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Diagnosis of focal spots at relativistic intensity utilizing coherent radiation from laser-driven flying electron sheets
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作者 Shirui Xu Zhuo Pan +22 位作者 Ying Gao Jiarui Zhao Shiyou Chen Zhusong Mei Xun Chen Ziyang Peng Xuan Liu Yulan Liang Tianqi Xu Tan Song Qingfan Wu Yujia Zhang Zhipeng Liu Zihao Zhang Haoran Chen Qihang Han Jundong Shen Chenghao Hua Kun Zhu Yanying Zhao Chen Lin Xueqing Yan Wenjun Ma 《Matter and Radiation at Extremes》 2025年第2期16-23,共8页
Experimental validation of laser intensity is particularly important for the study of fundamental physics at extremely high intensities.However,reliable diagnosis of the focal spot and peak intensity faces huge challe... Experimental validation of laser intensity is particularly important for the study of fundamental physics at extremely high intensities.However,reliable diagnosis of the focal spot and peak intensity faces huge challenges.In this work,we demonstrate for the firs time that the coherent radiation farfiel patterns from laser–foil interactions can serve as an in situ,real-time,and easy-to-implement diagnostic for an ultraintense laser focus.The laser-driven electron sheets,curved by the spatially varying laser fiel and leaving the targets at nearly the speed of light,produce doughnut-shaped patterns depending on the shapes of the focal spot and the absolute laser intensities.Assisted by particle-in-cell simulations,we can achieve measurements of the intensity and the focal spot,and provide immediate feedback to optimize the focal spots for extremely high intensity. 展开更多
关键词 diagnosis focal spot peak intensity laser foil interactions laser fi coherent radiation farfiel patterns laser driven electron sheets experimental validation laser intensity focal spot coherent radiation
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Laser brazing with filler wire for galvanized steel sheets 被引量:2
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作者 封小松 李俐群 +1 位作者 陈彦宾 周善宝 《China Welding》 EI CAS 2005年第1期9-14,共6页
The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the a... The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicular α solid solution was found on the filler metal side. 展开更多
关键词 galvanized steel sheets laser brazing with filler wire interface behavior
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A Study on Super Speed Forming of Metal Sheet by Laser Shock Waves 被引量:4
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作者 ZHOU Jian-zhong 1, YANG Ji-chang 1, ZHANG Yong-kang 1, ZHOU Ming 2 (1. School of Mechanical Engineering, Jiangsu University, Zhenjiang, 21 2013 China 2. School of Material Science and Engineering, Jiangsu University, Zhenjiang 21 2000, China) 《厦门大学学报(自然科学版)》 CAS CSCD 北大核心 2002年第S1期127-128,共2页
Metal sheet plastic deformation or forming is gener at ed through a mechanical pressure or a thermal variation. These pressure variatio ns or thermal variations can be created by a variety of means such as press form ... Metal sheet plastic deformation or forming is gener at ed through a mechanical pressure or a thermal variation. These pressure variatio ns or thermal variations can be created by a variety of means such as press form ing, hydroforming, imploding detonation and so on. According to the magnitude of the strain rates all these forming methods can be divided into quasi-static fo rming and dynamical forming. Up to now there are no reports of forming methods w ith the strain rates above 10 5sec -1, even though the exploding forming. In this article, we work on a dynamic super-speed forming method driven by lase r shock waves and advanced a novel concept of laser shock forming. The initial o bservation of the laser shock forming is done through a bugle testing with speci mens of SUS430 sheet metal, using a neodymium-glass