Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-ins...Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.展开更多
Conformal truss-like lattice structures face significant manufacturability challenges in additive manufac-turing due to overhang angle limitations.To address this problem,we propose a novel angle-constrained optimizat...Conformal truss-like lattice structures face significant manufacturability challenges in additive manufac-turing due to overhang angle limitations.To address this problem,we propose a novel angle-constrained optimization method grounded in the global adjustment of nodal coordinates.First,a build direction is selected to minimize the number of violating struts.Then,an angular-constraint matrix is assembled from strut direction vectors,and analytical sensitivities with respect to nodal coordinates are derived to enable efficient constrained optimization under nonlinear angular inequality constraints.Numerical studies on two complex curved-surface lattices demonstrate that all overhang violations are eliminated while only minor changes are induced in global stiffness and strength.In particular,the maximum displacement of an ergonomic insole varies by only 2.87%after optimization.The results confirm the method’s versatility and engineering robustness,providing a practical approach for additive manufacturing-oriented lattice structure design.展开更多
The outstanding comprehensive mechanical properties of newly developed hybrid lattice structures make them useful in engineering applications for bearing multiple mechanical loads.Additive-manufacturing technologies m...The outstanding comprehensive mechanical properties of newly developed hybrid lattice structures make them useful in engineering applications for bearing multiple mechanical loads.Additive-manufacturing technologies make it possible to fabricate these highly spatially programmable structures and greatly enhance the freedom in their design.However,traditional analytical methods do not sufficiently reflect the actual vibration-damping mechanism of lattice structures and are limited by their high computational cost.In this study,a hybrid lattice structure consisting of various cells was designed based on quasi-static and vibration experiments.Subsequently,a novel parametric design method based on a data-driven approach was developed for hybrid lattices with engineered properties.The response surface method was adopted to define the sensitive optimization target.A prediction model for the lattice geometric parameters and vibration properties was established using a backpropagation neural network.Then,it was integrated into the genetic algorithm to create the optimal hybrid lattice with varying geometric features and the required wide-band vibration-damping characteristics.Validation experiments were conducted,demonstrating that the optimized hybrid lattice can achieve the target properties.In addition,the data-driven parametric design method can reduce computation time and be widely applied to complex structural designs when analytical and empirical solutions are unavailable.展开更多
A data-driven model ofmultiple variable cutting(M-VCUT)level set-based substructure is proposed for the topology optimization of lattice structures.TheM-VCUTlevel setmethod is used to represent substructures,enriching...A data-driven model ofmultiple variable cutting(M-VCUT)level set-based substructure is proposed for the topology optimization of lattice structures.TheM-VCUTlevel setmethod is used to represent substructures,enriching their diversity of configuration while ensuring connectivity.To construct the data-driven model of substructure,a database is prepared by sampling the space of substructures spanned by several substructure prototypes.Then,for each substructure in this database,the stiffness matrix is condensed so that its degrees of freedomare reduced.Thereafter,the data-drivenmodel of substructures is constructed through interpolationwith compactly supported radial basis function(CS-RBF).The inputs of the data-driven model are the design variables of topology optimization,and the outputs are the condensed stiffness matrix and volume of substructures.During the optimization,this data-driven model is used,thus avoiding repeated static condensation that would requiremuch computation time.Several numerical examples are provided to verify the proposed method.展开更多
Metallic lattice structures represent advanced architected materials delivering exceptional properties with promising lightweight potential.With the rapid advancement of additive manufacturing,these structures have ga...Metallic lattice structures represent advanced architected materials delivering exceptional properties with promising lightweight potential.With the rapid advancement of additive manufacturing,these structures have garnered increasing research interest.However,most metallic lattice structures generally exhibit anisotropic characteristics,which limits their application ranges.Additionally,a limited number of studies have successfully developed precise mechanical models,which have undergone experimental validation,for the purpose of describing the mechanical response exhibited by additively manufactured metallic lattice structures.In this study,Kelvin lattice structures with varying porosities were systematically designed and fabricated using laser powder bed fusion(LPBF)technology.By integrating finite element simulations with experimental characterization,an enhanced mechanical model was developed through a modification of the Gibson-Ashby model,providing an accurate quantitative description of the relationship between porosity and mechanical properties.The results show that the revised mechanical model can accurately describe the relationship between the geometric parameters and properties of metallic lattice structures.Specifically,the designed Kelvin lattice structures exhibit a smooth stress-strain curve with an obvious yield platform,demonstrating isotropic mechanical properties in all the three spatial directions.This enhances their suitability for complex loading conditions.Meanwhile,the microstructure and manufacturing accuracy of the Kelvin lattice structures were observed and analyzed by micro computed tomography.The results show that the fabricated metallic lattice structures achieved precise dimensional control and optimal densification.This study presents the complete process involved in modeling the Kelvin structure,including its conceptualization,manufacturing,implementation,and ultimately,disposal.展开更多
