The stability of rock slopes is frequently controlled by the initiation and propagation of inherent dominant cracks.This study systematically investigated these processes in valley slopes by combining fracture-mechani...The stability of rock slopes is frequently controlled by the initiation and propagation of inherent dominant cracks.This study systematically investigated these processes in valley slopes by combining fracture-mechanics analysis with transparent soil model tests.An analytical expression for the stress field at the dominant crack tip was derived from the slope stress distribution by superposing the corresponding stress intensity factors(SIFs).The theoretical predictions were then validated against observations from transparent soil model tests.The influences of slope angle(β),crack inclination angle(α),crack position parameter(b),and crack length parameter(h)on crack initiation and propagation were quantified.The results indicated that:(1)cracks at the slope crest tended to propagate in shear mode,and the shear crack initiation angle(θ_(s))was approximately 8°.Cracks at the slope toe might propagate in either tensile or shear mode.(2)θ_(s) at the slope crest increased withβ,b,and l,and decreased withα.The maximum change inθ_(s) induced by the considered parameters was approximately 30°.(3)The tensile crack initiation angle(θ_(t))at the slop toe decreased withβ,α,and l,while the influence of b was comparatively minor.The maximum change inθ_(t) caused by individual parameters ranged approximately from 25°to 60°.Predicted crack propagation modes and directions showed good agreement with experimental results.These findings provide theoretical guidance for stability assessments of valley slopes controlled by dominant crack propagation.展开更多
This paper deals with the mechanism of the formation of initial cracks in the yttria partially stabilized zirconia thermal barrier coatings prepared by EB-PVD method.The microcracks were only recognized inside the cer...This paper deals with the mechanism of the formation of initial cracks in the yttria partially stabilized zirconia thermal barrier coatings prepared by EB-PVD method.The microcracks were only recognized inside the ceramic top coat of the thermalcycled TBCs. SEM/EDS observations indicated that some special oxides exist in the area just below the cracks.It seems that the formation of the initial cracks can result from the oxidation stress as well as the thermal stress.展开更多
The interrupted fatigue test method was utilized to investigate the damage evolution mechanism of the notch high-cycle fatigue(NHCF)in Ti-55531 alloy with a multilevel lamellar microstructure.The results reveal that s...The interrupted fatigue test method was utilized to investigate the damage evolution mechanism of the notch high-cycle fatigue(NHCF)in Ti-55531 alloy with a multilevel lamellar microstructure.The results reveal that significant microvoids and microcracks predominantly initiate at α/β interfaces under various notch root radii(R).Notably,even under larger R(0.75 mm),mutual interactions of stacking faults(SFs)−deformation twins,twins−twins,and SFs−SFs are observed.Furthermore,with decreasing R(0.34 and 0.14 mm),the volume fraction of SFs escalates significantly and twins are almost absent.Moreover,activated prismatic slip system decreases with a decrease in Schmidt factor and with the further decrease in R.Finally,strain localization near α/β interfaces contributes to the initiation of fatigue microcracks.展开更多
High-performance magnesium alloys are in great demand to meet the lightweight design requirements of aircraft.Grain size has long been recognized as a key factor influencing the mechanical properties of alloys.This st...High-performance magnesium alloys are in great demand to meet the lightweight design requirements of aircraft.Grain size has long been recognized as a key factor influencing the mechanical properties of alloys.This study investigates the effect of grain size,controlled by Zr addition,on the fatigue behavior of a recently developed low-cost Mg-2.6Nd-0.35Zn alloy,through systematic characterization and analysis of stress-life(S-N)curves,fatigue crack propagation,fracture surface morphology,stress intensity factor,and crack propagation threshold.The results show that after heat treatment(solution at 525±5℃ for 8 h and water quenching at 60-80℃,followed by aging at 250±5℃for 14 h and then air cooling),coarse-grained specimens(average grain size approximately 596μm)containing 0.12wt.%Zr exhibit greater resistance to fatigue crack propagation than fine-grained specimens(average grain size approximately 94μm)containing 0.46wt.%Zr.Coarse grains promote intergranular fracture,while fine grains favor transgranular fracture.In addition,coarse grains reduce the sensitivity of the crack tip to stress concentration.Furthermore,fine-grained samples demonstrate a longer total fatigue life,owing to their superior resistance to crack initiation,which significantly prolongs the crack initiation stage.These findings highlight the importance of optimizing grain size to achieve the best possible fatigue resistance in Mg-Nd-Zn-Zr alloys for practical engineering applications.展开更多
Considering the expansion of mining operations into increasingly deeper areas,it is imperative to assess the influence of dynamic disturbance loads on the security of deep tunnels.Here,via AUTODYN finite difference so...Considering the expansion of mining operations into increasingly deeper areas,it is imperative to assess the influence of dynamic disturbance loads on the security of deep tunnels.Here,via AUTODYN finite difference software,a numerical analysis of the fracture characteristics of a fractured tunnel was employed under the coupled action of in-situ stress and dynamic disturbance loads.The experimental setup comprised a tunnel model with“I-shaped”cracks,and a drop impact device(DID)was employed to generate dynamic wave loads.A crack fracture test(CFT)was utilized to gather information on the fracture process,including initiation time and average propagation rate.A series of combined scenarios were subsequently simulated to replicate various in situ stress levels(ranging from 0.5 to 2.5 MPa)and dynamic loads.The results indicate that with increasing in situ stress,the crack propagation rate,crack propagation length,and crack break time(CBT)decrease;moreover,the circumferential tensile stress concentration factor in the tunnel also decreases,enhancing tunnel stability.Finally,changes in ground stress influence the propagation path of cracks.展开更多
