Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was in...Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was investigated further by slow strain rate tensile test, the surface fractures were observed using scanning electron microscopy （SEM）, and the fracture mechanism of SCC was discussed. The results indicate that hydrogen increases the SCC susceptibility. The SEM micrographs of hydrogen precharged samples presents a brittle quasi-cleavage feature, and pits facilitate the transgranular crack initiation. In the electrochemical impedance spectroscopy （EIS） measurement, the decreased polarization resistance and the pitting resistance of samples with hydrogen indicate that hydrogen increases the dissolution rate and deteriorates the pitting corrosion resistance. The potentiodynamic polarization curves present that hydrogen also accelerates the dissolution rate of the crack tip.展开更多
The hydrogen induced cracking （HIC） behavior of a high deformability pipeline steel was investigated with three different dual-phase microstructures, ferrite and bainite （F＋B）, ferrite and martensite/austenite is...The hydrogen induced cracking （HIC） behavior of a high deformability pipeline steel was investigated with three different dual-phase microstructures, ferrite and bainite （F＋B）, ferrite and martensite/austenite islands （F＋M/A） and ferrite and martensite （F＋M）, respectively. The HIC test was conducted in hydrogen sulfide （H2S）-saturated solution. The results showed that the steels with F＋B and F＋M/A dual-phase microstructures had both higher deformability and better HIC resistance, whereas the harder martensite phase in F＋M microstructure was responsible for the worst HIC resistance. The band-like hard phase in dual-phase mi- crostructure was believed to lead to increasing susceptibility to HIC.展开更多
The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimenta...The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions within the as-used X80 steel do not constitute a direct threat to HIC except aluminum oxides, which directly or indirectly lead to HIC. The hydrogen trap density at room temperature is estimated to be pretty high, and this is an essential reason why the steel is sensitive to HIC. After hydrogen charging, the elongation loss rate and area reduction of X80 steel decline obviously, taking a noticeable sign of hydrogen-induced plasticity damages. It is demonstrated that the losses of these plastic parameters have a linear relation to the fracture size due to hydrogen.展开更多
The stress oriented hydrogen induced cracking (SOHIC) is a typical hydrogen embrittlement phenomenon occurring in the linepipe steels exposed to sour environment containing H 2 S gas.However,even recently,the cracking...The stress oriented hydrogen induced cracking (SOHIC) is a typical hydrogen embrittlement phenomenon occurring in the linepipe steels exposed to sour environment containing H 2 S gas.However,even recently,the cracking mechanism of SOHIC has not been clarified because of lacking in the empirical data on the actual failure mode of SOHIC cracking.The factors affecting SOHIC are discussed in terms of metallurgy of high strength linepipe steel and hydrogen electrochemistry.The cracking mechanisms of SOHIC are examined by comparing them with the empirical failure mode of SOHIC which is developed by observation of the actual fracture sites of the hydrogen induced blister cracking (HIBC) and secondary cracks.Finally,the correlation between SOHIC and HIC is discussed.展开更多
Hydrogen induced cracking（HIC） behaviors of a high strength pipeline steel with three different microstructures, granular bainite ＆ lath bainite（GB ＋ LB）, granular bainite ＆ acicular ferrite（GB ＋ AF）, and qu...Hydrogen induced cracking（HIC） behaviors of a high strength pipeline steel with three different microstructures, granular bainite ＆ lath bainite（GB ＋ LB）, granular bainite ＆ acicular ferrite（GB ＋ AF）, and quasi-polygonal ferrite（QF）, were studied by using corrosion experiment based on standard NACE TM0284. The HIC experiment was conducted in hydrogen sulfide（H_2S）-saturated solution. The experimental results show that the steel with GB ＋ AF and QF microstructure present excellent corrosion resistance to HIC, whereas the phases of bainite lath and martensite/austenite in LB ＋ GB microstructure are responsible for poor corrosion resistance. Compared with ferrite phase, the bainite microstructure exhibits higher strength and crack susceptibility of HIC. The AF ＋ GB microstructure is believed to have the best combination of mechanical properties and resistance to HIC among the designed steels.展开更多
Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the ...Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the specimen by using a bolt through the device. The results showed that hydrogen enhanced the dislocation emission and motion in Fe3Al alloy. A dislocation free zone (DFZ) was formed following the dislocation emission. Microcrack initiated in the DFZ or at the main crack tip when the emission reached a critical extension. Hydrogen played an important role in the process of brittle fracture of Fe3Al alloy.展开更多
