue loading, the di...Low cycle fatigue behavior of a quenched and tempered high-strength steel(Q960 E) was studied in the strain amplitude ranging from ± 0.5% to ± 1.2% at room temperature. As a result of fatigue loading, the dislocation structural evolution and fracture mechanism were examined and studied by transmission electron microscopy and scanning electron microscopy(SEM). The results showed that this Q960 E steel showed cyclic softening at different strain amplitudes, and the softening tendency was more apparent at strain amplitude of ±(0.6–1.2)% than that at ± 0.5%. The reduction in dislocation density with increasing strain amplitude is responsible for the softening tendency of cyclic stress with the strain amplitude. The material illustrates near-Masing behavior at strain amplitude ranging from ± 0.6% to ± 1.2%. The near-Masing behavior of Q960 E high-strength steel can be the result of stability of martensite lath at different strain amplitudes. Partial transformation from martensite laths to dislocation cells is responsible for the derivation from ideal Masing behavior. In the SEM examination of fracture surfaces, transgranular cracks initiate on the sample surface. Striations can be found during the crack propagation stage.展开更多
Gradient boosting decision tree(GBDT)machine learning(ML)method was adopted for the first time to automatically recognize and conduct quantitative statistical analysis of boundaries in bainitic microstructure using el...Gradient boosting decision tree(GBDT)machine learning(ML)method was adopted for the first time to automatically recognize and conduct quantitative statistical analysis of boundaries in bainitic microstructure using electron back-scatter diffraction(EBSD)data.In spite of lack of large sets of EBSD data,we were successful in achieving the desired accuracy and accomplishing the objective of recognizing the boundaries.Compared with a low model accuracy of<50%as using Euler angles or axis-angle pair as characteristic features,the accuracy of the model was significantly enhanced to about 88%when the Euler angle was converted to overall misorientation angle(OMA)and specific misorientation angle(SMA)and considered as important features.In this model,the recall score of prior austenite grain(PAG)boundary was~93%,high angle packet boundary(OMA>40°)was~97%,and block boundary was~96%.The derived outcomes of ML were used to obtain insights into the ductile-to-brittle transition(DBTT)behavior.Interestingly,ML modeling approach suggested that DBTT was not determined by the density of high angle grain boundaries,but significantly influenced by the density of PAG and packet boundaries.The study underscores that ML has a great potential in detailed recognition of complex multi-hierarchical microstructure such as bainite and martensite and relates to material performance.展开更多
The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely consid...The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely considered when reliabil?ity allocation is conducted. In this paper, drawbacks of reliability model based on failure independence assumption are illustrated, after which, reliability model of CNC lathes considering failure correlation of subsystems is established based on Copula theory, which is an improvement of traditional reliability model of series systems. As the failure time of CNC lathes often obeys Weibull or exponential distribution, Gumbel Copula is selected to build correlation model. After that, a reliability allocation method considering failure correlation is analyzed based on the model established before. Reliability goal is set first and then failure rates are allocated to subsystems according to the allocation vector through solving the correlation model. Reliability allocation is conducted for t = 1. A real case of a CNC lathe and a numerical case are presented together to illustrate the advantages of the reliability model established consider?ing failure correlation and the corresponding allocation method. It shows that the model accords to facts and real working condition more, and failure rates allocated to all the subsystems are increased to some extent. This research proposes a reliability allocation method which takes failure correlation among subsystems of CNC lathes into consid?eration, and costs for design and manufacture could be decreased.展开更多