The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated....The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated.By adjusting the furnace cooling time after solution treatment and the aging temperature,Ti6422 alloy samples were developed with a multi-level lamellar microstructure,in-cluding microscaleαcolonies and α_(p) lamellae,as well as nanoscale α_(s) phases.Extending the furnace cooling time after solution treatment at 920℃ for 1 h from 240 to 540 min,followed by aging at 600℃ for 6 h,increased the α_(p) lamella content,reduced the α_(s) phase content,expanded theαcolonies and α_(p) lamellae size,and improved the impact toughness from 22.7 to 53.8 J/cm^(2).Additionally,under the same solution treatment,raising the aging temperature from 500 to 700℃ resulted in a decrease in the α_(s) phase content and a growth in the thickness of the α_(p) lamella and α_(s) phase.The impact toughness increased significantly with these changes.Samples with high α_(p) lamellae content or large α_(s) phase size exhibited high crack initiation and propagation energies.Impact deformation caused severe kinking of the α_(p) lamellae in crack initiation and propagation areas,leading to a uniform and high-density kernel average misorientation(KAM)distribu-tion,enhancing plastic deformation coordination and uniformity.Moreover,the multidirectional arrangement of coarserαcolonies and α_(p) lamellae continuously deflect the crack propagation direction,inhibiting crack propagation.展开更多
The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A...The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A/SSSS) were studied by performing numerical stress analysis on blocks having multi flaws at close spacing's under uniaxial loading using PFC3 D. The following findings are obtained: SCI,B/SUC,B has an average value of about 0.5 with a variability of ± 0.1. This range agrees quite well with the values obtained by former research. For joint inclination angle, β=90°,B,UCB,CI,A,A/SSSS is found to be around 0.48 irrespective of the value of joint continuity factor, k. No particular relation is found betweenB,UCB,CI,A,A/SSSS and β; however, the average B,UCB,CI,A,A/SSSS seems to slightly decrease with increasing k. The variability ofB,UCB,CI,A,A/SSSS is found to increase with k.Based on the cases studied in this work,B,UCB,CI,A,A/SSSS ranges between 0.3 and 0.5. This range is quite close to the range of 0.4to 0.6 obtained for SCI,B/SUC,B. The highest variability of ± 0.12 forB,UCB,CI,A,A/SSSS is obtained for k=0.8. For the remaining k values the variability ofB,UCB,CI,A,A/SSSS can be expressed within ± 0.05. This finding is very similar to the finding obtained for the variability of SCI,B/SUC,B.展开更多
Based on the theory of hydrogen enhanced localized plasticity of the hydrogen induced cracking and the consideration of the effect of the residual stress produced by eliminated stress heat-treatment, a fractal model o...Based on the theory of hydrogen enhanced localized plasticity of the hydrogen induced cracking and the consideration of the effect of the residual stress produced by eliminated stress heat-treatment, a fractal model of hydrogen induced cracking was presented, and the relationships among the effective surface energy (H), fractal dimension D and stress intensity factor of hydrogen induced cracking, KIH, for welding pipeline under hydrogen environment was set up, from which the relationship of D and KISCC was obtained. The model has been verified experimentally to be correct.展开更多
A new ideological and theoretical model—a technology to control weld hot cracks by transverse compressive pre-stress in the welding of aluminum alloy was put forward,which was further proved by the subsequent self-de...A new ideological and theoretical model—a technology to control weld hot cracks by transverse compressive pre-stress in the welding of aluminum alloy was put forward,which was further proved by the subsequent self-designed test setup.Experiments are conducted on the fishbone shaped specimen under conventional welding and welding with various pre-stress values.The experimental results turn out that,the initiation rate of the weld hot cracks decreases with increasing values of the compressive pre-stress.When the pre-stress reaches 0.3-0.4 of the yield stress,the cracks even disappear.In mechanical viewpoint,the researches here develop a new way to control weld cracks.展开更多
Transverse crack often occurs in the trailing edge region of the bladewhen subjected to the excessive edgewise fatigue load.In this paper a refined model was established through local mesh refinement methods in order ...Transverse crack often occurs in the trailing edge region of the bladewhen subjected to the excessive edgewise fatigue load.In this paper a refined model was established through local mesh refinement methods in order to investigate the initiation mechanism of crack and its extension in blade trailing edge.The material stress around the crack in trailing edge region under different thicknesses is calculated based on the fracture mechanics theory.The factors affecting the fatigue robustness of blade trailing edge are concluded by investigating the results of finite element analysis and coupons test.Compared with the laminate,the lower fatigue strength of the adhesive is the cause of the transverse crack of the adhesive joint at the trailing edge.The increase of the adhesive thickness at the adhesive joint will significantly increase the stress concentration factor at the crack region and accelerate the crack extension of the laminate.In final,a practical design scheme to prevent crack initiation is given for the manufacture of the wind turbine blade.展开更多
The behavior of part-through and through short cracks in single edge blunt notched specimens of a medium carbon steel was investigated by a replication method. It is found that the fatigue failure of these notched spe...The behavior of part-through and through short cracks in single edge blunt notched specimens of a medium carbon steel was investigated by a replication method. It is found that the fatigue failure of these notched specimens is caused mainly by the growth of short surface cracks originating from the surface of notch root. More than 70% of the fatigue life is spent in the regimes in which short surface cracks initiate and propagate as part-through cracks before joining up to form a single through-thickness crack. The effect of original crack profile which is formed through the coalescence of multiple part-through cracks is the main reason causing the 'anomalous' propagation behavior of the through-thickness crack in its early stage.展开更多
