The Tibetan Plateau(TP) has powerful dynamics and thermal effects, which makes the interaction between its land and atmosphere significantly affect climate and environment in the regional or global area. By retrospect...The Tibetan Plateau(TP) has powerful dynamics and thermal effects, which makes the interaction between its land and atmosphere significantly affect climate and environment in the regional or global area. By retrospecting the latest research progress in the simulation of land-surface processes(LSPs) over the past 20 years, this study discusses both the simulation ability of land-surface models(LSMs) and the modification of parameterization schemes from two perspectives, the models' applicability and improved parameterization schemes. Our review suggests that different LSMs can well capture the spatiotemporal variations of the physical quantities of LSPs; but none of them can be fully applied to the plateau, meaning that all need to be revised according to the characteristics specific to the TP. Avoiding the unstable iterative computation and determining the freeze-thaw critical temperature according to the thermodynamic equilibrium equation, the unreasonable freeze-thaw parameterization scheme can be improved. Due to the complex underlying surface of the TP, no parameterization scheme of roughness length can well simulate the various characteristics of the turbulent flux over the TP at different temporal scales. The uniform soil thermodynamic and hydraulic parameterization scheme is unreasonable when it is applied to the plateau, as a result of the strong soil heterogeneity. There is little research on the snow-cover process so far,and the improved scheme has no advantage over the original one due to the lack of some related physical processes. The constant interaction among subprocesses of LSPs makes the improvement of a multiparameterization scheme yield better simulation results. According to the review of existing research, adding high-quality observation stations, developing a parameterization scheme suitable for the special LSPs of the TP, and adjusting the model structures can be helpful to the simulation of LSPs on the TP.展开更多
To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and l...To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.展开更多
A modified three-dimensional turbulence parameterization scheme,implemented by replacing the conventional eddydiffusivity formulation with the H-gradient model,has shown good performance in representing the subgrid-sc...A modified three-dimensional turbulence parameterization scheme,implemented by replacing the conventional eddydiffusivity formulation with the H-gradient model,has shown good performance in representing the subgrid-scale(SGS)turbulent fluxes associated with convective clouds in idealized tropical cyclone(TC)simulations.To evaluate the capability of the modified scheme in simulating real TCs,two sets of simulations of TC Soudelor(2015),one with the modified scheme and the other with the original scheme,are conducted.Comparisons with observations and coarse-grained results from large eddy simulation benchmarks demonstrate that the modified scheme improves the forecasting of the intensity and structure,as well as the SGS turbulent fluxes of Soudelor.Using the modified turbulence scheme,a TC with stronger intensity,smaller size,a shallower but stronger inflow layer,and a more intense but less inclined convective updraft is simulated.The rapid intensification process and secondary eyewall features can also be captured better by the modified scheme.By analyzing the mechanism by which turbulent transport impacts the intensity and structure of TCs,it is shown that accurately representing the turbulent transport associated with convective clouds above the planetary boundary layer helps to initiate the TC spin-up process.展开更多
Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize pr...Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize process parameters for the preparation of V-Fe-based alloy via silicon thermal reduction.Experiments were conducted to investigate the effects of reduction temperature,holding time,and slag composition on alloy-slag separation,alloy microstructure,and the oxide content of residual slag,with an emphasis on the recovery of valuable metal elements.The results indicated that the optimal process conditions for silicon thermal reduction were achieved at reduction temperature of 1823 K,holding time of 240 min,and slag composition of 45 wt.%SiO_(2),40 wt.%CaO,and 15 wt.%Al_(2)O_(3).The resulting V-Fe-based alloy predominantly consisted of Fe-based phases such as Fe,titanium(Ti),silicon(Si)and manganese(Mn),with Si,V,as well as chromium(Cr)concentrated in the intercrystalline phase of the Fe-based alloy.The recoveries of Fe,Mn,Cr,V,and Ti under the optimal conditions were 96.30%,91.96%,86.53%,80.29%,and 74.82%,respectively.The key components of the V-Fe-based alloy obtained were 41.96 wt.%Si,27.55 wt.%Fe,12.13 wt.%Mn,5.53 wt.%V,4.86 wt.%Cr,and 3.74 wt.%Ti,thereby enabling the comprehensive recovery of the valuable metal from vanadium slag.展开更多
Silicone material extrusion(MEX)is widely used for processing liquids and pastes.Owing to the uneven linewidth and elastic extrusion deformation caused by material accumulation,products may exhibit geometric errors an...Silicone material extrusion(MEX)is widely used for processing liquids and pastes.Owing to the uneven linewidth and elastic extrusion deformation caused by material accumulation,products may exhibit geometric errors and performance defects,leading to a decline in product quality and affecting its service life.This study proposes a process parameter optimization method that considers the mechanical properties of printed specimens and production costs.To improve the quality of silicone printing samples and reduce production costs,three machine learning models,kernel extreme learning machine(KELM),support vector regression(SVR),and random forest(RF),were developed to predict these three factors.Training data were obtained through a complete factorial experiment.A new dataset is obtained using the Euclidean distance method,which assigns the elimination factor.It is trained with Bayesian optimization algorithms for parameter optimization,the new dataset is input into the improved double Gaussian extreme learning machine,and finally obtains the improved KELM model.The results showed improved prediction accuracy over SVR and RF.Furthermore,a multi-objective optimization framework was proposed by combining genetic algorithm technology with the improved KELM model.The effectiveness and reasonableness of the model algorithm were verified by comparing the optimized results with the experimental results.展开更多
[Objective]The research aimed to carry out numerical simulation on impact of land-surface process in a Meiyu front rainstorm.[Method]Based on the meso-scale atmospheric non-hydrostatic model GRAPES-Meso which coupled ...[Objective]The research aimed to carry out numerical simulation on impact of land-surface process in a Meiyu front rainstorm.[Method]Based on the meso-scale atmospheric non-hydrostatic model GRAPES-Meso which coupled with NOAH land-surface module,a Meiyu front rainstorm in Jianghuai basin during 6-8 July,2005 was simulated.Via sensitivity tests with and without land-surface process,the impact of land-surface process on Meiyu front rainstorm was studied.[Result]GRAPES-Meso which coupled with NOAH land-surface process could simulate daily variation characteristics of Meiyu front precipitation and atmospheric low-level southwest jet.The land-surface process could improve the simulations of precipitation initiation,intensity and distribution.The improvement of precipitation initiation simulation was especially obvious,which solved spin-up problem of model to some extent.When the land-atmosphere interaction wasn’t considered,the precipitation initiation of model was very slow.The intensity evolution of simulated precipitation was different from actual situation.Moreover,it couldn’t simulate daily variation characteristics of precipitation and southwest jet.[Conclusion]The land-surface process had important impact on Meiyu process in Jianghuai basin.展开更多
