This paper presents the fundamental technique of phase generated carrier （PGC） and its realization on compact reconfigurable input and output （RIO） which adopts real-time and field programmable grate array （FPGA...This paper presents the fundamental technique of phase generated carrier （PGC） and its realization on compact reconfigurable input and output （RIO） which adopts real-time and field programmable grate array （FPGA） techniques. Improvement of the PGC technique is also introduced by using peak-to-peak value detection method to reduce the influence of variation of the light intensity. A four-element fibre Bragg gratings （FBG） laser sensor system is conducted in the experiment and the demodulated results demonstrate correlation coefficient as high as 0.995 with the reference signal and the dynamic range to be 120dB@63Hz.展开更多
Measurement precision of laser displacement sensor is subject to various factors,among which laser jitter and target tilt will directly lead to the position movement and shape variation of the laser spot,resulting in ...Measurement precision of laser displacement sensor is subject to various factors,among which laser jitter and target tilt will directly lead to the position movement and shape variation of the laser spot,resulting in displacement measurement errors,so that researchers have to do a lot of research on the spot centering algorithm to weaken the above effects,which can treat the symptoms but not the root cause.Starting from the source of the problem,this paper proposes a double focus double peak solution,which uses a reflector to change the direction of the optical path,so that the imaging spots of the designed two optical paths focus on the same CMOS,forming a double peak structure.When laser jitter or target tilt occurs,the center of the two laser spots is shifted,but they move in the same direction,while their relative position remains unchanged.Therefore,the displacement can be characterized by the relative position of the two laser spots,so that laser jitter and target tilt are suppressed from the source.However,the two spots imaged on CMOS form a non-Gaussian distributed double peak structure,so the conventional laser spot centering algorithms are no longer applicable.To this end,a double peak adaptive threshold waveform extraction method combined with grayscale gravity method is proposed for spot centering algorithm,which combines the suppression of laser jitter and target tilt from the source and the improvement of spot positioning precision which represents the displacement measurement precision,and is experimentally verified.展开更多
Acoustic emission monitoring is often used in the diagnosis of electrical and mechanical incipient faults in the high voltage apparatus. Partial discharges are a major source of insulation failure in electric power tr...Acoustic emission monitoring is often used in the diagnosis of electrical and mechanical incipient faults in the high voltage apparatus. Partial discharges are a major source of insulation failure in electric power transformers, and the differentiation from other sources of acoustic emission is of the utmost importance. This paper reports the development of a new sensor concept - a fiber laser sensor based on a phase-shifted chirped fiber grating - for the acoustic emission detection of incipient faults in oil-filled power transformers. These sensors can be placed in the inner surface of the transformer tank wall, not affecting the insulation integrity of the structure and improving fault detection and location. The performance of the sensing head is characterized and compared for different surrounding media： air, water, and oil. The results obtained indicate the feasibility of this sensing approach for the industrial development of practical solutions.展开更多
High frame rate and highly sensitive imaging of refractive index changes on a surface is very promising for studying the dynamics of dissolution,mixing and biological processes without the need for labeling.Here,a hig...High frame rate and highly sensitive imaging of refractive index changes on a surface is very promising for studying the dynamics of dissolution,mixing and biological processes without the need for labeling.Here,a highly sensitive distributed feedback(DFB)dye laser sensor for high frame rate imaging refractometry without moving parts is presented.DFB dye lasers are low-cost and highly sensitive refractive index sensors.The unique multi-wavelength DFB laser structure presented here comprises several areas with different grating periods.Imagingin two dimensions of space is enabled by analyzinglaser light from all areasin parallelwith an imaging spectrometer.With this multi-resonance imaging refractometry method,the spatial position in one direction is identified from the horizontal,i.e.,spectral position of the multiple laser lines which is obtained from the spectrometer charged coupled device(CCD)array.The orthogonal spatial position is obtained from the vertical spatial position on the spectrometer CCD array as in established spatially resolved spectroscopy.Here,the imaging technique is demonstrated by monitoring the motion of small sucrose molecules upon dissolution of solid sucrose in water.The omission of moving parts improves the robustness of the imaging system and allows a very high frame rate of up to 12 Hz.展开更多
