Fiber-reinforced composites are an ideal material for the lightweight design of aerospace structures. Especially in recent years, with the rapid development of composite additive manufacturing technology, the design o...Fiber-reinforced composites are an ideal material for the lightweight design of aerospace structures. Especially in recent years, with the rapid development of composite additive manufacturing technology, the design optimization of variable stiffness of fiber-reinforced composite laminates has attracted widespread attention from scholars and industry. In these aerospace composite structures, numerous cutout panels and shells serve as access points for maintaining electrical, fuel, and hydraulic systems. The traditional fiber-reinforced composite laminate subtractive drilling manufacturing inevitably faces the problems of interlayer delamination, fiber fracture, and burr of the laminate. Continuous fiber additive manufacturing technology offers the potential for integrated design optimization and manufacturing with high structural performance. Considering the integration of design and manufacturability in continuous fiber additive manufacturing, the paper proposes linear and nonlinear filtering strategies based on the Normal Distribution Fiber Optimization (NDFO) material interpolation scheme to overcome the challenge of discrete fiber optimization results, which are difficult to apply directly to continuous fiber additive manufacturing. With minimizing structural compliance as the objective function, the proposed approach provides a strategy to achieve continuity of discrete fiber paths in the variable stiffness design optimization of composite laminates with regular and irregular holes. In the variable stiffness design optimization model, the number of candidate fiber laying angles in the NDFO material interpolation scheme is considered as design variable. The sensitivity information of structural compliance with respect to the number of candidate fiber laying angles is obtained using the analytical sensitivity analysis method. Based on the proposed variable stiffness design optimization method for complex perforated composite laminates, the numerical examples consider the variable stiffness design optimization of typical non-perforated and perforated composite laminates with circular, square, and irregular holes, and systematically discuss the number of candidate discrete fiber laying angles, discrete fiber continuous filtering strategies, and filter radius on structural compliance, continuity, and manufacturability. The optimized discrete fiber angles of variable stiffness laminates are converted into continuous fiber laying paths using a streamlined process for continuous fiber additive manufacturing. Meanwhile, the optimized non-perforated and perforated MBB beams after discrete fiber continuous treatment, are manufactured using continuous fiber co-extrusion additive manufacturing technology to verify the effectiveness of the variable stiffness fiber optimization framework proposed in this paper.展开更多
Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FML...Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.展开更多
To improve design accuracy and reliability of structures,this study solves the uncertain natural frequencies with consideration for geometric nonlinearity and structural uncertainty.Frequencies of the laminated plate ...To improve design accuracy and reliability of structures,this study solves the uncertain natural frequencies with consideration for geometric nonlinearity and structural uncertainty.Frequencies of the laminated plate with all four edges clamped(CCCC)are derived based on Navier's method and Galerkin's method.The novelty of the current work is that the number of unknowns in the displacement field model of a CCCC plate with free midsurface(CCCC-2 plate)is only three compared with four or five in cases of other exposed methods.The present analytical method is proved to be accurate and reliable by comparing linear natural frequencies and nonlinear natural frequencies with other models available in the open literature.Furthermore,a novel method for analyzing effects of mean values and tolerance zones of uncertain structural parameters on random frequencies is proposed based on a self-developed Multiscale Feature Extraction and Fusion Network(MFEFN)system.Compared with a direct Monte Carlo Simulation(MCS),the MFEFNbased procedure significantly reduces the calculation burden with a guarantee of accuracy.Our research provides a method to calculate nonlinear natural frequencies under two boundary conditions and presentes a surrogate model to predict frequencies for accuracy analysis and optimization design.展开更多
The development of new design strategies to create innovative structural materials,refine existing ones,and achieves compatible combinations of strength and plasticity remains a worldwide goal.Promising alloys,such as...The development of new design strategies to create innovative structural materials,refine existing ones,and achieves compatible combinations of strength and plasticity remains a worldwide goal.Promising alloys,such as shape memory alloys(SMAs),bulk metallic glasses(BMGs),high entropy alloys(HEAs),and heterogeneous pure metals such as Cu,have excellent mechanical responses,but they still fall short of meeting all the requirements of structural materials due to specific flaws,such as lack of tensile de-formation for BMGs and low yielding strength for HEAs.To address these shortcomings,proposals such as integrating glassy matrices and crystallized alloys,such as HEAs/SMAs,have been suggested.However,these solutions have unresolved issues,such as the challenging control of B2 phase formation in BMG composites.Recently,glass-crystal(A/C)laminated alloys with alternating layers have been reported to exhibit improved mechanical properties and activated work-hardening behaviors,but they still face press-ing issues such as bonding interfaces and unknown deformation mechanisms.This review focuses on design routes such as the selection of alloy components and processing techniques,exploration of micro-structural evolution and deformation modes with an increase in strain,and future solutions to address pressing and unsolved issues.These prominent advantages include diversified deformation mechanisms,such as deformation twinning,martensitic phase transformation,and precipitation hardening,as well as tuned interactive reactions of shear bands(SBs)near the A/C interfaces.Thus,this review provides a promising pathway to design and develop structural materials in the materials field community.展开更多