Rotary bending fatigue tests were carried out using smooth specimens of a medium-carbon steel with two different grain sizes.The process of early crack development was observed by the replica method,and the effects of...Rotary bending fatigue tests were carried out using smooth specimens of a medium-carbon steel with two different grain sizes.The process of early crack development was observed by the replica method,and the effects of grain size and microstructure on short crack development were studied.It was shown that the initiation process of fatigue cracks is that the damaged region is intensified gradually,and the growth of short cracks relates to the coalescence of cracks.The grain size and microstructure have a great influence upon the initiation and growth of short cracks.A reasonable definition was given in relation to short fatigue crack initiation and propagation.展开更多
In order to simultaneously measure the initiation toughness of pure mode Ⅰ and mode Ⅱ cracks in one specimen,a large-size double-cracked concave-convex plate(DCCP)specimen configuration was proposed.Impacting tests ...In order to simultaneously measure the initiation toughness of pure mode Ⅰ and mode Ⅱ cracks in one specimen,a large-size double-cracked concave-convex plate(DCCP)specimen configuration was proposed.Impacting tests were implemented in the drop plate impact device.Strain gauges were employed to measure impact loads and crack initiation time.The corresponding numerical model was established by using the dynamic finite difference program AUTODYN,and the experimental-numerical method and ABAQUS code were utilized to obtain the initial fracture toughness of the crack.Using experiments and numerical research,we concluded that the DCCP specimen is suitable for measuring the initial fracture toughness of pure mode Ⅰ and mode Ⅱ cracks at the same time;the dynamic initiation toughness increases with the increase of loading rate and the crack initiation time decreases with increasing loading rate;the initiation toughness of mode Ⅱ crack is 0.5 times that of mode Ⅰ crack when subjected to the same loading rate.For the pre-crack in the vicinity of the bottom of a sample,when its length increases from 20 to 100 mm,the dynamic initiation toughness of the pure mode Ⅰ crack gradually decreases,and the longer the lower crack length is,the easier the crack would initiate,but the dynamic initiation toughness of pure mode Ⅱ crack varies little.展开更多
In order to clarify the physical background of the scatter in fatigue behaviour, rotary bending fatigue tests are carried out using smooth speciments of a medium carbon steel with two kinds of grain sizes. The statis...In order to clarify the physical background of the scatter in fatigue behaviour, rotary bending fatigue tests are carried out using smooth speciments of a medium carbon steel with two kinds of grain sizes. The statistical characteristics of short carck initiation and growth lives are investigated by a new definition of short fatigue crack initiation. Detailed analysis reveals that the distribution of short crack initiation life can be expressed by two or threeparameter Weibull distribution, and the threeparameter Weibull distribution is well fitted to the distribution of short crack growth life, and the grain size and stress level have a great influence on the statistical characteristics of crack initiation and growth life.展开更多
Aiming at mitigating the high risks associated with conventional explosive blasting,this study developed a safe directional fracturing technique,i.e.instantaneous expansion with a single fracture(IESF),using a coal-ba...Aiming at mitigating the high risks associated with conventional explosive blasting,this study developed a safe directional fracturing technique,i.e.instantaneous expansion with a single fracture(IESF),using a coal-based solid waste expanding agent.First,the mechanism of directional fracturing blasting by the IESF was analyzed,and the criterion of directional crack initiation was established.On this basis,laboratory experiments and numerical simulations were conducted to systematically evaluate the directional fracturing blasting performance of the IESF.The results indicate that the IESF presents an excellent directional fracturing effect,with average surface undulation differences ranging from 8.1 mm to 22.7 mm on the fracture surfaces.Moreover,during concrete fracturing tests,the stresses and strains in the fracturing direction are measured to be 2.16-3.71 times and 8 times larger than those in the nonfracturing direction,respectively.Finally,the IESF technique was implemented for no-pillar mining with gob-side entry retaining through roof cutting and pressure relief in an underground coal mine.The IESF technique effectively created directional cracks in the roof without causing severe roadway deformation,achieving an average cutting rate and maximum roadway deformation of 94%and 197 mm,respectively.These on-site test results verified its excellent directional rock fracturing performance.The IESF technique,which is safe,efficient,and green,has considerable application prospects in the field of rock mechanics and engineering.展开更多
Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fa...Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.展开更多
The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ...The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ultimate strength.In this study,both the acoustic emission method(AEM)and the ultrasonic testing method(UTM)were used to examine the characteristics of AE parameters(b-value,peak frequency,frequency-band energy ratio,and fractal dimension)and ultrasonic(ULT)properties(velocity,amplitude,energy attenuation,and scattering attenuation)of bedded shale at CI,CD,and ultimate strength.The comparison involved analyzing the strain-based method(SBM),AEM,and UTM to determine the thresholds for damage stress.A fuzzy comprehensive evaluation model(FCEM)was created to describe the damage thresholds and hazard assessment.The results indicate that the optimal AE and ULT parameters for identifying CI and CD stress are ringing count,ultrasonic amplitude,energy attenuation,and scattering attenuation of the S-wave.Besides,damage thresholds were detected earlier by AE monitoring,ranging from 3 MPa to 10 MPa.CI and CD identified by UTM occurred later than SBM and AEM,and were in the range of 12 MPa.The b-value,peak frequency,energy ratio in the low-frequency band(0e62.5 kHz),correlation dimension,and sandbox dimension showed low values at the peak stress,while the energy ratio in a moderate-frequency band(187.5e281.25 kHz)and amplitude showed high values.The successful application of FCEM to laboratory testing of shales has demonstrated its ability to quantitatively identify AE/ULT precursors of seismic hazards associated with rock failure.展开更多
