The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microst...The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microstructure and wear performance of the composite coatings were investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and ball-disc wear tests.The results show that the clad coatings contain mainly?-Fe,WC and carbides(Cr23C6,Fe3W3C-Fe4W2C)phases and the precipitation of carbides increases with the increase of WC-Co doping content.The WC-Co doping content has an obvious effect on the microstructure of the clad coatings.For the clad coatings with low WC-Co doping,the microstructure gradually transforms from planar crystal at the interface of substrate/coating to cell/dendritic crystal at the middle and the upper portion of the coatings.But there are a number of fishbone-like structure at the middle and the upper portion of clad coating with 40wt%WC-Co doping.The microstructure at the top is smaller than that at the bottom for all the coatings.The maximum of hardness of the clad coatings is 72.3HRC which is about 6.9 as much as the hardness of Q235 steel substrate.The composite coatings have good wear resistance due to the reinforcement of carbide particles and the strong bonding between carbide particles and ferroalloy.The suitable increase of WC-Co doping content can improve the wear resistance of the composite coatings.展开更多
Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures co...Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.展开更多
Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a ch...Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a challenge.In this study,the high-performance graphene nanoplatelets(GNPs)reinforced Ti-6Al-4V(TC4)matrix composites were successfully synthesized by combining the hot-pressing sintering and hot-rolling methods.Studies on the effect of GNPs on microstructures and properties of the as-sintered and as-rolled TC4 composites were systematically conducted.It indicates that the strength of the composites can be substantially enhanced by the addition of GNPs,primarily attributable to grain refinement and the pinning effect induced by in situ formed TiC particles.Moreover,the increase in the GNPs content results in a decrease in the plasticity of the as-sintered composites due to the aggregation of TiC.Additionally,hot rolling synchronously enhances the strength and plasticity of the composites by facilitating the homogeneous dispersion of TiC within the TC4 matrix.This work provided a potential strategy in designing the graphene-reinforced TC4 matrix composites with superior strength-ductility synergy.展开更多
The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites wi...The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites with different milling time(4,6,8,10 and 12 h),and the tribological behaviors were studied.The results revealed that the relative density and electric conductivity of the composites initially increased and then decreased with an increase in milling time.The composites fabricated by milling for 6 h had the highest relative density and electric conductivity,which are 99.1%and 42.8%(IACS),respectively.The friction coefficient and wear rate of the composites initially decreased and then increased with an increase in milling time.The lowest friction coefficient and wear rate were measured to be 0.234 and 1.974×10^(−5)mm^(3)/(N·m),respectively,for the composites synthesized after 6 h of milling.The primary wear mechanism of the composites milled for 6 h was abrasive wear.展开更多
This study comprehensively explores the correlation between microstructural evolution/surface characteristics and the dual functional performance of soft magnetism and catalytic degradation in Fe-based amorphous alloy...This study comprehensively explores the correlation between microstructural evolution/surface characteristics and the dual functional performance of soft magnetism and catalytic degradation in Fe-based amorphous alloys.The magnetic properties and methyl orange(MO)degradation performance of as-spun Fe_(80)P_(5)C_(15-x)B_(x) ribbons(x=0 and 10),produced at various roller speeds(R_(s))ranging from 10 to 45 s^(-1),were carefully analyzed.The soft magnetic properties and MO degradation performance of the ribbons are synergistically enhanced with increasing Rs and boron(B)doping.This enhancement can be ascribed to matrix modification,specifically the formation of the Fe_(23)(C,B)_(6) crystalline phase and a fully glassy phase,along with the formation of a self-spalling oxide layer on the surface.Specifically,the kinetic rate constant(k)for all ribbons shows a clear positive correlation with both saturation magnetization(B_(s))and logarithmic magnetic permeability at the frequency of 1000 kHz(lnμhf),highlighting the role of magnetic-catalytic synergy in accelerating the reaction rate.This work presents a novel strategy for designing Fe-based amorphous alloys with integrated soft magnetic and catalytic functionalities,offering promising potential for application in reusable wastewater treatment systems.展开更多
A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of...A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of pure metallic aluminum particle were milled,hot-pressed and sintered at 1600 ℃ for 1 hour.The mechanism of sintering at relative low temperature was analyzed.The phase constitution of the composites was determined.Effects of Al content on the hardness and fracture toughness of the composites were discussed.The results show that thermite reaction procedure in B2O3+Al was the mechanism of sintering at relative low temperature,B4C,Al2O3 and metallic aluminum are the major constituents of the composites.The microhardness of the composites decreases with the increasing of Al content,but the fracture toughness increase obviously.The composite with 5wt% Al content has the best microhardness and fracture toughness in all the composites.展开更多
Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their ...Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.展开更多
Three groups of AlSiTiCrNiCu high entropy alloy(HEA)particles reinforced Al606l composites were fabricated by spark plasma sintering at 520 and 570℃(S520,S570)and by hot-pressed sintering at 570℃(H570).The AlSiTiCrN...Three groups of AlSiTiCrNiCu high entropy alloy(HEA)particles reinforced Al606l composites were fabricated by spark plasma sintering at 520 and 570℃(S520,S570)and by hot-pressed sintering at 570℃(H570).The AlSiTiCrNiCu(AST)particles used as reinforcements were synthesized by mechanical alloying.The influences of the sintering process on the microstructure and mechanical properties of composites were investigated.The results showed that the AST particles had a near-equiatomic composition with a single BCC structure.The sintering temperature and time had a coupling influence on the interfacial microstructure.S520 had hardly reaction products and slight interfacial diffusion,and the AST particles were completely high entropy.Intense interfacial reactions happened on S570 and H570 with the same reaction products.The element diffusion of S570 was focused on the edge of the AST particles with partial loss of high entropy.Complete element diffusion and entire loss of high entropy of AST particles happened on H570.The differences in the microstructure caused by the three preparation methods led to the changes in mechanical properties and fracture mechanisms of composites.展开更多
基金Fundamental Research Funds for the Central Universities(2009B16214)China Postdoctoral Science Foundation funded project(20100481079)Scientific Research Start-up Fund Project of Hohai University(20080403)
文摘The Fe-based WC composite coatings were clad on Q235 steel by double-pass plasma cladding method,in which the WC-Co(WC covered with cobalt:78wt%WC,12wt%Co)doping was about 10wt%,20wt%and 40wt%,respectively.The microstructure and wear performance of the composite coatings were investigated by X-ray diffraction(XRD),scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and ball-disc wear tests.The results show that the clad coatings contain mainly?-Fe,WC and carbides(Cr23C6,Fe3W3C-Fe4W2C)phases and the precipitation of carbides increases with the increase of WC-Co doping content.The WC-Co doping content has an obvious effect on the microstructure of the clad coatings.For the clad coatings with low WC-Co doping,the microstructure gradually transforms from planar crystal at the interface of substrate/coating to cell/dendritic crystal at the middle and the upper portion of the coatings.But there are a number of fishbone-like structure at the middle and the upper portion of clad coating with 40wt%WC-Co doping.The microstructure at the top is smaller than that at the bottom for all the coatings.The maximum of hardness of the clad coatings is 72.3HRC which is about 6.9 as much as the hardness of Q235 steel substrate.The composite coatings have good wear resistance due to the reinforcement of carbide particles and the strong bonding between carbide particles and ferroalloy.The suitable increase of WC-Co doping content can improve the wear resistance of the composite coatings.
基金Funded by the Ocean Public Science and Technology Research Fund Projects of China(No.201405013-3)the National Natural Science Foundation of China(No.51609133)+1 种基金the China Postdoctoral Science Foundation(No.2017M620153)the Science&Technology Program of Shanghai Maritime University(No.20130448)
文摘Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.
基金supported by the National Key Research and Development Program of China(No.2023YFB3711000)the National Natural Science Foundation of China(Nos.52403364,52404369,W2411048 and 52171164)+3 种基金the Youth Innovation Promotion Association CAS(No.2021188)the Excellent Youth Fund of Liaoning Province(No.2024JH3/10200022)the China Postdoctoral Science Foundation(No.2024M753302)the IMR Innovation Fund(No.2024-PY18).
文摘Graphene is considered promising reinforcement for improving the mechanical properties of the titanium alloys.However,overcoming the strength-ductility trade-off in graphene-reinforced titanium composites remains a challenge.In this study,the high-performance graphene nanoplatelets(GNPs)reinforced Ti-6Al-4V(TC4)matrix composites were successfully synthesized by combining the hot-pressing sintering and hot-rolling methods.Studies on the effect of GNPs on microstructures and properties of the as-sintered and as-rolled TC4 composites were systematically conducted.It indicates that the strength of the composites can be substantially enhanced by the addition of GNPs,primarily attributable to grain refinement and the pinning effect induced by in situ formed TiC particles.Moreover,the increase in the GNPs content results in a decrease in the plasticity of the as-sintered composites due to the aggregation of TiC.Additionally,hot rolling synchronously enhances the strength and plasticity of the composites by facilitating the homogeneous dispersion of TiC within the TC4 matrix.This work provided a potential strategy in designing the graphene-reinforced TC4 matrix composites with superior strength-ductility synergy.
基金the financial support from the Fundamental Research Funds for the Central Universities,China(Nos.21623416,21622110)the Science and Technology Research Program of Guangzhou,China(No.2024A04J3963)+2 种基金the National Natural Science Foundation of China(Nos.52271132,52373236,92166112)the Guangdong Basic and Applied Basic Research Foundation,China(Nos.2020A1515111067,2021A1515010890,2023A1515012850,2020B1515420004)the Open Fund of State Key Laboratory for Mechanical Behavior of Materials,Xi’an Jiaotong University,China(No.20222410).
