AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the...AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the interface was investigated.Moreover,the interface bonding mechanisms of the AZ31/Al/Ta composites during the VHCB process were explored.The results demonstrate that as the VHCB temperature increases,the phase composition of the interface between Mg and Al changes from the Mg-Al brittle intermetallic compounds(Al_(12)Mg_(17)and Al_(3)Mg_(2))to the Al-Mg solid solution.Meanwhile,the width of the Al/Ta interface diffusion layer at 450℃increases compared to that at 400℃.The shear strengths are 24 and 46 MPa at 400 and 450℃,respectively.The interfacial bonding mechanism of AZ31/Al/Ta composites involves the coexistence of diffusion and mechanical meshing.Avoiding the formation of brittle phases at the interface can significantly improve interfacial bonding strength.展开更多
Interfacial evolution and bonding mechanism of reduced activation ferritic/martensitic(RAFM)steel were systematically investigated through a series of hot compression tests conducted at various strains(0.15-0.8),strai...Interfacial evolution and bonding mechanism of reduced activation ferritic/martensitic(RAFM)steel were systematically investigated through a series of hot compression tests conducted at various strains(0.15-0.8),strain rates(0.001-1 s^(-1)),and temperatures(950-1050℃).Interfacial microstructural analysis revealed that plastic deformation of surface asperities effectively removes interfacial voids,and the evolution of dynamic recrystallization(DRX)aids in achieving a joint characterized by homogeneously refined microstructure and adequate interfacial grain boundary(IGB)migration.Electron backscattered diffraction analysis demonstrated that the continuous dynamic recrystallization,characterized by progressive subgrain rotation,is the prevailing DRX nucleation mechanism in RAFM steel during hot compression bonding.During DRX evolution,emerging DRX grains in the interfacial region expand into adjacent areas,transforming T-type triple junction grain boundaries into equal form,and resulting in a serrated and intricate interface.Elevated temperatures and strains,coupled with reduced strain rates,augment DRX grain nucleation and IGB migration,thus enhancing RAFM joint quality with regard to the interface bonding ratio and the interface migration ratio.展开更多
An innovative method of hot compression bonding is proposed in this work for the joining of 9Cr oxide dispersion strengthened(ODS)alloy and 9Cr reduced-activation ferritic/martensitic(RAFM)alloy.The microstructural ev...An innovative method of hot compression bonding is proposed in this work for the joining of 9Cr oxide dispersion strengthened(ODS)alloy and 9Cr reduced-activation ferritic/martensitic(RAFM)alloy.The microstructural evolution of the bonding interface was investigated by scanning electron microscopy(SEM),electron back-scattered diffraction(EBSD),and transmission electron microscopy(TEM).The results verify that the pinning effect of nano-oxides particles(NPs)in 9Cr ODS alloy significantly enhances its dynamic recrystallization(DRX)temperature and deformation resistance.Continuous DRX(CDRX)first occurred on the 9Cr RAFM alloy side,and the areas near the bonding interface were composed of recrystallized grains.With increasing strain,CDRX also showed up on the 9Cr ODS alloy side.Inevitable slight oxidation occurred at the bonding interface during the hot compression bonding(HCB)process,and the interfacial oxides transformed from initial coarse CrO to TiO and finally to Y-Ti-O nanoparticles with sizes comparable to pre-existing NPs dispersed in the 9Cr ODS alloy matrix.It is believed that interfacial oxide transformation and grain structure consistency contributed to the excellent interface healing of the two dissimilar alloy pieces.The effectiveness of the bonding was tested by tensile tests and fractography analysis,revealing that ideal metallurgical bonding could be achieved under a controlled strain level of 10%at 800℃ followed by soaking at 1000℃ for 4 h.展开更多
In this study, hot compression bonding was first applied to join 14Cr ferrite steel at temperatures of 950–1200°C and strains of 0.11–0.51 under strain rates of 0.01–30 s^(-1).Subsequently, tensile tests were ...In this study, hot compression bonding was first applied to join 14Cr ferrite steel at temperatures of 950–1200°C and strains of 0.11–0.51 under strain rates of 0.01–30 s^(-1).Subsequently, tensile tests were performed on the joints to evaluate the reliability of the joints formed.Detailed microstructural analyses suggest that two different competing dynamic recrystallization(DRX) mechanisms occur during the bonding process depending on the strain rate, and the joints obtained at different strain rate exhibits distinct healing effect.At a low strain rate(0.01 s^(-1)), continuous DRX occurs, as expected in high-stackingfault-energy materials, and is characterized by the progressive conversion of the sub-boundaries into larger-angle boundaries, which involves very limited grain boundaries migration.In addition, straininduced precipitation(SIP) is sufficient under this condition, further impeding the healing of bonding interface.Hence, the joints obtained at low strain rate fractured at the bonding interface easily.Whereas discontinuous DRX is activated at high strain rates(10 and 30 s^(-1)).Under this condition, the formation of sub-boundaries is severely suppressed, resulting in the piling-up of dislocations and hence the storage of a greater amount of stored energy for nucleation and subsequent nuclei growth via the long-distance grain boundaries migration.Meanwhile, the SIP process is sluggish, making the conditions much more favorable for grain boundaries migration which plays a key role in the healing of the original bonding interface.Thus, the joints can be successfully bonded when a high strain rate is applied, with the joints exhibiting tensile properties similar to that of the base material.展开更多
基金National Natural Science Foundation of China(52275308,52301146)Fundamental Research Funds for the Central Universities(2023JG007)Supported by Shi Changxu Innovation Center for Advanced Materials(SCXKFJJ202207)。
文摘AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the interface was investigated.Moreover,the interface bonding mechanisms of the AZ31/Al/Ta composites during the VHCB process were explored.The results demonstrate that as the VHCB temperature increases,the phase composition of the interface between Mg and Al changes from the Mg-Al brittle intermetallic compounds(Al_(12)Mg_(17)and Al_(3)Mg_(2))to the Al-Mg solid solution.Meanwhile,the width of the Al/Ta interface diffusion layer at 450℃increases compared to that at 400℃.The shear strengths are 24 and 46 MPa at 400 and 450℃,respectively.The interfacial bonding mechanism of AZ31/Al/Ta composites involves the coexistence of diffusion and mechanical meshing.Avoiding the formation of brittle phases at the interface can significantly improve interfacial bonding strength.