LiNixCoyMn_(2)O_(2)(NCM,x≥0.8,x+y+z=1)cathodes have attracted much attention due to their high specific capacity and low cost.However,severe anisotropic volume changes and oxygen evolution induced capacity decay and ...LiNixCoyMn_(2)O_(2)(NCM,x≥0.8,x+y+z=1)cathodes have attracted much attention due to their high specific capacity and low cost.However,severe anisotropic volume changes and oxygen evolution induced capacity decay and insecurity have hindered their commercial application at scale.In order to overcome these challenges,a kind of tantalum(Ta)doped nickel-rich cathode with reduced size and significantly increased number of primary particles is prepared by combining mechanical fusion with high temperature co-calcination.The elaborately designed micro-morphology of small and uniform primary particles effectively eliminates the local strain accumulation caused by the random orientation of primary particles.Moreover,the uniform distribution of small primary particles stabilizes the spherical secondary particles,thus effectively inhibiting the formation and extension of microcracks.In addition,the formed strong Ta-O bonds restrain the release of lattice oxygen,which greatly increases the structural stability and safety of NCM materials.Therefore,the cathode material with the designed primary particle morphology shows superior electrochemical performance.The 1 mol%Ta-modified cathode(defined as1%Ta-NCM)shows a capacity retention of 97.5%after 200 cycles at 1 C and a rate performance of 137.3 mAh g^(-1)at 5 C.This work presents promising approach to improve the structural stability and safety of nickel-rich NCM.展开更多
High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical propert...High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical properties,service life of lattice structures,and design expectations.This deviation arises from the intense interaction between the laser and powder,which leads to the formation of numerous defects within the lattice structure.To address these issues,this paper proposes a high-performance defect detection model for metal lattice structures based on YOLOv4,called YOLO-Lattice(YOLO-L).The main objectives of this paper are as follows:(1)utilize computed tomography to construct datasets of the diamond lattice and body-centered cubic lattice structures;(2)in the backbone network of YOLOv4,employ deformable convolution to enhance the feature extraction capability of the model for small-scale defects;(3)adopt a dual-attention mechanism to suppress invalid feature information and amplify the distinction between defect and background regions;and(4)implement a channel pruning strategy to eliminate channels carrying less feature information,thereby improving the inference speed of the model.The experimental results on the diamond lattice structure dataset demonstrate that the mean average precision of the YOLO-L model increased from 96.98% to 98.8%(with an intersection over union of 0.5),and the inference speed decreased from 51.3 ms to 32.5 ms when compared to YOLOv4.Thus,the YOLO-L model can be effectively used to detect defects in metal lattice structures.展开更多
The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FB...The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FBCCZ unit cell through reversing,combining,and turning strategies.The designed lattices were fabricated via laser powder bed fusion(LPBF)using Ti-6Al-4V powder,and the mechanical properties,energy absorption capacity,and deformation behaviors were systematically investigated through quasi-static compression tests and finite element simulations.The results demonstrate that the three modified lattices exhibit superior performance over the conventional FBCCZ structure in terms of fracture strain,specific yield strength,specific ultimate strength,specific energy absorption,and energy absorption efficiency,thereby validating the efficacy of unit cell modifications in enhancing lattice performance.Notably,the CFBCCZ and TFBCCZ lattices significantly outperform both the FBCCZ and RFBCCZ lattice structures in load-bearing and energy absorption.While TFBCCZ shows marginally higher specific elastic modulus and energy absorption efficiency than CFBCCZ,the latter achieves superior energy absorption due to its highest ultimate strength and densification strain.Finite element simulations further reveal that the modified lattices,through optimized redistribution and adjustment of internal nodes and struts,effectively alleviate stress concentration during loading.This structural modification enhances the structural integrity and deformation stability under external loads,enabling a synergistic enhancement of load-bearing capacity and energy absorption performance.展开更多
Structural gradient changes are common in nature and play an important role in improving the carrying capacity of organisms.Graded lattice structures designed on this basis have received considerable attention due to ...Structural gradient changes are common in nature and play an important role in improving the carrying capacity of organisms.Graded lattice structures designed on this basis have received considerable attention due to their great design potential.In this study,two different layered gradient design strategies were proposed,and three lattice structures were designed.Samples with PA2200 nylon as the matrix material were prepared using additive manufacturing technology,and finite element models of the relevant lattice structures were established.The mechanical properties and energy absorption ability of the structures under different gradient spans and design strategies were investigated using quasi-static compression tests and numerical simulations.The results indicate that the layered design can improve the elastic modulus of the lattice structure by up to 40.05% and the energy absorption per unit volume by up to 13.04% compared to the conventional body-centered cubic(BCC)structure.However,it is worth noting that an excessively large interlayer gradient span can adversely affect the mechanical properties of the structure.In addition,all layered gradient lattice structures show significant anisotropy,and the energy absorption per unit volume can differ by up to 36.59%under different compression directions.The layered gradient structure design strategies proposed in this work can provide an effective reference for the design of gradient lattice structures.展开更多
A novel hollow optimized simple cubic(SC)lattice structure based on the triply periodic minimal surface(TPMS)geometry was proposed,inspired by bamboo geometry,aiming at enhancing both load bearing and energy absorptio...A novel hollow optimized simple cubic(SC)lattice structure based on the triply periodic minimal surface(TPMS)geometry was proposed,inspired by bamboo geometry,aiming at enhancing both load bearing and energy absorption properties.Conventional SC lattice structures,despite their high load bearing capability and ease of fabrication,suffer from poor energy absorption performance due to their high stress concentration at the nodes and the induced deformation instability under compressive loads.By integrating the hollow and tapered features of TPMS geometry into the SC lattice,the proposed structure design effectively mitigates these issues,improving energy absorption simultaneously.The effectiveness of this design is demonstrated by finite element(FE)simulations and experimental tests,showcasing significant improvements in energy absorption capacity and strength,particularly after properly adjusting the shape parameters(e.g.,C=0.6).This research provides a promising pathway for developing lightweight,high-performance lattice structures for engineering applications with complex and volatile loading conditions.展开更多