A novel procedure to calibrate the scanning line-structured laser sensor is presented. A drone composed of two orthogonal planes is designed, with the result that camera parameters and light-plane equation parameters ...A novel procedure to calibrate the scanning line-structured laser sensor is presented. A drone composed of two orthogonal planes is designed, with the result that camera parameters and light-plane equation parameters is achieved simultaneously.展开更多
A novel distributed feedback（DFB） fiber laser sensor, which can measure acoustic and magnetic fields simultaneously, is proposed. The magnetic field can be measured by detecting the change of resonant frequency of t...A novel distributed feedback（DFB） fiber laser sensor, which can measure acoustic and magnetic fields simultaneously, is proposed. The magnetic field can be measured by detecting the change of resonant frequency of the fiber laser, and the acoustic pressure can be measured by detecting the phase shift of the fiber laser. Both of the signals can be simultaneously demodulated in the frequency domain without affecting each other. Experimental studies show that the acoustic pressure sensitivity of this sensor is about-130 d B（0 dB re 1 pm∕μPa） and the sensor has a good linearity with a magnetic field sensitivity of 0.57 Hz∕mT.展开更多
Accurate description of the elastic deformation of the flexspline is the foundation for optimization design of the structure and conjugate profiles of the harmonic drive gear. This paper proposed an experimental metho...Accurate description of the elastic deformation of the flexspline is the foundation for optimization design of the structure and conjugate profiles of the harmonic drive gear. This paper proposed an experimental method to investigate the effect of the driving speed on the deformation characteristics of the flexspline. First, an experimental apparatus that integrates a special-fabricated micro-displacement platform and a pair of laser displacement sensors is developed, and the radial displacement of the flexspline is measured in vertical and horizontal directions. Next, the deformation analyses of the flexspline at different driving speeds are performed with our method and the conventional method, and the comparison results reveal that the radial displacement of the flexspline is actually composed of both harmonic and random components, and the amplitude decreases and tends to zero with the increase of the driving speed, especially near the closed end of the flexspline. Last, the mechanisms of the inherent multi-frequency and amplitude attenuation characteristics of the radial displacement of the flexspline are discussed. It is indicated that the impact and friction existing in the flexible bearing of the wave generator is likely responsible for the existence of the random component, and the assumption of linear distribution of the ftexspline deformation along the rotating axis is invalid under high speed condition. Our research promotes the further study on the contact-impact problem of the flexible bearing of the wave generator and the transfer characteristic of the elastic deformation of the flexspline.展开更多
In order to implement 3D scanning of those complicated parts such as blades in the aviation field,a non-contact optical measuring system is established in the paper,which integrates a laser displacement sensor,a probe...In order to implement 3D scanning of those complicated parts such as blades in the aviation field,a non-contact optical measuring system is established in the paper,which integrates a laser displacement sensor,a probe head,the frame of a coordinate measuring machine（CMM）,etc.As the output of the laser sensor directly obtained possesses the 1D length of the laser beam,it needs to determine the unit direction vector of the laser beam denoted as（l,m,n）by calibration so as to convert the 1D values into 3D coordinates of target points.Therefore,an extrinsic calibration method based on a standard sphere is proposed to accomplish this task in the paper.During the calibration procedure,the laser sensor moves along with the motion of the CMM and gathers the required data on the spherical surface.Then,both the output of the laser sensor and the grating readings of the CMM are substituted into the constraint equation of the spherical surface,in which an over-determined nonlinear equation group containing unknown parameters is established.For the purpose of solving the equation group,a method based on non-linear least squares optimization is put forward.Finally,the system after calibration is utilized to measure the diameter of a metallic sphere 10 times from different orientations to verify the calibration accuracy.In the experiment,the errors between the measured results and the true values are all smaller than 0.03 mm,which manifests the validity and practicality of the extrinsic calibration method presented in the paper.展开更多
