Under coronal conditions, the steady state rate-equations are used to calculate the inter-stage line ratios between Li-like ls22p(2P3/2)→ls22s(2S1/2) and He-like ls2p(1P1)→1s2(1S0) transitions for Ti in the electron...Under coronal conditions, the steady state rate-equations are used to calculate the inter-stage line ratios between Li-like ls22p(2P3/2)→ls22s(2S1/2) and He-like ls2p(1P1)→1s2(1S0) transitions for Ti in the electronic temperature ranges from 0.1keV to 20 keV. The results show that the temperature sensitivities are higher at the electronic temperature less than 5000 eV and the temperature sensitivities will decrease with the increase of electronic temperature.展开更多
The electric submersible pump(ESP) is a crucial apparatus utilized for lifting in the oil extraction process.Its lifting capacity is enhanced by the multi-stage tandem structure, but variations in energy characteristi...The electric submersible pump(ESP) is a crucial apparatus utilized for lifting in the oil extraction process.Its lifting capacity is enhanced by the multi-stage tandem structure, but variations in energy characteristics and internal flow across stages are also introduced. In this study, the inter-stage variability of energy characteristics in ESP hydraulic systems is investigated through entropy production(EP) analysis,which incorporates numerical simulations and experimental validation. The EP theory facilitates the quantification of energy loss in each computational subdomain at all ESP stages, establishing a correlation between microscopic flow structure and energy dissipation within the system. Furthermore, the underlying causes of inter-stage variability in ESP hydraulic systems are examined, and the advantages and disadvantages of applying the EP theory in this context are evaluated. Consistent energy characteristics within the ESP, aligned with the distribution of internal flow structure, are provided by the EP theory, as demonstrated by our results. The EP theory also enables the quantitative analysis of internal flow losses and complements existing performance analysis methods to map the internal flow structure to hydraulic losses. Nonetheless, an inconsistency between the energy characterization based on EP theory and the traditional efficiency index when reflecting inter-stage differences is identified. This inconsistency arises from the exclusive focus of the EP theory on flow losses within the flow field, disregarding the quantification of external energy input to the flow field. This study provides a reference for the optimization of EP theory in rotating machinery while deeply investigating the energy dissipation characteristics of multistage hydraulic system, which has certain theoretical and practical significance.展开更多
This research presents a new method to boost the efficiency of evaporative coolers by integrating magnetized water and a heat exchanger.Magnetized water,known for its high evaporation rate and reduced surface tension,...This research presents a new method to boost the efficiency of evaporative coolers by integrating magnetized water and a heat exchanger.Magnetized water,known for its high evaporation rate and reduced surface tension,offers a promising way to enhance air cooler performance.Additionally,the advanced heat exchanger both improves air cooling capacity and controls humidity levels.Aloni 100 L,a locally manufactured evaporative cooling system,and tap water were used in experiments.Tap water was magnetized using recycled magnets extracted from computer hard drives.Twenty-six magnets meticulously arranged within rectangular grooves,each with a minimum strength of 0.5 to 1T,were used tomagnetize tapwater.Our experiments showa significant rise in cooling efficiency,with magnetized water increasing from 70.62%to 91.43%.In a similar vein,adding the heat exchanger leads to a significant improvement,raising the cooling efficiency from 69.44%to 93.96%.Furthermore,the combined use of magnetized water and a heat exchanger results in exceptional performance,increasing cooling efficiencies by 29.5%and 35.3%compared to using only magnetized water or only a heat exchanger,respectively.This study also explores the largely untapped potential of magnetized water,providing valuable insights into its effects on water properties and its broader applications in various fields.These findings represent a significant advancement in air cooling technology and pave the way for more energy-efficient and sustainable solutions.展开更多
Helium sorption cooler technology is a key means to realize highly reliable low-vibration very lowtemperature environments,which have important applications in fields such as quantum computing and space exploration.Th...Helium sorption cooler technology is a key means to realize highly reliable low-vibration very lowtemperature environments,which have important applications in fields such as quantum computing and space exploration.The laboratory designed a superfluid suppression small hole and a multi-ribbed condenser,developed a reliable-performance helium sorption cooler(HSC),and conducted experimental studies.Experimental results show that the prototype can achieve the lowest cooling temperature of 873 mK without load by filling 6MPa helium at room temperature.The low-temperature hold time is 26 h,and the temperature fluctuation is within 0.8 mK.The cooling power of the helium sorption cooler is 1 mW@0.98 K@3.5 h.Experimental results indicate that when the charging pressure is reduced to 4MPa,theminimum temperature decreases to 836mK,and the hold time shortens to 16 h.When the pre-cooling temperature increases from 3.9 to 4.9 K,the hold time is reduced to 3 h.展开更多