laser of pulse energy 10J~ 3 0J and duration of 20 ns (FWHM). The investigation revealed that the plastic de formation during the laser shock forming is characterized as ultrahigh strain ra te up to 10 7sec -1. We indicate that plastic deformation increases nonlin early when the energy density of the laser varies. By investigating the hardness and residual stress of the surfaces, we conclude that laser shock forming is a combination technique of laser shock strengthening and metal forming for introdu cing a strain harden and a compressive residual stress on the surface of the wor k-piece, and the treated surface by laser shock forming has good properties in fatigue and corrosion resistance. This technique can achieve forming wit h or without mould. 展开更多
关键词 laser shock wave metal sheet forming ultrahigh strain rate residual stresses
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Elemental Quantitative Distribution and Statistical Analysis on Cross Section of Stainless Steel Sheet by Laser Ablation Inductively Coupled Plasma Mass Spectrometry 被引量:2
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作者 Qian-hua LUO Hai-zhou WANG 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2015年第8期730-737,共8页
An innovative application of laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) technique in illustrating elemental distributions on stainless steel sheets was presented. The technique proved to... An innovative application of laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) technique in illustrating elemental distributions on stainless steel sheets was presented. The technique proved to be a systematic and accurate ap- proach in producing visual images or maps of elemental distributions at cross-sectional surface of a stainless steel sheet. Two stain- less steel sheets served as research objects: 3 mm×l 300 mm hot-rolled stainless steel plate and 1 mm×l 260 mm cold-rolled plate. The cross-sectional surfaces of the two samples at 1/4 position along the width direction were scanned (raster area -44 mm2 and 11 mm2) with a focused laser beam (wavelength 213 nm, diameter of laser crater 100 μm, and laser power 1.6 mJ) in a laser abla- tion chamber. The laser ablation system was coupled to a quadrupole ICP-MS, which made the detection of ion intensities of 27A1+, 44Ca+, 47Ti-, 55Mn+ and 56Fe+ within an area of interest possible. One-dimensional (ID) content line distribution maps and two- dimensional (2D) contour maps for specific positions or areas were plotted to indicate the element distribution of a target area with high accuracy. Statistic method was used to analyze the acquired data by calculating median contents, maximum segregation, sta- tistic segregation and content-frequency distribution. 展开更多
关键词 stainless steel sheet laser ablation inductively coupled plasma mass spectrometry elemental distribution statistic analysis
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Effect of Al coating conditions on laser weldability of Al coated steel sheet 被引量:4
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作者 Jung-Han LEE Jong-Do KIM +1 位作者 Jin-Seok OH Seo-Jeong PARK 《中国有色金属学会会刊:英文版》 EI CSCD 2009年第4期946-951,共6页
Al coated steel sheets with excellent heat resistance,thermal reflection,and corrosion resistance are widely used in various applications.The laser weldability of the Al coated steel sheet for full penetration welding... Al coated steel sheets with excellent heat resistance,thermal reflection,and corrosion resistance are widely used in various applications.The laser weldability of the Al coated steel sheet for full penetration welding was reported.The phenomenon caused by intermixed aluminum and behavior of aluminum in the weld were investigated.Al coated steel sheets that have various thickness and coating mass were prepared for laser welding.The effects of parameters such as welding conditions and Al coating conditions were investigated.Al content mixed in the weld after laser welding was evaluated,and then a correlation between the mixed Al and mechanical properties was investigated.The results show that the Al-rich zones which have Fe-Al intermetallic compounds are found in the weld.The intermetallic compounds cause the decreased strength of the weld. 展开更多
