Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose har...Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose hardness is 65 HRC and flexural strength is 1450 MPa.The high-temperature oxidation mechanism of TiC-based cermets was investigated through an X-ray diffractometer and scanning electron microscope.The added elements Ni and Cr along with their solid solutions not only bond with the hard phase TiC to ensure the physical performance of the cermet,but also impede the internal diffusion during oxidation by forming a dense composite oxide layer,thereby enhancing the oxidation resistance.The TiC-NiCr cermet exhibits a dense protective oxide layer at 900℃ and can endure continuous oxidation for approximately 1000 h.A methodology for fabricating TiC-NiCr metal matrix composites is proposed,and their oxidation resistance is evaluated,providing a theoretical and practical basis for simultaneously enhancing the mechanical properties and oxidation resistance and reducing production costs.展开更多
Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a...Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.展开更多
The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments...The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments were employed to improve the high-temperature oxidation resistance of AISI 321 stainless steel at 620°C.These two treatments decreased the oxidation rate of AISI 321 steel.Specifically,the optimal oxidation resistance was observed in aluminized steel before oxidation for 144 h owing to the increased entropy of the LSP-treated specimen.After 144 h,LSP-treated steel achieved the best oxidation resistance because of the formation of a protectiveα-Al2O3film.Moreover,the large amount of subgrain boundaries formed on the aluminized layer of the LSP-treated samples could act as short-circuit paths for the outward diffusion of Al,facilitating the rapid nucleation ofα-Al2O3.Meanwhile,the aluminized layer could isolate the contact between the oxidation environment and matrix,thereby decreasing the oxidation rate.Furthermore,the minimum oxidation parabolic constant was calculated for LSP-treated steel(6.45787×10^(-14)),which was 69.18%and 36.36%that of aluminized and 321 steel,respectively,during the entire oxidation process.Therefore,the combination of aluminizing and LSP treatments can improve the high-temperature oxidation resistance of 321 stainless steel,providing a new idea for its surface treatment to achieve a long service life at high temperatures.展开更多
To improve the high-temperature service properties of coppery tuyere,Co06 coating with a Ni60A interlayer was prepared on copper by plasma cladding.Ni60A interlayer acted as a bridge to promote the element diffusion,t...To improve the high-temperature service properties of coppery tuyere,Co06 coating with a Ni60A interlayer was prepared on copper by plasma cladding.Ni60A interlayer acted as a bridge to promote the element diffusion,thus achieving metallurgical bonding.Due to the strengthening effect ofγ-Co,Cr_(23)C_(6)and Cr_(7)C_(3)phases,the wear resistance of Co06–Ni60A coating was much higher than that of copper substrate.As the temperature increased,the wear resistance of coating decreased first and then increased.The coating exhibited better wear resistance at 600℃ due to the oxidation wear mechanism.Compared with copper substrate and Ni60A,the oxidation resistance of Co06 was increased by 6.0 and 1.9 times,respectively.For melting loss resistance,Co06–Ni60A coating was superior to Ni60A single-layer coating,but the molten iron can still form a micro-metallurgical bonding with the coating surface.展开更多
In this study,the oxidation behavior of Ti42Al5Mn,Ti42Al5Mn0.5 W,Ti42Al5Mn0.5W0.1B,and Ti42Al5Mn0.8 W was investigated at 800℃.Due to the inability to form a dense protective Al2O_(3) layer,Ti42Al5Mn suffered severe ...In this study,the oxidation behavior of Ti42Al5Mn,Ti42Al5Mn0.5 W,Ti42Al5Mn0.5W0.1B,and Ti42Al5Mn0.8 W was investigated at 800℃.Due to the inability to form a dense protective Al2O_(3) layer,Ti42Al5Mn suffered severe spallation during oxidation at 800℃and the mass gain was significant.The intermediate layer between the scale and the substrate was first composed of Laves/Z phase but changed toα2/Z phase with prolonged oxidation.The intermediate layer with high Ti/Al ratio favors the forma-tion of a thick