Based on the fluid network theory,the possibility of utilizing regenerator flow resistance to suppress the direct current （DC） flow induced by the introduction of a double-inlet in a pulse tube cooler is investigate...Based on the fluid network theory,the possibility of utilizing regenerator flow resistance to suppress the direct current （DC） flow induced by the introduction of a double-inlet in a pulse tube cooler is investigated theoretically. The calculation results show that increasing regenerator flow resistance can lead to a smaller extent of DC flow.Therefore,a better stability performance of the cooler can be realized.On this basis,the stability characteristics of the cooler with various regenerator matrix arrangements are studied by experiments.By replacing 30% space of 247 screens of stainless steel mesh at the cold part of the regenerator by lead balls of 0.25 mm diameter,a long-time stable temperature output at 80 K region is achieved. This achievement provides a new way to obtain stable performance for pulse tube coolers at high temperature and is helpful for its application.展开更多
To improve the wall surface hydrophilicity of a tube type indirect evaporative cooler,a new method adopting porous ceramics is proposed.This method realizes the combination of porous ceramics and the evaporative cooli...To improve the wall surface hydrophilicity of a tube type indirect evaporative cooler,a new method adopting porous ceramics is proposed.This method realizes the combination of porous ceramics and the evaporative cooling technique.The design calculation of the porous ceramics tube type dew point indirect evaporative cooler are carried out from such aspects as the volumes and status parameters of the primary and secondary air,the cooler structure,the heat transfer of the solid porous ceramic tubes and the resistance of the cooler.The calculation results show that the design is reasonable.Finally,based on the design calculation,the porous ceramics tube type dew point indirect evaporative cooler is successfully manufactured.展开更多
When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation effects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler,...When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation effects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler, whereas those of smaller size are to the outer wall. This nonuniform distribution of sinters has led to uneven cooling effect throughout the cooler. This causes the sinters leaving the cooler at a large temperature difference. This undesired temperature difference leads to the deformation and even the destruction of the conveyors. The computational fluid dynamics （CFD） technique was used in the present work to investigate the heat and fluid flow phenomena within the sinter cooler corresponding to the different distribution of sinter layer porosity, which was highly dependent on the arrangement and orientation of sinters within the sinter cooler. It is confirmed that a high mass flow rate within the sinter layer causes a low temperature region and vice versa. The flow fields for vertically reducing porosity distribution and random distribution are almost identical indicating the relative insignificance of convective heat transfer mechanism.展开更多
The physical and mathematical model of temperature field for blast furnace stave coolers was established. The computation results show that the heat resistance of 2-6 mm water scale within the cooling pipe is about 7...The physical and mathematical model of temperature field for blast furnace stave coolers was established. The computation results show that the heat resistance of 2-6 mm water scale within the cooling pipe is about 7%-20% of the total heat resistance of cooling stave body, as for drilling duct type, the heat resistance of 2-6 mm water scale is about 88%-98% of the total heat resistance. Using drilling duct or full cast pipe can eliminate gas clearance and coating layer between pipes and cast iron body and reduce the heat resistance of the cooler sharply and improve the coefficient of heat transfer to a great extent. The water velocity within coolers can be kept at the 1evel of 0.5- 1 .5 m/s, the higher water velocity can not decrease the hot surface temperature, but can increase energy consumption for cooling water.展开更多
The ammonium salt corrosion is a typical failure mode for the hydrogenation reaction effluent air cooler(REAC) system. In order to investigate the corrosion characteristics in the REAC system, numerical simulations we...The ammonium salt corrosion is a typical failure mode for the hydrogenation reaction effluent air cooler(REAC) system. In order to investigate the corrosion characteristics in the REAC system, numerical simulations were performed by using the mixture model, the heating transfer model, and the particles tracking model. The results show that the differences between the temperature and the velocity at each cross section of the first-row and second-row tubes are small. The inertia of the particles plays an important role in the particle’s deposition, and the smaller particles distribute more uniformly in the air cooler. However, for larger particles, they prefer falling from the inner side of the vertical elbow, and preferentially depositing at the inlet header and pipes before saturation. In the heat exchanger tubes, the particle deposition number is larger in the second-row tubes than that in the first-row tubes, and the high-risk tubes mainly concentrate on the middle and right side of the air cooler. The kinetic parameters of the particles are in accordance with the blocking-prone position in many real operating conditions.展开更多