关键词 铝合金焊接 钢板焊接 激光焊接 AL涂层 金属间化合物 涂层钢板 涂层质量 焊接条件
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Influence of process parameters on drilling characteristics of Al 1050 sheet with thickness of 0.2 mm using pulsed Nd:YAG laser 被引量:3
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作者 Dong-Gyu AHN Gwang-Won JUNG 《中国有色金属学会会刊:英文版》 CSCD 2009年第B09期157-163,共7页
The object of this work is to investigate the influence of process parameters on drilling characteristics of an Al 1050 sheet with a thickness of 0.2 mm using a pulsed Nd:YAG laser through numerical analyses and exper... The object of this work is to investigate the influence of process parameters on drilling characteristics of an Al 1050 sheet with a thickness of 0.2 mm using a pulsed Nd:YAG laser through numerical analyses and experiments. By comparing the numerical analyses with the experiments, a proper numerical model was obtained. From the results of the numerical analyses and the experiments, the effects of process parameters on entrance diameters of drilled holes, shapes of the holes, taper angles of the holes and temperature distributions in the vicinity of the holes were examined quantitatively. In addition, the optimal drilling condition was estimated to improve the quality of the drilled holes. 展开更多
关键词 YAG激光器 工艺参数 Nd 脉冲 井用 厚度 色基 数值分析
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AN EXPERIMENTAL STUDY OF CO_2 LASER CUTTING OF METALLIC COATED SHEET STEELS
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作者 J.Wang School of Mechanical, Manufacturing and Medical Engineering, Queensland University of Technology, GPO Box 2434, Brisbane, Qld. 4001, Australia 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 1999年第5期880-885,共6页
An experimental investigation is outlined for the CO 2 laser cutting process of metallic coated sheet steels, GALVABOND. It shows that by proper control of the cutting parameters, good quality cuts are possible a... An experimental investigation is outlined for the CO 2 laser cutting process of metallic coated sheet steels, GALVABOND. It shows that by proper control of the cutting parameters, good quality cuts are possible at high cutting rate. Visual examination indicates that when increasing the cutting rate to as high as 5000 mm/min (about 100 times that suggested previously), kerfs of better quality can be achieved. Some kerf characteristics such as the width, heat affected zone and dross in terms of the process parameters are also discussed. A statistical analysis has arrived at a recommendatio on the optimum cutting parameters forprocessing GALVABOND. 展开更多
关键词 laser cutting sheet metal processing metallic coated sheet steels
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Influence of cutting parameters on surface characteristics of cut section in cutting of Inconel 718 sheet using CW Nd:YAG laser 被引量:1
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作者 Dong-Gyu AHN Kyung-Won BYUN 《中国有色金属学会会刊:英文版》 CSCD 2009年第B09期32-39,共8页