文摘The effect of milling time on the microstructure and tribological properties of TiB_(2)−graphite hybrid reinforced Cu matrix composites was investigated.Hot-press sintering method was used to prepare the composites with different milling time(4,6,8,10 and 12 h),and the tribological behaviors were studied.The results revealed that the relative density and electric conductivity of the composites initially increased and then decreased with an increase in milling time.The composites fabricated by milling for 6 h had the highest relative density and electric conductivity,which are 99.1%and 42.8%(IACS),respectively.The friction coefficient and wear rate of the composites initially decreased and then increased with an increase in milling time.The lowest friction coefficient and wear rate were measured to be 0.234 and 1.974×10^(−5)mm^(3)/(N·m),respectively,for the composites synthesized after 6 h of milling.The primary wear mechanism of the composites milled for 6 h was abrasive wear.
基金supported by the Key R&D Program of Shandong Province,China(Grant Nos.2025CXGC010404,2023CXGC010308,2022CXGC020308 and 2021ZLGX01)the Key Research and Development Program,China(Grant No.2022YFB2404100)+1 种基金the National Natural Science Foundation,China(Grant Nos.51971093,52171158 and 52101196)the Open Project Program of Shandong Marine Aerospace Equipment Technological Innovation Center(Ludong University)(Grant No.MAETIC2021-11).
文摘This study comprehensively explores the correlation between microstructural evolution/surface characteristics and the dual functional performance of soft magnetism and catalytic degradation in Fe-based amorphous alloys.The magnetic properties and methyl orange(MO)degradation performance of as-spun Fe_(80)P_(5)C_(15-x)B_(x) ribbons(x=0 and 10),produced at various roller speeds(R_(s))ranging from 10 to 45 s^(-1),were carefully analyzed.The soft magnetic properties and MO degradation performance of the ribbons are synergistically enhanced with increasing Rs and boron(B)doping.This enhancement can be ascribed to matrix modification,specifically the formation of the Fe_(23)(C,B)_(6) crystalline phase and a fully glassy phase,along with the formation of a self-spalling oxide layer on the surface.Specifically,the kinetic rate constant(k)for all ribbons shows a clear positive correlation with both saturation magnetization(B_(s))and logarithmic magnetic permeability at the frequency of 1000 kHz(lnμhf),highlighting the role of magnetic-catalytic synergy in accelerating the reaction rate.This work presents a novel strategy for designing Fe-based amorphous alloys with integrated soft magnetic and catalytic functionalities,offering promising potential for application in reusable wastewater treatment systems.
基金Funded by the Foundation of Postdoctoral Funds of China (No.20060390787)
文摘A new process of reactive hot-press sintering with boron carbide(B4C) and aluminum powders was proposed to overcome difficulties in the sintering of dense B4C ceramic materials.The B4C powder with different content of pure metallic aluminum particle were milled,hot-pressed and sintered at 1600 ℃ for 1 hour.The mechanism of sintering at relative low temperature was analyzed.The phase constitution of the composites was determined.Effects of Al content on the hardness and fracture toughness of the composites were discussed.The results show that thermite reaction procedure in B2O3+Al was the mechanism of sintering at relative low temperature,B4C,Al2O3 and metallic aluminum are the major constituents of the composites.The microhardness of the composites decreases with the increasing of Al content,but the fracture toughness increase obviously.The composite with 5wt% Al content has the best microhardness and fracture toughness in all the composites.
基金National Natural Science Foundation of China (52072088, 52072089)Natural Science Foundation of Heilongjiang Province (LH2023E061)+1 种基金Scientific and Technological Innovation Leading Talent of Harbin Manufacturing (2022CXRCCG001)Fundamental Research Funds for the Central Universities (3072023CFJ1003)。
文摘Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.
基金Funded by the National Natural Science Foundation of China(Nos.52071117,51771063)the Heilongjiang Provincial Science Fund for Distinguished Young Scholars(No.JQ2021E002)
文摘Three groups of AlSiTiCrNiCu high entropy alloy(HEA)particles reinforced Al606l composites were fabricated by spark plasma sintering at 520 and 570℃(S520,S570)and by hot-pressed sintering at 570℃(H570).The AlSiTiCrNiCu(AST)particles used as reinforcements were synthesized by mechanical alloying.The influences of the sintering process on the microstructure and mechanical properties of composites were investigated.The results showed that the AST particles had a near-equiatomic composition with a single BCC structure.The sintering temperature and time had a coupling influence on the interfacial microstructure.S520 had hardly reaction products and slight interfacial diffusion,and the AST particles were completely high entropy.Intense interfacial reactions happened on S570 and H570 with the same reaction products.The element diffusion of S570 was focused on the edge of the AST particles with partial loss of high entropy.Complete element diffusion and entire loss of high entropy of AST particles happened on H570.The differences in the microstructure caused by the three preparation methods led to the changes in mechanical properties and fracture mechanisms of composites.