Stretchable electronic sensing devices are defining the path toward wearable electronics. High-performance flexible strain sensors attached on clothing or human skin are required for potential applications in the ente...Stretchable electronic sensing devices are defining the path toward wearable electronics. High-performance flexible strain sensors attached on clothing or human skin are required for potential applications in the entertainment,health monitoring, and medical care sectors. In this work,conducting copper electrodes were fabricated onpolydimethylsiloxane as sensitive stretchable microsensors by integrating laser direct writing and transfer printing approaches. The copper electrode was reduced from copper salt using laser writing rather than the general approach of printing with pre-synthesized copper or copper oxide nanoparticles. An electrical resistivity of 96 l X cm was achieved on 40-lm-thick Cu electrodes on flexible substrates. The motion sensing functionality successfully demonstrated a high sensitivity and mechanical robustness.This in situ fabrication method leads to a path toward electronic devices on flexible substrates.展开更多
An on-machine measuring(OMM)system with a laser displacement sensor(LDS)is designed for measuring free-form surfaces of hypersonic aircraft’s radomes.To improve the measurement accuracy of the OMM system,a novel Iter...An on-machine measuring(OMM)system with a laser displacement sensor(LDS)is designed for measuring free-form surfaces of hypersonic aircraft’s radomes.To improve the measurement accuracy of the OMM system,a novel Iteratively Automatic machine learning Boosted hand-eye Calibration(IABC)method is proposed.Both the hand-eye relationship and LDS measurement errors can be calibrated in one calibration process without any hardware changes via IABC.Firstly,a new objective function is derived,containing analytical parameters of the handeye relationship and LDS errors.Then,a hybrid calibration model composed of two kernels is proposed to solve the objective function.One kernel is the analytical kernel designed for solving analytical parameters.Another kernel is the automatic machine learning(AutoML)kernel designed to model LDS errors.The two kernels are connected with stepwise iterations to find the best calibration results.Compared with traditional methods,hand-eye experiments show that IABC reduces the calibration RMSE by about 50%.Verification experiments show that IABC reduces the measurement deviations by about 25%-50%and RMSEs within 40%.Even when the training data are obviously less than the test data,IABC performs well.Experiments demonstrate that IABC is more accurate than traditional hand-eye methods.展开更多
Measuring and reconstructing the shape of workpieces have been considered as a fundamental step in both reverse engineering and product quality control.Owing to increasing structural complexity of recent products,meas...Measuring and reconstructing the shape of workpieces have been considered as a fundamental step in both reverse engineering and product quality control.Owing to increasing structural complexity of recent products,measurements from multiple directions are typically required in current scanning techniques.Specifically,the plane structured light can be applied to measure one area of a part at a time,with an additional algorithm required to merge the collected data of each area.Alternatively,the line structured light sensor integrated on CNC machines or CMMs could also realize multi-view measurement.However,the system needs to be repeatedly calibrated at each new direction.This paper presents a flexible scanning method by integrating laser line sensors with articulated arm coordinate measuring machines(AACMM).Since the output of the laser line sensor is 2D raw data in the laser plane,our system model introduces an explicit transformation from the 2D sensor coordinate frame to the 3D base coordinate frame of the AACMM(i.e.,the translation and rotation the of the 2D sensor coordinate in the sixth coordinate system of AACMM).To solve the model,the“conjugate pairs”are proposed and identified by measuring a fixed point(e.g.,a sphere center).Moreover,a search algorithm is adopted to find the optimal solution,which noticeably boosts the model accuracy.The experimental results show that the error of the system is about 0.2 mm,which is caused by the error of the AACMM,the sensor error and the calibration error.By measuring a complicated part,the proposed system is proved to be flexible and facilitate,with the ability to measure a part expediently from any necessary direction.Furthermore,the proposed calibration method can also be used for robot hand-eye relationship calibration.展开更多
This study aims to improve the accuracy and safety of steel plate thickness calibration.A differential noncontact thickness measurement calibration system based on laser displacement sensors was designed to address th...This study aims to improve the accuracy and safety of steel plate thickness calibration.A differential noncontact thickness measurement calibration system based on laser displacement sensors was designed to address the problems of low precision of traditional contact thickness gauges and radiation risks of radiation-based thickness gauges.First,the measurement method and measurement structure of the thickness calibration system were introduced.Then,the hardware circuit of the thickness system was established based on the STM32 core chip.Finally,the system software was designed to implement system control to filter algorithms and human-computer interaction.Experiments have proven the excellent performance of the differential noncontact thickness measurement calibration system based on laser displacement sensors,which not only considerably improves measurement accuracy but also effectively reduces safety risks during the measurement process.The system offers guiding significance and application value in the field of steel plate production and processing.展开更多