1.IntroductionSo far there are few people who studythe relationship between the criticalhydrogen concentration and the stress forhvdrogen induced cracking (CCHIC)quantitatively.Several researchers have cal-culated the...1.IntroductionSo far there are few people who studythe relationship between the criticalhydrogen concentration and the stress forhvdrogen induced cracking (CCHIC)quantitatively.Several researchers have cal-culated the CCHIC of steels under no stressby means of H permeation method,but no展开更多
The effect of different microstructures on the polarization resistance (Rp) and the hydrogen-induced cracking (HIC) of a micro-alloyed steel austenitized and submitted to different cooling rates was studied.Samples 19...The effect of different microstructures on the polarization resistance (Rp) and the hydrogen-induced cracking (HIC) of a micro-alloyed steel austenitized and submitted to different cooling rates was studied.Samples 19.1 x 6 x 2 mm,containing the whole thickness of the plate were extracted from a 20 mm plate and heat treated on a quenching dilatometer,were submitted to Rp and HIC corrosion tests.Both Rp and HIC tests followed as close as possible ASTM G59 and NACE standard TM0284-2003,in this case,modified only with regard to the size of the samples.Steel samples transformed from austenite by a slow cooling (cooling rate of 0.5℃.s-1) showed higher susceptibility to hydrogen-induced cracking,with large cracks in the middle of the sample propagating along segregation bands,corresponding to the centerline of the plate thickness.For cooling rates of 10℃.s-1,only small cracks were found in the matrix and micro cracks nucleated at non-metallic inclusions.For higher cooling rates (40℃.s-1) very few small cracks were detected,linked to non-metallic inclusions.This result suggests that structures formed by polygonal structures and segregation bands (were eutectoid microconstituents predominate) have higher susceptibility to HIC.Structures predominantly formed by acicular ferrite make it difficult to propagate the cracks among non-oriented and interlaced acicular ferrite crystals.Smaller segregation bands containing eutectoid products also help inhibit cracking and crack propagation;segregation bands can function as pipelines for hydrogen diffusion and offer a path of stress concentration for the propagation of cracks,frequently associated to non-metallic inclusions.Polarization resistance essays performed on the steel in theas received condition,prior to any heat treatment,showed larger differences between the regions of the plate,with a considerably lower Rp in the centerline.The austenitization heat treatments followed by cooling rates of 0.5 e 10℃.s-1 made more uniform the corrosion resistance along the thickness of the plate.The effects of heat treatments on the corrosion resistance are probably related to the microconstituent formed,allied to the chemical homogenization of the impurities concentrated on the centerline of the plate.展开更多
For 308L and 347L weld metals of austenitc stainless steels (ASS), hydrogen induced cracking (HIC) occurred during dynamically charging under constant load. The threshold stress intensity for HIC, Km, decreased linear...For 308L and 347L weld metals of austenitc stainless steels (ASS), hydrogen induced cracking (HIC) occurred during dynamically charging under constant load. The threshold stress intensity for HIC, Km, decreased linearly with the logarithm of the concentration of diffusible hydrogen C0 in the weld metals and the rolled plate of type 304L ASS, i.e., KIH=85.2-10.71nC0 (308L), KIH=76.1-9.31n C0(347L), and KIH=91.7-10.11nC0(304L). The fracture mode for HIC in the three type of ASS changed from ductile to brittle with the decrease in the applied stress intensity KI or/and the increase in C0. The boundary line between ductile and brittle fracture surfaces was KI-54+25exp(-C0/153)=0.展开更多
The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation betwee...The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation between grain size and strength of the steels is also followed.The susceptibility to hydrogen induced cracking of the steels increases with increasing grain size.展开更多
Hydrogen induced cracking(HIC)of 0.3% C,1% Cr,1% Mn,1% Si high strength steel has been studied under simple mode Ⅰ,mode Ⅱ and(Ⅰ+Ⅱ)mixed mode loading conditions.Af- ter being hydrogen-charged in IN H_2SO_4 solution...Hydrogen induced cracking(HIC)of 0.3% C,1% Cr,1% Mn,1% Si high strength steel has been studied under simple mode Ⅰ,mode Ⅱ and(Ⅰ+Ⅱ)mixed mode loading conditions.Af- ter being hydrogen-charged in IN H_2SO_4 solution,the material behaved hydrogen embrittlement in all the cases studied.The threshold K_(ⅡH)/K_(ⅡX) of HIC under mode Ⅱ load- ing was 0.27,which was nearly the same as that K(ⅠH)/K_(ⅠX)=0.29 under mode Ⅰ loading. While the thresholds of-HIC under(Ⅰ+Ⅱ)mixed mode loading were 0.36,0.41 and 0.37 cor- responding to the K_Ⅱ/K_Ⅰ ratio of 0.27,0.4 and O.81.The results show that simple mode Ⅰ or mode Ⅱ loading is more susceptible to hydrogen embrittlement than(Ⅰ+Ⅱ)mixed mode. For explaining the experimental results,the effects of triaxial stress as well as plastic deformation ahead of crack tip has been discussed.展开更多