The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechan...A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechanical properties and creep aging process. The results show that creep strain and creep rate increase with the applied stress. The hardness of specimen varies with aging time and stress in a effect of temperature on hardness of material is seen in the range of 185-195 ℃. The optimum mechanical properties are obtained at the conditions of (200 MPa, 185 ℃, 8 h) as the result of the coexistence of strengthening S" and S' phases in the matrix by transmission electron microscopy (TEM). TEM observation shows that applied stress promotes the formation and growth of precioitates and no obvious stress orientation effect is observed in the matrix.展开更多
To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were est...To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were established based on the symmetry of roll casting by ANSYS software.Meshing method and smart-sizing algorithm were used to divide finite element mesh in ANSYS software.A series of researches on the temperature and stress distributions during solidification process with different process parameters were done by 3D finite element method.The temperatures of both the liquid-solid two-phase zone and liquid phase zone were elevated with increasing pouring temperature.With the heat transfer coefficient increasing,the two-phase region for liquid-solid becomes smaller.With the pouring temperature increasing and the increase of casting speed,the length of two-phase zone rises.The optimized of process parameters(casting speed 2 m/min,pouring temperature 640 ℃ and heat transfer coefficient 15 kW/(m2·℃) with the water pouring at roller exit was used to produce magnesium alloy AZ31 sheet,and equiaxed grains with the average grain size of 50 μm were achieved after roll casting.The simulation results give better understanding of the temperature variation in phase transformation zone and the formation mechanism of hot cracks in plates during roll casting and help to design the optimized process parameters of roll casting for Mg alloy.展开更多
Modals of the machine/tool and machine/part system are the principal factors affecting the stability of a milling process.Based on the modeling of chatter stability of milling process,the influence of modal parameters...Modals of the machine/tool and machine/part system are the principal factors affecting the stability of a milling process.Based on the modeling of chatter stability of milling process,the influence of modal parameters on chatter stability lobes independently or jointly has been analyzed by simulation.Peak-to-valley specific value,lobe coefficient and the corresponding calculation formula have been put forward.General laws and steps of modal simplification for multimodality system have been summarized.展开更多
Here we develop a two-dimensional numerical model of wire and arc additive manufacturing(WAAM)to determine the relationship between process parameters and deposition geometry,and to reveal the influence mechanism of p...Here we develop a two-dimensional numerical model of wire and arc additive manufacturing(WAAM)to determine the relationship between process parameters and deposition geometry,and to reveal the influence mechanism of process parameters on deposition geometry.From the predictive results,a higher wire feed rate matched with a higher current could generate a larger and hotter droplet,and thus transfer more thermal and kinetic energy into melt pool,which results in a wider and lower deposited layer with deeper penetration.Moreover,a higher preheat temperature could enlarge melt pool volume and thus enhance heat and mass convection along both axial and radial directions,which gives rise to a wider and higher deposited layer with deeper penetration.These findings offer theoretical guidelines for the acquirement of acceptable deposition shape and optimal deposition quality through adjusting process parameters in fabricating WAAM components.展开更多
Dry centrifugal granulation(DCG)experiments for blast furnace slag(BFS)were performed by means of a rotary disk atomizer since water quenching method can create a series of problems.The results showed that the DCG met...Dry centrifugal granulation(DCG)experiments for blast furnace slag(BFS)were performed by means of a rotary disk atomizer since water quenching method can create a series of problems.The results showed that the DCG method can granulate the BFS,but the results are easily affected by the slag flow rate,disk rotating speed,disk radius,disk material and slag falling height.The granulating parameters with an excessive flow rate,low rotating speed,SiN–SiC disk,stainless steel disk and low slag falling height are detrimental to the granulation process.The most suitable parameters for granulation are a slag flow rate of 5.1×10^(−5) m^(3)/s,a disk rotating speed of 1500–2300 r/min,a slag falling height of 0.8 m and a smooth graphitic disk with the radius of 0.1 m.In the absence of an off-center flow,the overall best granulating effect produces round particles with mean diameter of 3.43 mm without creating slag fiber.The vitreous content of the BFS particles granulated by graphite disks is 92%,which meets the requirements of cement raw materials.The Bond work index of dry granulated BFS is 18.4 kWh/t,and the grindability of dry granulated slag and water-quenched slag is similar.展开更多
As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and r...As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and reasonably is still themain concern of LPBF production.In order to quantitatively analyze the influence of different process parameters(laser power,scanning speed,hatch space and layer thickness)on the LPBF process,the multilayer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM.Based on the design of experiments method,a four-factor three-level orthogonal test scheme was designed,and the porosity and surface roughness data of each calculation scheme were extracted.By analyzing the orthogonal test data,it was found that as the laser power increased,the porosity decreased,and as the scanning speed,hatch space,and layer thickness increased,the porosity increased.In addition,the influence of laser power and scanning speed on surface roughness showed a trend of decreasing first and then increasing,while the influence of scanning distance and layer thickness on surface roughness showed amonotonous increasing trend.The order of the influence of each process parameter on porosity was:scanning speed>laying thickness>laser power>hatch space,and the order of the influence of each process parameter on surface roughness was:hatch space>layer thickness>laser power>scanning speed.So the porosity of the part is most sensitive to scanning speed,and the surface roughness is the most sensitive to hatch space.The above conclusions are expected to provide process control basis for actual LPBF production of the 316L stainless steel alloy.展开更多