Corrosion leakage occurred in the 14th tube bundle in the first row of a residual oil hydrotreating air cooler after operating for two years.The failure location was 0.5 m from the outlet header box.In this paper,the ...Corrosion leakage occurred in the 14th tube bundle in the first row of a residual oil hydrotreating air cooler after operating for two years.The failure location was 0.5 m from the outlet header box.In this paper,the erosion corrosion of the air cooler tube bundle was investigated by experimental and numerical methods.Visual inspection,scanning electron microscopy(SEM),and X-ray diffraction(XRD)experiments were performed,and the failure morphology and material composition confirmed that the damage was caused by erosion corrosion.The shear stress transport k–ωturbulence model(SST-k–ω)was then used to investigate the flow and erosion corrosion characteristics,combined with mass transfer,corrosion rate,and ionization equilibrium models.The numerical simulation results revealed that the water phase volume fraction increased with flow and heat transfer in the fluid,which increased the mass flow rate and concentration of hydrogen sulfide.The mass transfer coefficient and corrosion rate were proposed as important parameters to characterize erosion corrosion.Moreover,the local concentration of wall shear stress was found to increase the risk of erosion corrosion.The predicted high-risk area was consistent with the actual failure area,which verified that this failure incident was attributable to erosion corrosion by the water phase.展开更多
An experimental study was carried out in this article to investigate the transient operating performance of a Dual Compensation Chamber Loop Heat Pipe(DCCLHP) with Thermoelectric Cooler(TEC) under acceleration conditi...An experimental study was carried out in this article to investigate the transient operating performance of a Dual Compensation Chamber Loop Heat Pipe(DCCLHP) with Thermoelectric Cooler(TEC) under acceleration conditions and ammonia was selected as the working fluid.For the purpose of comparison, experimental work was conducted under terrestrial gravity.Sensitivity analysis was performed to explore the effect of several control parameters such as the heat load, acceleration magnitude and TEC assist on the startup and operating performance of the DCCLHP.Experimental results indicate that the DCCLHP can get to a steady-state operation when the heat load changes from 25 W to 300 W under terrestrial gravity.While under acceleration conditions, the DCCLHP can work at a high operating temperature or even fail to operate, which shows the acceleration effect plays a significant impact on the loop operation.The TEC assist with power of 10 W can improve the operating performance and reduce the operating temperature for the case of small heat load and acceleration magnitude.When the acceleration exceeds 3 g at large heat load, the effect of TEC assist on the operation at large heat load can be ignored.展开更多
Three symmetrically perforated tubes were arranged in the circular cooler trolley as auxiliary cooling inlet to improve the cooling performance of the sintered body during the production process. Fluent 15.0 has been ...Three symmetrically perforated tubes were arranged in the circular cooler trolley as auxiliary cooling inlet to improve the cooling performance of the sintered body during the production process. Fluent 15.0 has been used to simulate the process;the study shows that the perforated tube structure trolley has changed the temperature field within the sintering area, thereby improving the sintering area of the cooling effect and uniformity, also greatly reducing the cooling time. Compared with the traditional trolley, the best structure of the porous tube trolley has reduced 41% cooling time and increased 50% waste heat recovery.展开更多
The EGR (exhaust gas recirculation) technique can greatly reduce the NOx emission of diesel engines, especially when an EGR cooler is employed. Numerical simulations are applied to study the flow field and temperature...The EGR (exhaust gas recirculation) technique can greatly reduce the NOx emission of diesel engines, especially when an EGR cooler is employed. Numerical simulations are applied to study the flow field and temperature distributions inside the EGR cooler. Three different models of EGR cooler are investigated, among which model A is a traditional one, and models B and C are improved by adding a helical baffle in the cooling area. In models B and C the entry directions of cooling water are different, which mostly influences the flow resistance. The results show that the improved structures not only lengthen the flow path of the cooling water, but also enhance the heat exchange rate between the cool and hot media. In conclusion we suggest that the improved structures are more powerful than the traditional one.展开更多
文摘Under coronal conditions, the steady state rate-equations are used to calculate the inter-stage line ratios between Li-like ls22p(2P3/2)→ls22s(2S1/2) and He-like ls2p(1P1)→1s2(1S0) transitions for Ti in the electronic temperature ranges from 0.1keV to 20 keV. The results show that the temperature sensitivities are higher at the electronic temperature less than 5000 eV and the temperature sensitivities will decrease with the increase of electronic temperature.
