Owing to a certain angle existing between a belt conveyor and the parallel hoppers,and the hoppers localizing away from the centerlines of a blast furnace,particles size segregation is likely to happen in a bell-less ...Owing to a certain angle existing between a belt conveyor and the parallel hoppers,and the hoppers localizing away from the centerlines of a blast furnace,particles size segregation is likely to happen in a bell-less top blast furnace with parallel hoppers.Mastering the law of particles size segregation in hoppers could help to choose better charging parameters and optimize production and technical indices.As for the previous works on burden segregation at a bell-less top blast furnace with parallel hoppers,more attention was paid to the falling point segregation and the circumferential mass flow segregation while charging from the tilting chute,but ignoring the particle size segregation in burden hoppers as burden falls from a belt conveyor,which is the right basis of analyzing the former,and plays a significant role in controlling the gas distribution in the blast furnace.The present work takes ternary mixtures of coke in three different particle sizes to simulate the size segregation of the coke charged into the hoppers by experiments.The effect of the main striking point on size segregation is also investigated.The research shows that there exists a good linear relation between segregation coefficient k and the dimensionless main striking point when using the equation C=C_0~k to express the degree of size segregation in hoppers.The linear relation is proposed for the first time and provides a new way to predict the size segregation in hoppers,which forms a theoretical basis and technical support for reducing the size segregation degree in hoppers.展开更多
Beverloo's scaling law can describe the flow rate of grains discharging from hoppers. In this paper, we show that the Beverloo's scaling law is valid for varying material parameters. The flow rates from a hopp...Beverloo's scaling law can describe the flow rate of grains discharging from hoppers. In this paper, we show that the Beverloo's scaling law is valid for varying material parameters. The flow rates from a hopper with different hopper and orifice sizes(D, D_0) are studied by running large-scale simulations. When the hopper size is fixed, the numerical results show that Beverloo's law is valid even if the orifice diameter is very large and then the criteria for this law are discussed.To eliminate the effect of walls, it is found that the criteria can be suggested as D-D_0≥ 40 d or D/D_0≥ 2. Interestingly,it is found that there is still a scaling relation between the flow rate and orifice diameter if D/D_0 is fixed and less than 2.When the orifice diameter is close to the hopper size, the velocity field changes and the vertical velocities of grains above the free fall region are much larger. Then, the free fall arch assumption is invalid and Beverloo's law is inapplicable.展开更多
文摘Owing to a certain angle existing between a belt conveyor and the parallel hoppers,and the hoppers localizing away from the centerlines of a blast furnace,particles size segregation is likely to happen in a bell-less top blast furnace with parallel hoppers.Mastering the law of particles size segregation in hoppers could help to choose better charging parameters and optimize production and technical indices.As for the previous works on burden segregation at a bell-less top blast furnace with parallel hoppers,more attention was paid to the falling point segregation and the circumferential mass flow segregation while charging from the tilting chute,but ignoring the particle size segregation in burden hoppers as burden falls from a belt conveyor,which is the right basis of analyzing the former,and plays a significant role in controlling the gas distribution in the blast furnace.The present work takes ternary mixtures of coke in three different particle sizes to simulate the size segregation of the coke charged into the hoppers by experiments.The effect of the main striking point on size segregation is also investigated.The research shows that there exists a good linear relation between segregation coefficient k and the dimensionless main striking point when using the equation C=C_0~k to express the degree of size segregation in hoppers.The linear relation is proposed for the first time and provides a new way to predict the size segregation in hoppers,which forms a theoretical basis and technical support for reducing the size segregation degree in hoppers.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.11705256 and 11605264)
文摘Beverloo's scaling law can describe the flow rate of grains discharging from hoppers. In this paper, we show that the Beverloo's scaling law is valid for varying material parameters. The flow rates from a hopper with different hopper and orifice sizes(D, D_0) are studied by running large-scale simulations. When the hopper size is fixed, the numerical results show that Beverloo's law is valid even if the orifice diameter is very large and then the criteria for this law are discussed.To eliminate the effect of walls, it is found that the criteria can be suggested as D-D_0≥ 40 d or D/D_0≥ 2. Interestingly,it is found that there is still a scaling relation between the flow rate and orifice diameter if D/D_0 is fixed and less than 2.When the orifice diameter is close to the hopper size, the velocity field changes and the vertical velocities of grains above the free fall region are much larger. Then, the free fall arch assumption is invalid and Beverloo's law is inapplicable.