Mg–3Nd–0.2Zn–0.4Zr(NZ30K,wt.%)alloy is a new kind of high-performance metallic biomaterial.The combination of the NZ30K Magnesium(Mg)alloy and selective laser melting(SLM)process seems to be an ideal solution to pr...Mg–3Nd–0.2Zn–0.4Zr(NZ30K,wt.%)alloy is a new kind of high-performance metallic biomaterial.The combination of the NZ30K Magnesium(Mg)alloy and selective laser melting(SLM)process seems to be an ideal solution to produce porous Mg degradable implants.However,the microstructure evolution and mechanical properties of the SLMed NZ30K Mg alloy were not yet studied systematically.Therefore,the fabrication defects,microstructure,and mechanical properties of the SLMed NZ30K alloy under different processing parameters were investigated.The results show that there are two types of fabrication defects in the SLMed NZ30K alloy,gas pores and unfused defects.With the increase of the laser energy density,the porosity sharply decreases to the minimum first and then slightly increases.The minimum porosity is 0.49±0.18%.While the microstructure varies from the large grains with lamellar structure inside under low laser energy density,to the large grains with lamellar structure inside&the equiaxed grains&the columnar grains under middle laser energy density,and further to the fine equiaxed grains&the columnar grains under high laser energy density.The lamellar structure in the large grain is a newly observed microstructure for the NZ30K Mg alloy.Higher laser energy density leads to finer grains,which enhance all the yield strength(YS),ultimate tensile strength(UTS)and elongation,and the best comprehensive mechanical properties obtained are YS of 266±2.1 MPa,UTS of 296±5.2 MPa,with an elongation of 4.9±0.68%.The SLMed NZ30K Mg alloy with a bimodal-grained structure consisting of fine equiaxed grains and coarser columnar grains has better elongation and a yield drop phenomenon.展开更多
True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature...True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature and the decrease in strain rate.FEM simulation was employed to investigate the influence of temperature,extrusion speed and friction coefficient on the extrusion load,stress,strain and strain rate in the extrusion process.The increase of extrusion temperature results in decrease of load and deformation resistance,but has little influence on strain and strain rate.When extrusion speed changes between200and350mm/s,no obvious change about extrusion load can be found.Sharp peak value up to42500kN emerges in the extrusion load curve and the extrusion process becomes unstable seriously when extrusion speed rises up to400mm/s.Both stress and strain rate increase with the raise of extrusion speed.When friction coefficient is between0.02and0.03,deformation resistance is about160MPa and the strain rate can be limited below70s?1.Successful production of Incoloy028tube verifies the optimized parameters by FEM simulation analysis,and mechanical tests results of the products meet the required properties.展开更多
Servo scanning 3D micro electrical discharge machining (3D SSMEDM) is a novel and effective method in fabricating complex 3D micro structures with high aspect ratio on conducting materials. In 3D SSMEDM process, the a...Servo scanning 3D micro electrical discharge machining (3D SSMEDM) is a novel and effective method in fabricating complex 3D micro structures with high aspect ratio on conducting materials. In 3D SSMEDM process, the axial wear of tool electrode can be compensated automatically by servo-keeping discharge gap, instead of the traditional methods that depend on experiential models or intermittent compensation. However, the effects of process parameters on 3D SSMEDM have not been reported up until now. In this study, the emphasis is laid on the effects of pulse duration, peak current, machining polarity, track style, track overlap, and scanning velocity on the 3D SSMEDM performances of machining efficiency, processing status, and surface accuracy. A series of experiments were carried out by machining a micro-rectangle cavity (900 μm×600 μm) on doped silicon. The experimental results were obtained as follows. Peak current plays a main role in machining efficiency and surface accuracy. Pulse duration affects obviously the stability of discharge state. The material removal rate of cathode processing is about 3/5 of that of anode processing. Compared with direction-parallel path, contour-parallel path is better in counteracting the lateral wear of tool electrode end. Scanning velocity should be selected moderately to avoid electric arc and short. Track overlap should be slightly less than the radius of tool electrode. In addition, a typical 3D micro structure of eye shape was machined based on the optimized process parameters. These results are beneficial to improve machining stability, accuracy, and efficiency in 3D SSMEDM.展开更多
Squeeze casting(SC)is an advanced net manufacturing process with many advantages for which the quality and properties of the manufactured parts depend strongly on the process parameters.Unfortunately,a universal effic...Squeeze casting(SC)is an advanced net manufacturing process with many advantages for which the quality and properties of the manufactured parts depend strongly on the process parameters.Unfortunately,a universal efficient method for the determination of optimal process parameters is still unavailable.In view of the shortcomings and development needs of the current research methods for the setting of SC process parameters,by consulting and analyzing the recent research literature on SC process parameters and using the CiteSpace literature analysis software,manual reading and statistical analysis,the current state and characteristics of the research methods used for the determination of SC process parameters are summarized.The literature data show that the number of pub-lications in the literature related to the design of SC process parameters generally trends upward albeit with signifi-cant fluctuations.Analysis of the research focus shows that both“mechanical properties”and“microstructure”are the two main subjects in the studies of SC process parameters.With regard to materials,aluminum alloys have been extensively studied.Five methods have been used to obtain SC process parameters:Physical experiments,numeri-cal simulation,modeling optimization,formula calculation,and the use of empirical values.Physical experiments are the main research methods.The main methods for designing SC process parameters are divided into three categories:Fully experimental methods,optimization methods that involve modeling based on experimental data,and theoreti-cal calculation methods that involve establishing an analytical formula.The research characteristics and shortcomings of each method were analyzed.Numerical simulations and model-based optimization have become the new required methods.Considering the development needs and data-driven trends of the SC process,suggestions for the develop-ment of SC process parameter research have been proposed.展开更多
Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade wi...Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade with a tenon as an object, the influence of process parameters on the temperature distribution in precision forging process was investigated using 3D coupled thermo-mechanical FEM (finite element method) code developed by the authors. The results obtained illustrate that: (1) the gradient of temperature distribution increases with increasing the deformation degree; (2) with increasing the initial temperature of the billet, the zones of high temperature become larger, and the gradient of temperature distribution hardly has any increase; (3) friction factors have little effect on the distribution of temperature field; (4) with increasing upper die velocity, temperature of the billet increases while the temperature gradient in billet decreases. The results are helpful to the design and optimization of the process parameters in precision forging process of Ti-alloy blade.展开更多