Recently, laser cutting technologies begin to use for manufacturing mechanical parts of Inconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. Th... Recently, laser cutting technologies begin to use for manufacturing mechanical parts of Inconel super-alloy sheet due to difficulties of machining of the Inconel material as a results of its extremely tough nature. The objective of this work is to investigate the influence of cutting parameters on surface characteristics of the cut section in the cutting of Inconel 718 super-alloy sheet using CW Nd:YAG laser through laser cutting experiments. Normal cutting experiments were performed using a laser cutting system with six-axis controlled automatic robot and auto-tracking system of the focal distance. From the results of the experiments, the effects of the cutting parameters on the surface roughness, the striation formation and the microstructure of the cut section were examined. In addition, an optimal cutting condition, at which the surface roughness is minimized and both the delayed cutting phenomenon and the micro-cracking are not initiated, is estimated to improve both the part quality and the cutting efficiency. 展开更多
关键词 激光切割技术 INCONEL YAG激光器 表面特性 Nd 表面粗糙度 分切 自动跟踪系统
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Numerical Investigation of the Effect of Process and Sheet Parameters on Bending Angle in the Laser Bending Process
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作者 Mehdi Safari 《World Journal of Mechanics》 2014年第4期97-101,共5页
In this work, the effects of process parameters such as laser output power, beam diameter and scan speed and also sheet thickness on the bending angle have been numerically investigated in the laser bending process. F... In this work, the effects of process parameters such as laser output power, beam diameter and scan speed and also sheet thickness on the bending angle have been numerically investigated in the laser bending process. For this purpose, Abaqus software is used for investigating the effect of various process and sheet parameters on the bending angle. The results show that with increasing the laser output power, bending angle is increased. Also, the bending angle is decreased with increasing the beam diameter, scan speed and sheet thickness. 展开更多
关键词 laser BENDING PROCESS Numerical Simulation PROCESS PARAMETERS sheet Thickness
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The Effect of Microstructural and Geometric Inhomogeneities Induced by Laser for Forming Strain Analysis on Sheet Metal Formability
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作者 Sergey Guk Daria Plotnikova Rudolf Kawalla 《Materials Sciences and Applications》 2016年第5期247-256,共10页
A commercially available laser marking system based on diode-pumped Nd:YVO<sub>4</sub> laser was used for creating grid patterns for forming strain analysis of a dual-phase steel. The aim was to determine ... A commercially available laser marking system based on diode-pumped Nd:YVO<sub>4</sub> laser was used for creating grid patterns for forming strain analysis of a dual-phase steel. The aim was to determine and analyze the influence of laser working parameters on the formability of sheet material by means of an in-depth characterization of this induced microstructural and geometric inhomogeneity. The electrochemical etching served as the reference method without the negative effect of generating inhomogeneity. The formability was evaluated using the cupping test according to Erichsen. While the quantification of geometric inhomogeneity was based on the determination of the notch factor, light microscopy and microhardness measurement were used for the evaluation of microstructural inhomogeneity. Furthermore, on the basis of the results an empirical regression model was established which described in terms of quantity the relationship between the examined factors such as laser power, pulse frequency and scanning speed as well as the command variable and the mark depth. The results showed that microstructural inhomogeneity in the used marking parameters due to their locally very limited formation did not have an appreciable influence on the mechanical properties. In contrast to this, the induced geometric inhomogeneity had a marked influence on the material formability. 展开更多
关键词 laser Grid Marking Deformation Analysis INHOMOGENEITY sheet Metal FORMABILITY