Star-shaped lattice structures with a negative Poisson’s ratio(NPR)effect exhibit excellent energy absorption capacity,making them highly promising for applications in aerospace,vehicles,and civil protection.While pr...Star-shaped lattice structures with a negative Poisson’s ratio(NPR)effect exhibit excellent energy absorption capacity,making them highly promising for applications in aerospace,vehicles,and civil protection.While previous research has primarily focused on single-walled cells,there is limited investigation into negative Poisson’s ratio structures with nested multi-walled cells.This study designed three star-shaped cell structures and three lattice configurations,analyzing the Poisson’s ratio,stress–strain relationship,and energy absorption capacity through tensile experiments and finite element simulations.Among the single structures,the star-shaped configuration r3 demonstrated the best elastic modulus,NPR effect,and energy absorption effect.In contrast,the uniform lattice structure R3 exhibited the highest tensile strength and energy absorption capacity.Additionally,the stress intensity and energy absorption of gradient structures increased with the number of layers.This study aims to provide a theoretical reference for the application of NPR materials in safety protection across civil and vehicle engineering,as well as other fields.展开更多
This study investigates the dynamic compressive behavior of three periodic lattice structures fabricated from Ti-6Al-4V titanium alloy,each with distinct topologies:simple cubic(SC),body-centered cubic(BCC),and face-c...This study investigates the dynamic compressive behavior of three periodic lattice structures fabricated from Ti-6Al-4V titanium alloy,each with distinct topologies:simple cubic(SC),body-centered cubic(BCC),and face-centered cubic(FCC).Dynamic compression experiments were conducted using a Split Hopkinson Pressure Bar(SHPB)system,complemented by high-speed imaging to capture real-time deformation and failure mechanisms under impact loading.The influence of cell topology,relative density,and strain rate on dynamic mechanical properties,failure behavior,and stress wave propagation was systematically examined.Finite element modeling was performed,and the simulated results showed good agreement with experimental data.The findings reveal that the dynamic mechanical properties of the lattice structures are generally insensitive to strain rate variations,while failure behavior is predominantly governed by structural configuration.The SC structure exhibited strut buckling and instability-induced fracture,whereas the BCC and FCC structures displayed layer-by-layer crushing with lower strain rate sensitivity.Regarding stress wave propagation,all structures demonstrated significant attenuation capabilities,with the BCC structure achieving the greatest reduction in transmitted wave amplitude and energy.Across all configurations,wave reflection was identified as the primary energy dissipation mechanism.These results provide critical insights into the design of lattice structures for impact mitigation and energy absorption applications.展开更多
Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in...Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in the impact load mitigation where an external kinetic energy is absorbed by the deformation/crushing of lattice cells.This has motivated a growing number of experimental and numerical studies,recently,on the crushing behavior of additively produced lattice structures.The present study overviews the dynamic and quasi-static crushing behavior of additively produced Ti64,316L,and AlSiMg alloy lattice structures.The first part of the study summarizes the main features of two most commonly used additive processing techniques for lattice structures,namely selective-laser-melt(SLM)and electro-beam-melt(EBM),along with a description of commonly observed process induced defects.In the second part,the deformation and strain rate sensitivities of the selected alloy lattices are outlined together with the most widely used dynamic test methods,followed by a part on the observed micro-structures of the SLM and EBM-processed Ti64,316L and AlSiMg alloys.Finally,the experimental and numerical studies on the quasi-static and dynamic compression behavior of the additively processed Ti64,316L,and AlSiMg alloy lattices are reviewed.The results of the experimental and numerical studies of the dynamic properties of various types of lattices,including graded,non-uniform strut size,hollow,non-uniform cell size,and bio-inspired,were tabulated together with the used dynamic testing methods.The dynamic tests have been noted to be mostly conducted in compression Split Hopkinson Pressure Bar(SHPB)or Taylor-and direct-impact tests using the SHPB set-up,in all of which relatively small-size test specimens were tested.The test specimen size effect on the compression behavior of the lattices was further emphasized.It has also been shown that the lattices of Ti64 and AlSiMg alloys are relatively brittle as compared with the lattices of 316L alloy.Finally,the challenges associated with modelling lattice structures were explained and the micro tension tests and multi-scale modeling techniques combining microstructural characteristics with macroscopic lattice dynamics were recommended to improve the accuracy of the numerical simulations of the dynamic compression deformations of metallic lattice structures.展开更多
NiTi alloy lattice structures are crucial for reusable energy absorption due to their shape memory effects.However,existing NiTi alloy lattice structures always suffer from localized deformation bands during loading,c...NiTi alloy lattice structures are crucial for reusable energy absorption due to their shape memory effects.However,existing NiTi alloy lattice structures always suffer from localized deformation bands during loading,causing local strains to exceed the recoverable strain limit of the alloy and significantly reducing their reusable energy-absorbing capacity.In this study,we developed a NiTi alloy helical lattice structure(HLS)to effectively prevent localized deformation bands.This is attributed to its struts distributing stress and strain uniformly through torsional deformation,thereby alleviating local stress concentrations and suppressing the formation of localized deformation bands.Additionally,its unit cells provide mutual support and reinforcement during deformation,effectively preventing the progression of localized deformation bands.The NiTi alloy HLS exhibits superior reusable energy absorption compared to previously reported reusable energy-absorbing materials/structures and enhanced damage tolerance under large compression strain.This study provides valuable insights for the development of high-performance reusable NiTi alloy energy-absorbing lattice structures.展开更多
Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Compara...Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.展开更多