基金financially supported by the China Postdoctoral Science Foundation(Grant No.2023M732979 and No.2022TQ0127)the Cooperative Research Project of the Ministry of Education's "Chunhui Program"(Grant No.HZKY20220117)+1 种基金the Natural Science Foundation of Jiangsu Province(Grant No.BK20220587)the National Natural Science Foundation of China(Grant No.52309112)。
文摘The electric submersible pump(ESP) is a crucial apparatus utilized for lifting in the oil extraction process.Its lifting capacity is enhanced by the multi-stage tandem structure, but variations in energy characteristics and internal flow across stages are also introduced. In this study, the inter-stage variability of energy characteristics in ESP hydraulic systems is investigated through entropy production(EP) analysis,which incorporates numerical simulations and experimental validation. The EP theory facilitates the quantification of energy loss in each computational subdomain at all ESP stages, establishing a correlation between microscopic flow structure and energy dissipation within the system. Furthermore, the underlying causes of inter-stage variability in ESP hydraulic systems are examined, and the advantages and disadvantages of applying the EP theory in this context are evaluated. Consistent energy characteristics within the ESP, aligned with the distribution of internal flow structure, are provided by the EP theory, as demonstrated by our results. The EP theory also enables the quantitative analysis of internal flow losses and complements existing performance analysis methods to map the internal flow structure to hydraulic losses. Nonetheless, an inconsistency between the energy characterization based on EP theory and the traditional efficiency index when reflecting inter-stage differences is identified. This inconsistency arises from the exclusive focus of the EP theory on flow losses within the flow field, disregarding the quantification of external energy input to the flow field. This study provides a reference for the optimization of EP theory in rotating machinery while deeply investigating the energy dissipation characteristics of multistage hydraulic system, which has certain theoretical and practical significance.
文摘This research presents a new method to boost the efficiency of evaporative coolers by integrating magnetized water and a heat exchanger.Magnetized water,known for its high evaporation rate and reduced surface tension,offers a promising way to enhance air cooler performance.Additionally,the advanced heat exchanger both improves air cooling capacity and controls humidity levels.Aloni 100 L,a locally manufactured evaporative cooling system,and tap water were used in experiments.Tap water was magnetized using recycled magnets extracted from computer hard drives.Twenty-six magnets meticulously arranged within rectangular grooves,each with a minimum strength of 0.5 to 1T,were used tomagnetize tapwater.Our experiments showa significant rise in cooling efficiency,with magnetized water increasing from 70.62%to 91.43%.In a similar vein,adding the heat exchanger leads to a significant improvement,raising the cooling efficiency from 69.44%to 93.96%.Furthermore,the combined use of magnetized water and a heat exchanger results in exceptional performance,increasing cooling efficiencies by 29.5%and 35.3%compared to using only magnetized water or only a heat exchanger,respectively.This study also explores the largely untapped potential of magnetized water,providing valuable insights into its effects on water properties and its broader applications in various fields.These findings represent a significant advancement in air cooling technology and pave the way for more energy-efficient and sustainable solutions.
基金supported by the Hundred Talents Programof the Chinese Academy of Sciences,the Pre-Research Project JZX7Y20220414101801the Strategic Priority Research Program of Chinese Academy of Sciences(No.XDB35000000)the National Natural Science Foundation Projects(No.51806231).