The relationships between the surface quality of a single crystal copper ingot and the process parameters of heated mould continuous casting method were studied experimentally using our own design of horizontal heated...The relationships between the surface quality of a single crystal copper ingot and the process parameters of heated mould continuous casting method were studied experimentally using our own design of horizontal heated mould continuous casting apparatus, and the mechanism by which process parameters affect the surface quality of a single crystal copper ingot is analyzed in the present paper. The results show that the process parameters affect the surface quality of a pure copper ingot by affecting the position of the liquid-solid interface in the mould. The position of the liquid-solid interface in the mould must be controlled carefully within an appropriate range, which is determined through a series of experiments, in order to gain a single crystal copper ingot with good surface quality.展开更多
Due to the geological body uncertainty,the identification of the surrounding rock parameters in the tunnel construction process is of great significance to the calculation of tunnel stability.The ubiquitous-joint mode...Due to the geological body uncertainty,the identification of the surrounding rock parameters in the tunnel construction process is of great significance to the calculation of tunnel stability.The ubiquitous-joint model and three-dimensional numerical simulation have advantages in the parameter identification of surrounding rock with weak planes,but conventional methods have certain problems,such as a large number of parameters and large time consumption.To solve the problems,this study combines the orthogonal design,Gaussian process(GP)regression,and difference evolution(DE)optimization,and it constructs the parameters identification method of the jointed surrounding rock.The calculation process of parameters identification of a tunnel jointed surrounding rock based on the GP optimized by the DE includes the following steps.First,a three-dimensional numerical simulation based on the ubiquitous-joint model is conducted according to the orthogonal and uniform design parameters combing schemes,where the model input consists of jointed rock parameters and model output is the information on the surrounding rock displacement and stress.Then,the GP regress model optimized by DE is trained by the data samples.Finally,the GP model is integrated into the DE algorithm,and the absolute differences in the displacement and stress between calculated and monitored values are used as the objective function,while the parameters of the jointed surrounding rock are used as variables and identified.The proposed method is verified by the experiments with a joint rock surface in the Dadongshan tunnel,which is located in Dalian,China.The obtained calculation and analysis results are as follows:CR=0.9,F=0.6,NP=100,and the difference strategy DE/Best/1 is recommended.The results of the back analysis are compared with the field monitored values,and the relative error is 4.58%,which is satisfactory.The algorithm influencing factors are also discussed,and it is found that the local correlation coefficientσf and noise standard deviationσn affected the prediction accuracy of the GP model.The results show that the proposed method is feasible and can achieve high identification precision.The study provides an effective reference for parameter identification of jointed surrounding rock in a tunnel.展开更多
基金funded by the National Natural Science Foundation of China (41571066, 41601077, and 41771068)the Strategic Priority Research Pro gram of the Chinese Academy of Sciences (CAS) (XDA20100102, XDA19070204)+2 种基金the CAS "Light of West China" Programthe Youth Innovation Promo tion Association CAS (2018460)the Program of China Scholarship Council (201804910129)
文摘The Tibetan Plateau(TP) has powerful dynamics and thermal effects, which makes the interaction between its land and atmosphere significantly affect climate and environment in the regional or global area. By retrospecting the latest research progress in the simulation of land-surface processes(LSPs) over the past 20 years, this study discusses both the simulation ability of land-surface models(LSMs) and the modification of parameterization schemes from two perspectives, the models' applicability and improved parameterization schemes. Our review suggests that different LSMs can well capture the spatiotemporal variations of the physical quantities of LSPs; but none of them can be fully applied to the plateau, meaning that all need to be revised according to the characteristics specific to the TP. Avoiding the unstable iterative computation and determining the freeze-thaw critical temperature according to the thermodynamic equilibrium equation, the unreasonable freeze-thaw parameterization scheme can be improved. Due to the complex underlying surface of the TP, no parameterization scheme of roughness length can well simulate the various characteristics of the turbulent flux over the TP at different temporal scales. The uniform soil thermodynamic and hydraulic parameterization scheme is unreasonable when it is applied to the plateau, as a result of the strong soil heterogeneity. There is little research on the snow-cover process so far,and the improved scheme has no advantage over the original one due to the lack of some related physical processes. The constant interaction among subprocesses of LSPs makes the improvement of a multiparameterization scheme yield better simulation results. According to the review of existing research, adding high-quality observation stations, developing a parameterization scheme suitable for the special LSPs of the TP, and adjusting the model structures can be helpful to the simulation of LSPs on the TP.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+1 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)。
文摘To overcome the shortage of complex equipment,large volume,and high energy consumption in space capsule manufacturing,a novel sliding pressure Joule heat fuse additive manufacturing technique with reduced volume and low energy consumption was proposed.But the unreasonable process parameters may lead to the inferior consistency of the forming quality of single-channel multilayer in Joule heat additive manufacturing process,and it is difficult to reach the condition for forming thinwalled parts.Orthogonal experiments were designed to fabricate single-channel multilayer samples with varying numbers of layers,and their forming quality was evaluated.The influence of printing current,forming speed,and contact pressure on the forming quality of the single-channel multilayer was analyzed.The optimal process parameters were obtained and the quality characterization of the experiment results was conducted.Results show that the printing current has the most significant influence on the forming quality of the single-channel multilayer.Under the optimal process parameters,the forming section is well fused and the surface is continuously smooth.The surface roughness of a single-channel 3-layer sample is 0.16μm,and the average Vickers hardness of cross section fusion zone is 317 HV,which lays a foundation for the subsequent use of Joule heat additive manufacturing technique to form thinwall parts.