High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughn...High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughness of HB400 grade abrasion resistant steel by controlling quenching and tempering of the plates.Optimized combination of the strength and the toughness has been achieved by choosing best fit set of quenching and tempering condition.Mechanism underlying the achievement has been investigated in terms of the microstructure consisting of tempered lath martensite,retained austenite and precipitated carbides.展开更多
Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and...Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and X-ray diffraction(XRD).The results show that the microstructure of PHS is martensite,and two sizes of particles disperse in the martensite matrix during the forming and quenching process.The size of the bigger particles is between 100 and 200 nm,and the small particles are nanometer-sized.The quantity of the particles has a positive relation with the Ti content.More importantly,the microstructure and strengthening mechanism are affected by the precipitating behavior of the particles.Besides the prior austenite grain,martensite packet,block and lath are refined by Ti addition.The steels are strengthened by the fine grains,martensite substructure and precipitates.The uniformly distributed dislocation in the martensite lath,the density of which is between 3.0?10^(14) cm^(–2) and 5.0?10^(14) cm^(–2),strengthens the steels through associating with fine carbide particles.展开更多
Dynamic CCT （continuous cooling transformation） curves and effects of microstructures and M/A islands of X100 hot rolled strip on mechanical properties were studied by means of a thermal simulator, a scanning electr...Dynamic CCT （continuous cooling transformation） curves and effects of microstructures and M/A islands of X100 hot rolled strip on mechanical properties were studied by means of a thermal simulator, a scanning electron mi- croscope （SEM）, a transmission electron microscope （TEM）, a digital micro-hardness tester and Image-Pro Plus analysis software. The results show that high contents of C and Mo can make transformation lines of acicular ferrite and bain- ite shift rightward. High Mo tested strip has higher strength and micro-hardness and lower toughness than the other one because lath bainite appears instead of quasi-polygonal ferrite. Tested strip with granular bainite, lath bainite and M/A islands has better mechanical properties and in the microstructures lath bainite content is around 36.50% and M/A islands are fine and disperse in the matrix.展开更多
Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cr...Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cryogenic treatment samples were quenched,cryogenically treated at−80 and−196℃ for 4 h,slowly returned to room temperature and thereafter tempered at 180℃ for 2 h,and finally tempered at 180℃ for 2 h.The scanning electron microscope,electron backscattering diffraction,X-ray diffraction and transmission electron microscope were adopted for microstructure characterization.The results show that cryogenic treatment increases the fraction of high-angle grain boundaries and the precipitation of finely dispersed carbides in the matrix,decreases the volume fraction of inter-lath retained austenite,and hence improves the strength and hardness.Compared with the conventional treatment,the hardness,yield strength and ultimate tensile strength of the steel after cryogenic treatment are increased by 11.7%,12.6%and 18.3%,respectively,while the impact energy is decreased by 9.8%.展开更多
A 25CrMo48V steel for ultra-deep oil/gas well casings was quenched at 900-1 200 ℃ and tempered at 650 ℃. The lath martensitic structures were characterized by optical microscope （OM）, field emission scanning elect...A 25CrMo48V steel for ultra-deep oil/gas well casings was quenched at 900-1 200 ℃ and tempered at 650 ℃. The lath martensitic structures were characterized by optical microscope （OM）, field emission scanning electron microscopy （FESEM）, electron backscattering diffraction （EBSD） and transmission electron microscopy （TEM）, and the transverse impact energy at 0 ℃ was measured from the as-quenched and tempered specimens. The results show that with the quenching temperature decreased, the prior austenite grain, martensitic packet and block are refined, while the lath width seems to remain unchanged. The enhancement of impact toughness with the decreasing quenching temperature can be attributed to refinement of the martensitic structure with high-angle boundaries, and the block is the minimum structure unit controlling impact toughness. The transverse impact energy [ECVN （0 ℃） ≥100 J] required for seamless casings with ultra-high strength （Rp0.2≥932 MPa） has been finally achieved with the experimental steel quenched at 900-1 000 ℃ and tempered at 650 ℃.展开更多