Al2O_(3)+TiO_(2) mixed layer in the oxide scale which is prone to initiate cracks and cause the spalling of oxides.The doping of W in TiO_(2) effectively inhibited its generation and promoted the for-mation of a dense Al2O_(3) layer,resulting in a significant improvement in the oxidation resistance of the alloy.Compared to Ti42Al5Mn alloy,Ti42Al5Mn0.8 W showed no spallation after 300 h cyclic oxidation and the kinetic curve changed from liner law to parabolic law.The intermediate layer of Ti42Al5Mn0.8 W alloy was composed of a single Laves phase and remained unchanged even after 1000 h oxidation at 800℃,offering a favorable basis for the generation of a stable protective oxide layer in the alloy.The addi-tion of 0.1 at.%B to Ti42Al5Mn0.5 W alloy refined its microstructure and further improved its spallation resistance to a level close to that of Ti42Al5Mn0.8 W alloy.展开更多
In this paper,the isothermal oxidation experiments were used to study the effect of Ag on the high-temperature oxidation behavior of Mg-6.5Gd-5.6Y-0.1Nd-0.01Ce-0.4Zr(wt%)alloy oxidized at 350℃,400℃ and 450℃ for 120...In this paper,the isothermal oxidation experiments were used to study the effect of Ag on the high-temperature oxidation behavior of Mg-6.5Gd-5.6Y-0.1Nd-0.01Ce-0.4Zr(wt%)alloy oxidized at 350℃,400℃ and 450℃ for 120 h.The results show that the oxidation weight gain of the alloy mainly occurs in the early oxidation stage(0-20 h).This reason attributes to the lack of protective oxide film and the rapid inward diffusion of oxygen through the macroscopic defects of the incomplete oxide film.When dense oxide films such as Y_(2)O_(3),Gd_(2)O_(3),and ZrO2 form,they hinder the inward transport of oxygen ions and improve the high-temperature oxidation resistance of the alloy.In addition,the role of the Ag element at three temperatures is different.The addition of Ag mainly promotes the formation of eutectic phases such as Mg3Gd,Mg24Y5,and Ag2Gd,which reduces the content of Gd and Y elements in the alloy matrix,resulting in a decrease in the diffusion rate of Gd and Y elements during the oxidation process at 350℃ and 400℃,and weakens the oxidation resistance of Ag-containing alloys.However,in the oxidation experiment at 450℃,a large amount of eutectic phase is solid dissolved into the matrix,reducing the difference in element content.At this time,it is detected that the Ag element promoted the outward diffusion of Gd and Y elements,accelerating the formation of the oxide film.The oxidation resistance of Ag-containing alloys is improved.展开更多
The oxidation behavior of WE43 magnesium alloy in dry air at three temperatures(225,440 and 525℃)and the corresponding corrosion performance of samples attached to oxide film in 3.5 wt%NaCl solution was investigated....The oxidation behavior of WE43 magnesium alloy in dry air at three temperatures(225,440 and 525℃)and the corresponding corrosion performance of samples attached to oxide film in 3.5 wt%NaCl solution was investigated.The results show that the oxide films formed at all three temperatures are a complex MgO·RE_(2)O_(3)·ZrO film with different compositions.The film formed at 225℃is flat and dense,whose components are 3.2MgO·1.8RE_(2)O_(3)·1ZrO.The oxidation ridges begin to form,and then gradually grow into nodular oxides and form a loose and porous oxide layer as the temperature increases to 525℃.The oxide films formed at all three temperatures improve the corrosion resistance of the alloy due to the MgO·RE_(2)O_(3)·ZrO,with the protective properties of oxide films following the order of 225℃>440℃>525℃,because the dense MgO·RE_(2)O_(3)·ZrO film formed at 225℃can provide better protection to the substrate than the loose oxide film formed at higher temperatures.展开更多
The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life....The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life.The effects of oxygen doping on the isothermal oxidation of three sputtered nanocrystalline coatings were investigated at 1100°C.The results indicated that oxygen doping inhibited the diffusion of Ta from the coating to the oxide scale,which was primarily attributed to the preferential oxidation of the Al in the coating.However,excess oxygen doping decreased the amount of Al available for the formation of the Al_(2)O_(3)scale on the coating,thus reducing the inhibitory effect on Ta oxidation.Moreover,doping with excess O caused spalling of the oxide scale.Therefore,the right balance in O doping is crucial for suppressing Ta oxidation while maintaining the integrity of the oxide scale.展开更多
Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the...Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the oxidation resistance of the electrodeposited Ni-La2O3/CeO2 composites in air at 1000 °C was studied. The results indicate that, compared with the electrodeposited Ni-film, Ni-La2O3/CeO2 composites exhibit a superior oxidation resistance due to the codeposited La2O3 or CeO2 particles blocking the outward diffusion of nickel. Moreover, compared with nanoparticles, La2O3 or CeO2 microparticles have stronger effect because La2O3 or CeO2 microparticles also act as a diffusion barrier layer at the onset of oxidation.展开更多
Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor ...Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.展开更多
Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coating...Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coatings were evaluated at 1323 K in stair air.The results revealed that the nanocrystalline NiCrAlY coating exhibited better isothermal and cyclic oxidation resistance compared to the conventional NiCrAlY at 1323 K.The mass gain and parabolic rate constant Kp of the nanocrystalline NiCrAlY coating were 45.2%and 44.7%lower than those of the conventional NiCrAlY coating,respectively.During cyclic oxidation,the tendency for spallation of the oxide scale was evidently decreased by nanocrystallization due to the formation of a continuous,compact,adherent,and slow-growing exclusiveα-Al_(2)O_(3)scale.The mechanism responsible for the improvement of the nanocrystalline NiCrAlY coating was discussed.展开更多
The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-recei...The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-received and 30 % cold-rolled steels subject to near-parabolic law before 100 h oxidation time.Two samples both show higher high-temperature oxidation resistance due to the formation of dense Al_(2)O_(3) oxide scale.Gradual spallation of outer scale results in the formation of continuous and dense alumina scale.Dislocations can act as short-circuit diffusion channel for the diffusion of Al from alloy matrix to surface,and also provide nucleation sites for B2-NiAl phase,which ensure the continuous formation of Al_(2)O_(3) scale.展开更多
High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials h...High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials has been pursued.Ni-based alloys are a common high-temperature material;however,they are too expensive.High-entropy alloys are alternatives for the anti-oxidation property at high temperatures because of their special structure and properties.The recent achievements of high-temperature oxidation are reviewed in this paper.The high-temperature oxidation environment,temperature,phase structure,alloy elements,and preparation methods of high-entropy alloys are summarized.The reason why high-entropy alloys have anti-oxidation ability at high temperatures is illuminated.Current research,material selection,and application prospects of high-temperature oxidation are introduced.展开更多
The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ...The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ℃ followed the parabolic law, and the steel presented an excellent anti-oxidation. The surface morphology and structure of the oxide film were studied by scanning electron microscopy and X-ray diffraction methods. A dense oxide film was attained at 700 and 800 ℃, mainly composed of the hexagonal Al2 O3, Fe2 O3, and a small amount oxide of Cr at 700 ℃. At 900 ℃ the oxide film started to delaminate, and was composed of （Cr,Fe）2O3 and the spinel CuCrMnO4 and Fe（Cr, Al） 2O3.展开更多
A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure ...A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure and composition of the oxide scale were investigated by means of scanning electron microcopy and X-ray diffraction. The results showed that the oxide scales of the alloy were a compact and continuous outer Cr2O3 and NiCr2O4 layer and an inner Al2O3 layer that was in dendrite shape. Oxides scales with good adherence were formed on the surface of the alloy, which made the alloy perform excellent high-temperature oxidation resistance.展开更多