Lithium-rich manganese-based cathode materials,as promising candidates for next-generation highenergy–density lithium-ion batteries due to their high specific capacity(>250 mAh g^(-1))and costeffectiveness,are lim...Lithium-rich manganese-based cathode materials,as promising candidates for next-generation highenergy–density lithium-ion batteries due to their high specific capacity(>250 mAh g^(-1))and costeffectiveness,are limited by severe capacity decay and voltage fade driven by irreversible structural transitions and oxygen release during cycling.Here,we report a Ti/Si dual-element modification strategy for cobalt-free Li_(1.2)Ni_(0.2)Mn_(0.6)O_(2)(LNMO)cathodes.The Ti/Si co-modified TS-LNMO cathode demonstrates superior structural stability and electrochemical performance.Bulk Ti^(4+)doping stabilizes the oxygen framework via robust Ti–O bonds and enhances the lattice oxygen redox reversibility,while an in situ formed Li_(2) SiO_(3) layer suppresses interfacial side reactions,enhances lithium-ion diffusion,and prevents HF-induced erosion.As a result,the TS-LNMO cathode achieves 90%capacity retention after 200 cycles at 0.5 C and maintains -80%capacity in full cells cycled to 4.8 V.Additionally,the TS-LNMO cathode exhibits impressive rate performance even at a high rate of 5 C.This work offers an effective strategy for advancing cobalt-free,high-performance lithium-rich cathodes for sustainable energy applications.展开更多
Thermal controllers equipped with phase-change materials are widely used for maintaining the moderate temperatures of various electric devices used in spacecraft. Yet, the structures of amounts of thermal controllers ...Thermal controllers equipped with phase-change materials are widely used for maintaining the moderate temperatures of various electric devices used in spacecraft. Yet, the structures of amounts of thermal controllers add up to such a large value that restricts the employment of scientific devices due to the limit of rocket capacity. A lightweight structure of phase-change thermal controllers has been one of the main focuses of spacecraft design engineering. In this work, we design a lightweight phase-change thermal controller structure based on lattice cells. The structure is manufactured entirely with AlSi10 Mg by direct metal laser melting. The dimensions of the structure are 230 mm × 170 mm × 15 mm, and the mass is 190 g, which is 60% lighter than most traditional structures(500–600 g) with the same dimensions. The 3 D-printed structure can reduce the risk of leakage at soldering manufacture by a welding process. Whether the strength of the designed structure is sufficient is determined through mechanical analysis and experiments. Thermal test results show that the thermal capacity of the lattice-based thermal controller is increased by50% compared to that of traditional controllers with the same volume.展开更多
Additively manufactured Ti-6 Al-4 V lattice structures have found important niche applications. However, they often show insufficient compressive ductility or insufficient structural integrity. In this study,a batch o...Additively manufactured Ti-6 Al-4 V lattice structures have found important niche applications. However, they often show insufficient compressive ductility or insufficient structural integrity. In this study,a batch of 45 octahedral Ti-6 Al-4 V lattice structures was manufactured in three different strut diameters(0.5, 1.0, 1.5 mm) by selective electron beam melting(SEBM). The influence of post-SEBM annealing on the compressive deformation characteristics of the lattice structure was investigated. The as-built Ti-6 Al-4 V lattices fragmented when the compressive strain reached 13%–23% depending on strut diameter.Annealing at 950?C(β transus temperature: 995?C) only slightly improved the compressive ductility of the lattice structures. However, annealing at 1050?C(β-annealing) fundamentally changed the compressive deformation mode of the lattice structures. The resultant compressive stress-strain curve was featured by a long smooth plateau and no facture occurred even after significant densification of the lattice structure had taken place(>50% of compressive strain).展开更多
A theoretical model of a friction pendulum system （FPS） is introduced to examine its application for the seismic isolation of spatial lattice shell structures. An equation of motion of the lattice shell with FPS bea...A theoretical model of a friction pendulum system （FPS） is introduced to examine its application for the seismic isolation of spatial lattice shell structures. An equation of motion of the lattice shell with FPS bearings is developed. Then, seismic isolation studies are performed for both double-layer and single-layer lattice shell structures under different seismic input and design parameters of the FPS. The influence of frictional coefficients and radius of the FPS on seismic performance are discussed. Based on the study, some suggestions for seismic isolation design of lattice shells with FPS bearings are given and conclusions are made which could be helpful in the application of FPS.展开更多
Digital light processing technique was applied to manufacture alumina ceramic parts with two types of lattice structure units, i.e. vertex interconnect structure and edge structure. The internal porosity of the unit i...Digital light processing technique was applied to manufacture alumina ceramic parts with two types of lattice structure units, i.e. vertex interconnect structure and edge structure. The internal porosity of the unit is 40%. The printed parts were sintered and the grain size is about 1.1 μm. The bending strength of the vertex interconnect structure is much larger than that of the edge structure. Materials genome initiative(MGI) aims to digital design and intelligent manufacture for advanced components. This research shows us an example to achieve this goal.展开更多
基金supported by the Khalifa University of Science and Technology internal grants(Nos.2021-CIRA-109,2020-CIRA-007,and 2020-CIRA-024).
文摘Low-velocity impact tests are carried out to explore the energy absorption characteristics of bio-inspired lattices,mimicking the architecture of the marine sponge organism Euplectella aspergillum.These sea sponge-inspired lattice structures feature a square-grid 2D lattice with double diagonal bracings and are additively manufactured via digital light processing(DLP).The collapse strength and energy absorption capacity of sea sponge lattice structures are evaluated under various impact conditions and are compared to those of their constituent square-grid and double diagonal lattices.This study demonstrates that sea sponge lattices can achieve an 11-fold increase in energy absorption compared to the square-grid lattice,due to the stabilizing effect of the double diagonal bracings prompting the structure to collapse layer-bylayer under impact.By adjusting the thickness ratio in the sea sponge lattice,up to 76.7%increment in energy absorption is attained.It is also shown that sea-sponge lattices outperform well-established energy-absorbing materials of equal weight,such as hexagonal honeycombs,confirming their significant potential for impact mitigation.Additionally,this research highlights the enhancements in energy absorption achieved by adding a small amount(0.015 phr)of Multi-Walled Carbon Nanotubes(MWCNTs)to the photocurable resin,thus unlocking new possibilities for the design of innovative lightweight structures with multifunctional attributes.
基金supported by the National Natural Science Foundation of China(Grant Nos.12432005 and 12472116)the Fundamental Research Funds for the Central Universities(DUTZD25240).