The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling...The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling deformation of the inhomogeneous laminate.This paper presents a macroscopic model for buckling of an inhomogeneous SMPC laminate under initial biaxial prestrains.Both linear and nonlinear buckling analyses are carried out using the energy method.The influences of prestrain biaxiality,temperature,and ply angle on the buckling wavelength,critical buckling prestrain,and buckling amplitude are calculated.The results demonstrate that the critical buckling wavelength of the SMPC laminate is independent of the prestrain,while the amplitude is almost independent of temperature.In addition,the optimal fiber stacking configuration with the maximum critical buckling prestrains of inhomogeneous SMPC laminates is determined by a genetic algorithm.展开更多
An analytical solution for the responses of composite laminates under oblique low-velocity impacts is presented for a cross-ply,orthotropic,and rectangular plate under oblique low-velocity impacts.The plate is under s...An analytical solution for the responses of composite laminates under oblique low-velocity impacts is presented for a cross-ply,orthotropic,and rectangular plate under oblique low-velocity impacts.The plate is under simply-supported edge conditions,and the dynamic displacement field is expressed in a mixed form by in-plane double Fourier series and cubic polynomials through the thickness as 12 variables for each layer.A system of modified Lagrange equations is derived with all interface constraints.The Hertz and Cattaneo-Mindlin theories are used to solve for the normal and tangential contact forces during the impacts.By further discretizing in the time domain,the oblique impact problem is solved iteratively.While the numerical results clearly show the influence of impact velocity,stacking sequence,mechanical parameters,and geometric parameters,the proposed analytical approach could serve as a theoretical basis for the laminate analysis and design when it is under low-velocity impacts.展开更多
Heterogeneous metallic structures constitute a novel class of materials with excellent mechanical properties.However,the existing process for obtaining heterostructures from a single material does not meet large-scale...Heterogeneous metallic structures constitute a novel class of materials with excellent mechanical properties.However,the existing process for obtaining heterostructures from a single material does not meet large-scale industrial requirements.In this study,a pure copper heterostructured laminate(HSL)composed of a surface elongatedgrain layer and a central equiaxed-grain layer was fabricated by rolling bonding and annealing.To study the effect of the interface on the mechanical properties of gradient-structured materials,both laminate metal composite(LMC)and non-composite laminate(NCL)were fabricated by cold-rolling pretreatment of the center layer(60%reduction)and cold-rolling bonding of the whole blank(67%reduction).Then,the HSL was obtained by controlling the post-annealing regimes,the microstructure of each layer was optimized,and a larger degree of microstructural heterogeneities,such as grain size,misorientation angle,and grain orientation,was obtained,which resulted in obvious mechanical differences.Tensile tests of the HSL,surface layer,center layer,and NCL specimens revealed that the HSL annealed at 300°C for 1 h had a significantly higher strength than the center layer and a higher elongation than the surface layer.The HSL had a tensile strength and elongation at fracture of 278.08 MPa and 46.2%,respectively,indicating a good balance of strength and plasticity.The improved properties were primarily attributed to the strengthening or strain hardening due to the inhomogeneous deformation of the heterogeneous layers in the laminate and the mutual constraint acquired by the distinct layers with strong mechanical differences.The HSL had an interfacial bonding strength of 178.5 MPa,which played a vital role in the coordinated deformation of the heterogeneous layers.This study proposes an HSL design method that effectively simplifies the process of obtaining heterostructures in homogeneous materials by controlling the cumulative deformation of the surface and center layers.展开更多
It is known that fiber metal laminates （FML） as one of hybrid materials with thin metal sheets and fiber/epoxy layers have the characteristics of the excellent damage tolerance, fatigue and impact properties with a ...It is known that fiber metal laminates （FML） as one of hybrid materials with thin metal sheets and fiber/epoxy layers have the characteristics of the excellent damage tolerance, fatigue and impact properties with a relatively low density. Therefore, the mechanical components using FML can contribute the enhanced safety level of the sound construction toward the whole body. In this study, the impact performance of carbon reinforced aluminum laminates （CARAL） is investigated by experiments and numerical simulations. Drop weight tests are carried out with the weight of 4.7 kg at the speed of 1 and 2 m/s, respectively. Dynamic non-linear transient analyses are also accomplished using a finite element analysis software, ABAQUS. The experiment results and numerical results are compared with impact load-time histories. Also, energy-time histories are applied to investigate the impact performance of CARAL.展开更多
A fatigue failure criterion for predicting the fatigue life of notched orthotropic fiber reinforced plasties (FRP) plates based on the concept of stress field intensity (SFI) near the notch root is subjected to furt...A fatigue failure criterion for predicting the fatigue life of notched orthotropic fiber reinforced plasties (FRP) plates based on the concept of stress field intensity (SFI) near the notch root is subjected to further experiments. The investigation is accomplished by obtaining experimental data on the notched specimens of glass fiber reinforced plastics (GFRP) with edged notches under tension tension cyclic loading. The process of initiation and growth of fatigue damage near the notch root is measured by means of the optic system with a computer controlled display (CCD) camera. The experimental results show that the number of loading cycles required to initiate fatigue damage is governed by the stress field intensity.展开更多
On the basis ofa 2D 4-node Mindlin shell element method, a novel self-adapting delamination finite element method is presented, which is developed to model the delamination damage of composite laminates. In the method...On the basis ofa 2D 4-node Mindlin shell element method, a novel self-adapting delamination finite element method is presented, which is developed to model the delamination damage of composite laminates. In the method, the sublaminate elements are generated automatically when the delamination damage occurs or extends. Thus, the complex process and state of delamination damage can be simulated practically with high efficiency for both analysis and modeling. Based on the self-adapting delamination method, linear dynamic finite element damage analysis is performed to simulate the low-velocity impact damage process of three types of mixed woven composite laminates. Taking the frictional force among sublaminations during delaminating and the transverse normal stress into account, the analytical results are consistent with those of the experimental data.展开更多