基金supported by the National Key Research and Development Program of China(Grant No.2021YFC3000803)the National Natural Science Foundation of China(Grant Nos.42375149,41975133 and 42205070)the Shanghai Pujiang Program(Grant No.22PJ1415900)。
文摘A modified three-dimensional turbulence parameterization scheme,implemented by replacing the conventional eddydiffusivity formulation with the H-gradient model,has shown good performance in representing the subgrid-scale(SGS)turbulent fluxes associated with convective clouds in idealized tropical cyclone(TC)simulations.To evaluate the capability of the modified scheme in simulating real TCs,two sets of simulations of TC Soudelor(2015),one with the modified scheme and the other with the original scheme,are conducted.Comparisons with observations and coarse-grained results from large eddy simulation benchmarks demonstrate that the modified scheme improves the forecasting of the intensity and structure,as well as the SGS turbulent fluxes of Soudelor.Using the modified turbulence scheme,a TC with stronger intensity,smaller size,a shallower but stronger inflow layer,and a more intense but less inclined convective updraft is simulated.The rapid intensification process and secondary eyewall features can also be captured better by the modified scheme.By analyzing the mechanism by which turbulent transport impacts the intensity and structure of TCs,it is shown that accurately representing the turbulent transport associated with convective clouds above the planetary boundary layer helps to initiate the TC spin-up process.
基金the financial support provided by the National Key R&D Program of China(Grant No.2023YFC3903900)the Science and Technology Innovation Talent Program of Hubei Province(Grant No.2022EJD002)+1 种基金the Sichuan Science and Technology Program(Grant No.2025ZNSFSC0378)the Key Laboratory of Green Chemistry of Sichuan Institutes of Higher Education(Grant No.LZJ2303).
文摘Specialized vanadium(V)-iron(Fe)-based alloy additives utilized in the production of V-containing steels were investigated.Vanadium slag from the Panzhihua region of China was utilized as a raw material to optimize process parameters for the preparation of V-Fe-based alloy via silicon thermal reduction.Experiments were conducted to investigate the effects of reduction temperature,holding time,and slag composition on alloy-slag separation,alloy microstructure,and the oxide content of residual slag,with an emphasis on the recovery of valuable metal elements.The results indicated that the optimal process conditions for silicon thermal reduction were achieved at reduction temperature of 1823 K,holding time of 240 min,and slag composition of 45 wt.%SiO_(2),40 wt.%CaO,and 15 wt.%Al_(2)O_(3).The resulting V-Fe-based alloy predominantly consisted of Fe-based phases such as Fe,titanium(Ti),silicon(Si)and manganese(Mn),with Si,V,as well as chromium(Cr)concentrated in the intercrystalline phase of the Fe-based alloy.The recoveries of Fe,Mn,Cr,V,and Ti under the optimal conditions were 96.30%,91.96%,86.53%,80.29%,and 74.82%,respectively.The key components of the V-Fe-based alloy obtained were 41.96 wt.%Si,27.55 wt.%Fe,12.13 wt.%Mn,5.53 wt.%V,4.86 wt.%Cr,and 3.74 wt.%Ti,thereby enabling the comprehensive recovery of the valuable metal from vanadium slag.
基金supported by the National Key R&D Program of China(No.2022YFA1005204l)。
文摘Silicone material extrusion(MEX)is widely used for processing liquids and pastes.Owing to the uneven linewidth and elastic extrusion deformation caused by material accumulation,products may exhibit geometric errors and performance defects,leading to a decline in product quality and affecting its service life.This study proposes a process parameter optimization method that considers the mechanical properties of printed specimens and production costs.To improve the quality of silicone printing samples and reduce production costs,three machine learning models,kernel extreme learning machine(KELM),support vector regression(SVR),and random forest(RF),were developed to predict these three factors.Training data were obtained through a complete factorial experiment.A new dataset is obtained using the Euclidean distance method,which assigns the elimination factor.It is trained with Bayesian optimization algorithms for parameter optimization,the new dataset is input into the improved double Gaussian extreme learning machine,and finally obtains the improved KELM model.The results showed improved prediction accuracy over SVR and RF.Furthermore,a multi-objective optimization framework was proposed by combining genetic algorithm technology with the improved KELM model.The effectiveness and reasonableness of the model algorithm were verified by comparing the optimized results with the experimental results.