Hydrogen trapping behavior of V–N microalloyed X80 pipeline steels was studied by means of hydrogen permeation and hydrogen induced cracking(HIC)tests.In addition,the electrochemical performance of the steels in 3.5 ...Hydrogen trapping behavior of V–N microalloyed X80 pipeline steels was studied by means of hydrogen permeation and hydrogen induced cracking(HIC)tests.In addition,the electrochemical performance of the steels in 3.5 wt.%NaCl solution was investigated.Results indicated that the microstructure of experimental steels mainly consisted of acicular ferrite and polygonal ferrite(PF).When the fraction of PF was 9.1%and 30.4%,hydrogen effective diffusion coefficient was 1.624×10^(−6) and 3.121×10^(−6) cm^(2)/s,respectively.The pipeline steels were not susceptible to HIC.Numerous potential hydrogen traps distributed in homogeneous dispersion were conducive to high HIC resistance.With increasing the fraction of PF from 9.1%to 30.4%,the corrosion current density increased from 5.39×10^(−6) to 9.49×10^(−6) A cm^(−2),the corrosion potential decreased from−0.48 to−0.57 V,and the charge transfer resistance decreased from 2301 to 2068Ωcm^(2),respectively.Increased fraction of PF was disadvantageous for corrosion resistance because of galvanic corrosion.展开更多
The effect of shot peening（SP） on hydrogen embrittlement of high strength steel was investigated by electrochemical hydrogen charging, slow strain rate tensile tests, and hydrogen permeation tests. Microstructure ob...The effect of shot peening（SP） on hydrogen embrittlement of high strength steel was investigated by electrochemical hydrogen charging, slow strain rate tensile tests, and hydrogen permeation tests. Microstructure observation, microhardness, and X-ray diffraction residual stress studies were also conducted on the steel. The results show that the shot peening specimens exhibit a higher resistance to hydrogen embrittlement in comparison with the no shot peening（NSP） specimens under the same hydrogen-charging current density. In addition, SP treatment sharply decreases the apparent hydrogen diffusivity and increases the subsurface hydrogen concentration. These findings are attributed to the changes in microstructure and compressive residual stress in the surface layer by SP. Scanning electron microscope fractographs reveal that the fracture surface of the NSP specimen exhibits the intergranular and quasi-cleavage mixed fracture modes, whereas the SP specimen shows only the quasi-cleavage fractures under the same hydrogen charging conditions, implying that the SP treatment delays the onset of intergranular fracture.展开更多
Potentiodynamic polarization tests and slow strain rate test（SSRT） in combination with fracture morphology observations were conducted to investigate the stress corrosion cracking（SCC） behavior of 7003 aluminum al...Potentiodynamic polarization tests and slow strain rate test（SSRT） in combination with fracture morphology observations were conducted to investigate the stress corrosion cracking（SCC） behavior of 7003 aluminum alloy（AA7003） in acid and alkaline chloride solutions under various applied potentials（Ea）. The results show that AA7003 is to a certain extent susceptible to SCC via anodic dissolution（AD） at open-circuit potential（OCP） and is highly susceptible to hydrogen embrittlement（HE） at high negative Ea in the solutions with p H levels of 4 and 11. The susceptibility increases with negative shift in the potential when Ea is less than-1000 m V vs. SCE. However, the susceptibility distinctly decreases because of the inhibition of AD when Ea is equal to-1000 m V vs. SCE. In addition, the SCC susceptibility of AA7003 in the acid chloride solution is higher than that in the alkaline solution at each potential. Moreover, the effect of hydrogen on SCC increases with increasing hydrogen ion concentration.展开更多
Environmentally assisted cracking(EAC)behavior of two Mg-rare earth(RE)alloys such as Mg-Zn-Gd-Nd-Zr(EV31A)and Mg-Y-Nd(WE43C)alloys was investigated by using U-bend specimens.Open circuit potentials(OCP)of the U-bend ...Environmentally assisted cracking(EAC)behavior of two Mg-rare earth(RE)alloys such as Mg-Zn-Gd-Nd-Zr(EV31A)and Mg-Y-Nd(WE43C)alloys was investigated by using U-bend specimens.Open circuit potentials(OCP)of the U-bend specimens were monitored during the EAC tests in 0.1 M NaOH solution with different chloride concentrations at room temperature.EV31A(as-received,and peak aged)and WE43C(peak aged)specimens failed by SCC in 80 ppm chloride containing 0.1 M NaOH solution at OCP.When the EAC initiation occurred,the OCP decreased continuously.Irregular fluctuations of the OCP were observed in the absence of EAC.The OCP versus time profile could be used for monitoring EAC failure of the Mg-RE alloy components in real life service.Applied potentials did not cause cracking of the EV31A alloy in 80 ppm Cl-containing 0.1 M NaOH.Accelerated cracking was observed on the WE43C alloy in peak-aged condition under the applied potentials in the transpassive region when compared to that of OCP condition.Overaging decreased the susceptibility to cracking.展开更多