文摘Conformal truss-like lattice structures face significant manufacturability challenges in additive manufac-turing due to overhang angle limitations.To address this problem,we propose a novel angle-constrained optimization method grounded in the global adjustment of nodal coordinates.First,a build direction is selected to minimize the number of violating struts.Then,an angular-constraint matrix is assembled from strut direction vectors,and analytical sensitivities with respect to nodal coordinates are derived to enable efficient constrained optimization under nonlinear angular inequality constraints.Numerical studies on two complex curved-surface lattices demonstrate that all overhang violations are eliminated while only minor changes are induced in global stiffness and strength.In particular,the maximum displacement of an ergonomic insole varies by only 2.87%after optimization.The results confirm the method’s versatility and engineering robustness,providing a practical approach for additive manufacturing-oriented lattice structure design.
基金supported by National Natural Science Foundation of China(Grant No.52375380)National Key R&D Program of China(Grant No.2022YFB3402200)the Key Project of National Natural Science Foundation of China(Grant No.12032018).
文摘The outstanding comprehensive mechanical properties of newly developed hybrid lattice structures make them useful in engineering applications for bearing multiple mechanical loads.Additive-manufacturing technologies make it possible to fabricate these highly spatially programmable structures and greatly enhance the freedom in their design.However,traditional analytical methods do not sufficiently reflect the actual vibration-damping mechanism of lattice structures and are limited by their high computational cost.In this study,a hybrid lattice structure consisting of various cells was designed based on quasi-static and vibration experiments.Subsequently,a novel parametric design method based on a data-driven approach was developed for hybrid lattices with engineered properties.The response surface method was adopted to define the sensitive optimization target.A prediction model for the lattice geometric parameters and vibration properties was established using a backpropagation neural network.Then,it was integrated into the genetic algorithm to create the optimal hybrid lattice with varying geometric features and the required wide-band vibration-damping characteristics.Validation experiments were conducted,demonstrating that the optimized hybrid lattice can achieve the target properties.In addition,the data-driven parametric design method can reduce computation time and be widely applied to complex structural designs when analytical and empirical solutions are unavailable.
基金supported by the National Natural Science Foundation of China(Grant No.12272144).
文摘A data-driven model ofmultiple variable cutting(M-VCUT)level set-based substructure is proposed for the topology optimization of lattice structures.TheM-VCUTlevel setmethod is used to represent substructures,enriching their diversity of configuration while ensuring connectivity.To construct the data-driven model of substructure,a database is prepared by sampling the space of substructures spanned by several substructure prototypes.Then,for each substructure in this database,the stiffness matrix is condensed so that its degrees of freedomare reduced.Thereafter,the data-drivenmodel of substructures is constructed through interpolationwith compactly supported radial basis function(CS-RBF).The inputs of the data-driven model are the design variables of topology optimization,and the outputs are the condensed stiffness matrix and volume of substructures.During the optimization,this data-driven model is used,thus avoiding repeated static condensation that would requiremuch computation time.Several numerical examples are provided to verify the proposed method.
基金financially supported by the Liaoning Province Applied Fundamental Research Program (No.2023JH2/101700039)Liaoning Province Natural Science Foundation (No.2023-MSLH-328).
文摘Metallic lattice structures represent advanced architected materials delivering exceptional properties with promising lightweight potential.With the rapid advancement of additive manufacturing,these structures have garnered increasing research interest.However,most metallic lattice structures generally exhibit anisotropic characteristics,which limits their application ranges.Additionally,a limited number of studies have successfully developed precise mechanical models,which have undergone experimental validation,for the purpose of describing the mechanical response exhibited by additively manufactured metallic lattice structures.In this study,Kelvin lattice structures with varying porosities were systematically designed and fabricated using laser powder bed fusion(LPBF)technology.By integrating finite element simulations with experimental characterization,an enhanced mechanical model was developed through a modification of the Gibson-Ashby model,providing an accurate quantitative description of the relationship between porosity and mechanical properties.The results show that the revised mechanical model can accurately describe the relationship between the geometric parameters and properties of metallic lattice structures.Specifically,the designed Kelvin lattice structures exhibit a smooth stress-strain curve with an obvious yield platform,demonstrating isotropic mechanical properties in all the three spatial directions.This enhances their suitability for complex loading conditions.Meanwhile,the microstructure and manufacturing accuracy of the Kelvin lattice structures were observed and analyzed by micro computed tomography.The results show that the fabricated metallic lattice structures achieved precise dimensional control and optimal densification.This study presents the complete process involved in modeling the Kelvin structure,including its conceptualization,manufacturing,implementation,and ultimately,disposal.
基金financial support provided by the National Natural Science Foundation of China(52271201)the Science and Technology Department of Sichuan Province(2025NSFTD0005,2022YFG0100,2022ZYD0045)。
文摘LiNixCoyMn_(2)O_(2)(NCM,x≥0.8,x+y+z=1)cathodes have attracted much attention due to their high specific capacity and low cost.However,severe anisotropic volume changes and oxygen evolution induced capacity decay and insecurity have hindered their commercial application at scale.In order to overcome these challenges,a kind of tantalum(Ta)doped nickel-rich cathode with reduced size and significantly increased number of primary particles is prepared by combining mechanical fusion with high temperature co-calcination.The elaborately designed micro-morphology of small and uniform primary particles effectively eliminates the local strain accumulation caused by the random orientation of primary particles.Moreover,the uniform distribution of small primary particles stabilizes the spherical secondary particles,thus effectively inhibiting the formation and extension of microcracks.In addition,the formed strong Ta-O bonds restrain the release of lattice oxygen,which greatly increases the structural stability and safety of NCM materials.Therefore,the cathode material with the designed primary particle morphology shows superior electrochemical performance.The 1 mol%Ta-modified cathode(defined as1%Ta-NCM)shows a capacity retention of 97.5%after 200 cycles at 1 C and a rate performance of 137.3 mAh g^(-1)at 5 C.This work presents promising approach to improve the structural stability and safety of nickel-rich NCM.
