This work proposes a novel horizontal high-shear granulator for iron ore granulation before sintering process.The granulation behavior such as growth process and structure of granules were firstly analyzed,followed by...This work proposes a novel horizontal high-shear granulator for iron ore granulation before sintering process.The granulation behavior such as growth process and structure of granules were firstly analyzed,followed by the effects of operation conditions such as water content,initial particle size distribution,and the concentrate ratio.The results show that the granule size increased significantly with increasing the granulation time,and the structure of granule can be divided into three types:non-nuclei,single-nuclei,and multi-nuclei.Water promotes the coalescence and growth of particles,and a better granulation performance was obtained at the water content of 8.8wt%under the current raw material conditions.Increasing the nuclei particle ratio led to an increase in average size of granules and permeability of the granules bed,but a decrease in growth index.Besides,with increasing of concentrate ratio,granulation performance such as granule size,bed permeability,and uniformity became worse.展开更多
Residence time distributions （RTDs） in horizontal fluidised beds have a huge effect on solid product properties and are infuenced by the internal design of the apparatus, e.g. the separation into different compartme...Residence time distributions （RTDs） in horizontal fluidised beds have a huge effect on solid product properties and are infuenced by the internal design of the apparatus, e.g. the separation into different compartments by weirs. Weirs can be passed in or against the overall solid transport direction, with the back-flow resulting in axial dispersion, which is a measure of the spread of the RTD. Therefore, the ratio of exchange rates at weirs under different fluidisation conditions provides information on axial dispersion. In this work, a methodology based on particle tracking velocimetry is presented to obtain information on the exchange rates of particles at weirs in horizontal fluidised beds. The internal recirculation is studied for over-flow weirs with respect to different fluidisation conditions, providing a first step towards determining the effects of weirs and fluidisation conditions on axial dispersion and RTDs in horizontal fluidised beds.展开更多
基金financially supported by the National Natural Science Foundation of China (Nos. 51974048 and 52004046)the China Postdoctoral Science Foundation (Nos. 2021T140783 and 2020M673131)the Postdoctoral Science Foundation of Chongqing (No. cstc2020jcyj-bsh X 0030)
文摘This work proposes a novel horizontal high-shear granulator for iron ore granulation before sintering process.The granulation behavior such as growth process and structure of granules were firstly analyzed,followed by the effects of operation conditions such as water content,initial particle size distribution,and the concentrate ratio.The results show that the granule size increased significantly with increasing the granulation time,and the structure of granule can be divided into three types:non-nuclei,single-nuclei,and multi-nuclei.Water promotes the coalescence and growth of particles,and a better granulation performance was obtained at the water content of 8.8wt%under the current raw material conditions.Increasing the nuclei particle ratio led to an increase in average size of granules and permeability of the granules bed,but a decrease in growth index.Besides,with increasing of concentrate ratio,granulation performance such as granule size,bed permeability,and uniformity became worse.
文摘Residence time distributions （RTDs） in horizontal fluidised beds have a huge effect on solid product properties and are infuenced by the internal design of the apparatus, e.g. the separation into different compartments by weirs. Weirs can be passed in or against the overall solid transport direction, with the back-flow resulting in axial dispersion, which is a measure of the spread of the RTD. Therefore, the ratio of exchange rates at weirs under different fluidisation conditions provides information on axial dispersion. In this work, a methodology based on particle tracking velocimetry is presented to obtain information on the exchange rates of particles at weirs in horizontal fluidised beds. The internal recirculation is studied for over-flow weirs with respect to different fluidisation conditions, providing a first step towards determining the effects of weirs and fluidisation conditions on axial dispersion and RTDs in horizontal fluidised beds.