According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of t...According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of the serial CNC lathes are put forward.展开更多
In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character-istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the pap...In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character-istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the paper,the method based on the combination of calculation mode and experiment mode is proposed to analyze the dynamic characteristics of the headstock.The modal parameters and the mode shapes are calculated by ANSYS7.1 software.According to the FEM calculating results,the ex-periment parameters can be selected correctly.The modal parameters of the headstock have to be calculated and identified precisely.On the basis of these modal parameters,the faults of the headstock are shown and its weak points of design are illustrated.A con-clusion is drawn that some reasonable reinforce positions could greatly improve the dynamic characteristics of the system and this ap-proach is proved to be precise and reliable.展开更多
基金financially supported by the National Natural Science Foundation of China(No.92163215)the Natural Science Foundation for Post-doctoral Scientists of China(No.2023M741700)+2 种基金the Natural Science Foundation for Post-doctoral Scientists of Zhejiang Province(No.ZJ2023036)the Applied Basic Research Program of Changzhou City(No.CJ20235066)the Innovation Leading Talent Project of Changzhou City(No.CQ20230114)
文摘Ultrastrong steels are widely used to manufacture load-bearing components in the automotive and aerospace industries,for light-weighting,enhanced fuel efficiency,and reduced costs.A martensitic steel with fine grains,containing 0.34 wt%carbon and 2.85 wt%alloying elements,was produced through the combined technique of thermomechanical controlled processing,austenitizing,water quenching,and tempering(TMCP-Q&T).A lath martensitic matrix with high-density dislocations,accompanied by the twinned martensite and retained austenite,was obtained using this technique.The dispersed nano sc aleε-carbide and(Ti,Mo)C phases were distributed at both boundaries and interiors of martensite laths.The mean size of prior-austenite grains was refined to 7.7μm,and the average width of martensite laths was 190 nm.Notably,the novel steel exhibited an excellent combination of ultimate tensile strength(2.2 GPa)and ductility(9.4%),which were superior to those of 300 M steel(2 GPa,8%).Moreover,a significant 40%reduction in the alloying element content was achieved relative to 300 M steel,and the raw material cost was decreased by 17%correspondingly.The enhanced tensile strength of this martensitic steel is mainly attributed to dislocation strengthening and precipitation strengthening,which contribute 53%and 21%to the yield strength,respectively.This discovery provides a new strategy for fabricating a 2.2-GPa grade ultrastrong steel with good ductility at a low cost,making it highly desirable for industrial applications.
基金sponsored by the National Natural Science Foun-dation of China(Grant Nos.52271122,52203384).
文摘A cyclic quenching treatment(CQT)succeeded in turning a 2.3 GPa maraging steel with a Charpy impact energy of 9 J into a new grade with the same strength but a Charpy impact energy of 20 J upon 4 cyclic treatments.The improvement of mechanical properties is attributed to the refinement and increased chemical heterogeneity of the martensitic substructure,rather than the refinement of prior austenite grain(PAG),as well as the Transformation-Induced Plasticity(TRIP)effect facilitated by small austenite grains.The role of local segregation of Ni during CQT in the formation of Ni-rich austenite grains,Ni-rich martensite laths and Ni-poor martensite laths,was investigated and verified by DICTRA simulations.This study highlights the important influence of Ni partitioning behavior during CQT,providing insights into microstructural evolution and mechanical properties.
基金Chongqing Natural Science Foundation(No.CSTB2022NSCQ-MSX1394)Graduate Research and Innovation Foundation of Chongqing,China(Grant No.CYS22008)+2 种基金Open Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2023-10)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)the Open Project of the Large Casting and Forging Manufacturing Technology Engineering Center of Shanghai Institute of Mechanical and Electrical Engineering,State Key Laboratory of Vanadium and Titanium Resources Open Fund(No.2022P4FZG04A).