A nonlinear constitutive model for a single lamina is proposed for the failure analysis of composite laminates. In the material model, both fiber and matrix are assumed to behave elasticplastically and the in-plane sh...A nonlinear constitutive model for a single lamina is proposed for the failure analysis of composite laminates. In the material model, both fiber and matrix are assumed to behave elasticplastically and the in-plane shear is assumed to behave nonlinearly with a variable shear parameter.The damage onset for individual lamina is detected by a mixed failure criterion, composed of the Tsai-Wu criterion and the maximum stress criterion. After damage takes place within the lamina,the fiber and in-plane shear are assumed to exhibit brittle behavior, and the matrix is assumed to exhibit degrading behavior. The proposed nonlinear material model is tested against experimental data of composite laminates subjected to uniaxial compressive loads, and good agreement is obtained.展开更多
The composite laminates with embedded acrylonitrile butadiene rubber （NBR） layer were fabricated by cocuring process. The embedded layers were perforated with a series of small holes to allow resin to flow through t...The composite laminates with embedded acrylonitrile butadiene rubber （NBR） layer were fabricated by cocuring process. The embedded layers were perforated with a series of small holes to allow resin to flow through the damping layer and completely couple the structure to improve bending stiffness and interlaminar shearing strength of these cocured composite laminates. The damping, bending stiffness and shearing strength of these composite laminates with different perforation diameters were investigated. The experimental results show that increasing the perforation diameter leads to significant decreases in damping and significant increase in bending stiffness up to an area ratio of 7.065%. The area ratio here is defined as the ratio of perforation area to the total damping area. Beyond the area ratio of 7.065%, increasing the diameter to an area ratio of 50.24% results in only a slight variation in damping and bending stiffness. Moreover, increasing the perforation diameter does not always increase the shearing strength of the embedded viscoelastic layer. The shearing strength of embedded viscoelastic layer increases only when the area ratio is greater than 19.625%; instead, it will decrease.展开更多
Compressive tests of [0]t2 and [90]t2 unidirectional laminates and [45/0/-45/90] 2s quasi-isotropic laminates are accomplished in both room-temperature and dry （RTD） and hygrothermal environment. And simulation stud...Compressive tests of [0]t2 and [90]t2 unidirectional laminates and [45/0/-45/90] 2s quasi-isotropic laminates are accomplished in both room-temperature and dry （RTD） and hygrothermal environment. And simulation studies on the compressive strength of Z-pinned laminates of [0112 and [45/0/-45/90] 2s are conducted by using finite element analysis （FEA）. A microstructural unit cell for FEA is created to simulate a representative laminates unit with one pin. Within the unit cell, the first directions of the elements＇ material coordinate systems are changed to simulate the fibres＇ deflecting around the pin. The hygrothermal effect is simulated by the material properties＇ adjustments which are determined by the compressive tests of non-pined laminates. The experimental results indicate that the percentage of reduction in the compressive modulus of Z-pinned laminates caused by Z-pin becomes smaller with the percentage of 0° fibres decreasing in the laminates; the compressive strength of quasi-isotropic laminates reduces and the percentage of the reduction in the compressive strength declines with Z-pin volume content increasing, and the moisture absorption ratio of the Z-pinned specimens is greater than that of the non-pinned specimens, because the cracks around Z-pin increase the moisture absorption. In addition, the simulations show that the deflection of fibres around Z-pin is the main factor for the reduction in the compressive strength of Z-pinned unidirectional laminates, the dilution of fibre volume content caused by resin-rich pocket is the principal factor for the decline in the compressive strength of Z-pinned quasi-istropic laminates, and the compressive strength of Z-pinned specimens in hygrothermal environment reduces as the result of superimposition of some factors, including the changes in material properties caused by hygrothermal environment, the deflection of fibres and the resin-rich pocket caused by Z-pin.展开更多
Laser ultrasonic technique has received increasing attentions in the past decade due to its contactless nature and a wide range of applications have been reported. In this review,applications of laser ultrasonic techn...Laser ultrasonic technique has received increasing attentions in the past decade due to its contactless nature and a wide range of applications have been reported. In this review,applications of laser ultrasonic technique developed at Nanjing University of Aeronautics and Astronautics(NUAA)as well as elsewhere for non-destructive testing in composite laminates are presented. The principles of generating and detecting in a laser ultrasonic system are introduced,three different system configurations are also introduced with each configuration's advantages and disadvantages explained. More importantly,two major applications developed at NUAA for composite laminates are presented including damage detection,stiffness reconstruction and fatigue life prediction. Both applications are realized by a fixed-point PZT sensor and scanning pulse laser based on the linear reciprocal theorem. Analytical method and numerical models are employed and developed to realize the functionalities.展开更多