In this study,a novel Ni-based superalloy,ZGH451,has been fabricated using direct energy deposition(DED).The thermal fatigue resistance of ZGH451 is systematically evaluated at 900,1000,and 1100℃,primarily focusing o...In this study,a novel Ni-based superalloy,ZGH451,has been fabricated using direct energy deposition(DED).The thermal fatigue resistance of ZGH451 is systematically evaluated at 900,1000,and 1100℃,primarily focusing on the crack initiation and propagation behaviors.The results indicate that higher peak temperatures lead to earlier initiation and more rapid propagation of cracks.Cracks are initiated at the defects and grain boundaries in the vicinity of the notch,and different crack propagation mecha-nisms(γ'phase slip shearing,γ'phase distortion shearing,andγ'phase rafting shearing at 900,1000,and 1100℃,respectively)are the main reason for the different cracks propagation behaviors under the three temperatures.The main crack propagation paths are oriented at approximately 45°with respect to the build direction,suggesting activation of the{111}<110>slip system.Additionally,oxidation reduces the matrix strength and passivates the crack tips,leading to varying rates of crack propagation.At ele-vated temperatures,the synergistic effects of thermal stress and oxidative erosion are found to be the primary damage mechanisms of thermal fatigue.Overall,the proposed ZGH451 superalloy demonstrates exceptional thermal fatigue resistance,providing a crucial experimental reference for thermal fatigue in additively manufactured superalloys.展开更多
Microcrack growth during progressive compressive failure in brittle rocks strongly influences the safety of deep underground engineering.The external shear stressτxy on brittle rocks greatly affects microcrack growth...Microcrack growth during progressive compressive failure in brittle rocks strongly influences the safety of deep underground engineering.The external shear stressτxy on brittle rocks greatly affects microcrack growth and progressive failure.However,the theoretical mechanism of the growth direction evolution of the newly generated wing crack during progressive failure has rarely been studied.A novel analytical method is proposed to evaluate the shear stress effect on the progressive compressive failure and microcrack growth direction in brittle rocks.This model consists of the wing crack growth model under the principal compressive stresses,the direction correlation of the general stress,the principal stress and the initial microcrack inclination,and the relationship between the wing crack length and strain.The shear stress effect on the relationship between y-direction stress and wing crack growth and the relationship between y-direction stress and y-direction strain are analyzed.The shear stress effect on the wing crack growth direction during the progressive compressive failure is determined.The initial crack angle effect on the y-direction peak stress and the wing crack growth direction during the progressive compressive failure considering shear stress is also discussed.A crucial conclusion is that the direction of wing crack growth has a U-shaped variation with the growth of the wing crack.The rationality of the analytical results is verified by an experiment and from numerical results.The study results provide theoretical support for the evaluation of the safety and stability of surrounding rocks in deep underground engineering.展开更多
This study leverages machine learning to perform high-throughput computational screening of n-hexane cracking initiators.Artificial neural networks are applied to predict the chemical performance of initiators,using s...This study leverages machine learning to perform high-throughput computational screening of n-hexane cracking initiators.Artificial neural networks are applied to predict the chemical performance of initiators,using simulated pyrolysis data as the training dataset.Various feature extraction methods are utilized,and five neural network architectures are developed to predict the co-cracking product distribution based on molecular structures.High-throughput screening of 12946 molecules outside the training dataset identifies the top 10 initiators for each target product—ethylene,propylene,and butadiene.The relative error between predicted and simulated values is less than 7%.Additionally,reaction pathway analysis elucidates the mechanisms by which initiators influence the distribution of cracking products.The proposed framework provides a practical and efficient approach for the rapid identification and evaluation of high-performance cracking initiators.展开更多
基金financially supported by the National Nature Science Foundation of China(Nos.52379110 and 42207222)the Key Technologies for Accurate Diagnosis and Intelligent Prevention and Control of Slope Hazards in Open Pit Mines,181 Major R&D projects of Metallurgical Corporation of China Ltd。
文摘The stability of rock slopes is frequently controlled by the initiation and propagation of inherent dominant cracks.This study systematically investigated these processes in valley slopes by combining fracture-mechanics analysis with transparent soil model tests.An analytical expression for the stress field at the dominant crack tip was derived from the slope stress distribution by superposing the corresponding stress intensity factors(SIFs).The theoretical predictions were then validated against observations from transparent soil model tests.The influences of slope angle(β),crack inclination angle(α),crack position parameter(b),and crack length parameter(h)on crack initiation and propagation were quantified.The results indicated that:(1)cracks at the slope crest tended to propagate in shear mode,and the shear crack initiation angle(θ_(s))was approximately 8°.Cracks at the slope toe might propagate in either tensile or shear mode.(2)θ_(s) at the slope crest increased withβ,b,and l,and decreased withα.The maximum change inθ_(s) induced by the considered parameters was approximately 30°.(3)The tensile crack initiation angle(θ_(t))at the slop toe decreased withβ,α,and l,while the influence of b was comparatively minor.The maximum change inθ_(t) caused by individual parameters ranged approximately from 25°to 60°.Predicted crack propagation modes and directions showed good agreement with experimental results.These findings provide theoretical guidance for stability assessments of valley slopes controlled by dominant crack propagation.