文摘The microstructure evolution and mechanical properties of a Fe-0.12C-0.2Si-1.6Mn-0.3Cr-0.0025B(wt.%)steel with different initial microstructures,i.e.,hot rolled(HR)and cold rolled-annealed(CRA),were studied through optical microscopy,scanning electron microscopy,electron channeling contrast imaging,microhardness and room temperature uniaxial tensile tests.After water quenching from 930℃ to room temperature,a fully martensitic microstructure was obtained in both as-quenched HR and CRA specimens,which shows a microhardness of 480±5 HV,and no significant difference in microstructure and microhardness was observed.Tensile test results show that the product of tensile strength and total elongation(UTS×TE)of the as-quenched HR specimen,i.e.,24.1 GPa%,is higher than that of the as-quenched CRA specimen,i.e.,18.9 GPa%.While,after being tempered at 300℃,the martensitic microstructures and mechanical properties of the two as-quenched specimens change significantly due to the synergy role of the matrix phase softening and the precipitation strengthening.Concerning the maximum UTS×TE,it is 18.9 GPa%obtained in the as-quenched CRA one,while that is 24.4 GPa%obtained in the HR specimen after tempered at 300℃ for 5 min.
文摘The quantitative analysis of substructure in the martensite/bainite mixed structure, which is obtained from low-carbon NiCrMoV steels under different cooling conditions, was made by means of optical microscope （OM）, scanning electron microscope （SEM）, electron backscatter diffraction （EBSD）, and transmission electron microscope （TEM）, in order to research the effect on toughness. The test results indicate that the toughness of the steel is en- hanced with the decrease in the packet and block size under the condition of the same prior austenite grain size mixed with different ratios of martensite and bainite while the lath width is about 0.38μm. The calculation shows that both the packet and block boundaries have the same hindering effect on crack extension. Furthermore, the effect of the block width on impact energy is much larger than that of the packet. Therefore, the block can be used as microstruc- tural substructure to affect the toughness in low-carbon martensite steels, suggesting that the block size is ＂the effective grain size＂ for controlling toughness.
文摘A new ultrahigh strength pipeline steel with high yield strength and high impact toughness was fabricated in this work, and mechanical properties and microstructure of the steel were investigated. The steel exhibited out- standing mechanical properties with yield strength levels of up to 951 MPa and tensile strength levels up to 1023 MPa. The sharp notch toughness with absorbed energy values of 227 J/cm2 at -30℃ and shear area of up to 95% in drop weight tear test （DWTT） at temperature of --20℃ were achieved. It was found that microstructure of the steel com- prises a majority of low-carbon lath bainite with different sublaths and sub-sublaths, meanwhile there is a high density of dislocation between laths and the dispersed film-like martensite-austenite （M-A） constituents. Most of the precipi- tates in this steel are duplex type containing Nb and Ti with characterized morphology of cap with the range of precipitation size from a few to tens nanometers.
基金financial supports of the National Natural Science Foundation of China (No. 51674079)Anhui Provincial Natural Science Foundation (Nos. KJ2018A0062, KJ2017A128 and KJ2017A066)
文摘Low cycle fatigue behavior of a quenched and tempered high-strength steel(Q960 E) was studied in the strain amplitude ranging from ± 0.5% to ± 1.2% at room temperature. As a result of fatigue loading, the dislocation structural evolution and fracture mechanism were examined and studied by transmission electron microscopy and scanning electron microscopy(SEM). The results showed that this Q960 E steel showed cyclic softening at different strain amplitudes, and the softening tendency was more apparent at strain amplitude of ±(0.6–1.2)% than that at ± 0.5%. The reduction in dislocation density with increasing strain amplitude is responsible for the softening tendency of cyclic stress with the strain amplitude. The material illustrates near-Masing behavior at strain amplitude ranging from ± 0.6% to ± 1.2%. The near-Masing behavior of Q960 E high-strength steel can be the result of stability of martensite lath at different strain amplitudes. Partial transformation from martensite laths to dislocation cells is responsible for the derivation from ideal Masing behavior. In the SEM examination of fracture surfaces, transgranular cracks initiate on the sample surface. Striations can be found during the crack propagation stage.