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Passively mode-locked erbium-doped fiber laser via a D-shape-fiber-based MoS_2 saturable absorber with a very low nonsaturable loss 被引量:3
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作者 段利娜 苏玉龙 +3 位作者 王勇刚 李璐 王茜 王屹山 《Chinese Physics B》 SCIE EI CAS CSCD 2016年第2期190-194,共5页
We report on the generation of conventional and dissipative solitons in erbium-doped fiber lasers by the evanescent field interaction between the propagating light and a multilayer molybdenum disulfide(MoS_2) thin f... We report on the generation of conventional and dissipative solitons in erbium-doped fiber lasers by the evanescent field interaction between the propagating light and a multilayer molybdenum disulfide(MoS_2) thin film. The MoS_2 film is fabricated by depositing the MoS_2 water–ethanol mixture on a D-shape-fiber(DF) repetitively. The measured nonsaturable loss, saturable optical intensity, and the modulation depth of this device are 13.3%, 110 MW/cm^2, and 3.4% respectively.Owing to the very low nonsaturable loss, the laser threshold of conventional soliton is as low as 4.8 mW. The further increase of net cavity dispersion to normal regime, stable dissipation soliton pulse trains with a spectral bandwidth of 11.7 nm and pulse duration of 116 ps are successfully generated. Our experiment demonstrates that the MoS_2-DF device can indeed be used as a high performance saturable absorber for further applications in ultrafast photonics. 展开更多
关键词 fiber laser nano-sheet materials saturable absorber mode locking
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Microstructure and properties of Nd:YAG laser welded AZ31B magnesium alloy 被引量:1
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作者 Cui Zeqin Cheng Linxin +2 位作者 Si En Wang Wenxian Xu Bingshe 《China Welding》 EI CAS 2014年第2期29-35,共7页
Biodegradable magnesium-based alloys are very promising materials for temporary implants. Laser welding is an important joining method in such application. In this study, the as-rolled AZ31B magnesium alloy sheets of ... Biodegradable magnesium-based alloys are very promising materials for temporary implants. Laser welding is an important joining method in such application. In this study, the as-rolled AZ31B magnesium alloy sheets of 1 mm in thickness were successfully joined by Nd : YAG laser welding. The microstructure and properties of the welded joint were investigated. The result shows that the welded joint is characterized by a narrow heat-affected zone, finer grains and a large number of precipitates distribute in the matrix in the weld. Microhardness of the weld is significantly improved to 72 HV 0. 05 as compared to 55 HV 0. 05 of the base metal. Tensile strength of butt-welded joint is 180. 24 MPa, which is 76. 8% that of the base metal. The electrochemical corrosion experiment shows that the corrosion resistance of laser welded joint is significantly improved in a 3.5 wt. % NaCl solution. 展开更多
关键词 AZ31 B Mg alloy sheet laser welding Nd:YAG pulsed laser welded joint
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STUDY ON REDUCING THE CORE LOSS OF GRAIN ORIENTED SILICON STEEL AND IMPROVING ITS AGING PROPERTY BY LASER NITRIDING TECHNIQUE IN ATMOSPHERIC AMBIENT 被引量:3
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作者 Y.L. Yang C.S. Liu +1 位作者 F.J. Sun D. Zhang 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2005年第4期533-538,共6页