The oxidation behavior of alloy 690 exposed to high-temperature and high-pressure steam and water at 280℃ for 1 h was investigated by scanning electron microscopy （SEM）, atomic force microscopy （AFM） and X-ray ph...The oxidation behavior of alloy 690 exposed to high-temperature and high-pressure steam and water at 280℃ for 1 h was investigated by scanning electron microscopy （SEM）, atomic force microscopy （AFM） and X-ray photoelectron spectroscopy （XPS）. In high-temperature and high-pressure steam, the oxide film is composed of an outermost Ni-rich hydroxides layer, an intermediate layer of hydroxides and oxides enriched in Cr, an inner oxide layer. The film formed in high-temperature water is similar to that in steam, except for missing the Ni-rich hydroxides layer. Samples with different surface finishes （electropolished, mechanically polished, ground, and as-received） were prepared for comparison. A general increase of the oxide thickness with the degree of surface roughness is observed. The equivalent oxide thicknesses lie in the range of 100-200 nm for the as-received samples, 150-250 nm for the samples ground to 400# and 10-20 nm for the samples ground to 1500#, mechanically polished, and electropolished.展开更多
An environmental barrier coating(EBC) consisting of a silicon bond coat and an Yb2-SiO5 top-coat was sprayed on a carbon fibers reinforced SiC ceramic matrix composite(CMC) by atmospheric plasma spray(APS). The micros...An environmental barrier coating(EBC) consisting of a silicon bond coat and an Yb2-SiO5 top-coat was sprayed on a carbon fibers reinforced SiC ceramic matrix composite(CMC) by atmospheric plasma spray(APS). The microstructure of the coating annealed at 1300 ℃ and its high-temperature oxidation behavior at 1350 ℃ were investigated. The significant mass loss of silica during the plasma spray process led to the formation of Yb2SiO5 and Yb2O3 binary phases in the top-coat. Eutectics of Yb2SiO5 and Yb2O3 were precipitated in the top-coat, and channel cracks were formed in the top-coat after 20 h annealing because of the mismatch between the coefficients of thermal expansion(CTEs) of Yb2SiO5 and the SiC substrate. The EBC effectively improved the oxidation resistance of the CMC substrate. The channel cracks in the Yb2SiO5 top-coat provided inward diffusion channels for oxygen and led to the formation of oxidation delamination cracks in the bond coat, finally resulting in spallation failure of the coating after 80 h oxidation.展开更多
In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning e...In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning electron microscope （SEM）, the electron microprobe （EPMA） and the X-ray diffraction （XRD）, the high-temperature oxidation behavior microstructure and the phase compositions of this steel in air at 600-1,000 ℃ for 8 h have been studied. The results show that in the whole oxidation temperature range, there are three distinct stages in the mass gain curves at temperature higher than 800 ℃ and the oxidation process can be divided into two stages at temperature lower than 800 ℃. At the earlier stage the gain rate of the weight oxidized in temperature range of 850 ℃ to 1,000 ℃ are extremely lower. The oxidation products having different surface microstructures and phase compositions were produced in oxidation reaction at different temperatures. The phase compositions of oxide scale formed at 1,000 ℃ are composed of Fe and Mn oxide without Cr. However, protective film of Cr oxide with complicated structure can be formed when the oxidation temperature is lower than 800 ℃.展开更多
Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °...Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °C in air were investigated. The oxidation kinetics of Ni-11Fe-10Cu alloy followed parabolic law at 750 °C without spallation and linear law at 950 °C with severe spallation, while that of Ni-11Fe-10Cu-6Al-3Y alloy followed parabolic law at 750 and 950 °C without spallation. The parabolic rate constant （kp） of Ni-11Fe-10Cu was smaller than that of Ni-11Fe-10Cu-6Al-3Y at 750 °C. The oxide scale formed on Ni-11Fe-10Cu at 750 °C was composed of a CuO outer layer, a NiFe2O4 middle layer and a NiO inner layer. The oxide scale formed on Ni-11Fe-10Cu-6Al-3Y at 750 °C was also composed of the similar triplex layers in addition to an internal oxidation zone containing Al, Ni and Cu oxide and the microstructure of the scale changed with increasing temperature. Although the doping Al and Y could improve the adherence of oxide scale, it could aggravate the extent of internal oxidation. Based on the combination of X-ray diffraction （XRD）, scanning electron mi-croscopy/energy dispersive spectroscopy （SEM/EDX） analysis, the microstructure and growth mechanism of the multi-layer oxide scale was studied and the effect of doping Al and Y on the oxidation behavior of Ni-11Fe-10Cu alloy was also discussed.展开更多