文摘This paper deals with the mechanism of the formation of initial cracks in the yttria partially stabilized zirconia thermal barrier coatings prepared by EB-PVD method.The microcracks were only recognized inside the ceramic top coat of the thermalcycled TBCs. SEM/EDS observations indicated that some special oxides exist in the area just below the cracks.It seems that the formation of the initial cracks can result from the oxidation stress as well as the thermal stress.
基金supported by the National Natural Science Foundation of China(Nos.52061005,52261025)the Science and Technology Programs of Guizhou Province,China(Nos.YQK[2023]009,CXTD[2023]009)the Technology Innovation Leading Program of Shaanxi Province,China(No.2024ZCYYDP92)。
文摘The interrupted fatigue test method was utilized to investigate the damage evolution mechanism of the notch high-cycle fatigue(NHCF)in Ti-55531 alloy with a multilevel lamellar microstructure.The results reveal that significant microvoids and microcracks predominantly initiate at α/β interfaces under various notch root radii(R).Notably,even under larger R(0.75 mm),mutual interactions of stacking faults(SFs)−deformation twins,twins−twins,and SFs−SFs are observed.Furthermore,with decreasing R(0.34 and 0.14 mm),the volume fraction of SFs escalates significantly and twins are almost absent.Moreover,activated prismatic slip system decreases with a decrease in Schmidt factor and with the further decrease in R.Finally,strain localization near α/β interfaces contributes to the initiation of fatigue microcracks.
文摘High-performance magnesium alloys are in great demand to meet the lightweight design requirements of aircraft.Grain size has long been recognized as a key factor influencing the mechanical properties of alloys.This study investigates the effect of grain size,controlled by Zr addition,on the fatigue behavior of a recently developed low-cost Mg-2.6Nd-0.35Zn alloy,through systematic characterization and analysis of stress-life(S-N)curves,fatigue crack propagation,fracture surface morphology,stress intensity factor,and crack propagation threshold.The results show that after heat treatment(solution at 525±5℃ for 8 h and water quenching at 60-80℃,followed by aging at 250±5℃for 14 h and then air cooling),coarse-grained specimens(average grain size approximately 596μm)containing 0.12wt.%Zr exhibit greater resistance to fatigue crack propagation than fine-grained specimens(average grain size approximately 94μm)containing 0.46wt.%Zr.Coarse grains promote intergranular fracture,while fine grains favor transgranular fracture.In addition,coarse grains reduce the sensitivity of the crack tip to stress concentration.Furthermore,fine-grained samples demonstrate a longer total fatigue life,owing to their superior resistance to crack initiation,which significantly prolongs the crack initiation stage.These findings highlight the importance of optimizing grain size to achieve the best possible fatigue resistance in Mg-Nd-Zn-Zr alloys for practical engineering applications.
基金Research Development Fund of Zhejiang A&F University,Grant/Award Number:2023LFR026National Natural Science Foundation of China,Grant/Award Numbers:12272247,52078467,52204104,52478371+1 种基金Sichuan Science and Technology Program,Grant/Award Numbers:2023NSFSC0908,2024YFHZ0033National Science Foundation of Zhejiang Province,Grant/Award Number:LHZ21E09001。
文摘Considering the expansion of mining operations into increasingly deeper areas,it is imperative to assess the influence of dynamic disturbance loads on the security of deep tunnels.Here,via AUTODYN finite difference software,a numerical analysis of the fracture characteristics of a fractured tunnel was employed under the coupled action of in-situ stress and dynamic disturbance loads.The experimental setup comprised a tunnel model with“I-shaped”cracks,and a drop impact device(DID)was employed to generate dynamic wave loads.A crack fracture test(CFT)was utilized to gather information on the fracture process,including initiation time and average propagation rate.A series of combined scenarios were subsequently simulated to replicate various in situ stress levels(ranging from 0.5 to 2.5 MPa)and dynamic loads.The results indicate that with increasing in situ stress,the crack propagation rate,crack propagation length,and crack break time(CBT)decrease;moreover,the circumferential tensile stress concentration factor in the tunnel also decreases,enhancing tunnel stability.Finally,changes in ground stress influence the propagation path of cracks.