基金Supported by National Natural Science Fund Item,China(41005002,40875029)
文摘[Objective]The research aimed to carry out numerical simulation on impact of land-surface process in a Meiyu front rainstorm.[Method]Based on the meso-scale atmospheric non-hydrostatic model GRAPES-Meso which coupled with NOAH land-surface module,a Meiyu front rainstorm in Jianghuai basin during 6-8 July,2005 was simulated.Via sensitivity tests with and without land-surface process,the impact of land-surface process on Meiyu front rainstorm was studied.[Result]GRAPES-Meso which coupled with NOAH land-surface process could simulate daily variation characteristics of Meiyu front precipitation and atmospheric low-level southwest jet.The land-surface process could improve the simulations of precipitation initiation,intensity and distribution.The improvement of precipitation initiation simulation was especially obvious,which solved spin-up problem of model to some extent.When the land-atmosphere interaction wasn’t considered,the precipitation initiation of model was very slow.The intensity evolution of simulated precipitation was different from actual situation.Moreover,it couldn’t simulate daily variation characteristics of precipitation and southwest jet.[Conclusion]The land-surface process had important impact on Meiyu process in Jianghuai basin.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金Project(51235010)supported by the National Natural Science Foundation of ChinaProject(2010CB731700)supported by the National Basic Research Program of ChinaProject(20120162110003)supported by PhD Programs Foundation of Ministry of Education of China
文摘A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechanical properties and creep aging process. The results show that creep strain and creep rate increase with the applied stress. The hardness of specimen varies with aging time and stress in a effect of temperature on hardness of material is seen in the range of 185-195 ℃. The optimum mechanical properties are obtained at the conditions of (200 MPa, 185 ℃, 8 h) as the result of the coexistence of strengthening S" and S' phases in the matrix by transmission electron microscopy (TEM). TEM observation shows that applied stress promotes the formation and growth of precioitates and no obvious stress orientation effect is observed in the matrix.
基金Project(CSTC 2010BB4301) supported by Natural Science Foundation Project of Chongqing,ChinaProject supported by the Open Fund for Key Laboratory of Manufacture and Test Techniques for Automobile Parts of Ministry of Education Chongqing University of Technology,2003,China
文摘To study the influence of roll casting process parameters on temperature and thermal-stress fields for the AZ31 magnesium alloy sheets,three-dimensional geometric and 3D finite element models for roll casting were established based on the symmetry of roll casting by ANSYS software.Meshing method and smart-sizing algorithm were used to divide finite element mesh in ANSYS software.A series of researches on the temperature and stress distributions during solidification process with different process parameters were done by 3D finite element method.The temperatures of both the liquid-solid two-phase zone and liquid phase zone were elevated with increasing pouring temperature.With the heat transfer coefficient increasing,the two-phase region for liquid-solid becomes smaller.With the pouring temperature increasing and the increase of casting speed,the length of two-phase zone rises.The optimized of process parameters(casting speed 2 m/min,pouring temperature 640 ℃ and heat transfer coefficient 15 kW/(m2·℃) with the water pouring at roller exit was used to produce magnesium alloy AZ31 sheet,and equiaxed grains with the average grain size of 50 μm were achieved after roll casting.The simulation results give better understanding of the temperature variation in phase transformation zone and the formation mechanism of hot cracks in plates during roll casting and help to design the optimized process parameters of roll casting for Mg alloy.
基金Supported by the Fundamental Research Project of COSTI ND(K1203020507)
文摘Modals of the machine/tool and machine/part system are the principal factors affecting the stability of a milling process.Based on the modeling of chatter stability of milling process,the influence of modal parameters on chatter stability lobes independently or jointly has been analyzed by simulation.Peak-to-valley specific value,lobe coefficient and the corresponding calculation formula have been put forward.General laws and steps of modal simplification for multimodality system have been summarized.
基金supported by National Natural Science Foundation of China(Nos.52077172,U1966602)Shaanxi Province‘Sanqin scholar-s’Innovation Team Project(Key technology of advanced DC power equipment and its industrialization demonstration innovation team of Xi’an Jiaotong University)。
文摘Here we develop a two-dimensional numerical model of wire and arc additive manufacturing(WAAM)to determine the relationship between process parameters and deposition geometry,and to reveal the influence mechanism of process parameters on deposition geometry.From the predictive results,a higher wire feed rate matched with a higher current could generate a larger and hotter droplet,and thus transfer more thermal and kinetic energy into melt pool,which results in a wider and lower deposited layer with deeper penetration.Moreover,a higher preheat temperature could enlarge melt pool volume and thus enhance heat and mass convection along both axial and radial directions,which gives rise to a wider and higher deposited layer with deeper penetration.These findings offer theoretical guidelines for the acquirement of acceptable deposition shape and optimal deposition quality through adjusting process parameters in fabricating WAAM components.
基金This work was financially supported by the National Key Research and Development Program of China(2018YFC1900602)the Open Youth Fund of the State key Laboratory of Refractories and Metallurgy,Wuhan University of Science and Technology(2018QN03).
文摘Dry centrifugal granulation(DCG)experiments for blast furnace slag(BFS)were performed by means of a rotary disk atomizer since water quenching method can create a series of problems.The results showed that the DCG method can granulate the BFS,but the results are easily affected by the slag flow rate,disk rotating speed,disk radius,disk material and slag falling height.The granulating parameters with an excessive flow rate,low rotating speed,SiN–SiC disk,stainless steel disk and low slag falling height are detrimental to the granulation process.The most suitable parameters for granulation are a slag flow rate of 5.1×10^(−5) m^(3)/s,a disk rotating speed of 1500–2300 r/min,a slag falling height of 0.8 m and a smooth graphitic disk with the radius of 0.1 m.In the absence of an off-center flow,the overall best granulating effect produces round particles with mean diameter of 3.43 mm without creating slag fiber.The vitreous content of the BFS particles granulated by graphite disks is 92%,which meets the requirements of cement raw materials.The Bond work index of dry granulated BFS is 18.4 kWh/t,and the grindability of dry granulated slag and water-quenched slag is similar.