基金supported by Natural Science Foundation of China(Grant No.52175488)Scientific Research Program for Young Outstanding Talent of Higher Education of Hebei Province(China)(Grant No.BJ2021045)S&T Program of Hebei(China)(Grant No.236Z1808G).
文摘High-performance lattice structures produced through powder bed fusion-laser beam exhibit high specific strength and energy absorption capabilities.However,a significant deviation exists between the mechanical properties,service life of lattice structures,and design expectations.This deviation arises from the intense interaction between the laser and powder,which leads to the formation of numerous defects within the lattice structure.To address these issues,this paper proposes a high-performance defect detection model for metal lattice structures based on YOLOv4,called YOLO-Lattice(YOLO-L).The main objectives of this paper are as follows:(1)utilize computed tomography to construct datasets of the diamond lattice and body-centered cubic lattice structures;(2)in the backbone network of YOLOv4,employ deformable convolution to enhance the feature extraction capability of the model for small-scale defects;(3)adopt a dual-attention mechanism to suppress invalid feature information and amplify the distinction between defect and background regions;and(4)implement a channel pruning strategy to eliminate channels carrying less feature information,thereby improving the inference speed of the model.The experimental results on the diamond lattice structure dataset demonstrate that the mean average precision of the YOLO-L model increased from 96.98% to 98.8%(with an intersection over union of 0.5),and the inference speed decreased from 51.3 ms to 32.5 ms when compared to YOLOv4.Thus,the YOLO-L model can be effectively used to detect defects in metal lattice structures.
基金supported by National Key Lab of Aerospace Power System and Plasma Technology Foundation of China(Grant No.APSPT202301002)National Natural Science Foundation of China(Grant No.52001038)Natural Science Foundation of Chongqing,China(Grant Nos.cstc2019jcyj-msxm X0787 and cstc2021jcyj-msxm X0011)。
文摘The unit cell configuration of lattice structures critically influences their load-bearing and energy absorption performance.In this study,three novel lattice structures were developed by modifying the conventional FBCCZ unit cell through reversing,combining,and turning strategies.The designed lattices were fabricated via laser powder bed fusion(LPBF)using Ti-6Al-4V powder,and the mechanical properties,energy absorption capacity,and deformation behaviors were systematically investigated through quasi-static compression tests and finite element simulations.The results demonstrate that the three modified lattices exhibit superior performance over the conventional FBCCZ structure in terms of fracture strain,specific yield strength,specific ultimate strength,specific energy absorption,and energy absorption efficiency,thereby validating the efficacy of unit cell modifications in enhancing lattice performance.Notably,the CFBCCZ and TFBCCZ lattices significantly outperform both the FBCCZ and RFBCCZ lattice structures in load-bearing and energy absorption.While TFBCCZ shows marginally higher specific elastic modulus and energy absorption efficiency than CFBCCZ,the latter achieves superior energy absorption due to its highest ultimate strength and densification strain.Finite element simulations further reveal that the modified lattices,through optimized redistribution and adjustment of internal nodes and struts,effectively alleviate stress concentration during loading.This structural modification enhances the structural integrity and deformation stability under external loads,enabling a synergistic enhancement of load-bearing capacity and energy absorption performance.
基金supported by National Natural Science Foundation of China(Grant Nos.12172067,12072052,12372128,12072005,U23A2067)Fundamental Research Funds for the Central Universities(Grant Nos.2024CDJXY009,2022CDJQY-004)+3 种基金Aeronautical Science Foundation of China(Grant No.2022Z0570Q9002)Chongqing Talent Plan(Grant No.cstc2022ycjh-bgzxm0144)Young Elite Scientists Sponsorship Program by CAST(Grant No.2020QNRC001)Xiaomi Young Talents Program.
文摘Structural gradient changes are common in nature and play an important role in improving the carrying capacity of organisms.Graded lattice structures designed on this basis have received considerable attention due to their great design potential.In this study,two different layered gradient design strategies were proposed,and three lattice structures were designed.Samples with PA2200 nylon as the matrix material were prepared using additive manufacturing technology,and finite element models of the relevant lattice structures were established.The mechanical properties and energy absorption ability of the structures under different gradient spans and design strategies were investigated using quasi-static compression tests and numerical simulations.The results indicate that the layered design can improve the elastic modulus of the lattice structure by up to 40.05% and the energy absorption per unit volume by up to 13.04% compared to the conventional body-centered cubic(BCC)structure.However,it is worth noting that an excessively large interlayer gradient span can adversely affect the mechanical properties of the structure.In addition,all layered gradient lattice structures show significant anisotropy,and the energy absorption per unit volume can differ by up to 36.59%under different compression directions.The layered gradient structure design strategies proposed in this work can provide an effective reference for the design of gradient lattice structures.
基金support from the National Natural Science Foundation of China(12472077)the National Key Laboratory of Science and Technology on Materials under Shock and Impact(WDZC2023-5)+1 种基金the State Key Laboratory of Structural Analysis,Optimization and CAE Software for Industrial Equipment(GZ23107)the Shanghai Gaofeng Project for University Academic Program Development,and the Shanghai Supercomputer Center.
文摘A novel hollow optimized simple cubic(SC)lattice structure based on the triply periodic minimal surface(TPMS)geometry was proposed,inspired by bamboo geometry,aiming at enhancing both load bearing and energy absorption properties.Conventional SC lattice structures,despite their high load bearing capability and ease of fabrication,suffer from poor energy absorption performance due to their high stress concentration at the nodes and the induced deformation instability under compressive loads.By integrating the hollow and tapered features of TPMS geometry into the SC lattice,the proposed structure design effectively mitigates these issues,improving energy absorption simultaneously.The effectiveness of this design is demonstrated by finite element(FE)simulations and experimental tests,showcasing significant improvements in energy absorption capacity and strength,particularly after properly adjusting the shape parameters(e.g.,C=0.6).This research provides a promising pathway for developing lightweight,high-performance lattice structures for engineering applications with complex and volatile loading conditions.