基金supported by the National Natural Science Foundation of China(No.52090041).
文摘The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated.By adjusting the furnace cooling time after solution treatment and the aging temperature,Ti6422 alloy samples were developed with a multi-level lamellar microstructure,in-cluding microscaleαcolonies and α_(p) lamellae,as well as nanoscale α_(s) phases.Extending the furnace cooling time after solution treatment at 920℃ for 1 h from 240 to 540 min,followed by aging at 600℃ for 6 h,increased the α_(p) lamella content,reduced the α_(s) phase content,expanded theαcolonies and α_(p) lamellae size,and improved the impact toughness from 22.7 to 53.8 J/cm^(2).Additionally,under the same solution treatment,raising the aging temperature from 500 to 700℃ resulted in a decrease in the α_(s) phase content and a growth in the thickness of the α_(p) lamella and α_(s) phase.The impact toughness increased significantly with these changes.Samples with high α_(p) lamellae content or large α_(s) phase size exhibited high crack initiation and propagation energies.Impact deformation caused severe kinking of the α_(p) lamellae in crack initiation and propagation areas,leading to a uniform and high-density kernel average misorientation(KAM)distribu-tion,enhancing plastic deformation coordination and uniformity.Moreover,the multidirectional arrangement of coarserαcolonies and α_(p) lamellae continuously deflect the crack propagation direction,inhibiting crack propagation.
基金Project(11102224)supported by the National Natural Science Foundation of ChinaProject(201206370124)supported by the China Scholarship Council,China
文摘The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A/SSSS) were studied by performing numerical stress analysis on blocks having multi flaws at close spacing's under uniaxial loading using PFC3 D. The following findings are obtained: SCI,B/SUC,B has an average value of about 0.5 with a variability of ± 0.1. This range agrees quite well with the values obtained by former research. For joint inclination angle, β=90°,B,UCB,CI,A,A/SSSS is found to be around 0.48 irrespective of the value of joint continuity factor, k. No particular relation is found betweenB,UCB,CI,A,A/SSSS and β; however, the average B,UCB,CI,A,A/SSSS seems to slightly decrease with increasing k. The variability ofB,UCB,CI,A,A/SSSS is found to increase with k.Based on the cases studied in this work,B,UCB,CI,A,A/SSSS ranges between 0.3 and 0.5. This range is quite close to the range of 0.4to 0.6 obtained for SCI,B/SUC,B. The highest variability of ± 0.12 forB,UCB,CI,A,A/SSSS is obtained for k=0.8. For the remaining k values the variability ofB,UCB,CI,A,A/SSSS can be expressed within ± 0.05. This finding is very similar to the finding obtained for the variability of SCI,B/SUC,B.
文摘Based on the theory of hydrogen enhanced localized plasticity of the hydrogen induced cracking and the consideration of the effect of the residual stress produced by eliminated stress heat-treatment, a fractal model of hydrogen induced cracking was presented, and the relationships among the effective surface energy (H), fractal dimension D and stress intensity factor of hydrogen induced cracking, KIH, for welding pipeline under hydrogen environment was set up, from which the relationship of D and KISCC was obtained. The model has been verified experimentally to be correct.
文摘A new ideological and theoretical model—a technology to control weld hot cracks by transverse compressive pre-stress in the welding of aluminum alloy was put forward,which was further proved by the subsequent self-designed test setup.Experiments are conducted on the fishbone shaped specimen under conventional welding and welding with various pre-stress values.The experimental results turn out that,the initiation rate of the weld hot cracks decreases with increasing values of the compressive pre-stress.When the pre-stress reaches 0.3-0.4 of the yield stress,the cracks even disappear.In mechanical viewpoint,the researches here develop a new way to control weld cracks.
基金This research was funded by Natural Science Foundation of Shandong Province(Grant No.ZR2019MEE076)National Natural Science Foundation of China(Grant No.52075305).
文摘Transverse crack often occurs in the trailing edge region of the bladewhen subjected to the excessive edgewise fatigue load.In this paper a refined model was established through local mesh refinement methods in order to investigate the initiation mechanism of crack and its extension in blade trailing edge.The material stress around the crack in trailing edge region under different thicknesses is calculated based on the fracture mechanics theory.The factors affecting the fatigue robustness of blade trailing edge are concluded by investigating the results of finite element analysis and coupons test.Compared with the laminate,the lower fatigue strength of the adhesive is the cause of the transverse crack of the adhesive joint at the trailing edge.The increase of the adhesive thickness at the adhesive joint will significantly increase the stress concentration factor at the crack region and accelerate the crack extension of the laminate.In final,a practical design scheme to prevent crack initiation is given for the manufacture of the wind turbine blade.
文摘The behavior of part-through and through short cracks in single edge blunt notched specimens of a medium carbon steel was investigated by a replication method. It is found that the fatigue failure of these notched specimens is caused mainly by the growth of short surface cracks originating from the surface of notch root. More than 70% of the fatigue life is spent in the regimes in which short surface cracks initiate and propagate as part-through cracks before joining up to form a single through-thickness crack. The effect of original crack profile which is formed through the coalescence of multiple part-through cracks is the main reason causing the 'anomalous' propagation behavior of the through-thickness crack in its early stage.