Low velocity impact experiments were carried out on E-glass/epoxy composite laminates having varying thicknesses at sub zero and elevated temperatures using hemi spherical steel impactor of 16 mm diameter with impact ...Low velocity impact experiments were carried out on E-glass/epoxy composite laminates having varying thicknesses at sub zero and elevated temperatures using hemi spherical steel impactor of 16 mm diameter with impact energies in the rage of 50-150 J.The performance of the laminates was assessed in terms of energy absorption,maximum displacement,peak force and failure behaviour.Results indicated that the effect of temperature on energy absorption of the laminate is negligible although the laminates are embrittling at sub zero temperatures.However it has influence on failure behaviour and displacement.Peak force has increased linearly with increase in laminate thickness from 5 to 10 mm.However it got reduced by 25% when temperature was increased from-20℃ to 100℃,Based on experimental results,laminate perforation energies were predicted using curve fitting equations.Statistical analysis was carried out using Taguchi method to identify the global effects of various parameters on laminate performance and confirmed that the laminate thickness has significant influence as compared to temperature,for the studied range.展开更多
This paper seeks to deal with progressive damage behaviors of woven composite laminates subjected to low-velocity impact(LVI),tension-after-impact(TAI)and compression-afterimpact(CAI).The LVI,TAI and CAI tests were co...This paper seeks to deal with progressive damage behaviors of woven composite laminates subjected to low-velocity impact(LVI),tension-after-impact(TAI)and compression-afterimpact(CAI).The LVI,TAI and CAI tests were conducted on woven carbon fibre lamina3238 A/CF3052 and woven glass fibre lamina 3238 A/EW250 F,and the time-dependent LVI contact force and deflection curves,static TAI and CAI load versus displacement curves were determined and discussed.A modified progressive damage model was presented for explicit dynamic LVI and implicit static TAI and CAI analysis by using basic material properties and geometrical dimensions,and progressive damage LVI,TAI and CAI behaviors of woven composite laminates were simulated,demonstrating a good correlation between simulations and experiments.展开更多
Hybrid composite materials combine different fibers in preform and take advantages of different mechanical behaviors for improving ballistic impact damage tolerances.Here we report ballistic impact damages of plain-wo...Hybrid composite materials combine different fibers in preform and take advantages of different mechanical behaviors for improving ballistic impact damage tolerances.Here we report ballistic impact damages of plain-woven laminates with different hybrids and stacking sequences.Three kinds of hybrid laminates,i.e.,carbon/Kevlar,carbon/ultra-high molecular weight polyethylene(UHMWPE),and UHMWPE/Kevlar,had been prepared and tested in ballistic penetration with fragment simulating projectiles(FSP).The residual velocities of the projectiles and impact damage morphologies of the laminates have been obtained to show impact energy absorptions for the different hybrid schemes.A microstructural model of the hybrid laminates had also been established to show impact damage mechanisms with finite element analysis(FEA).We found that the UHMWPE/Kevlar hybrid laminates with Kevlar layers as the front face have the highest energy absorption capacity,followed by the carbon/Kevlar hybrid laminates with carbon layers as the front face.The main damage modes are fiber breakages,matrix crack and interlayer delamination.The ballistic damage evolutions from the FEA results show that the major damage is shear failure for front layers,while tension failure for the back layers.We expect that the ballistic impact performance could be improved from the different hybrid schemes.展开更多
In this paper two set of GFRP specimens are manufactured and tested to investigate the relaxation behaviour under cyclic loading in the longitudinal and transversel direction. The relaxation of GFRP unidirectional la...In this paper two set of GFRP specimens are manufactured and tested to investigate the relaxation behaviour under cyclic loading in the longitudinal and transversel direction. The relaxation of GFRP unidirectional laminates is evident for both cyclic loadings. Under longitudinal cyclic loading the relaxation is dependent on the number of loading cycles. Under transverse loading the relaxation depends on the loading cycles as well as the time of loading. Two expressions are set up to describe the relaxation for the longitudinal and transverse loading, and the predictions agree well with the experimental data.展开更多
According to traditional phenomenological fatigue methodology and moderncontinuum damage mechanics theory, dual fatigue cumulative damage rules to predict fatigue damageformation and propagation lives of the notched c...According to traditional phenomenological fatigue methodology and moderncontinuum damage mechanics theory, dual fatigue cumulative damage rules to predict fatigue damageformation and propagation lives of the notched composite laminates are presented. A 3-dimensionaldamage constitutive equation of anisotropic composites is also established. Damage strain energyrelease rate is interpreted as a driving force of the fatigue delamination damage propagation. A newdamage evolution equation and a damage propagation σ_a-σ_m-N~* surface (stress amplitude-meanstress-life surface) are derived. Hence, using the method above, the fatigue life of compositecomponents can be predicted. Finally, theoretically predicted results are compared with experimentaldata. It is found that the deviation of theoretic prediction from experimental results is about22%.展开更多
Experimental studies on the compressive behavior of composite laminates after low velocity impact was carried out with two test methods.One is SACMA Standard,and the other is a small dimensional specimen test method.I...Experimental studies on the compressive behavior of composite laminates after low velocity impact was carried out with two test methods.One is SACMA Standard,and the other is a small dimensional specimen test method.Impact damage distributions,compressive failure process after impact,quasi static indentation and compression of laminates with a hole were brought into comparison between these two test methods.The results showed that there is a great difference between these two test methods.Compressive behavior of laminates after impact varies with different test methods.Residual compressive strength of laminates after low velocity impact measured with SACMA Standard can reflect stiffness properties of composite resins more wholely than that measured with the other method can do.Small dimensional specimen test method should be improved on as an experimental standard of compressive strength after impact.展开更多
基金supports for this research were provided by the National Natural Science Foundation of China(No.12272301,12002278,U1906233)the Guangdong Basic and Applied Basic Research Foundation,China(Nos.2023A1515011970,2024A1515010256)+1 种基金the Dalian City Supports Innovation and Entrepreneurship Projects for High-Level Talents,China(2021RD16)the Key R&D Project of CSCEC,China(No.CSCEC-2020-Z-4).