基金supported by the Natural Science Foundation of Guangdong Province(No.2019A1515012040).
文摘As a typical laser additive manufacturing technology,laser powder bed fusion(LPBF)has achieved demonstration applications in aerospace,biomedical and other fields.However,how to select process parameters quickly and reasonably is still themain concern of LPBF production.In order to quantitatively analyze the influence of different process parameters(laser power,scanning speed,hatch space and layer thickness)on the LPBF process,the multilayer and multi-path forming process of LPBF was predicted based on the open-source discrete element method framework Yade and the open-source finite volume method framework OpenFOAM.Based on the design of experiments method,a four-factor three-level orthogonal test scheme was designed,and the porosity and surface roughness data of each calculation scheme were extracted.By analyzing the orthogonal test data,it was found that as the laser power increased,the porosity decreased,and as the scanning speed,hatch space,and layer thickness increased,the porosity increased.In addition,the influence of laser power and scanning speed on surface roughness showed a trend of decreasing first and then increasing,while the influence of scanning distance and layer thickness on surface roughness showed amonotonous increasing trend.The order of the influence of each process parameter on porosity was:scanning speed>laying thickness>laser power>hatch space,and the order of the influence of each process parameter on surface roughness was:hatch space>layer thickness>laser power>scanning speed.So the porosity of the part is most sensitive to scanning speed,and the surface roughness is the most sensitive to hatch space.The above conclusions are expected to provide process control basis for actual LPBF production of the 316L stainless steel alloy.
基金financial supports from the National Natural Science Foundation of China(52130104,51821001)High Technology and Key Development Project of Ningbo,China(2019B10102)。
文摘Mg–3Nd–0.2Zn–0.4Zr(NZ30K,wt.%)alloy is a new kind of high-performance metallic biomaterial.The combination of the NZ30K Magnesium(Mg)alloy and selective laser melting(SLM)process seems to be an ideal solution to produce porous Mg degradable implants.However,the microstructure evolution and mechanical properties of the SLMed NZ30K Mg alloy were not yet studied systematically.Therefore,the fabrication defects,microstructure,and mechanical properties of the SLMed NZ30K alloy under different processing parameters were investigated.The results show that there are two types of fabrication defects in the SLMed NZ30K alloy,gas pores and unfused defects.With the increase of the laser energy density,the porosity sharply decreases to the minimum first and then slightly increases.The minimum porosity is 0.49±0.18%.While the microstructure varies from the large grains with lamellar structure inside under low laser energy density,to the large grains with lamellar structure inside&the equiaxed grains&the columnar grains under middle laser energy density,and further to the fine equiaxed grains&the columnar grains under high laser energy density.The lamellar structure in the large grain is a newly observed microstructure for the NZ30K Mg alloy.Higher laser energy density leads to finer grains,which enhance all the yield strength(YS),ultimate tensile strength(UTS)and elongation,and the best comprehensive mechanical properties obtained are YS of 266±2.1 MPa,UTS of 296±5.2 MPa,with an elongation of 4.9±0.68%.The SLMed NZ30K Mg alloy with a bimodal-grained structure consisting of fine equiaxed grains and coarser columnar grains has better elongation and a yield drop phenomenon.
基金Project(50925417)supported by the National Science Fund for Distinguished Young Scholars of China
文摘True stress?true strain curves of Incoloy028alloy at high temperature and strain rate were investigated by hot compression test.These curves show that the maximum flow stress decreases with the increase in temperature and the decrease in strain rate.FEM simulation was employed to investigate the influence of temperature,extrusion speed and friction coefficient on the extrusion load,stress,strain and strain rate in the extrusion process.The increase of extrusion temperature results in decrease of load and deformation resistance,but has little influence on strain and strain rate.When extrusion speed changes between200and350mm/s,no obvious change about extrusion load can be found.Sharp peak value up to42500kN emerges in the extrusion load curve and the extrusion process becomes unstable seriously when extrusion speed rises up to400mm/s.Both stress and strain rate increase with the raise of extrusion speed.When friction coefficient is between0.02and0.03,deformation resistance is about160MPa and the strain rate can be limited below70s?1.Successful production of Incoloy028tube verifies the optimized parameters by FEM simulation analysis,and mechanical tests results of the products meet the required properties.
基金supported by National Natural Science Foundation of China (Grant No. 50905094)National Hi-tech Research and Development Program of China (863 Program, Grant No. 2009AA044204, Grant No. 2009AA044205)China Postdoctoral Science Foundation (Grant No. 20080440378, Grant No. 200902097)
文摘Servo scanning 3D micro electrical discharge machining (3D SSMEDM) is a novel and effective method in fabricating complex 3D micro structures with high aspect ratio on conducting materials. In 3D SSMEDM process, the axial wear of tool electrode can be compensated automatically by servo-keeping discharge gap, instead of the traditional methods that depend on experiential models or intermittent compensation. However, the effects of process parameters on 3D SSMEDM have not been reported up until now. In this study, the emphasis is laid on the effects of pulse duration, peak current, machining polarity, track style, track overlap, and scanning velocity on the 3D SSMEDM performances of machining efficiency, processing status, and surface accuracy. A series of experiments were carried out by machining a micro-rectangle cavity (900 μm×600 μm) on doped silicon. The experimental results were obtained as follows. Peak current plays a main role in machining efficiency and surface accuracy. Pulse duration affects obviously the stability of discharge state. The material removal rate of cathode processing is about 3/5 of that of anode processing. Compared with direction-parallel path, contour-parallel path is better in counteracting the lateral wear of tool electrode end. Scanning velocity should be selected moderately to avoid electric arc and short. Track overlap should be slightly less than the radius of tool electrode. In addition, a typical 3D micro structure of eye shape was machined based on the optimized process parameters. These results are beneficial to improve machining stability, accuracy, and efficiency in 3D SSMEDM.