文摘Rotary bending fatigue tests were carried out using smooth specimens of a medium-carbon steel with two different grain sizes.The process of early crack development was observed by the replica method,and the effects of grain size and microstructure on short crack development were studied.It was shown that the initiation process of fatigue cracks is that the damaged region is intensified gradually,and the growth of short cracks relates to the coalescence of cracks.The grain size and microstructure have a great influence upon the initiation and growth of short cracks.A reasonable definition was given in relation to short fatigue crack initiation and propagation.
基金Projects(U19A2098,1210021843)supported by the National Natural Science Foundation of ChinaProject(2021SCU12130)supported by Fundamental Research Funds for the Central Universities,China+1 种基金Project(2021YJ0511)supported by the Sichuan Science and Technology Program,ChinaProjects(DESEYU202205,DESE202005)supported by the Open Fund of Key Laboratory of Deep Earth Science and Engineering,China。
文摘In order to simultaneously measure the initiation toughness of pure mode Ⅰ and mode Ⅱ cracks in one specimen,a large-size double-cracked concave-convex plate(DCCP)specimen configuration was proposed.Impacting tests were implemented in the drop plate impact device.Strain gauges were employed to measure impact loads and crack initiation time.The corresponding numerical model was established by using the dynamic finite difference program AUTODYN,and the experimental-numerical method and ABAQUS code were utilized to obtain the initial fracture toughness of the crack.Using experiments and numerical research,we concluded that the DCCP specimen is suitable for measuring the initial fracture toughness of pure mode Ⅰ and mode Ⅱ cracks at the same time;the dynamic initiation toughness increases with the increase of loading rate and the crack initiation time decreases with increasing loading rate;the initiation toughness of mode Ⅱ crack is 0.5 times that of mode Ⅰ crack when subjected to the same loading rate.For the pre-crack in the vicinity of the bottom of a sample,when its length increases from 20 to 100 mm,the dynamic initiation toughness of the pure mode Ⅰ crack gradually decreases,and the longer the lower crack length is,the easier the crack would initiate,but the dynamic initiation toughness of pure mode Ⅱ crack varies little.
文摘In order to clarify the physical background of the scatter in fatigue behaviour, rotary bending fatigue tests are carried out using smooth speciments of a medium carbon steel with two kinds of grain sizes. The statistical characteristics of short carck initiation and growth lives are investigated by a new definition of short fatigue crack initiation. Detailed analysis reveals that the distribution of short crack initiation life can be expressed by two or threeparameter Weibull distribution, and the threeparameter Weibull distribution is well fitted to the distribution of short crack growth life, and the grain size and stress level have a great influence on the statistical characteristics of crack initiation and growth life.
基金supported by the National Natural Science Foundation of China(Grant No.52404155)State Key Laboratory of Mining Disaster Prevention and Control(Shandong University of Science and Technology)+1 种基金Ministry of Education(Grant No.JMDPC202402)supported by the opening project of State Key Laboratory of Explosion Science and Safety Protection(Beijing Institute of Technology).The opening project number is KFJJ24-20M.
文摘Aiming at mitigating the high risks associated with conventional explosive blasting,this study developed a safe directional fracturing technique,i.e.instantaneous expansion with a single fracture(IESF),using a coal-based solid waste expanding agent.First,the mechanism of directional fracturing blasting by the IESF was analyzed,and the criterion of directional crack initiation was established.On this basis,laboratory experiments and numerical simulations were conducted to systematically evaluate the directional fracturing blasting performance of the IESF.The results indicate that the IESF presents an excellent directional fracturing effect,with average surface undulation differences ranging from 8.1 mm to 22.7 mm on the fracture surfaces.Moreover,during concrete fracturing tests,the stresses and strains in the fracturing direction are measured to be 2.16-3.71 times and 8 times larger than those in the nonfracturing direction,respectively.Finally,the IESF technique was implemented for no-pillar mining with gob-side entry retaining through roof cutting and pressure relief in an underground coal mine.The IESF technique effectively created directional cracks in the roof without causing severe roadway deformation,achieving an average cutting rate and maximum roadway deformation of 94%and 197 mm,respectively.These on-site test results verified its excellent directional rock fracturing performance.The IESF technique,which is safe,efficient,and green,has considerable application prospects in the field of rock mechanics and engineering.
基金supported by the National Natural Science Foundation of China(Nos.52074231,52274396 and 52001258)the Chongqing Natural Science Foundation(No.cstc2020jcyj-msxmX1056).
文摘Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.U20A20266 and 12302503)Scientific and technological research projects in Sichuan province(Grant No.2024NSFSC0973).