To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ...To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.展开更多
基金National Natural Science Foundation of China(52376076)Open Fund of Material Corrosion and Protection Key Laboratory of Sichuan Province(2023CL13)Laiwu Vocational and Technical College Teachers Research Fund(2023jsky05)。
文摘Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose hardness is 65 HRC and flexural strength is 1450 MPa.The high-temperature oxidation mechanism of TiC-based cermets was investigated through an X-ray diffractometer and scanning electron microscope.The added elements Ni and Cr along with their solid solutions not only bond with the hard phase TiC to ensure the physical performance of the cermet,but also impede the internal diffusion during oxidation by forming a dense composite oxide layer,thereby enhancing the oxidation resistance.The TiC-NiCr cermet exhibits a dense protective oxide layer at 900℃ and can endure continuous oxidation for approximately 1000 h.A methodology for fabricating TiC-NiCr metal matrix composites is proposed,and their oxidation resistance is evaluated,providing a theoretical and practical basis for simultaneously enhancing the mechanical properties and oxidation resistance and reducing production costs.
基金National Natural Science Foundation of China(52071126)Natural Science Foundation of Tianjin City,China(22JCQNJC01240)+2 种基金Central Guidance on Local Science and Technology Development Fund of Hebei Province(226Z1009G)Special Funds for Science and Technology Innovation in Hebei(2022X19)Anhui Provincial Natural Science Foundation(2308085ME135)。
文摘Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.
基金Supported by National Natural Science Foundation of China(Grant Nos.52075048,51675058,12232004)Hunan Provincial Excellent Youth Project of the Education Department(Grant No.21B0304)+2 种基金Natural Science Foundation of Hunan Province(Grant No.2023JJ30025)Science and Technology Innovation Program of Hunan Province(Grant No.2023RC1058)Scientific Research Innovation Project for Graduate Student of Changsha University of Science and Technology(Grant No.CLSJCX22096)。
文摘The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments were employed to improve the high-temperature oxidation resistance of AISI 321 stainless steel at 620°C.These two treatments decreased the oxidation rate of AISI 321 steel.Specifically,the optimal oxidation resistance was observed in aluminized steel before oxidation for 144 h owing to the increased entropy of the LSP-treated specimen.After 144 h,LSP-treated steel achieved the best oxidation resistance because of the formation of a protectiveα-Al2O3film.Moreover,the large amount of subgrain boundaries formed on the aluminized layer of the LSP-treated samples could act as short-circuit paths for the outward diffusion of Al,facilitating the rapid nucleation ofα-Al2O3.Meanwhile,the aluminized layer could isolate the contact between the oxidation environment and matrix,thereby decreasing the oxidation rate.Furthermore,the minimum oxidation parabolic constant was calculated for LSP-treated steel(6.45787×10^(-14)),which was 69.18%and 36.36%that of aluminized and 321 steel,respectively,during the entire oxidation process.Therefore,the combination of aluminizing and LSP treatments can improve the high-temperature oxidation resistance of 321 stainless steel,providing a new idea for its surface treatment to achieve a long service life at high temperatures.
基金supported by the University Synergy Innovation Program of Anhui Province(Grant Nos.GXXT-2023-025 and GXXT-2023-026)Natural Science Foundation of Anhui Province(Grant Nos.2008085ME149,2308085QE132 and 2308065ME171)Anhui University Scientific Research Project(Grant Nos.2022AH040247,2023AH051660,2023AH051670 and 2023AH051671).