Marine resource exploitation and marine cargo transportation were increasingly frequent. Due to the impact of the marine environment, ships or platforms were affected. In this paper, a servo electric cylinder was used...Marine resource exploitation and marine cargo transportation were increasingly frequent. Due to the impact of the marine environment, ships or platforms were affected. In this paper, a servo electric cylinder was used as a wave compensation actuator to design a wave compensation system. The laser sensor was used to measure the displacement in the direction of the heave platform, and the obtained displacement was applied to the wave compensation in the heave direction to verify the feasibility of the compensation system.展开更多
A compact fiber-optic diode-laser sensor system for measuring relative humidity is studied. In such a system, a distributed feedback laser lasing near 1877 nm is used as light source while a high-precision Pt resistan...A compact fiber-optic diode-laser sensor system for measuring relative humidity is studied. In such a system, a distributed feedback laser lasing near 1877 nm is used as light source while a high-precision Pt resistance as temperature sensor, an accuracy of 0.1% relative-humidity can be achieved. The laser sensor system is able to lock to the absorption peak and calculate the density of water vapor without any additional reference measurements. Using programs built in to the microcontroller unit, the laser system can switch functions between direct measurement at high density and second-harmonic detection at low density. The system can switch between the two modes automatically and work in a wide dynamic range.展开更多
This paper investigates the influences of a semiconductor laser with narrow linewidth on a fibre-optic distributed disturbance sensor based on Mach-Zehnder interferometer. It establishes an effective numerical model t...This paper investigates the influences of a semiconductor laser with narrow linewidth on a fibre-optic distributed disturbance sensor based on Mach-Zehnder interferometer. It establishes an effective numerical model to describe the noises and linewidth of a semiconductor laser, taking into account their correlations. Simulation shows that frequency noise has great influences on location errors and their relationship is numerically investigated. Accordingly, there is need to determine the linewidth of the laser less than a threshold and obtain the least location errors. Furthermore, experiments are performed by a sensor prototype using three semiconductor lasers with different linewidths, respectively, with polarization maintaining optical fibres and couplers to eliminate the polarization induced noises and fading. The agreement of simulation with experimental results means that the proposed numerical model can make a comprehensive description of the noise behaviour of a semiconductor laser. The conclusion is useful for choosing a laser source for fibre-optic distributed disturbance sensor to achieve optimized location accuracy. What is more, the proposed numerical model can be widely used for analysing influences of semiconductor lasers on other sensing, communication and optical signal processing systems.展开更多
Fibre sensors exhibit a number of advantages over other sensors such as high sensitivity, electric insulation, corrosion resistance, interference rejection and so on. And laser self-mixing interference can accurately ...Fibre sensors exhibit a number of advantages over other sensors such as high sensitivity, electric insulation, corrosion resistance, interference rejection and so on. And laser self-mixing interference can accurately detect the phase difference of feedback light. In this paper, a novel laser self-mixing interference fibre sensor that combines the advantages of fibre sensors with those of laser self-mixing interference is presented. Experimental configurations are set up to study the relationship between laser power output and phase of laser feedback light when the fibre trembles or when the fibre is stretched or pressed. The theoretical analysis of pressure sensors based on laser self-mixing interference is indicated to accord with the experimental results.展开更多
Thin layers of nickel and copper tetrasulfonated phthalocyanines (NiPcTS and CuPcTS) were prepared by Matrix Assisted Pulsed Laser Evaporation method. The depositions were carried out with KrF excimer laser (energy de...Thin layers of nickel and copper tetrasulfonated phthalocyanines (NiPcTS and CuPcTS) were prepared by Matrix Assisted Pulsed Laser Evaporation method. The depositions were carried out with KrF excimer laser (energy density of laser radiation EL = 0.1 to 0.5 J.cm-2) from dimethylsulfoxide matrix. For both materials the ablation threshold EL-th was determined. The following properties of deposited layers were characterized: a) chemical composition (FTIR spectra);b) morphology (SEM and AFM portraits);c) impedance of gas sensors based on NiPcTS and CuPcTS layers in the presence of two analytes - hydrogen and ozone. The prepared sensors exhibit response to 1000 ppm of hydrogen and 100 ppb of ozone even at laboratory temperature.展开更多
基金supported by the National 863 Program under Grant No 2007AA03Z415.