文摘Fiber-reinforced composites are an ideal material for the lightweight design of aerospace structures. Especially in recent years, with the rapid development of composite additive manufacturing technology, the design optimization of variable stiffness of fiber-reinforced composite laminates has attracted widespread attention from scholars and industry. In these aerospace composite structures, numerous cutout panels and shells serve as access points for maintaining electrical, fuel, and hydraulic systems. The traditional fiber-reinforced composite laminate subtractive drilling manufacturing inevitably faces the problems of interlayer delamination, fiber fracture, and burr of the laminate. Continuous fiber additive manufacturing technology offers the potential for integrated design optimization and manufacturing with high structural performance. Considering the integration of design and manufacturability in continuous fiber additive manufacturing, the paper proposes linear and nonlinear filtering strategies based on the Normal Distribution Fiber Optimization (NDFO) material interpolation scheme to overcome the challenge of discrete fiber optimization results, which are difficult to apply directly to continuous fiber additive manufacturing. With minimizing structural compliance as the objective function, the proposed approach provides a strategy to achieve continuity of discrete fiber paths in the variable stiffness design optimization of composite laminates with regular and irregular holes. In the variable stiffness design optimization model, the number of candidate fiber laying angles in the NDFO material interpolation scheme is considered as design variable. The sensitivity information of structural compliance with respect to the number of candidate fiber laying angles is obtained using the analytical sensitivity analysis method. Based on the proposed variable stiffness design optimization method for complex perforated composite laminates, the numerical examples consider the variable stiffness design optimization of typical non-perforated and perforated composite laminates with circular, square, and irregular holes, and systematically discuss the number of candidate discrete fiber laying angles, discrete fiber continuous filtering strategies, and filter radius on structural compliance, continuity, and manufacturability. The optimized discrete fiber angles of variable stiffness laminates are converted into continuous fiber laying paths using a streamlined process for continuous fiber additive manufacturing. Meanwhile, the optimized non-perforated and perforated MBB beams after discrete fiber continuous treatment, are manufactured using continuous fiber co-extrusion additive manufacturing technology to verify the effectiveness of the variable stiffness fiber optimization framework proposed in this paper.
基金supported by the National Natural Science Fund of China(Nos.52005153,12227801,32300666,12072005,U23A2607)the Tianjin"Project+Team"Key Training Program,China(No.XC202052)+4 种基金the Key Program of Research and Development of Hebei Province,China(Nos.202030507040009,23311812D)the Natural Science Foundation of Hebei Province,China(No.E2023202183)the Project of High-Level Team Construction Introduction of Hebei Province,China(No.244A7620D)the Research Cooperation Project of Universities Stationed in Hebei Province and Shijiazhuang City,China(No.241080114A)Hebei Province Military-Civilian Integration Science and Technology Innovation Project,China(No.SJMYF2022X15)。
文摘Fiber Metal Laminates(FMLs),as high-performance composite materials,demonstrate exceptional potential in a wide range of applications,such as aeronautical and astronautical industries.However,the traditional cured FMLs possess complex interlayer stresses and low forming limits,restricting further promotion and application of FMLs.Low-constraint FMLs exhibit a lower forming resistance and better formability due to no curing during the forming process;however,the formation mechanism and response are not clear.This paper presents the Forming Limit Diagram(FLD)of low-constraint GLARE(glass fiber reinforced aluminum laminates)based on the forming limit test,and compares it with the conventionally cured laminates to evaluate the differences in the forming limit.In addition,combined with the analysis of failure mechanism and micro-deformation mechanism of specimens,the influence of different temperatures(20–80℃)and forming states(width)on the deformation performance of laminates is further explored.The results reveal that the forming limit curve of low-constraint laminates shifts up with the increase of temperature,the forming limit initially increases with the increase of width,then followed by a gradual decrease,and the maximum principal strain of low-constraint laminates is increased by 29% at 80℃ compared to 20℃.The cured laminate has a principal strain range of 0–0.02,while the low-constraint laminates have a principal strain range of 0.03–0.14.Compared with cured laminates,low-constraint laminates possess a higher forming limit due to the improvement in deformable degree between layers by resin flow and fiber slippage,which enhances their formability.This study is expected to serve as a reference for establishing forming limit criteria and optimizing forming schemes for low-constraint laminates.
基金the research project funded by the Fundamental Research Funds for the Central Universities(No.HIT.OCEP.2024038)the National Natural Science Foundation of China(No.52372351)the State Key Laboratory of Micro-Spacecraft Rapid Design and Intelligent Cluster,China(No.MS02240107)。
文摘To improve design accuracy and reliability of structures,this study solves the uncertain natural frequencies with consideration for geometric nonlinearity and structural uncertainty.Frequencies of the laminated plate with all four edges clamped(CCCC)are derived based on Navier's method and Galerkin's method.The novelty of the current work is that the number of unknowns in the displacement field model of a CCCC plate with free midsurface(CCCC-2 plate)is only three compared with four or five in cases of other exposed methods.The present analytical method is proved to be accurate and reliable by comparing linear natural frequencies and nonlinear natural frequencies with other models available in the open literature.Furthermore,a novel method for analyzing effects of mean values and tolerance zones of uncertain structural parameters on random frequencies is proposed based on a self-developed Multiscale Feature Extraction and Fusion Network(MFEFN)system.Compared with a direct Monte Carlo Simulation(MCS),the MFEFNbased procedure significantly reduces the calculation burden with a guarantee of accuracy.Our research provides a method to calculate nonlinear natural frequencies under two boundary conditions and presentes a surrogate model to predict frequencies for accuracy analysis and optimization design.
基金supported by the China National Natural Science Foundation(No.52071217)the Guangdong Key Laboratory of Electromagnetic Control and Intelligent Robots.