文摘To improve the high-temperature service properties of coppery tuyere,Co06 coating with a Ni60A interlayer was prepared on copper by plasma cladding.Ni60A interlayer acted as a bridge to promote the element diffusion,thus achieving metallurgical bonding.Due to the strengthening effect ofγ-Co,Cr_(23)C_(6)and Cr_(7)C_(3)phases,the wear resistance of Co06–Ni60A coating was much higher than that of copper substrate.As the temperature increased,the wear resistance of coating decreased first and then increased.The coating exhibited better wear resistance at 600℃ due to the oxidation wear mechanism.Compared with copper substrate and Ni60A,the oxidation resistance of Co06 was increased by 6.0 and 1.9 times,respectively.For melting loss resistance,Co06–Ni60A coating was superior to Ni60A single-layer coating,but the molten iron can still form a micro-metallurgical bonding with the coating surface.
基金National Natural Science Foundation of China(Grant No.51971215).
文摘In this study,the oxidation behavior of Ti42Al5Mn,Ti42Al5Mn0.5 W,Ti42Al5Mn0.5W0.1B,and Ti42Al5Mn0.8 W was investigated at 800℃.Due to the inability to form a dense protective Al2O_(3) layer,Ti42Al5Mn suffered severe spallation during oxidation at 800℃and the mass gain was significant.The intermediate layer between the scale and the substrate was first composed of Laves/Z phase but changed toα2/Z phase with prolonged oxidation.The intermediate layer with high Ti/Al ratio favors the forma-tion of a thick Al2O_(3)+TiO_(2) mixed layer in the oxide scale which is prone to initiate cracks and cause the spalling of oxides.The doping of W in TiO_(2) effectively inhibited its generation and promoted the for-mation of a dense Al2O_(3) layer,resulting in a significant improvement in the oxidation resistance of the alloy.Compared to Ti42Al5Mn alloy,Ti42Al5Mn0.8 W showed no spallation after 300 h cyclic oxidation and the kinetic curve changed from liner law to parabolic law.The intermediate layer of Ti42Al5Mn0.8 W alloy was composed of a single Laves phase and remained unchanged even after 1000 h oxidation at 800℃,offering a favorable basis for the generation of a stable protective oxide layer in the alloy.The addi-tion of 0.1 at.%B to Ti42Al5Mn0.5 W alloy refined its microstructure and further improved its spallation resistance to a level close to that of Ti42Al5Mn0.8 W alloy.
基金supported by the National Key Research and Development Program of China(No.2021YFB3701100)the National Key Research and Development Program of China(No.2016YFB0301105)+2 种基金the Applied Basic Research Program Project of Liaoning Province of China(No.2023020253-JH2/1016)the Key Research and Development Plan of Shanxi Province(No.202102050201005)the Dongguan Innovative Research Team Program(No.2020607134012).
文摘In this paper,the isothermal oxidation experiments were used to study the effect of Ag on the high-temperature oxidation behavior of Mg-6.5Gd-5.6Y-0.1Nd-0.01Ce-0.4Zr(wt%)alloy oxidized at 350℃,400℃ and 450℃ for 120 h.The results show that the oxidation weight gain of the alloy mainly occurs in the early oxidation stage(0-20 h).This reason attributes to the lack of protective oxide film and the rapid inward diffusion of oxygen through the macroscopic defects of the incomplete oxide film.When dense oxide films such as Y_(2)O_(3),Gd_(2)O_(3),and ZrO2 form,they hinder the inward transport of oxygen ions and improve the high-temperature oxidation resistance of the alloy.In addition,the role of the Ag element at three temperatures is different.The addition of Ag mainly promotes the formation of eutectic phases such as Mg3Gd,Mg24Y5,and Ag2Gd,which reduces the content of Gd and Y elements in the alloy matrix,resulting in a decrease in the diffusion rate of Gd and Y elements during the oxidation process at 350℃ and 400℃,and weakens the oxidation resistance of Ag-containing alloys.However,in the oxidation experiment at 450℃,a large amount of eutectic phase is solid dissolved into the matrix,reducing the difference in element content.At this time,it is detected that the Ag element promoted the outward diffusion of Gd and Y elements,accelerating the formation of the oxide film.The oxidation resistance of Ag-containing alloys is improved.