文摘The loaded rock experiences multiple stages of deformation.It starts with the formation of microcracks at low stresses(crack initiation,CI)and then transitions into unstable crack propagation(crack damage,CD)near the ultimate strength.In this study,both the acoustic emission method(AEM)and the ultrasonic testing method(UTM)were used to examine the characteristics of AE parameters(b-value,peak frequency,frequency-band energy ratio,and fractal dimension)and ultrasonic(ULT)properties(velocity,amplitude,energy attenuation,and scattering attenuation)of bedded shale at CI,CD,and ultimate strength.The comparison involved analyzing the strain-based method(SBM),AEM,and UTM to determine the thresholds for damage stress.A fuzzy comprehensive evaluation model(FCEM)was created to describe the damage thresholds and hazard assessment.The results indicate that the optimal AE and ULT parameters for identifying CI and CD stress are ringing count,ultrasonic amplitude,energy attenuation,and scattering attenuation of the S-wave.Besides,damage thresholds were detected earlier by AE monitoring,ranging from 3 MPa to 10 MPa.CI and CD identified by UTM occurred later than SBM and AEM,and were in the range of 12 MPa.The b-value,peak frequency,energy ratio in the low-frequency band(0e62.5 kHz),correlation dimension,and sandbox dimension showed low values at the peak stress,while the energy ratio in a moderate-frequency band(187.5e281.25 kHz)and amplitude showed high values.The successful application of FCEM to laboratory testing of shales has demonstrated its ability to quantitatively identify AE/ULT precursors of seismic hazards associated with rock failure.
基金supported by the Defense Indus-trial Technology Development Program(No.JCKY2020130C024)the National Key R&D Program of China(No.2021YFB3702503)+1 种基金the Science Center for Gas Turbine Project(No.P2022-C-Ⅳ-002-001)the National Science and Technology Major Project(No.Y2019-VII-0011-0151).
文摘In this study,a novel Ni-based superalloy,ZGH451,has been fabricated using direct energy deposition(DED).The thermal fatigue resistance of ZGH451 is systematically evaluated at 900,1000,and 1100℃,primarily focusing on the crack initiation and propagation behaviors.The results indicate that higher peak temperatures lead to earlier initiation and more rapid propagation of cracks.Cracks are initiated at the defects and grain boundaries in the vicinity of the notch,and different crack propagation mecha-nisms(γ'phase slip shearing,γ'phase distortion shearing,andγ'phase rafting shearing at 900,1000,and 1100℃,respectively)are the main reason for the different cracks propagation behaviors under the three temperatures.The main crack propagation paths are oriented at approximately 45°with respect to the build direction,suggesting activation of the{111}<110>slip system.Additionally,oxidation reduces the matrix strength and passivates the crack tips,leading to varying rates of crack propagation.At ele-vated temperatures,the synergistic effects of thermal stress and oxidative erosion are found to be the primary damage mechanisms of thermal fatigue.Overall,the proposed ZGH451 superalloy demonstrates exceptional thermal fatigue resistance,providing a crucial experimental reference for thermal fatigue in additively manufactured superalloys.
基金National Natural Science Foundation of China,Grant/Award Numbers:51708016,12172036R&D Program of Beijing Municipal Education Commission,Grant/Award Number:KM202110016014+1 种基金Government of Perm Krai,Research Project,Grant/Award Numbers:СED-26-08-08-28,С-26/628Graduate Innovation Program of Beijing University of Civil Engineering and Architecture,Grant/Award Number:PG2024035。
文摘Microcrack growth during progressive compressive failure in brittle rocks strongly influences the safety of deep underground engineering.The external shear stressτxy on brittle rocks greatly affects microcrack growth and progressive failure.However,the theoretical mechanism of the growth direction evolution of the newly generated wing crack during progressive failure has rarely been studied.A novel analytical method is proposed to evaluate the shear stress effect on the progressive compressive failure and microcrack growth direction in brittle rocks.This model consists of the wing crack growth model under the principal compressive stresses,the direction correlation of the general stress,the principal stress and the initial microcrack inclination,and the relationship between the wing crack length and strain.The shear stress effect on the relationship between y-direction stress and wing crack growth and the relationship between y-direction stress and y-direction strain are analyzed.The shear stress effect on the wing crack growth direction during the progressive compressive failure is determined.The initial crack angle effect on the y-direction peak stress and the wing crack growth direction during the progressive compressive failure considering shear stress is also discussed.A crucial conclusion is that the direction of wing crack growth has a U-shaped variation with the growth of the wing crack.The rationality of the analytical results is verified by an experiment and from numerical results.The study results provide theoretical support for the evaluation of the safety and stability of surrounding rocks in deep underground engineering.
基金The financial support provided by the Project of the National Natural Science Foundation of China (22308314,U22A20415)the Natural Science Foundation of Zhejiang Province (LQ24B060001)+1 种基金the "Pioneer" and "Leading Goose" Research & Development Program of Zhejiang (2022C01SA442617)the SINOPEC Technology Development Project (224244)
文摘This study leverages machine learning to perform high-throughput computational screening of n-hexane cracking initiators.Artificial neural networks are applied to predict the chemical performance of initiators,using simulated pyrolysis data as the training dataset.Various feature extraction methods are utilized,and five neural network architectures are developed to predict the co-cracking product distribution based on molecular structures.High-throughput screening of 12946 molecules outside the training dataset identifies the top 10 initiators for each target product—ethylene,propylene,and butadiene.The relative error between predicted and simulated values is less than 7%.Additionally,reaction pathway analysis elucidates the mechanisms by which initiators influence the distribution of cracking products.The proposed framework provides a practical and efficient approach for the rapid identification and evaluation of high-performance cracking initiators.