基金financially supported by the National Key Research and Development Program of China(No.2017YFB0304900)。
文摘Gradient boosting decision tree(GBDT)machine learning(ML)method was adopted for the first time to automatically recognize and conduct quantitative statistical analysis of boundaries in bainitic microstructure using electron back-scatter diffraction(EBSD)data.In spite of lack of large sets of EBSD data,we were successful in achieving the desired accuracy and accomplishing the objective of recognizing the boundaries.Compared with a low model accuracy of<50%as using Euler angles or axis-angle pair as characteristic features,the accuracy of the model was significantly enhanced to about 88%when the Euler angle was converted to overall misorientation angle(OMA)and specific misorientation angle(SMA)and considered as important features.In this model,the recall score of prior austenite grain(PAG)boundary was~93%,high angle packet boundary(OMA>40°)was~97%,and block boundary was~96%.The derived outcomes of ML were used to obtain insights into the ductile-to-brittle transition(DBTT)behavior.Interestingly,ML modeling approach suggested that DBTT was not determined by the density of high angle grain boundaries,but significantly influenced by the density of PAG and packet boundaries.The study underscores that ML has a great potential in detailed recognition of complex multi-hierarchical microstructure such as bainite and martensite and relates to material performance.
基金National Natural Science Foundation of China(Grant Nos.51135003,U1234208)National Basic Research Program of China(973 Program,Grant No.2014CB046303)+3 种基金High-class CNC Machine Tools and Basic Manufacturing Equipment of Important National Science and Technology Specific Projects(Grant No.2013ZX04011-011)National Key Laboratory of Mechanical System and Vibration Project(Grant No.MSV201402)Scientific Research Business Fund of Central Colleges and Universities(Grant No.N150304006)Excellent Talents Support Program for Colleges and Universities in Liaoning Province of China(Grant No.LJQ2014030)
文摘The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely considered when reliabil?ity allocation is conducted. In this paper, drawbacks of reliability model based on failure independence assumption are illustrated, after which, reliability model of CNC lathes considering failure correlation of subsystems is established based on Copula theory, which is an improvement of traditional reliability model of series systems. As the failure time of CNC lathes often obeys Weibull or exponential distribution, Gumbel Copula is selected to build correlation model. After that, a reliability allocation method considering failure correlation is analyzed based on the model established before. Reliability goal is set first and then failure rates are allocated to subsystems according to the allocation vector through solving the correlation model. Reliability allocation is conducted for t = 1. A real case of a CNC lathe and a numerical case are presented together to illustrate the advantages of the reliability model established consider?ing failure correlation and the corresponding allocation method. It shows that the model accords to facts and real working condition more, and failure rates allocated to all the subsystems are increased to some extent. This research proposes a reliability allocation method which takes failure correlation among subsystems of CNC lathes into consid?eration, and costs for design and manufacture could be decreased.
文摘High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughness of HB400 grade abrasion resistant steel by controlling quenching and tempering of the plates.Optimized combination of the strength and the toughness has been achieved by choosing best fit set of quenching and tempering condition.Mechanism underlying the achievement has been investigated in terms of the microstructure consisting of tempered lath martensite,retained austenite and precipitated carbides.
基金Project(U1460101)supported by the National Natural Science Foundation of ChinaProject(20120006120002)supported by Specialized Research Fund for the Doctoral Program of Higher Education,China
文摘Effect of Ti addition on the microstructure and strengthening behavior in press hardening steels(PHS)was analyzed by optical metallography(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM)and X-ray diffraction(XRD).The results show that the microstructure of PHS is martensite,and two sizes of particles disperse in the martensite matrix during the forming and quenching process.The size of the bigger particles is between 100 and 200 nm,and the small particles are nanometer-sized.The quantity of the particles has a positive relation with the Ti content.More importantly,the microstructure and strengthening mechanism are affected by the precipitating behavior of the particles.Besides the prior austenite grain,martensite packet,block and lath are refined by Ti addition.The steels are strengthened by the fine grains,martensite substructure and precipitates.The uniformly distributed dislocation in the martensite lath,the density of which is between 3.0?10^(14) cm^(–2) and 5.0?10^(14) cm^(–2),strengthens the steels through associating with fine carbide particles.