In the oil and gas industry, it has been established that for pipelines fabricated with carbon steels, their limitation is related to H<sub>2</sub>S and CO<sub>2</sub> environments, which is 7 ...In the oil and gas industry, it has been established that for pipelines fabricated with carbon steels, their limitation is related to H<sub>2</sub>S and CO<sub>2</sub> environments, which is 7 to 10 psia of partial pressure of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>. Therefore, in carbon steel cracking is shown, after 7 or 10 psia of partial pressure of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>. The experimental work was performed under static conditions in autoclaves within a pH of 3 to 3.8;partial pressures of 16 - 96 psi for H<sub>2</sub>S and 15 - 53 psi for <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>, in the temperature range of 25<span style="white-space:nowrap;">°</span>C - 150<span style="white-space:nowrap;">°</span>C. It was observed that the average yielding stress used in Sulfide Stress Cracking (SSC) tests decreases with temperature increment. Hydrogen Induced Cracking (HIC) evaluations showed that X52 steel, under conditions, was not susceptible to HIC. Results of SSC did not show indications of cracking after exposure to sour solutions, except for the specimen exposed to high H<sub>2</sub>S and <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> content (96 psi of H<sub>2</sub>S and 53 psi of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> of the partial pressure) and high temperature (150<span style="white-space:nowrap;">°</span>C). Microcracks located between the upper and lower weld beads were also observed. However, the highest average corrosion rate was 0.27 mm/year (10.6 mpy), which occurred in samples exposed to 96 psi of H<sub>2</sub>S and 53 psi of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> at 150<span style="white-space:nowrap;">°</span>C. Likewise, the highest localized corrosion (severe pitting attack) was obtained at the same environment with a corrosion rate of 4.2 mm/year (167 mpy). The oil and gas industry could use carbon steels pipelines in partial pressure higher than 10 psia.展开更多
The relationship between the stress intensity factor K_1~* required for brittle crack initiation and propa- gation and the fractal dimension D_F of the fracture surface was derived,i.e, InK_1~*=(1/2)In2γE'+(1/2)I...The relationship between the stress intensity factor K_1~* required for brittle crack initiation and propa- gation and the fractal dimension D_F of the fracture surface was derived,i.e, InK_1~*=(1/2)In2γE'+(1/2)In(d_f/L_0)(1-D_F) The real surface energy can be calculated based on the measured linear relation of the InK_1~* vs D_F, The equation is not only suitable for the overload fracture but also for the delayed fracture,e.g. hydrogen induced cracking (HIC) and stress corrosion cracking (SCC).The experiment results showed that the hydrogen induced delayed cracking occurred in the Ti-24AI-11 Nb alloy during dy- namic charging,and the threshold stress intensity factor was very low,i.e..K_(IH)/K_(IC)= 0.43.The ex- perimental relationship between the stress intensity factor K_1~* and D_F was consistent with the theo- retical equation.展开更多
Both hydrogen induced cracking and overload crack initiated at same characteristic distance, r~*,within the plastic zone along the slip line when the plastic zone developed to a critical ex- tent.For the overload crac...Both hydrogen induced cracking and overload crack initiated at same characteristic distance, r~*,within the plastic zone along the slip line when the plastic zone developed to a critical ex- tent.For the overload crack. K_(IC)=αr~*^(1/2)[σ_F^((n+1)/2n)/σ_(ys)^((1-n)/2n)],σ_F=σ_0+g[2μbσ_(th)/π~2L(1-v)]^(1/2) For the hydrogen induced cracking: K_(IH)=αr~*^(1/2)[σ_F(H)^((n+1)/2n)/σ_(ys)(H)^((1-n)/2n)], σ_F(H)={σ_0(H)+g[2μbσ_(th)(H)/π~2L(1-v)]^(1/2)}/k Hydrogen pomoting the dislocation multiplication and motion would result in σ_0(H)<σ_0, k>1,Therefore,hydrogen promoting the cleavage fracture in titanum aluminide can be due to that hydrogen facilitates the local plastic deformation,which results in σ_F(H)<σ_F and then K_(IH)<K_(IC).展开更多
For alloy Ti-24Al-11Nb,stress corrosion cracking(SCC) in methanol solution and hydrogen induced cracking(HIC) during dynamic charging at room temperature have been studied.Experiment has shown that the normalised thre...For alloy Ti-24Al-11Nb,stress corrosion cracking(SCC) in methanol solution and hydrogen induced cracking(HIC) during dynamic charging at room temperature have been studied.Experiment has shown that the normalised threshold stress intensities of SCC failure for various microstructures are KISCC/KC =0.53 0.69 and the threshold value for SCC arresting KISCC/ KIC=0.61-0.79.The threshold values of HIC during dynamic charging are close to that of SCC,but da/dt or fracture time of HIC is one to three orders of magnitude smaller or longer than that of SCC,respectively.The.fracture surface for HIC is also different from that for SCC.For the Ti-24Al-Nb alloy-methanol systein,a kind of inierphase SCC has been found For the microstructures resulting from furnace cooling,SCC initiated and propagated preferentially along theα2/βinterphase boundaries,displaying the microstructure on the fracture surface of SCC.However,there is no interphase SCC for the microstructure resulting from air cooling.展开更多
Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied....Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied. By experiments it can be found that occurrence of hydrogen cracking can be effectively reduced by properly increasing heat input and using the tempering bead technique.展开更多
基金supported by the National Science & Technology Infrastructure Development Program of China(No.2005DKA10400)
文摘Hydrogen was a key factor resulting in stress corrosion cracking （SCC） of X80 pipeline steel in Ku＇erle soil simulated solution. In this article, the effect of hydrogen on the SCC susceptibility of X80 steel was investigated further by slow strain rate tensile test, the surface fractures were observed using scanning electron microscopy （SEM）, and the fracture mechanism of SCC was discussed. The results indicate that hydrogen increases the SCC susceptibility. The SEM micrographs of hydrogen precharged samples presents a brittle quasi-cleavage feature, and pits facilitate the transgranular crack initiation. In the electrochemical impedance spectroscopy （EIS） measurement, the decreased polarization resistance and the pitting resistance of samples with hydrogen indicate that hydrogen increases the dissolution rate and deteriorates the pitting corrosion resistance. The potentiodynamic polarization curves present that hydrogen also accelerates the dissolution rate of the crack tip.
基金Item Sponsored by National Key Technology Research and Development Program of China(2011BAE25B03)
文摘The hydrogen induced cracking （HIC） behavior of a high deformability pipeline steel was investigated with three different dual-phase microstructures, ferrite and bainite （F＋B）, ferrite and martensite/austenite islands （F＋M/A） and ferrite and martensite （F＋M）, respectively. The HIC test was conducted in hydrogen sulfide （H2S）-saturated solution. The results showed that the steels with F＋B and F＋M/A dual-phase microstructures had both higher deformability and better HIC resistance, whereas the harder martensite phase in F＋M microstructure was responsible for the worst HIC resistance. The band-like hard phase in dual-phase mi- crostructure was believed to lead to increasing susceptibility to HIC.
基金supported by the National Natural Science Foundation of China (No.50401016)
文摘The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions within the as-used X80 steel do not constitute a direct threat to HIC except aluminum oxides, which directly or indirectly lead to HIC. The hydrogen trap density at room temperature is estimated to be pretty high, and this is an essential reason why the steel is sensitive to HIC. After hydrogen charging, the elongation loss rate and area reduction of X80 steel decline obviously, taking a noticeable sign of hydrogen-induced plasticity damages. It is demonstrated that the losses of these plastic parameters have a linear relation to the fracture size due to hydrogen.
文摘The stress oriented hydrogen induced cracking (SOHIC) is a typical hydrogen embrittlement phenomenon occurring in the linepipe steels exposed to sour environment containing H 2 S gas.However,even recently,the cracking mechanism of SOHIC has not been clarified because of lacking in the empirical data on the actual failure mode of SOHIC cracking.The factors affecting SOHIC are discussed in terms of metallurgy of high strength linepipe steel and hydrogen electrochemistry.The cracking mechanisms of SOHIC are examined by comparing them with the empirical failure mode of SOHIC which is developed by observation of the actual fracture sites of the hydrogen induced blister cracking (HIBC) and secondary cracks.Finally,the correlation between SOHIC and HIC is discussed.
基金supported by the National High Technology Research and Development Program of China(Grant No.2015AA03A501)the National Natural Science Foundation of China(Grant No.51274063)
文摘Hydrogen induced cracking（HIC） behaviors of a high strength pipeline steel with three different microstructures, granular bainite ＆ lath bainite（GB ＋ LB）, granular bainite ＆ acicular ferrite（GB ＋ AF）, and quasi-polygonal ferrite（QF）, were studied by using corrosion experiment based on standard NACE TM0284. The HIC experiment was conducted in hydrogen sulfide（H_2S）-saturated solution. The experimental results show that the steel with GB ＋ AF and QF microstructure present excellent corrosion resistance to HIC, whereas the phases of bainite lath and martensite/austenite in LB ＋ GB microstructure are responsible for poor corrosion resistance. Compared with ferrite phase, the bainite microstructure exhibits higher strength and crack susceptibility of HIC. The AF ＋ GB microstructure is believed to have the best combination of mechanical properties and resistance to HIC among the designed steels.