基金Project supported by the National Natural Science Foundation of China(52271107)Natural Science Foundation of Shandong Province(ZR2021ME241)。
文摘The oxidation behavior of WE43 magnesium alloy in dry air at three temperatures(225,440 and 525℃)and the corresponding corrosion performance of samples attached to oxide film in 3.5 wt%NaCl solution was investigated.The results show that the oxide films formed at all three temperatures are a complex MgO·RE_(2)O_(3)·ZrO film with different compositions.The film formed at 225℃is flat and dense,whose components are 3.2MgO·1.8RE_(2)O_(3)·1ZrO.The oxidation ridges begin to form,and then gradually grow into nodular oxides and form a loose and porous oxide layer as the temperature increases to 525℃.The oxide films formed at all three temperatures improve the corrosion resistance of the alloy due to the MgO·RE_(2)O_(3)·ZrO,with the protective properties of oxide films following the order of 225℃>440℃>525℃,because the dense MgO·RE_(2)O_(3)·ZrO film formed at 225℃can provide better protection to the substrate than the loose oxide film formed at higher temperatures.
基金supported by the National Natural Science Foundation of China under Grant Nos.51671053 and 51801021the Fundamental Research Funds for the Central Universities(No.N2302007)the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99).
文摘The presence of excess Ta in high-temperature protective coatings can compromise the integrity of the Al_(2)O_(3)scale on the surface,which has a negative impact on the oxidation behavior and reduces the service life.The effects of oxygen doping on the isothermal oxidation of three sputtered nanocrystalline coatings were investigated at 1100°C.The results indicated that oxygen doping inhibited the diffusion of Ta from the coating to the oxide scale,which was primarily attributed to the preferential oxidation of the Al in the coating.However,excess oxygen doping decreased the amount of Al available for the formation of the Al_(2)O_(3)scale on the coating,thus reducing the inhibitory effect on Ta oxidation.Moreover,doping with excess O caused spalling of the oxide scale.Therefore,the right balance in O doping is crucial for suppressing Ta oxidation while maintaining the integrity of the oxide scale.
基金Project(GC13A113)supported by the Technology Research and Development Program of Heilongjiang Provincial Science and Technology DepartmentProject(12511469)supported by Heilongjiang Provincial Science and Technology Department
文摘Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the oxidation resistance of the electrodeposited Ni-La2O3/CeO2 composites in air at 1000 °C was studied. The results indicate that, compared with the electrodeposited Ni-film, Ni-La2O3/CeO2 composites exhibit a superior oxidation resistance due to the codeposited La2O3 or CeO2 particles blocking the outward diffusion of nickel. Moreover, compared with nanoparticles, La2O3 or CeO2 microparticles have stronger effect because La2O3 or CeO2 microparticles also act as a diffusion barrier layer at the onset of oxidation.
基金supported by the National Natural Science Foundation of China(Nos.U21B2053,52071114,52001100,and 523B2010)Outstanding Youth Project of Natural Science Foundation of Heilongjiang Province(No.YQ2023E008)+1 种基金Young Elite Scientists Sponsorship Program by CAST(NO.2021QNRC001)Heilongjiang Touyan Team Program.
文摘Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.