CW-CO2 laser nitriding technique was applied to improve the properties (such as aging property and the core loss) of grain oriented silicon steel. The samples were nitrided with regular space. Laser power density an... CW-CO2 laser nitriding technique was applied to improve the properties (such as aging property and the core loss) of grain oriented silicon steel. The samples were nitrided with regular space. Laser power density and scanning speed were chosen as 7.8×10^5W·cm^-2 and 100mm·min^-1. By some laser irradiation, Fe4N and Fe3N were formed in the nitrided zone. The nitrided samples were annealed at the temperatures ranged from 100 to 90℃. The core loss of some interested samples was tested. The results show that the core loss of the nitrided samples with different thickness of 0.23 and 0.30mm decreased by 14.9% and 9.4% respectively, and the aging property were improved up to 800℃. The mechanism of laser nitriding to improve the properties of grain oriented silicon steel is discussed. 展开更多
关键词 laser nitriding grain oriented silicon steel sheet core loss aging property
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Investigation of the Fiber Central Dip Refractive Index Profile Using Laser-Lens Fiber Interferometer
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作者 Hatem El-Ghandoor Hatem El-Hennawi Fouad EI-Diasty Mona A. Soliman 《材料科学与工程(中英文B版)》 2011年第2期148-156,共9页
关键词 光纤折射率 光纤干涉 透镜光纤 中央 激光 光学纤维 折射率分布 干扰模式
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Preliminary study on theory and experiment of photo-mechanics manufacturing and detecting technologies based on laser thermal stress
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作者 Kong Dejun Zhang Yongkang +3 位作者 Zhu Hailin Lu Jinzhong Feng Aixin Wang Wei 《Engineering Sciences》 EI 2008年第3期52-56,共5页
Mechanics effect of laser thermal stress is a new manufacturing technology, which uses thermal stress by high power laser acted on the surface of metal material to produce stress field. The technologies such as sheet ... Mechanics effect of laser thermal stress is a new manufacturing technology, which uses thermal stress by high power laser acted on the surface of metal material to produce stress field. The technologies such as sheet metal formation by laser thermal stress, measurement by laser scratching and measurement by XRD (X-ray diffraction) are formed based on mechanics effects of laser thermal stress. The mechanisms of sheet metal formation by laser thermal stress, measurement by laser scratching and measurement by XRD are analyzed, and the theory of photo-mechanics manufacturing and detecting technologies based on laser thermal stress is originally put forward, whose experiment is primitively researched, and the manufacturing theory by mechanics effects of laser thermal stress is established. 展开更多
关键词 photo-dynamics manufacturing sheet metal forming by laser thermal stress laser scratching X-ray diffraction (XRD)
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Use of a Mid-Infrared Free-Electron Laser (MIR-FEL) for Dissociation of the Amyloid Fibril Aggregates of a Peptide
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作者 Takayasu Kawasaki Takayuki Imai Koichi Tsukiyama 《Journal of Analytical Sciences, Methods and Instrumentation》 2014年第1期9-18,共10页
Amyloid fibrils are deposited in various tissues in the body, and are linked to the putative causes of serious diseases such as amyloidosis. Although the conditions of the disease would be expected to improve if the f... Amyloid fibrils are deposited in various tissues in the body, and are linked to the putative causes of serious diseases such as amyloidosis. Although the conditions of the disease would be expected to improve if the fibril structure could be destroyed, the aggregated structure is stable under physiological conditions. Recently, we found that the amyloid fibrils of lysozyme could be refolded into their active form by using a mid-infrared free-electron laser (MIR-FEL) tuned to the amide I band (corresponding to the C=O stretch vibration), with the MIR-FEL having specific oscillation characteristics of a picosecond pulse structure, a tunable wavelength within mid-infrared frequencies, and high photon density. In the study, we tested the usability of the FEL for dissociation of aggregates of pathological amyloid fibrils by using a short peptide