文摘This paper presents the fundamental technique of phase generated carrier （PGC） and its realization on compact reconfigurable input and output （RIO） which adopts real-time and field programmable grate array （FPGA） techniques. Improvement of the PGC technique is also introduced by using peak-to-peak value detection method to reduce the influence of variation of the light intensity. A four-element fibre Bragg gratings （FBG） laser sensor system is conducted in the experiment and the demodulated results demonstrate correlation coefficient as high as 0.995 with the reference signal and the dynamic range to be 120dB@63Hz.
基金the Biomedical Science and Technology Support Special Project of Shanghai Science and Technology Committee(No.20S31908300)。
文摘Measurement precision of laser displacement sensor is subject to various factors,among which laser jitter and target tilt will directly lead to the position movement and shape variation of the laser spot,resulting in displacement measurement errors,so that researchers have to do a lot of research on the spot centering algorithm to weaken the above effects,which can treat the symptoms but not the root cause.Starting from the source of the problem,this paper proposes a double focus double peak solution,which uses a reflector to change the direction of the optical path,so that the imaging spots of the designed two optical paths focus on the same CMOS,forming a double peak structure.When laser jitter or target tilt occurs,the center of the two laser spots is shifted,but they move in the same direction,while their relative position remains unchanged.Therefore,the displacement can be characterized by the relative position of the two laser spots,so that laser jitter and target tilt are suppressed from the source.However,the two spots imaged on CMOS form a non-Gaussian distributed double peak structure,so the conventional laser spot centering algorithms are no longer applicable.To this end,a double peak adaptive threshold waveform extraction method combined with grayscale gravity method is proposed for spot centering algorithm,which combines the suppression of laser jitter and target tilt from the source and the improvement of spot positioning precision which represents the displacement measurement precision,and is experimentally verified.
文摘Acoustic emission monitoring is often used in the diagnosis of electrical and mechanical incipient faults in the high voltage apparatus. Partial discharges are a major source of insulation failure in electric power transformers, and the differentiation from other sources of acoustic emission is of the utmost importance. This paper reports the development of a new sensor concept - a fiber laser sensor based on a phase-shifted chirped fiber grating - for the acoustic emission detection of incipient faults in oil-filled power transformers. These sensors can be placed in the inner surface of the transformer tank wall, not affecting the insulation integrity of the structure and improving fault detection and location. The performance of the sensing head is characterized and compared for different surrounding media： air, water, and oil. The results obtained indicate the feasibility of this sensing approach for the industrial development of practical solutions.
基金The authors thank JS Clausen for assistance with electron beam lithography and CLC Smith,KT Sørensen and E Højlund-Nielsen for fruitful discussionsCV acknowledges support from the Danish Research Council for Technology and Production Sciences(Grant No.12-126676).
文摘High frame rate and highly sensitive imaging of refractive index changes on a surface is very promising for studying the dynamics of dissolution,mixing and biological processes without the need for labeling.Here,a highly sensitive distributed feedback(DFB)dye laser sensor for high frame rate imaging refractometry without moving parts is presented.DFB dye lasers are low-cost and highly sensitive refractive index sensors.The unique multi-wavelength DFB laser structure presented here comprises several areas with different grating periods.Imagingin two dimensions of space is enabled by analyzinglaser light from all areasin parallelwith an imaging spectrometer.With this multi-resonance imaging refractometry method,the spatial position in one direction is identified from the horizontal,i.e.,spectral position of the multiple laser lines which is obtained from the spectrometer charged coupled device(CCD)array.The orthogonal spatial position is obtained from the vertical spatial position on the spectrometer CCD array as in established spatially resolved spectroscopy.Here,the imaging technique is demonstrated by monitoring the motion of small sucrose molecules upon dissolution of solid sucrose in water.The omission of moving parts improves the robustness of the imaging system and allows a very high frame rate of up to 12 Hz.