基金The authors are grateful to the National Natural Science Foundation of China(Grant Nos.52034004 and 52271111)the National Key R&D Program of China(2022YFB3705300)for grant and financial support.
文摘Interfacial evolution and bonding mechanism of reduced activation ferritic/martensitic(RAFM)steel were systematically investigated through a series of hot compression tests conducted at various strains(0.15-0.8),strain rates(0.001-1 s^(-1)),and temperatures(950-1050℃).Interfacial microstructural analysis revealed that plastic deformation of surface asperities effectively removes interfacial voids,and the evolution of dynamic recrystallization(DRX)aids in achieving a joint characterized by homogeneously refined microstructure and adequate interfacial grain boundary(IGB)migration.Electron backscattered diffraction analysis demonstrated that the continuous dynamic recrystallization,characterized by progressive subgrain rotation,is the prevailing DRX nucleation mechanism in RAFM steel during hot compression bonding.During DRX evolution,emerging DRX grains in the interfacial region expand into adjacent areas,transforming T-type triple junction grain boundaries into equal form,and resulting in a serrated and intricate interface.Elevated temperatures and strains,coupled with reduced strain rates,augment DRX grain nucleation and IGB migration,thus enhancing RAFM joint quality with regard to the interface bonding ratio and the interface migration ratio.
基金supported by the National Natural Science Foundation of China(Grant Nos.52233017,51774265,52301032,and 52173305)the National Key Research and Development Program(Grant No.2018YFA0702900)+2 种基金the National Science and Technology Major Project of China(Grant No.2019ZX06004010)the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDC04000000)the LingChuang Research Project of China National Nuclear Corporation,CNNC Science Fund for Talented Young Scholars,the Program of CAS Interdisciplinary Innovation Team,and the Youth Innovation Promotion Association,CAS.
文摘An innovative method of hot compression bonding is proposed in this work for the joining of 9Cr oxide dispersion strengthened(ODS)alloy and 9Cr reduced-activation ferritic/martensitic(RAFM)alloy.The microstructural evolution of the bonding interface was investigated by scanning electron microscopy(SEM),electron back-scattered diffraction(EBSD),and transmission electron microscopy(TEM).The results verify that the pinning effect of nano-oxides particles(NPs)in 9Cr ODS alloy significantly enhances its dynamic recrystallization(DRX)temperature and deformation resistance.Continuous DRX(CDRX)first occurred on the 9Cr RAFM alloy side,and the areas near the bonding interface were composed of recrystallized grains.With increasing strain,CDRX also showed up on the 9Cr ODS alloy side.Inevitable slight oxidation occurred at the bonding interface during the hot compression bonding(HCB)process,and the interfacial oxides transformed from initial coarse CrO to TiO and finally to Y-Ti-O nanoparticles with sizes comparable to pre-existing NPs dispersed in the 9Cr ODS alloy matrix.It is believed that interfacial oxide transformation and grain structure consistency contributed to the excellent interface healing of the two dissimilar alloy pieces.The effectiveness of the bonding was tested by tensile tests and fractography analysis,revealing that ideal metallurgical bonding could be achieved under a controlled strain level of 10%at 800℃ followed by soaking at 1000℃ for 4 h.
基金financial support from the National Key Research and Development Program of China(Grant No.2018YFA0702900)the National Natural Science Foundation of China(Grant Nos.U1508215,51774265)+2 种基金the Key Program of the Chinese Academy of Sciences(Grant No.ZDRW-CN-2017-1)the National Science and Technology Major Project of China(Grant No.2019ZX06004010)the CAS Interdisciplinary Innovation Team。
文摘In this study, hot compression bonding was first applied to join 14Cr ferrite steel at temperatures of 950–1200°C and strains of 0.11–0.51 under strain rates of 0.01–30 s^(-1).Subsequently, tensile tests were performed on the joints to evaluate the reliability of the joints formed.Detailed microstructural analyses suggest that two different competing dynamic recrystallization(DRX) mechanisms occur during the bonding process depending on the strain rate, and the joints obtained at different strain rate exhibits distinct healing effect.At a low strain rate(0.01 s^(-1)), continuous DRX occurs, as expected in high-stackingfault-energy materials, and is characterized by the progressive conversion of the sub-boundaries into larger-angle boundaries, which involves very limited grain boundaries migration.In addition, straininduced precipitation(SIP) is sufficient under this condition, further impeding the healing of bonding interface.Hence, the joints obtained at low strain rate fractured at the bonding interface easily.Whereas discontinuous DRX is activated at high strain rates(10 and 30 s^(-1)).Under this condition, the formation of sub-boundaries is severely suppressed, resulting in the piling-up of dislocations and hence the storage of a greater amount of stored energy for nucleation and subsequent nuclei growth via the long-distance grain boundaries migration.Meanwhile, the SIP process is sluggish, making the conditions much more favorable for grain boundaries migration which plays a key role in the healing of the original bonding interface.Thus, the joints can be successfully bonded when a high strain rate is applied, with the joints exhibiting tensile properties similar to that of the base material.