文摘The development of new design strategies to create innovative structural materials,refine existing ones,and achieves compatible combinations of strength and plasticity remains a worldwide goal.Promising alloys,such as shape memory alloys(SMAs),bulk metallic glasses(BMGs),high entropy alloys(HEAs),and heterogeneous pure metals such as Cu,have excellent mechanical responses,but they still fall short of meeting all the requirements of structural materials due to specific flaws,such as lack of tensile de-formation for BMGs and low yielding strength for HEAs.To address these shortcomings,proposals such as integrating glassy matrices and crystallized alloys,such as HEAs/SMAs,have been suggested.However,these solutions have unresolved issues,such as the challenging control of B2 phase formation in BMG composites.Recently,glass-crystal(A/C)laminated alloys with alternating layers have been reported to exhibit improved mechanical properties and activated work-hardening behaviors,but they still face press-ing issues such as bonding interfaces and unknown deformation mechanisms.This review focuses on design routes such as the selection of alloy components and processing techniques,exploration of micro-structural evolution and deformation modes with an increase in strain,and future solutions to address pressing and unsolved issues.These prominent advantages include diversified deformation mechanisms,such as deformation twinning,martensitic phase transformation,and precipitation hardening,as well as tuned interactive reactions of shear bands(SBs)near the A/C interfaces.Thus,this review provides a promising pathway to design and develop structural materials in the materials field community.
基金supported by the National Natural Science Foundation of China(Grant Nos.12102107 and 12272113)China National Postdoctoral Program for Innovative Talents(No.BX2021090).
文摘The mismatch in thermal expansion coefficients between the fiber-rich and resin-rich regions of a shape memory polymer composite(SMPC)laminate,along with the residual strain during SMPC fabrication,results in buckling deformation of the inhomogeneous laminate.This paper presents a macroscopic model for buckling of an inhomogeneous SMPC laminate under initial biaxial prestrains.Both linear and nonlinear buckling analyses are carried out using the energy method.The influences of prestrain biaxiality,temperature,and ply angle on the buckling wavelength,critical buckling prestrain,and buckling amplitude are calculated.The results demonstrate that the critical buckling wavelength of the SMPC laminate is independent of the prestrain,while the amplitude is almost independent of temperature.In addition,the optimal fiber stacking configuration with the maximum critical buckling prestrains of inhomogeneous SMPC laminates is determined by a genetic algorithm.
基金Project supported by the National Natural Science Foundation of China(Nos.12172303 and12111530222)the Shaanxi Key Research and Development Program for International Cooperation and Exchanges of China(No.2022KWZ-23)+1 种基金the Fundamental Research Funds for the Central Universities of China(No.5000220118)the Science and Technology Council of Taiwan of China(No.NSTC 111-2811-E-A49-534)。
文摘An analytical solution for the responses of composite laminates under oblique low-velocity impacts is presented for a cross-ply,orthotropic,and rectangular plate under oblique low-velocity impacts.The plate is under simply-supported edge conditions,and the dynamic displacement field is expressed in a mixed form by in-plane double Fourier series and cubic polynomials through the thickness as 12 variables for each layer.A system of modified Lagrange equations is derived with all interface constraints.The Hertz and Cattaneo-Mindlin theories are used to solve for the normal and tangential contact forces during the impacts.By further discretizing in the time domain,the oblique impact problem is solved iteratively.While the numerical results clearly show the influence of impact velocity,stacking sequence,mechanical parameters,and geometric parameters,the proposed analytical approach could serve as a theoretical basis for the laminate analysis and design when it is under low-velocity impacts.
基金Supported by National Key Research and Development Program of China(Grant No.2018YFA0707300)General Program of National Natural Science Foundation of China(Grant No.51905372)Postdoctoral Science Foundation of China(Grant No.2020T130463)。
文摘Heterogeneous metallic structures constitute a novel class of materials with excellent mechanical properties.However,the existing process for obtaining heterostructures from a single material does not meet large-scale industrial requirements.In this study,a pure copper heterostructured laminate(HSL)composed of a surface elongatedgrain layer and a central equiaxed-grain layer was fabricated by rolling bonding and annealing.To study the effect of the interface on the mechanical properties of gradient-structured materials,both laminate metal composite(LMC)and non-composite laminate(NCL)were fabricated by cold-rolling pretreatment of the center layer(60%reduction)and cold-rolling bonding of the whole blank(67%reduction).Then,the HSL was obtained by controlling the post-annealing regimes,the microstructure of each layer was optimized,and a larger degree of microstructural heterogeneities,such as grain size,misorientation angle,and grain orientation,was obtained,which resulted in obvious mechanical differences.Tensile tests of the HSL,surface layer,center layer,and NCL specimens revealed that the HSL annealed at 300°C for 1 h had a significantly higher strength than the center layer and a higher elongation than the surface layer.The HSL had a tensile strength and elongation at fracture of 278.08 MPa and 46.2%,respectively,indicating a good balance of strength and plasticity.The improved properties were primarily attributed to the strengthening or strain hardening due to the inhomogeneous deformation of the heterogeneous layers in the laminate and the mutual constraint acquired by the distinct layers with strong mechanical differences.The HSL had an interfacial bonding strength of 178.5 MPa,which played a vital role in the coordinated deformation of the heterogeneous layers.This study proposes an HSL design method that effectively simplifies the process of obtaining heterostructures in homogeneous materials by controlling the cumulative deformation of the surface and center layers.