文摘A novel procedure to calibrate the scanning line-structured laser sensor is presented. A drone composed of two orthogonal planes is designed, with the result that camera parameters and light-plane equation parameters is achieved simultaneously.
基金supported by the Key R&D Program of China(No.2017YFB0405503)the Youth Innovation Promotion Association of CAS(No.2016106)
文摘A novel distributed feedback（DFB） fiber laser sensor, which can measure acoustic and magnetic fields simultaneously, is proposed. The magnetic field can be measured by detecting the change of resonant frequency of the fiber laser, and the acoustic pressure can be measured by detecting the phase shift of the fiber laser. Both of the signals can be simultaneously demodulated in the frequency domain without affecting each other. Experimental studies show that the acoustic pressure sensitivity of this sensor is about-130 d B（0 dB re 1 pm∕μPa） and the sensor has a good linearity with a magnetic field sensitivity of 0.57 Hz∕mT.
基金supported by the Beijing Natural Science Foundation(Grant No.3172017)the National Natural Science Foundation of China(Grant No.11272171)Education Ministry Doctoral Fund of China(Grant No.20120002110070)
文摘Accurate description of the elastic deformation of the flexspline is the foundation for optimization design of the structure and conjugate profiles of the harmonic drive gear. This paper proposed an experimental method to investigate the effect of the driving speed on the deformation characteristics of the flexspline. First, an experimental apparatus that integrates a special-fabricated micro-displacement platform and a pair of laser displacement sensors is developed, and the radial displacement of the flexspline is measured in vertical and horizontal directions. Next, the deformation analyses of the flexspline at different driving speeds are performed with our method and the conventional method, and the comparison results reveal that the radial displacement of the flexspline is actually composed of both harmonic and random components, and the amplitude decreases and tends to zero with the increase of the driving speed, especially near the closed end of the flexspline. Last, the mechanisms of the inherent multi-frequency and amplitude attenuation characteristics of the radial displacement of the flexspline are discussed. It is indicated that the impact and friction existing in the flexible bearing of the wave generator is likely responsible for the existence of the random component, and the assumption of linear distribution of the ftexspline deformation along the rotating axis is invalid under high speed condition. Our research promotes the further study on the contact-impact problem of the flexible bearing of the wave generator and the transfer characteristic of the elastic deformation of the flexspline.
基金supported by the National Science and Technology Major Project for ‘‘High-grade Numerical Control Machine Tools and Basic Manufacturing Equipment” of China (No. 2013ZX04001071)
文摘In order to implement 3D scanning of those complicated parts such as blades in the aviation field,a non-contact optical measuring system is established in the paper,which integrates a laser displacement sensor,a probe head,the frame of a coordinate measuring machine（CMM）,etc.As the output of the laser sensor directly obtained possesses the 1D length of the laser beam,it needs to determine the unit direction vector of the laser beam denoted as（l,m,n）by calibration so as to convert the 1D values into 3D coordinates of target points.Therefore,an extrinsic calibration method based on a standard sphere is proposed to accomplish this task in the paper.During the calibration procedure,the laser sensor moves along with the motion of the CMM and gathers the required data on the spherical surface.Then,both the output of the laser sensor and the grating readings of the CMM are substituted into the constraint equation of the spherical surface,in which an over-determined nonlinear equation group containing unknown parameters is established.For the purpose of solving the equation group,a method based on non-linear least squares optimization is put forward.Finally,the system after calibration is utilized to measure the diameter of a metallic sphere 10 times from different orientations to verify the calibration accuracy.In the experiment,the errors between the measured results and the true values are all smaller than 0.03 mm,which manifests the validity and practicality of the extrinsic calibration method presented in the paper.