基金support of the National Natural Science Foundation of China(12202038)the Fundamental Research Funds for the Central Universities(FRF-TP-22-028A1).
文摘Star-shaped lattice structures with a negative Poisson’s ratio(NPR)effect exhibit excellent energy absorption capacity,making them highly promising for applications in aerospace,vehicles,and civil protection.While previous research has primarily focused on single-walled cells,there is limited investigation into negative Poisson’s ratio structures with nested multi-walled cells.This study designed three star-shaped cell structures and three lattice configurations,analyzing the Poisson’s ratio,stress–strain relationship,and energy absorption capacity through tensile experiments and finite element simulations.Among the single structures,the star-shaped configuration r3 demonstrated the best elastic modulus,NPR effect,and energy absorption effect.In contrast,the uniform lattice structure R3 exhibited the highest tensile strength and energy absorption capacity.Additionally,the stress intensity and energy absorption of gradient structures increased with the number of layers.This study aims to provide a theoretical reference for the application of NPR materials in safety protection across civil and vehicle engineering,as well as other fields.
基金supported by the National Natural Science Foundations of China(No.11972267 and 11802214)the Fundamental Research Funds for the Central Universities(No.104972024JYS0022)the Open Fund of the Hubei Longzhong Laboratory(No.2024KF-30).
文摘This study investigates the dynamic compressive behavior of three periodic lattice structures fabricated from Ti-6Al-4V titanium alloy,each with distinct topologies:simple cubic(SC),body-centered cubic(BCC),and face-centered cubic(FCC).Dynamic compression experiments were conducted using a Split Hopkinson Pressure Bar(SHPB)system,complemented by high-speed imaging to capture real-time deformation and failure mechanisms under impact loading.The influence of cell topology,relative density,and strain rate on dynamic mechanical properties,failure behavior,and stress wave propagation was systematically examined.Finite element modeling was performed,and the simulated results showed good agreement with experimental data.The findings reveal that the dynamic mechanical properties of the lattice structures are generally insensitive to strain rate variations,while failure behavior is predominantly governed by structural configuration.The SC structure exhibited strut buckling and instability-induced fracture,whereas the BCC and FCC structures displayed layer-by-layer crushing with lower strain rate sensitivity.Regarding stress wave propagation,all structures demonstrated significant attenuation capabilities,with the BCC structure achieving the greatest reduction in transmitted wave amplitude and energy.Across all configurations,wave reflection was identified as the primary energy dissipation mechanism.These results provide critical insights into the design of lattice structures for impact mitigation and energy absorption applications.
基金the European Union's Horizon 2020 research and innovation program under the Marie Sklodowska-Curie grant agreement No 101034425 for the project titled A2M2TECHThe Scientific and Technological Research Council of Türkiye (TUBITAK) with grant No 120C158 for the same A2M2TECH project under the TUBITAK's 2236/B program
文摘Recent advances in additive manufacturing have enabled the construction of metallic lattice structures with tailored mechanical and functional properties.One potential application of metallic lattice struc-tures is in the impact load mitigation where an external kinetic energy is absorbed by the deformation/crushing of lattice cells.This has motivated a growing number of experimental and numerical studies,recently,on the crushing behavior of additively produced lattice structures.The present study overviews the dynamic and quasi-static crushing behavior of additively produced Ti64,316L,and AlSiMg alloy lattice structures.The first part of the study summarizes the main features of two most commonly used additive processing techniques for lattice structures,namely selective-laser-melt(SLM)and electro-beam-melt(EBM),along with a description of commonly observed process induced defects.In the second part,the deformation and strain rate sensitivities of the selected alloy lattices are outlined together with the most widely used dynamic test methods,followed by a part on the observed micro-structures of the SLM and EBM-processed Ti64,316L and AlSiMg alloys.Finally,the experimental and numerical studies on the quasi-static and dynamic compression behavior of the additively processed Ti64,316L,and AlSiMg alloy lattices are reviewed.The results of the experimental and numerical studies of the dynamic properties of various types of lattices,including graded,non-uniform strut size,hollow,non-uniform cell size,and bio-inspired,were tabulated together with the used dynamic testing methods.The dynamic tests have been noted to be mostly conducted in compression Split Hopkinson Pressure Bar(SHPB)or Taylor-and direct-impact tests using the SHPB set-up,in all of which relatively small-size test specimens were tested.The test specimen size effect on the compression behavior of the lattices was further emphasized.It has also been shown that the lattices of Ti64 and AlSiMg alloys are relatively brittle as compared with the lattices of 316L alloy.Finally,the challenges associated with modelling lattice structures were explained and the micro tension tests and multi-scale modeling techniques combining microstructural characteristics with macroscopic lattice dynamics were recommended to improve the accuracy of the numerical simulations of the dynamic compression deformations of metallic lattice structures.
基金financially supported by the National Key R&D Program of China(No.2022YFB4600500)the National Safety Academic Fund(Nos.U2130201 and U2330105).