基金supported by a grant-in-aid for the Na-tional Core Research Center Program from the Ministry of Education Science & Technology and the Korea Science & Engineering Foundation (No. R15-2006-022-01001-0)support by the Korea Science and Engineering Foundation (KOSEF) NRL Program grant funded by the Korea government (MEST) (No. R0A-2008-000-20017-0)
文摘It is known that fiber metal laminates （FML） as one of hybrid materials with thin metal sheets and fiber/epoxy layers have the characteristics of the excellent damage tolerance, fatigue and impact properties with a relatively low density. Therefore, the mechanical components using FML can contribute the enhanced safety level of the sound construction toward the whole body. In this study, the impact performance of carbon reinforced aluminum laminates （CARAL） is investigated by experiments and numerical simulations. Drop weight tests are carried out with the weight of 4.7 kg at the speed of 1 and 2 m/s, respectively. Dynamic non-linear transient analyses are also accomplished using a finite element analysis software, ABAQUS. The experiment results and numerical results are compared with impact load-time histories. Also, energy-time histories are applied to investigate the impact performance of CARAL.
文摘A fatigue failure criterion for predicting the fatigue life of notched orthotropic fiber reinforced plasties (FRP) plates based on the concept of stress field intensity (SFI) near the notch root is subjected to further experiments. The investigation is accomplished by obtaining experimental data on the notched specimens of glass fiber reinforced plastics (GFRP) with edged notches under tension tension cyclic loading. The process of initiation and growth of fatigue damage near the notch root is measured by means of the optic system with a computer controlled display (CCD) camera. The experimental results show that the number of loading cycles required to initiate fatigue damage is governed by the stress field intensity.
基金National Natural Science Foundation of China (50073002)
文摘On the basis ofa 2D 4-node Mindlin shell element method, a novel self-adapting delamination finite element method is presented, which is developed to model the delamination damage of composite laminates. In the method, the sublaminate elements are generated automatically when the delamination damage occurs or extends. Thus, the complex process and state of delamination damage can be simulated practically with high efficiency for both analysis and modeling. Based on the self-adapting delamination method, linear dynamic finite element damage analysis is performed to simulate the low-velocity impact damage process of three types of mixed woven composite laminates. Taking the frictional force among sublaminations during delaminating and the transverse normal stress into account, the analytical results are consistent with those of the experimental data.
文摘A nonlinear constitutive model for a single lamina is proposed for the failure analysis of composite laminates. In the material model, both fiber and matrix are assumed to behave elasticplastically and the in-plane shear is assumed to behave nonlinearly with a variable shear parameter.The damage onset for individual lamina is detected by a mixed failure criterion, composed of the Tsai-Wu criterion and the maximum stress criterion. After damage takes place within the lamina,the fiber and in-plane shear are assumed to exhibit brittle behavior, and the matrix is assumed to exhibit degrading behavior. The proposed nonlinear material model is tested against experimental data of composite laminates subjected to uniaxial compressive loads, and good agreement is obtained.
基金supported from the Center for Composites Material and Structure of Harbin Institute of Technology,China
文摘The composite laminates with embedded acrylonitrile butadiene rubber （NBR） layer were fabricated by cocuring process. The embedded layers were perforated with a series of small holes to allow resin to flow through the damping layer and completely couple the structure to improve bending stiffness and interlaminar shearing strength of these cocured composite laminates. The damping, bending stiffness and shearing strength of these composite laminates with different perforation diameters were investigated. The experimental results show that increasing the perforation diameter leads to significant decreases in damping and significant increase in bending stiffness up to an area ratio of 7.065%. The area ratio here is defined as the ratio of perforation area to the total damping area. Beyond the area ratio of 7.065%, increasing the diameter to an area ratio of 50.24% results in only a slight variation in damping and bending stiffness. Moreover, increasing the perforation diameter does not always increase the shearing strength of the embedded viscoelastic layer. The shearing strength of embedded viscoelastic layer increases only when the area ratio is greater than 19.625%; instead, it will decrease.
基金National Basic Research Program of China(2011CB606105)
文摘Compressive tests of [0]t2 and [90]t2 unidirectional laminates and [45/0/-45/90] 2s quasi-isotropic laminates are accomplished in both room-temperature and dry （RTD） and hygrothermal environment. And simulation studies on the compressive strength of Z-pinned laminates of [0112 and [45/0/-45/90] 2s are conducted by using finite element analysis （FEA）. A microstructural unit cell for FEA is created to simulate a representative laminates unit with one pin. Within the unit cell, the first directions of the elements＇ material coordinate systems are changed to simulate the fibres＇ deflecting around the pin. The hygrothermal effect is simulated by the material properties＇ adjustments which are determined by the compressive tests of non-pined laminates. The experimental results indicate that the percentage of reduction in the compressive modulus of Z-pinned laminates caused by Z-pin becomes smaller with the percentage of 0° fibres decreasing in the laminates; the compressive strength of quasi-isotropic laminates reduces and the percentage of the reduction in the compressive strength declines with Z-pin volume content increasing, and the moisture absorption ratio of the Z-pinned specimens is greater than that of the non-pinned specimens, because the cracks around Z-pin increase the moisture absorption. In addition, the simulations show that the deflection of fibres around Z-pin is the main factor for the reduction in the compressive strength of Z-pinned unidirectional laminates, the dilution of fibre volume content caused by resin-rich pocket is the principal factor for the decline in the compressive strength of Z-pinned quasi-istropic laminates, and the compressive strength of Z-pinned specimens in hygrothermal environment reduces as the result of superimposition of some factors, including the changes in material properties caused by hygrothermal environment, the deflection of fibres and the resin-rich pocket caused by Z-pin.