基金Supported by National Natural Science Foundation of China(Grant Nos.51965006 and 51875209)Guangxi Natural Science Foundation of China(Grant No.2018GXNSFAA050111)+1 种基金Innovation Project of Guangxi Graduate Education of China(Grant No.YCSW2019035)Open Fund of National Engineering Research Center of Near-Shape Forming for Metallic Materials of China(Grant No.2019001).
文摘Squeeze casting(SC)is an advanced net manufacturing process with many advantages for which the quality and properties of the manufactured parts depend strongly on the process parameters.Unfortunately,a universal efficient method for the determination of optimal process parameters is still unavailable.In view of the shortcomings and development needs of the current research methods for the setting of SC process parameters,by consulting and analyzing the recent research literature on SC process parameters and using the CiteSpace literature analysis software,manual reading and statistical analysis,the current state and characteristics of the research methods used for the determination of SC process parameters are summarized.The literature data show that the number of pub-lications in the literature related to the design of SC process parameters generally trends upward albeit with signifi-cant fluctuations.Analysis of the research focus shows that both“mechanical properties”and“microstructure”are the two main subjects in the studies of SC process parameters.With regard to materials,aluminum alloys have been extensively studied.Five methods have been used to obtain SC process parameters:Physical experiments,numeri-cal simulation,modeling optimization,formula calculation,and the use of empirical values.Physical experiments are the main research methods.The main methods for designing SC process parameters are divided into three categories:Fully experimental methods,optimization methods that involve modeling based on experimental data,and theoreti-cal calculation methods that involve establishing an analytical formula.The research characteristics and shortcomings of each method were analyzed.Numerical simulations and model-based optimization have become the new required methods.Considering the development needs and data-driven trends of the SC process,suggestions for the develop-ment of SC process parameter research have been proposed.
基金The authors express their appreciation for the financial support of the Aeronautical Science Foundation of China (No. 02H53061) the National Natural Science Foundation of China for Distinguished Young Scholar (No. 50225518) the Innovation Foundation of Ph.D. Dissertation in NPU of China (No. CX200405).
文摘Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade with a tenon as an object, the influence of process parameters on the temperature distribution in precision forging process was investigated using 3D coupled thermo-mechanical FEM (finite element method) code developed by the authors. The results obtained illustrate that: (1) the gradient of temperature distribution increases with increasing the deformation degree; (2) with increasing the initial temperature of the billet, the zones of high temperature become larger, and the gradient of temperature distribution hardly has any increase; (3) friction factors have little effect on the distribution of temperature field; (4) with increasing upper die velocity, temperature of the billet increases while the temperature gradient in billet decreases. The results are helpful to the design and optimization of the process parameters in precision forging process of Ti-alloy blade.
文摘The relationships between the surface quality of a single crystal copper ingot and the process parameters of heated mould continuous casting method were studied experimentally using our own design of horizontal heated mould continuous casting apparatus, and the mechanism by which process parameters affect the surface quality of a single crystal copper ingot is analyzed in the present paper. The results show that the process parameters affect the surface quality of a pure copper ingot by affecting the position of the liquid-solid interface in the mould. The position of the liquid-solid interface in the mould must be controlled carefully within an appropriate range, which is determined through a series of experiments, in order to gain a single crystal copper ingot with good surface quality.
基金This work was supported by the National Natural Science Foundation of China(Nos.51678101,52078093)Liaoning Revitalization Talents Program(No.XLYC1905015).
文摘Due to the geological body uncertainty,the identification of the surrounding rock parameters in the tunnel construction process is of great significance to the calculation of tunnel stability.The ubiquitous-joint model and three-dimensional numerical simulation have advantages in the parameter identification of surrounding rock with weak planes,but conventional methods have certain problems,such as a large number of parameters and large time consumption.To solve the problems,this study combines the orthogonal design,Gaussian process(GP)regression,and difference evolution(DE)optimization,and it constructs the parameters identification method of the jointed surrounding rock.The calculation process of parameters identification of a tunnel jointed surrounding rock based on the GP optimized by the DE includes the following steps.First,a three-dimensional numerical simulation based on the ubiquitous-joint model is conducted according to the orthogonal and uniform design parameters combing schemes,where the model input consists of jointed rock parameters and model output is the information on the surrounding rock displacement and stress.Then,the GP regress model optimized by DE is trained by the data samples.Finally,the GP model is integrated into the DE algorithm,and the absolute differences in the displacement and stress between calculated and monitored values are used as the objective function,while the parameters of the jointed surrounding rock are used as variables and identified.The proposed method is verified by the experiments with a joint rock surface in the Dadongshan tunnel,which is located in Dalian,China.The obtained calculation and analysis results are as follows:CR=0.9,F=0.6,NP=100,and the difference strategy DE/Best/1 is recommended.The results of the back analysis are compared with the field monitored values,and the relative error is 4.58%,which is satisfactory.The algorithm influencing factors are also discussed,and it is found that the local correlation coefficientσf and noise standard deviationσn affected the prediction accuracy of the GP model.The results show that the proposed method is feasible and can achieve high identification precision.The study provides an effective reference for parameter identification of jointed surrounding rock in a tunnel.