文摘Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the specimen by using a bolt through the device. The results showed that hydrogen enhanced the dislocation emission and motion in Fe3Al alloy. A dislocation free zone (DFZ) was formed following the dislocation emission. Microcrack initiated in the DFZ or at the main crack tip when the emission reached a critical extension. Hydrogen played an important role in the process of brittle fracture of Fe3Al alloy.
文摘1.IntroductionSo far there are few people who studythe relationship between the criticalhydrogen concentration and the stress forhvdrogen induced cracking (CCHIC)quantitatively.Several researchers have cal-culated the CCHIC of steels under no stressby means of H permeation method,but no
文摘The effect of different microstructures on the polarization resistance (Rp) and the hydrogen-induced cracking (HIC) of a micro-alloyed steel austenitized and submitted to different cooling rates was studied.Samples 19.1 x 6 x 2 mm,containing the whole thickness of the plate were extracted from a 20 mm plate and heat treated on a quenching dilatometer,were submitted to Rp and HIC corrosion tests.Both Rp and HIC tests followed as close as possible ASTM G59 and NACE standard TM0284-2003,in this case,modified only with regard to the size of the samples.Steel samples transformed from austenite by a slow cooling (cooling rate of 0.5℃.s-1) showed higher susceptibility to hydrogen-induced cracking,with large cracks in the middle of the sample propagating along segregation bands,corresponding to the centerline of the plate thickness.For cooling rates of 10℃.s-1,only small cracks were found in the matrix and micro cracks nucleated at non-metallic inclusions.For higher cooling rates (40℃.s-1) very few small cracks were detected,linked to non-metallic inclusions.This result suggests that structures formed by polygonal structures and segregation bands (were eutectoid microconstituents predominate) have higher susceptibility to HIC.Structures predominantly formed by acicular ferrite make it difficult to propagate the cracks among non-oriented and interlaced acicular ferrite crystals.Smaller segregation bands containing eutectoid products also help inhibit cracking and crack propagation;segregation bands can function as pipelines for hydrogen diffusion and offer a path of stress concentration for the propagation of cracks,frequently associated to non-metallic inclusions.Polarization resistance essays performed on the steel in theas received condition,prior to any heat treatment,showed larger differences between the regions of the plate,with a considerably lower Rp in the centerline.The austenitization heat treatments followed by cooling rates of 0.5 e 10℃.s-1 made more uniform the corrosion resistance along the thickness of the plate.The effects of heat treatments on the corrosion resistance are probably related to the microconstituent formed,allied to the chemical homogenization of the impurities concentrated on the centerline of the plate.
基金This project was supported by the Special Fund for the MajorState Basic Research projects(No. G19990650).
文摘For 308L and 347L weld metals of austenitc stainless steels (ASS), hydrogen induced cracking (HIC) occurred during dynamically charging under constant load. The threshold stress intensity for HIC, Km, decreased linearly with the logarithm of the concentration of diffusible hydrogen C0 in the weld metals and the rolled plate of type 304L ASS, i.e., KIH=85.2-10.71nC0 (308L), KIH=76.1-9.31n C0(347L), and KIH=91.7-10.11nC0(304L). The fracture mode for HIC in the three type of ASS changed from ductile to brittle with the decrease in the applied stress intensity KI or/and the increase in C0. The boundary line between ductile and brittle fracture surfaces was KI-54+25exp(-C0/153)=0.
文摘The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation between grain size and strength of the steels is also followed.The susceptibility to hydrogen induced cracking of the steels increases with increasing grain size.
文摘Hydrogen induced cracking(HIC)of 0.3% C,1% Cr,1% Mn,1% Si high strength steel has been studied under simple mode Ⅰ,mode Ⅱ and(Ⅰ+Ⅱ)mixed mode loading conditions.Af- ter being hydrogen-charged in IN H_2SO_4 solution,the material behaved hydrogen embrittlement in all the cases studied.The threshold K_(ⅡH)/K_(ⅡX) of HIC under mode Ⅱ load- ing was 0.27,which was nearly the same as that K(ⅠH)/K_(ⅠX)=0.29 under mode Ⅰ loading. While the thresholds of-HIC under(Ⅰ+Ⅱ)mixed mode loading were 0.36,0.41 and 0.37 cor- responding to the K_Ⅱ/K_Ⅰ ratio of 0.27,0.4 and O.81.The results show that simple mode Ⅰ or mode Ⅱ loading is more susceptible to hydrogen embrittlement than(Ⅰ+Ⅱ)mixed mode. For explaining the experimental results,the effects of triaxial stress as well as plastic deformation ahead of crack tip has been discussed.