文摘NiTi alloy lattice structures are crucial for reusable energy absorption due to their shape memory effects.However,existing NiTi alloy lattice structures always suffer from localized deformation bands during loading,causing local strains to exceed the recoverable strain limit of the alloy and significantly reducing their reusable energy-absorbing capacity.In this study,we developed a NiTi alloy helical lattice structure(HLS)to effectively prevent localized deformation bands.This is attributed to its struts distributing stress and strain uniformly through torsional deformation,thereby alleviating local stress concentrations and suppressing the formation of localized deformation bands.Additionally,its unit cells provide mutual support and reinforcement during deformation,effectively preventing the progression of localized deformation bands.The NiTi alloy HLS exhibits superior reusable energy absorption compared to previously reported reusable energy-absorbing materials/structures and enhanced damage tolerance under large compression strain.This study provides valuable insights for the development of high-performance reusable NiTi alloy energy-absorbing lattice structures.
基金the financial support from the National Natural Science Foundation of China(Nos.51875062,52205336)。
文摘Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.
基金supported by the National Natural Science Foundation of China(22379084)Department of Science and Technology of Guangdong Province(211233812024)Shenzhen Science and Technology Program(JCYJ20220818101007016,KJZD20240903101303005)。
文摘Lithium-rich manganese-based cathode materials,as promising candidates for next-generation highenergy–density lithium-ion batteries due to their high specific capacity(>250 mAh g^(-1))and costeffectiveness,are limited by severe capacity decay and voltage fade driven by irreversible structural transitions and oxygen release during cycling.Here,we report a Ti/Si dual-element modification strategy for cobalt-free Li_(1.2)Ni_(0.2)Mn_(0.6)O_(2)(LNMO)cathodes.The Ti/Si co-modified TS-LNMO cathode demonstrates superior structural stability and electrochemical performance.Bulk Ti^(4+)doping stabilizes the oxygen framework via robust Ti–O bonds and enhances the lattice oxygen redox reversibility,while an in situ formed Li_(2) SiO_(3) layer suppresses interfacial side reactions,enhances lithium-ion diffusion,and prevents HF-induced erosion.As a result,the TS-LNMO cathode achieves 90%capacity retention after 200 cycles at 0.5 C and maintains -80%capacity in full cells cycled to 4.8 V.Additionally,the TS-LNMO cathode exhibits impressive rate performance even at a high rate of 5 C.This work offers an effective strategy for advancing cobalt-free,high-performance lithium-rich cathodes for sustainable energy applications.
基金supports from Beijing Institute of Spacecraft System Engineering and the Young Elite Scientists Sponsorship Program by China Association for Science and Technology(Nos.2017QNRC001,2016QNRC001)
文摘Thermal controllers equipped with phase-change materials are widely used for maintaining the moderate temperatures of various electric devices used in spacecraft. Yet, the structures of amounts of thermal controllers add up to such a large value that restricts the employment of scientific devices due to the limit of rocket capacity. A lightweight structure of phase-change thermal controllers has been one of the main focuses of spacecraft design engineering. In this work, we design a lightweight phase-change thermal controller structure based on lattice cells. The structure is manufactured entirely with AlSi10 Mg by direct metal laser melting. The dimensions of the structure are 230 mm × 170 mm × 15 mm, and the mass is 190 g, which is 60% lighter than most traditional structures(500–600 g) with the same dimensions. The 3 D-printed structure can reduce the risk of leakage at soldering manufacture by a welding process. Whether the strength of the designed structure is sufficient is determined through mechanical analysis and experiments. Thermal test results show that the thermal capacity of the lattice-based thermal controller is increased by50% compared to that of traditional controllers with the same volume.
基金supported by the National Key Research and Development Project (Grant No. 2016 YFB 1101403)the National Key Foundation for Exploring Scientific Instrument of China (Grant No. 2016 YQ 51627805)
文摘Additively manufactured Ti-6 Al-4 V lattice structures have found important niche applications. However, they often show insufficient compressive ductility or insufficient structural integrity. In this study,a batch of 45 octahedral Ti-6 Al-4 V lattice structures was manufactured in three different strut diameters(0.5, 1.0, 1.5 mm) by selective electron beam melting(SEBM). The influence of post-SEBM annealing on the compressive deformation characteristics of the lattice structure was investigated. The as-built Ti-6 Al-4 V lattices fragmented when the compressive strain reached 13%–23% depending on strut diameter.Annealing at 950?C(β transus temperature: 995?C) only slightly improved the compressive ductility of the lattice structures. However, annealing at 1050?C(β-annealing) fundamentally changed the compressive deformation mode of the lattice structures. The resultant compressive stress-strain curve was featured by a long smooth plateau and no facture occurred even after significant densification of the lattice structure had taken place(>50% of compressive strain).
基金National Natural Science Foundation of China Under Grand No.50778006Funding Project for Academic Human Resources Development in Institutions of Higher Learning Under the Jurisdiction of Beijing Municipality
文摘A theoretical model of a friction pendulum system （FPS） is introduced to examine its application for the seismic isolation of spatial lattice shell structures. An equation of motion of the lattice shell with FPS bearings is developed. Then, seismic isolation studies are performed for both double-layer and single-layer lattice shell structures under different seismic input and design parameters of the FPS. The influence of frictional coefficients and radius of the FPS on seismic performance are discussed. Based on the study, some suggestions for seismic isolation design of lattice shells with FPS bearings are given and conclusions are made which could be helpful in the application of FPS.
基金the National Key R&D Program of China (Grants Nos. 2017YFB0703200, 2016YFB0700500)the National Natural Science Foundation of China (Grants Nos.51372203, 51332004, 51571166, 51972268 and 51761135032)the Foreign Talents Introduction and Academic Exchange Program (Grant No. B08040) for their financial supports
文摘Digital light processing technique was applied to manufacture alumina ceramic parts with two types of lattice structure units, i.e. vertex interconnect structure and edge structure. The internal porosity of the unit is 40%. The printed parts were sintered and the grain size is about 1.1 μm. The bending strength of the vertex interconnect structure is much larger than that of the edge structure. Materials genome initiative(MGI) aims to digital design and intelligent manufacture for advanced components. This research shows us an example to achieve this goal.