文摘Helium sorption cooler technology is a key means to realize highly reliable low-vibration very lowtemperature environments,which have important applications in fields such as quantum computing and space exploration.The laboratory designed a superfluid suppression small hole and a multi-ribbed condenser,developed a reliable-performance helium sorption cooler(HSC),and conducted experimental studies.Experimental results show that the prototype can achieve the lowest cooling temperature of 873 mK without load by filling 6MPa helium at room temperature.The low-temperature hold time is 26 h,and the temperature fluctuation is within 0.8 mK.The cooling power of the helium sorption cooler is 1 mW@0.98 K@3.5 h.Experimental results indicate that when the charging pressure is reduced to 4MPa,theminimum temperature decreases to 836mK,and the hold time shortens to 16 h.When the pre-cooling temperature increases from 3.9 to 4.9 K,the hold time is reduced to 3 h.
基金The National Natural Science Foundation of China(No.50406009).
文摘Based on the fluid network theory,the possibility of utilizing regenerator flow resistance to suppress the direct current （DC） flow induced by the introduction of a double-inlet in a pulse tube cooler is investigated theoretically. The calculation results show that increasing regenerator flow resistance can lead to a smaller extent of DC flow.Therefore,a better stability performance of the cooler can be realized.On this basis,the stability characteristics of the cooler with various regenerator matrix arrangements are studied by experiments.By replacing 30% space of 247 screens of stainless steel mesh at the cold part of the regenerator by lead balls of 0.25 mm diameter,a long-time stable temperature output at 80 K region is achieved. This achievement provides a new way to obtain stable performance for pulse tube coolers at high temperature and is helpful for its application.
基金The National Natural Science Foundation of China(No.50846056)
文摘To improve the wall surface hydrophilicity of a tube type indirect evaporative cooler,a new method adopting porous ceramics is proposed.This method realizes the combination of porous ceramics and the evaporative cooling technique.The design calculation of the porous ceramics tube type dew point indirect evaporative cooler are carried out from such aspects as the volumes and status parameters of the primary and secondary air,the cooler structure,the heat transfer of the solid porous ceramic tubes and the resistance of the cooler.The calculation results show that the design is reasonable.Finally,based on the design calculation,the porous ceramics tube type dew point indirect evaporative cooler is successfully manufactured.
文摘When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation effects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler, whereas those of smaller size are to the outer wall. This nonuniform distribution of sinters has led to uneven cooling effect throughout the cooler. This causes the sinters leaving the cooler at a large temperature difference. This undesired temperature difference leads to the deformation and even the destruction of the conveyors. The computational fluid dynamics （CFD） technique was used in the present work to investigate the heat and fluid flow phenomena within the sinter cooler corresponding to the different distribution of sinter layer porosity, which was highly dependent on the arrangement and orientation of sinters within the sinter cooler. It is confirmed that a high mass flow rate within the sinter layer causes a low temperature region and vice versa. The flow fields for vertically reducing porosity distribution and random distribution are almost identical indicating the relative insignificance of convective heat transfer mechanism.
文摘The physical and mathematical model of temperature field for blast furnace stave coolers was established. The computation results show that the heat resistance of 2-6 mm water scale within the cooling pipe is about 7%-20% of the total heat resistance of cooling stave body, as for drilling duct type, the heat resistance of 2-6 mm water scale is about 88%-98% of the total heat resistance. Using drilling duct or full cast pipe can eliminate gas clearance and coating layer between pipes and cast iron body and reduce the heat resistance of the cooler sharply and improve the coefficient of heat transfer to a great extent. The water velocity within coolers can be kept at the 1evel of 0.5- 1 .5 m/s, the higher water velocity can not decrease the hot surface temperature, but can increase energy consumption for cooling water.