基金Item Sponsored by National Key Technology Research and Development Program in 12th Five-year Plan of China(2011BAE35B01)
文摘Dynamic CCT （continuous cooling transformation） curves and effects of microstructures and M/A islands of X100 hot rolled strip on mechanical properties were studied by means of a thermal simulator, a scanning electron mi- croscope （SEM）, a transmission electron microscope （TEM）, a digital micro-hardness tester and Image-Pro Plus analysis software. The results show that high contents of C and Mo can make transformation lines of acicular ferrite and bain- ite shift rightward. High Mo tested strip has higher strength and micro-hardness and lower toughness than the other one because lath bainite appears instead of quasi-polygonal ferrite. Tested strip with granular bainite, lath bainite and M/A islands has better mechanical properties and in the microstructures lath bainite content is around 36.50% and M/A islands are fine and disperse in the matrix.
基金The authors are grateful to the funding by National High Technology Research and Development Program of China(863 Program,Grant No.2012AA03A503).
文摘Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cryogenic treatment samples were quenched,cryogenically treated at−80 and−196℃ for 4 h,slowly returned to room temperature and thereafter tempered at 180℃ for 2 h,and finally tempered at 180℃ for 2 h.The scanning electron microscope,electron backscattering diffraction,X-ray diffraction and transmission electron microscope were adopted for microstructure characterization.The results show that cryogenic treatment increases the fraction of high-angle grain boundaries and the precipitation of finely dispersed carbides in the matrix,decreases the volume fraction of inter-lath retained austenite,and hence improves the strength and hardness.Compared with the conventional treatment,the hardness,yield strength and ultimate tensile strength of the steel after cryogenic treatment are increased by 11.7%,12.6%and 18.3%,respectively,while the impact energy is decreased by 9.8%.
基金Item Sponsored by National High Technology Research and Development Program of China(2007AA03Z509)National Science Foundation for Distinguished Young Scholars of China(50925522)
文摘A 25CrMo48V steel for ultra-deep oil/gas well casings was quenched at 900-1 200 ℃ and tempered at 650 ℃. The lath martensitic structures were characterized by optical microscope （OM）, field emission scanning electron microscopy （FESEM）, electron backscattering diffraction （EBSD） and transmission electron microscopy （TEM）, and the transverse impact energy at 0 ℃ was measured from the as-quenched and tempered specimens. The results show that with the quenching temperature decreased, the prior austenite grain, martensitic packet and block are refined, while the lath width seems to remain unchanged. The enhancement of impact toughness with the decreasing quenching temperature can be attributed to refinement of the martensitic structure with high-angle boundaries, and the block is the minimum structure unit controlling impact toughness. The transverse impact energy [ECVN （0 ℃） ≥100 J] required for seamless casings with ultra-high strength （Rp0.2≥932 MPa） has been finally achieved with the experimental steel quenched at 900-1 000 ℃ and tempered at 650 ℃.
文摘According to the reliable data of sixteen CNC lathes, each reliable index of the serial CNC lathes is evaluated before tackling and after tackling. According to the failure analysis, reliable improvement measures of the serial CNC lathes are put forward.
基金The financial support for this research is provided by the Natural Science foundation of China(No.50475117)Youth Natural Science Fund of Shanxi(No.20011021)
文摘In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character-istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the paper,the method based on the combination of calculation mode and experiment mode is proposed to analyze the dynamic characteristics of the headstock.The modal parameters and the mode shapes are calculated by ANSYS7.1 software.According to the FEM calculating results,the ex-periment parameters can be selected correctly.The modal parameters of the headstock have to be calculated and identified precisely.On the basis of these modal parameters,the faults of the headstock are shown and its weak points of design are illustrated.A con-clusion is drawn that some reasonable reinforce positions could greatly improve the dynamic characteristics of the system and this ap-proach is proved to be precise and reliable.