基金supported by National Natural Science Foundation of China (51575016)the Beijing Oversea High-Level Talent Project+1 种基金strategic research Grant (KZ20141000500, B-type) of Beijing Natural Science Foundation P.R. Chinathe support by the China Scholarship Council (20160654015) for his research stay at the Institute of Physical and Chemical Research,Wako, Japan
文摘Stretchable electronic sensing devices are defining the path toward wearable electronics. High-performance flexible strain sensors attached on clothing or human skin are required for potential applications in the entertainment,health monitoring, and medical care sectors. In this work,conducting copper electrodes were fabricated onpolydimethylsiloxane as sensitive stretchable microsensors by integrating laser direct writing and transfer printing approaches. The copper electrode was reduced from copper salt using laser writing rather than the general approach of printing with pre-synthesized copper or copper oxide nanoparticles. An electrical resistivity of 96 l X cm was achieved on 40-lm-thick Cu electrodes on flexible substrates. The motion sensing functionality successfully demonstrated a high sensitivity and mechanical robustness.This in situ fabrication method leads to a path toward electronic devices on flexible substrates.
基金supported by the National Natural Science Foundation of China (Nos. 51875406 and 51805365)
文摘An on-machine measuring(OMM)system with a laser displacement sensor(LDS)is designed for measuring free-form surfaces of hypersonic aircraft’s radomes.To improve the measurement accuracy of the OMM system,a novel Iteratively Automatic machine learning Boosted hand-eye Calibration(IABC)method is proposed.Both the hand-eye relationship and LDS measurement errors can be calibrated in one calibration process without any hardware changes via IABC.Firstly,a new objective function is derived,containing analytical parameters of the handeye relationship and LDS errors.Then,a hybrid calibration model composed of two kernels is proposed to solve the objective function.One kernel is the analytical kernel designed for solving analytical parameters.Another kernel is the automatic machine learning(AutoML)kernel designed to model LDS errors.The two kernels are connected with stepwise iterations to find the best calibration results.Compared with traditional methods,hand-eye experiments show that IABC reduces the calibration RMSE by about 50%.Verification experiments show that IABC reduces the measurement deviations by about 25%-50%and RMSEs within 40%.Even when the training data are obviously less than the test data,IABC performs well.Experiments demonstrate that IABC is more accurate than traditional hand-eye methods.
基金National Natural Science Foundation of China(Grant No.42076192).
文摘Measuring and reconstructing the shape of workpieces have been considered as a fundamental step in both reverse engineering and product quality control.Owing to increasing structural complexity of recent products,measurements from multiple directions are typically required in current scanning techniques.Specifically,the plane structured light can be applied to measure one area of a part at a time,with an additional algorithm required to merge the collected data of each area.Alternatively,the line structured light sensor integrated on CNC machines or CMMs could also realize multi-view measurement.However,the system needs to be repeatedly calibrated at each new direction.This paper presents a flexible scanning method by integrating laser line sensors with articulated arm coordinate measuring machines(AACMM).Since the output of the laser line sensor is 2D raw data in the laser plane,our system model introduces an explicit transformation from the 2D sensor coordinate frame to the 3D base coordinate frame of the AACMM(i.e.,the translation and rotation the of the 2D sensor coordinate in the sixth coordinate system of AACMM).To solve the model,the“conjugate pairs”are proposed and identified by measuring a fixed point(e.g.,a sphere center).Moreover,a search algorithm is adopted to find the optimal solution,which noticeably boosts the model accuracy.The experimental results show that the error of the system is about 0.2 mm,which is caused by the error of the AACMM,the sensor error and the calibration error.By measuring a complicated part,the proposed system is proved to be flexible and facilitate,with the ability to measure a part expediently from any necessary direction.Furthermore,the proposed calibration method can also be used for robot hand-eye relationship calibration.
文摘This study aims to improve the accuracy and safety of steel plate thickness calibration.A differential noncontact thickness measurement calibration system based on laser displacement sensors was designed to address the problems of low precision of traditional contact thickness gauges and radiation risks of radiation-based thickness gauges.First,the measurement method and measurement structure of the thickness calibration system were introduced.Then,the hardware circuit of the thickness system was established based on the STM32 core chip.Finally,the system software was designed to implement system control to filter algorithms and human-computer interaction.Experiments have proven the excellent performance of the differential noncontact thickness measurement calibration system based on laser displacement sensors,which not only considerably improves measurement accuracy but also effectively reduces safety risks during the measurement process.The system offers guiding significance and application value in the field of steel plate production and processing.