基金partially supported by the National Natural Science Foundation of China (Nos. 51875277,51805261)the State Key Laboratory of Mechanics and Control of Mechanical Structures(Nanjing University of Aeronautics and astronautics)(No. MCMS-I0518K01)
文摘Laser ultrasonic technique has received increasing attentions in the past decade due to its contactless nature and a wide range of applications have been reported. In this review,applications of laser ultrasonic technique developed at Nanjing University of Aeronautics and Astronautics(NUAA)as well as elsewhere for non-destructive testing in composite laminates are presented. The principles of generating and detecting in a laser ultrasonic system are introduced,three different system configurations are also introduced with each configuration's advantages and disadvantages explained. More importantly,two major applications developed at NUAA for composite laminates are presented including damage detection,stiffness reconstruction and fatigue life prediction. Both applications are realized by a fixed-point PZT sensor and scanning pulse laser based on the linear reciprocal theorem. Analytical method and numerical models are employed and developed to realize the functionalities.
文摘Low velocity impact experiments were carried out on E-glass/epoxy composite laminates having varying thicknesses at sub zero and elevated temperatures using hemi spherical steel impactor of 16 mm diameter with impact energies in the rage of 50-150 J.The performance of the laminates was assessed in terms of energy absorption,maximum displacement,peak force and failure behaviour.Results indicated that the effect of temperature on energy absorption of the laminate is negligible although the laminates are embrittling at sub zero temperatures.However it has influence on failure behaviour and displacement.Peak force has increased linearly with increase in laminate thickness from 5 to 10 mm.However it got reduced by 25% when temperature was increased from-20℃ to 100℃,Based on experimental results,laminate perforation energies were predicted using curve fitting equations.Statistical analysis was carried out using Taguchi method to identify the global effects of various parameters on laminate performance and confirmed that the laminate thickness has significant influence as compared to temperature,for the studied range.
基金the National Natural Science Foundation of China(No.51875021)。
文摘This paper seeks to deal with progressive damage behaviors of woven composite laminates subjected to low-velocity impact(LVI),tension-after-impact(TAI)and compression-afterimpact(CAI).The LVI,TAI and CAI tests were conducted on woven carbon fibre lamina3238 A/CF3052 and woven glass fibre lamina 3238 A/EW250 F,and the time-dependent LVI contact force and deflection curves,static TAI and CAI load versus displacement curves were determined and discussed.A modified progressive damage model was presented for explicit dynamic LVI and implicit static TAI and CAI analysis by using basic material properties and geometrical dimensions,and progressive damage LVI,TAI and CAI behaviors of woven composite laminates were simulated,demonstrating a good correlation between simulations and experiments.
文摘Hybrid composite materials combine different fibers in preform and take advantages of different mechanical behaviors for improving ballistic impact damage tolerances.Here we report ballistic impact damages of plain-woven laminates with different hybrids and stacking sequences.Three kinds of hybrid laminates,i.e.,carbon/Kevlar,carbon/ultra-high molecular weight polyethylene(UHMWPE),and UHMWPE/Kevlar,had been prepared and tested in ballistic penetration with fragment simulating projectiles(FSP).The residual velocities of the projectiles and impact damage morphologies of the laminates have been obtained to show impact energy absorptions for the different hybrid schemes.A microstructural model of the hybrid laminates had also been established to show impact damage mechanisms with finite element analysis(FEA).We found that the UHMWPE/Kevlar hybrid laminates with Kevlar layers as the front face have the highest energy absorption capacity,followed by the carbon/Kevlar hybrid laminates with carbon layers as the front face.The main damage modes are fiber breakages,matrix crack and interlayer delamination.The ballistic damage evolutions from the FEA results show that the major damage is shear failure for front layers,while tension failure for the back layers.We expect that the ballistic impact performance could be improved from the different hybrid schemes.
文摘In this paper two set of GFRP specimens are manufactured and tested to investigate the relaxation behaviour under cyclic loading in the longitudinal and transversel direction. The relaxation of GFRP unidirectional laminates is evident for both cyclic loadings. Under longitudinal cyclic loading the relaxation is dependent on the number of loading cycles. Under transverse loading the relaxation depends on the loading cycles as well as the time of loading. Two expressions are set up to describe the relaxation for the longitudinal and transverse loading, and the predictions agree well with the experimental data.
基金This project is supported by National Natural Science Foundation of China (No.50005003)Aeronautic Science Foundation of China (No.0lA5l0l1)
文摘According to traditional phenomenological fatigue methodology and moderncontinuum damage mechanics theory, dual fatigue cumulative damage rules to predict fatigue damageformation and propagation lives of the notched composite laminates are presented. A 3-dimensionaldamage constitutive equation of anisotropic composites is also established. Damage strain energyrelease rate is interpreted as a driving force of the fatigue delamination damage propagation. A newdamage evolution equation and a damage propagation σ_a-σ_m-N~* surface (stress amplitude-meanstress-life surface) are derived. Hence, using the method above, the fatigue life of compositecomponents can be predicted. Finally, theoretically predicted results are compared with experimentaldata. It is found that the deviation of theoretic prediction from experimental results is about22%.
文摘Experimental studies on the compressive behavior of composite laminates after low velocity impact was carried out with two test methods.One is SACMA Standard,and the other is a small dimensional specimen test method.Impact damage distributions,compressive failure process after impact,quasi static indentation and compression of laminates with a hole were brought into comparison between these two test methods.The results showed that there is a great difference between these two test methods.Compressive behavior of laminates after impact varies with different test methods.Residual compressive strength of laminates after low velocity impact measured with SACMA Standard can reflect stiffness properties of composite resins more wholely than that measured with the other method can do.Small dimensional specimen test method should be improved on as an experimental standard of compressive strength after impact.