基金supported by the National Key R&D Program of China(Grant No.2017YFF0210403)the Zhejiang Provincial Natural Science Foundation of China(Grant No.LY17E060008)the Talent Project of Zhejiang Association for Science and Development Project of SINOPEC(No.318023-2)
文摘The ammonium salt corrosion is a typical failure mode for the hydrogenation reaction effluent air cooler(REAC) system. In order to investigate the corrosion characteristics in the REAC system, numerical simulations were performed by using the mixture model, the heating transfer model, and the particles tracking model. The results show that the differences between the temperature and the velocity at each cross section of the first-row and second-row tubes are small. The inertia of the particles plays an important role in the particle’s deposition, and the smaller particles distribute more uniformly in the air cooler. However, for larger particles, they prefer falling from the inner side of the vertical elbow, and preferentially depositing at the inlet header and pipes before saturation. In the heat exchanger tubes, the particle deposition number is larger in the second-row tubes than that in the first-row tubes, and the high-risk tubes mainly concentrate on the middle and right side of the air cooler. The kinetic parameters of the particles are in accordance with the blocking-prone position in many real operating conditions.
基金supported by the National Natural Science Foundation of China(Grant Nos.51876194,U1909216,and 52176048)the Fundamental Research Funds of Zhejiang Sci-Tech University(Grant No.2021Q020).
文摘Corrosion leakage occurred in the 14th tube bundle in the first row of a residual oil hydrotreating air cooler after operating for two years.The failure location was 0.5 m from the outlet header box.In this paper,the erosion corrosion of the air cooler tube bundle was investigated by experimental and numerical methods.Visual inspection,scanning electron microscopy(SEM),and X-ray diffraction(XRD)experiments were performed,and the failure morphology and material composition confirmed that the damage was caused by erosion corrosion.The shear stress transport k–ωturbulence model(SST-k–ω)was then used to investigate the flow and erosion corrosion characteristics,combined with mass transfer,corrosion rate,and ionization equilibrium models.The numerical simulation results revealed that the water phase volume fraction increased with flow and heat transfer in the fluid,which increased the mass flow rate and concentration of hydrogen sulfide.The mass transfer coefficient and corrosion rate were proposed as important parameters to characterize erosion corrosion.Moreover,the local concentration of wall shear stress was found to increase the risk of erosion corrosion.The predicted high-risk area was consistent with the actual failure area,which verified that this failure incident was attributable to erosion corrosion by the water phase.
基金the financial supports from the Fundamental Research Funds for the Central Universities of China(YWF-14-HKXY-019)。
文摘An experimental study was carried out in this article to investigate the transient operating performance of a Dual Compensation Chamber Loop Heat Pipe(DCCLHP) with Thermoelectric Cooler(TEC) under acceleration conditions and ammonia was selected as the working fluid.For the purpose of comparison, experimental work was conducted under terrestrial gravity.Sensitivity analysis was performed to explore the effect of several control parameters such as the heat load, acceleration magnitude and TEC assist on the startup and operating performance of the DCCLHP.Experimental results indicate that the DCCLHP can get to a steady-state operation when the heat load changes from 25 W to 300 W under terrestrial gravity.While under acceleration conditions, the DCCLHP can work at a high operating temperature or even fail to operate, which shows the acceleration effect plays a significant impact on the loop operation.The TEC assist with power of 10 W can improve the operating performance and reduce the operating temperature for the case of small heat load and acceleration magnitude.When the acceleration exceeds 3 g at large heat load, the effect of TEC assist on the operation at large heat load can be ignored.
文摘Three symmetrically perforated tubes were arranged in the circular cooler trolley as auxiliary cooling inlet to improve the cooling performance of the sintered body during the production process. Fluent 15.0 has been used to simulate the process;the study shows that the perforated tube structure trolley has changed the temperature field within the sintering area, thereby improving the sintering area of the cooling effect and uniformity, also greatly reducing the cooling time. Compared with the traditional trolley, the best structure of the porous tube trolley has reduced 41% cooling time and increased 50% waste heat recovery.
文摘The EGR (exhaust gas recirculation) technique can greatly reduce the NOx emission of diesel engines, especially when an EGR cooler is employed. Numerical simulations are applied to study the flow field and temperature distributions inside the EGR cooler. Three different models of EGR cooler are investigated, among which model A is a traditional one, and models B and C are improved by adding a helical baffle in the cooling area. In models B and C the entry directions of cooling water are different, which mostly influences the flow resistance. The results show that the improved structures not only lengthen the flow path of the cooling water, but also enhance the heat exchange rate between the cool and hot media. In conclusion we suggest that the improved structures are more powerful than the traditional one.