文摘Marine resource exploitation and marine cargo transportation were increasingly frequent. Due to the impact of the marine environment, ships or platforms were affected. In this paper, a servo electric cylinder was used as a wave compensation actuator to design a wave compensation system. The laser sensor was used to measure the displacement in the direction of the heave platform, and the obtained displacement was applied to the wave compensation in the heave direction to verify the feasibility of the compensation system.
基金supported by the Meteorology Industry Research Project of China (GYHY200806033, GYHY201006045)the National Natural Science Foundation of China (61021003, 61090391, 60837001, 60820106004)+1 种基金the National High-Technology Research and Development Program of China (2009AA03Z409)the Open Fund of Key Laboratory of Information Photonics and Optical Communications (Beijing University of Posts and Telecommunications), Ministry of Education
文摘A compact fiber-optic diode-laser sensor system for measuring relative humidity is studied. In such a system, a distributed feedback laser lasing near 1877 nm is used as light source while a high-precision Pt resistance as temperature sensor, an accuracy of 0.1% relative-humidity can be achieved. The laser sensor system is able to lock to the absorption peak and calculate the density of water vapor without any additional reference measurements. Using programs built in to the microcontroller unit, the laser system can switch functions between direct measurement at high density and second-harmonic detection at low density. The system can switch between the two modes automatically and work in a wide dynamic range.
文摘This paper investigates the influences of a semiconductor laser with narrow linewidth on a fibre-optic distributed disturbance sensor based on Mach-Zehnder interferometer. It establishes an effective numerical model to describe the noises and linewidth of a semiconductor laser, taking into account their correlations. Simulation shows that frequency noise has great influences on location errors and their relationship is numerically investigated. Accordingly, there is need to determine the linewidth of the laser less than a threshold and obtain the least location errors. Furthermore, experiments are performed by a sensor prototype using three semiconductor lasers with different linewidths, respectively, with polarization maintaining optical fibres and couplers to eliminate the polarization induced noises and fading. The agreement of simulation with experimental results means that the proposed numerical model can make a comprehensive description of the noise behaviour of a semiconductor laser. The conclusion is useful for choosing a laser source for fibre-optic distributed disturbance sensor to achieve optimized location accuracy. What is more, the proposed numerical model can be widely used for analysing influences of semiconductor lasers on other sensing, communication and optical signal processing systems.
基金Project supported by the foundations of State Key Lab of Precision Measurement Technology & Instruments, Tsinghua University,China
文摘Fibre sensors exhibit a number of advantages over other sensors such as high sensitivity, electric insulation, corrosion resistance, interference rejection and so on. And laser self-mixing interference can accurately detect the phase difference of feedback light. In this paper, a novel laser self-mixing interference fibre sensor that combines the advantages of fibre sensors with those of laser self-mixing interference is presented. Experimental configurations are set up to study the relationship between laser power output and phase of laser feedback light when the fibre trembles or when the fibre is stretched or pressed. The theoretical analysis of pressure sensors based on laser self-mixing interference is indicated to accord with the experimental results.
文摘Thin layers of nickel and copper tetrasulfonated phthalocyanines (NiPcTS and CuPcTS) were prepared by Matrix Assisted Pulsed Laser Evaporation method. The depositions were carried out with KrF excimer laser (energy density of laser radiation EL = 0.1 to 0.5 J.cm-2) from dimethylsulfoxide matrix. For both materials the ablation threshold EL-th was determined. The following properties of deposited layers were characterized: a) chemical composition (FTIR spectra);b) morphology (SEM and AFM portraits);c) impedance of gas sensors based on NiPcTS and CuPcTS layers in the presence of two analytes - hydrogen and ozone. The prepared sensors exhibit response to 1000 ppm of hydrogen and 100 ppb of ozone even at laboratory temperature.