基金This study is financially supported by the National High Technology Research and Development Program of China(863 Program)(Grant No.2015AA03A501).
文摘Hydrogen trapping behavior of V–N microalloyed X80 pipeline steels was studied by means of hydrogen permeation and hydrogen induced cracking(HIC)tests.In addition,the electrochemical performance of the steels in 3.5 wt.%NaCl solution was investigated.Results indicated that the microstructure of experimental steels mainly consisted of acicular ferrite and polygonal ferrite(PF).When the fraction of PF was 9.1%and 30.4%,hydrogen effective diffusion coefficient was 1.624×10^(−6) and 3.121×10^(−6) cm^(2)/s,respectively.The pipeline steels were not susceptible to HIC.Numerous potential hydrogen traps distributed in homogeneous dispersion were conducive to high HIC resistance.With increasing the fraction of PF from 9.1%to 30.4%,the corrosion current density increased from 5.39×10^(−6) to 9.49×10^(−6) A cm^(−2),the corrosion potential decreased from−0.48 to−0.57 V,and the charge transfer resistance decreased from 2301 to 2068Ωcm^(2),respectively.Increased fraction of PF was disadvantageous for corrosion resistance because of galvanic corrosion.
基金financially supported by the Doctoral Research Assistant Foundation of Xi'an Jiaotong University
文摘The effect of shot peening（SP） on hydrogen embrittlement of high strength steel was investigated by electrochemical hydrogen charging, slow strain rate tensile tests, and hydrogen permeation tests. Microstructure observation, microhardness, and X-ray diffraction residual stress studies were also conducted on the steel. The results show that the shot peening specimens exhibit a higher resistance to hydrogen embrittlement in comparison with the no shot peening（NSP） specimens under the same hydrogen-charging current density. In addition, SP treatment sharply decreases the apparent hydrogen diffusivity and increases the subsurface hydrogen concentration. These findings are attributed to the changes in microstructure and compressive residual stress in the surface layer by SP. Scanning electron microscope fractographs reveal that the fracture surface of the NSP specimen exhibits the intergranular and quasi-cleavage mixed fracture modes, whereas the SP specimen shows only the quasi-cleavage fractures under the same hydrogen charging conditions, implying that the SP treatment delays the onset of intergranular fracture.
基金financially supported by the National Natural Science Foundation of China(No.51371039)the Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD),Jiangsu Province,China
文摘Potentiodynamic polarization tests and slow strain rate test（SSRT） in combination with fracture morphology observations were conducted to investigate the stress corrosion cracking（SCC） behavior of 7003 aluminum alloy（AA7003） in acid and alkaline chloride solutions under various applied potentials（Ea）. The results show that AA7003 is to a certain extent susceptible to SCC via anodic dissolution（AD） at open-circuit potential（OCP） and is highly susceptible to hydrogen embrittlement（HE） at high negative Ea in the solutions with p H levels of 4 and 11. The susceptibility increases with negative shift in the potential when Ea is less than-1000 m V vs. SCE. However, the susceptibility distinctly decreases because of the inhibition of AD when Ea is equal to-1000 m V vs. SCE. In addition, the SCC susceptibility of AA7003 in the acid chloride solution is higher than that in the alkaline solution at each potential. Moreover, the effect of hydrogen on SCC increases with increasing hydrogen ion concentration.
基金J.Ninlachart acknowledges the support by Royal Thai Navy.Mg-RE alloys investigated in this study were donated by Magnesium Elektron N.A.Inc.
文摘Environmentally assisted cracking(EAC)behavior of two Mg-rare earth(RE)alloys such as Mg-Zn-Gd-Nd-Zr(EV31A)and Mg-Y-Nd(WE43C)alloys was investigated by using U-bend specimens.Open circuit potentials(OCP)of the U-bend specimens were monitored during the EAC tests in 0.1 M NaOH solution with different chloride concentrations at room temperature.EV31A(as-received,and peak aged)and WE43C(peak aged)specimens failed by SCC in 80 ppm chloride containing 0.1 M NaOH solution at OCP.When the EAC initiation occurred,the OCP decreased continuously.Irregular fluctuations of the OCP were observed in the absence of EAC.The OCP versus time profile could be used for monitoring EAC failure of the Mg-RE alloy components in real life service.Applied potentials did not cause cracking of the EV31A alloy in 80 ppm Cl-containing 0.1 M NaOH.Accelerated cracking was observed on the WE43C alloy in peak-aged condition under the applied potentials in the transpassive region when compared to that of OCP condition.Overaging decreased the susceptibility to cracking.