of human thyroid hormone. The fibrils (after being placed on a glass slide) were irradiated using the FEL tuned to the amide I band (1644 cm?1), and those in situ were analyzed by Congo-Red assay, scanning-electron microscopy, and transmission-electron microscopy. All of the results obtained using these microscopic analyses indicated that the amyloid fibril formation was considerably decreased by FEL irradiation. Moreover, upon irradiation, a strong fibril peak at the amide I band in the infrared spectrum was transformed into a broad peak. These results imply that the β-sheet-rich structure of the amyloid fibrils changed into non-ordered or unspecified structures after the FEL irradiation. This FEL irradiation system, combined with various analytical methods, shows promise for the dissociation of amyloid aggregates. 展开更多
关键词 AMYLOID FIBRILS AMYLOIDOSIS Free-Electron laser AMIDE I Band Β-sheet
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脉冲激光参数对Ti-6Al-4V薄板同轴双激光焊缝成形及其组织性能影响研究
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作者 王红阳 李涛 +2 位作者 尹海鹏 陆连种 刘黎明 《航空制造技术》 北大核心 2025年第14期14-21,共8页
针对钛合金薄板焊接过程中易变形问题,采用由连续激光和脉冲激光组成的同轴双激光器对1.5 mm厚的Ti-6Al-4V薄板进行焊接试验。研究不同激光功率配比、脉宽和频率对焊缝成形和薄板变形的影响,确定了Ti-6Al-4V薄板对焊的最佳焊接工艺参数... 针对钛合金薄板焊接过程中易变形问题,采用由连续激光和脉冲激光组成的同轴双激光器对1.5 mm厚的Ti-6Al-4V薄板进行焊接试验。研究不同激光功率配比、脉宽和频率对焊缝成形和薄板变形的影响,确定了Ti-6Al-4V薄板对焊的最佳焊接工艺参数。试验结果表明,在连续激光功率1.6 kW、脉冲激光功率0.3 kW、脉冲频率25 Hz、脉宽6 ms、焊接速度1000 mm/min的焊接工艺参数下可以获得质量优异的焊缝,变形角度为0.9°。焊接接头抗拉强度为948 MPa,达到母材的92.3%;焊缝表面最大残余压应力为207 MPa,焊缝区和热影响区显微硬度均高于母材。 展开更多
关键词 同轴双激光 TI-6AL-4V 薄板变形 残余应力 组织性能
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机器人协同成形-增材复合制造实验教学平台设计 被引量:1
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作者 李燕乐 韩富桢 +4 位作者 栾晓娜 陈恒 杨成龙 李建勇 李方义 《实验技术与管理》 北大核心 2025年第8期173-179,共7页
成形-增材复合制造是一种先进制造理念,旨在攻克复杂特征薄壁构件制造的关键问题,在航空航天等高端制造领域具有广泛应用潜力。为推进该制造理念的深入发展,并助力新工科学生智能制造能力的培养,该研究基于复合渐进成形、激光增材等多... 成形-增材复合制造是一种先进制造理念,旨在攻克复杂特征薄壁构件制造的关键问题,在航空航天等高端制造领域具有广泛应用潜力。为推进该制造理念的深入发展,并助力新工科学生智能制造能力的培养,该研究基于复合渐进成形、激光增材等多类制造模块,充分利用机器人在成形与增材领域的高自由度优势,设计了一套成形-增材复合制造实验教学平台。该平台通过协同控制KUKA KR 500 R 2380渐进成形机器人和KUKA KR 50 R 2100激光增材机器人,高效实现了成形-增材复合制造工艺的集成。通过在成形-增材复合制造实验教学平台上开展试样制备与样件宏微观测试,验证了该平台具有可靠的成形-增材复合制造能力,能够满足复杂构件制造的教学与研究需求。最后进行了基于复合制造平台的实验教学方案设计,旨在全面提升新工科学生在智能制造领域的综合能力。 展开更多
关键词 成形-增材复合制造 渐进成形 激光增材 薄壁构件 工业机器人
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叠层铝合金板材激光环切制孔多目标优化
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作者 郝海凌 侯红玲 +1 位作者 赵永强 何亚银 《应用激光》 北大核心 2025年第4期58-68,共11页
为提高飞机零部件之间的装配精度,需对叠层板材进行一次性制孔,目前采用机械制孔,但加工易出现黏刀、层间分层等问题,基于此提出一种叠层板材激光制孔技术,利用优化方法进行了工艺参数多目标优化试验。设计多因素的试验方案,以上锥角、... 为提高飞机零部件之间的装配精度,需对叠层板材进行一次性制孔,目前采用机械制孔,但加工易出现黏刀、层间分层等问题,基于此提出一种叠层板材激光制孔技术,利用优化方法进行了工艺参数多目标优化试验。设计多因素的试验方案,以上锥角、下锥角、差值、热影响区为目标,建立激光切割过程各目标的预测函数,分析多因素交互作用规律,获得最优工艺参数组合并进行了叠层板材激光制孔试验验证。试验表明,在最优工艺参数组激光功率1 800 W、扫描速度75 mm/s、辅助气压1 MPa、离焦量-0.93 mm下可有效降低锥角差值并缩小热影响区,保证切割质量,为大飞机装配制孔提供一条有效途径。 展开更多
关键词 叠层板材 激光切割 多目标优化 试验验证
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TC4钛合金薄板的激光焊接工艺优化及接头拉伸断裂机理
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作者 张凯乐 刘海江 +3 位作者 魏冉 王义博 葛星 李思良 《机械工程材料》 北大核心 2025年第12期39-46,共8页
采用激光焊接方法对2 mm厚的TC4钛合金薄板进行对接试验,研究了不同参数(激光功率密度固定为1.10×10^(6)W·cm^(-2)、激光热输入在500~700 J·cm^(-1);激光热输入固定为600 J·cm^(-1)、激光功率密度在0.88×10^(6... 采用激光焊接方法对2 mm厚的TC4钛合金薄板进行对接试验,研究了不同参数(激光功率密度固定为1.10×10^(6)W·cm^(-2)、激光热输入在500~700 J·cm^(-1);激光热输入固定为600 J·cm^(-1)、激光功率密度在0.88×10^(6)~1.24×10^(6)W·cm^(-2))下焊缝的成形质量以及接头的显微组织和拉伸性能,并分析接头的拉伸断裂机理。结果表明:不同工艺下制备的TC4钛合金接头焊缝成形质量良好,焊缝均呈X形,焊缝上、下表面熔宽接近,随着激光功率密度增大或者激光热输入降低,焊缝腰部高度降低。不同工艺下接头焊缝由粗大的β柱状晶和网篮状α′针状马氏体组成,随着激光功率密度增大或者激光热输入降低,焊缝的晶粒细化程度提高,网篮组织增多。随着激光功率密度增大,接头的抗拉强度先降后增再降,随着激光热输入降低,抗拉强度先增后降。当激光热输入为600 J·cm^(-1)、激光功率密度为1.17×10^(6)W·cm^(-2)或激光热输入为550 J·cm^(-1)、激光功率密度为1.10×10^(6)W·cm^(-2)时,焊缝腰部高度均接近合金板厚度的1/2,焊缝晶粒细化程度较高,二次α′针状马氏体较多,接头的抗拉强度较高,分别为1126,1041 MPa,此时拉伸试样均在焊缝处断裂,断裂机理为脆性断裂。 展开更多
关键词 TC4钛合金薄板 激光焊接 显微组织 拉伸性能 断裂机理
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