文摘In the oil and gas industry, it has been established that for pipelines fabricated with carbon steels, their limitation is related to H<sub>2</sub>S and CO<sub>2</sub> environments, which is 7 to 10 psia of partial pressure of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>. Therefore, in carbon steel cracking is shown, after 7 or 10 psia of partial pressure of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>. The experimental work was performed under static conditions in autoclaves within a pH of 3 to 3.8;partial pressures of 16 - 96 psi for H<sub>2</sub>S and 15 - 53 psi for <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub>, in the temperature range of 25<span style="white-space:nowrap;">°</span>C - 150<span style="white-space:nowrap;">°</span>C. It was observed that the average yielding stress used in Sulfide Stress Cracking (SSC) tests decreases with temperature increment. Hydrogen Induced Cracking (HIC) evaluations showed that X52 steel, under conditions, was not susceptible to HIC. Results of SSC did not show indications of cracking after exposure to sour solutions, except for the specimen exposed to high H<sub>2</sub>S and <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> content (96 psi of H<sub>2</sub>S and 53 psi of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> of the partial pressure) and high temperature (150<span style="white-space:nowrap;">°</span>C). Microcracks located between the upper and lower weld beads were also observed. However, the highest average corrosion rate was 0.27 mm/year (10.6 mpy), which occurred in samples exposed to 96 psi of H<sub>2</sub>S and 53 psi of <span style="white-space:normal;">CO</span><sub style="white-space:normal;">2</sub> at 150<span style="white-space:nowrap;">°</span>C. Likewise, the highest localized corrosion (severe pitting attack) was obtained at the same environment with a corrosion rate of 4.2 mm/year (167 mpy). The oil and gas industry could use carbon steels pipelines in partial pressure higher than 10 psia.
文摘The relationship between the stress intensity factor K_1~* required for brittle crack initiation and propa- gation and the fractal dimension D_F of the fracture surface was derived,i.e, InK_1~*=(1/2)In2γE'+(1/2)In(d_f/L_0)(1-D_F) The real surface energy can be calculated based on the measured linear relation of the InK_1~* vs D_F, The equation is not only suitable for the overload fracture but also for the delayed fracture,e.g. hydrogen induced cracking (HIC) and stress corrosion cracking (SCC).The experiment results showed that the hydrogen induced delayed cracking occurred in the Ti-24AI-11 Nb alloy during dy- namic charging,and the threshold stress intensity factor was very low,i.e..K_(IH)/K_(IC)= 0.43.The ex- perimental relationship between the stress intensity factor K_1~* and D_F was consistent with the theo- retical equation.
文摘Both hydrogen induced cracking and overload crack initiated at same characteristic distance, r~*,within the plastic zone along the slip line when the plastic zone developed to a critical ex- tent.For the overload crack. K_(IC)=αr~*^(1/2)[σ_F^((n+1)/2n)/σ_(ys)^((1-n)/2n)],σ_F=σ_0+g[2μbσ_(th)/π~2L(1-v)]^(1/2) For the hydrogen induced cracking: K_(IH)=αr~*^(1/2)[σ_F(H)^((n+1)/2n)/σ_(ys)(H)^((1-n)/2n)], σ_F(H)={σ_0(H)+g[2μbσ_(th)(H)/π~2L(1-v)]^(1/2)}/k Hydrogen pomoting the dislocation multiplication and motion would result in σ_0(H)<σ_0, k>1,Therefore,hydrogen promoting the cleavage fracture in titanum aluminide can be due to that hydrogen facilitates the local plastic deformation,which results in σ_F(H)<σ_F and then K_(IH)<K_(IC).
文摘For alloy Ti-24Al-11Nb,stress corrosion cracking(SCC) in methanol solution and hydrogen induced cracking(HIC) during dynamic charging at room temperature have been studied.Experiment has shown that the normalised threshold stress intensities of SCC failure for various microstructures are KISCC/KC =0.53 0.69 and the threshold value for SCC arresting KISCC/ KIC=0.61-0.79.The threshold values of HIC during dynamic charging are close to that of SCC,but da/dt or fracture time of HIC is one to three orders of magnitude smaller or longer than that of SCC,respectively.The.fracture surface for HIC is also different from that for SCC.For the Ti-24Al-Nb alloy-methanol systein,a kind of inierphase SCC has been found For the microstructures resulting from furnace cooling,SCC initiated and propagated preferentially along theα2/βinterphase boundaries,displaying the microstructure on the fracture surface of SCC.However,there is no interphase SCC for the microstructure resulting from air cooling.
文摘Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied. By experiments it can be found that occurrence of hydrogen cracking can be effectively reduced by properly increasing heat input and using the tempering bead technique.