基金financially supported by the National Natural Science Foundation of China(No.52101075)China Postdoctoral Science Foundation(Nos.2021M700557,2022M723272)+1 种基金Postdoctoral Scienceof Chongqing Natural Science Foundation(Nos.cstc2021jcyj-bshX0053,cstc2021jcyj-bshX0039)Scientific Research Foundation of Chongqing University of Technology(No.2020ZDZ004)。
文摘Two kinds of NiCrAlY coatings(Ni-25Cr-10Al-0.5Y)were prepared on K417 superalloy using ion plating(AIP)and magnetron sputtering(MS),respectively.The isothermal and cyclic oxidation behaviors of the two NiCrAlY coatings were evaluated at 1323 K in stair air.The results revealed that the nanocrystalline NiCrAlY coating exhibited better isothermal and cyclic oxidation resistance compared to the conventional NiCrAlY at 1323 K.The mass gain and parabolic rate constant Kp of the nanocrystalline NiCrAlY coating were 45.2%and 44.7%lower than those of the conventional NiCrAlY coating,respectively.During cyclic oxidation,the tendency for spallation of the oxide scale was evidently decreased by nanocrystallization due to the formation of a continuous,compact,adherent,and slow-growing exclusiveα-Al_(2)O_(3)scale.The mechanism responsible for the improvement of the nanocrystalline NiCrAlY coating was discussed.
基金financially supported by the National Natural Science Foundation of China and Shanghai Baosteel Group Company(No. U1960204)the National Natural Science Foundation of China(Nos. 51871042 and 51501034)the Fundamental Research Funds for the Central Universities (No. N2023026)。
文摘The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-received and 30 % cold-rolled steels subject to near-parabolic law before 100 h oxidation time.Two samples both show higher high-temperature oxidation resistance due to the formation of dense Al_(2)O_(3) oxide scale.Gradual spallation of outer scale results in the formation of continuous and dense alumina scale.Dislocations can act as short-circuit diffusion channel for the diffusion of Al from alloy matrix to surface,and also provide nucleation sites for B2-NiAl phase,which ensure the continuous formation of Al_(2)O_(3) scale.
基金This work was financially supported by the National Natural Science Foundation of China(No.52071014)the Fundamental Research Funds for the Central Universities(No.FRF-GF-19-033BZ)the National Key Research and Development Program of China(No.2020YFB0704501).
文摘High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials has been pursued.Ni-based alloys are a common high-temperature material;however,they are too expensive.High-entropy alloys are alternatives for the anti-oxidation property at high temperatures because of their special structure and properties.The recent achievements of high-temperature oxidation are reviewed in this paper.The high-temperature oxidation environment,temperature,phase structure,alloy elements,and preparation methods of high-entropy alloys are summarized.The reason why high-entropy alloys have anti-oxidation ability at high temperatures is illuminated.Current research,material selection,and application prospects of high-temperature oxidation are introduced.
基金Item Sponsored by Special Fund of Jiangsu Province of China for Transformation of Scientific and Technological Achievements (BA2010053)
文摘The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ℃ followed the parabolic law, and the steel presented an excellent anti-oxidation. The surface morphology and structure of the oxide film were studied by scanning electron microscopy and X-ray diffraction methods. A dense oxide film was attained at 700 and 800 ℃, mainly composed of the hexagonal Al2 O3, Fe2 O3, and a small amount oxide of Cr at 700 ℃. At 900 ℃ the oxide film started to delaminate, and was composed of （Cr,Fe）2O3 and the spinel CuCrMnO4 and Fe（Cr, Al） 2O3.
文摘A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure and composition of the oxide scale were investigated by means of scanning electron microcopy and X-ray diffraction. The results showed that the oxide scales of the alloy were a compact and continuous outer Cr2O3 and NiCr2O4 layer and an inner Al2O3 layer that was in dendrite shape. Oxides scales with good adherence were formed on the surface of the alloy, which made the alloy perform excellent high-temperature oxidation resistance.
基金supported by the Special Funds for the Major State Basic Research Projects(G2011CB610502)the National Natural Science Foundation of China (No.51025104)
文摘The oxidation behavior of alloy 690 exposed to high-temperature and high-pressure steam and water at 280℃ for 1 h was investigated by scanning electron microscopy （SEM）, atomic force microscopy （AFM） and X-ray photoelectron spectroscopy （XPS）. In high-temperature and high-pressure steam, the oxide film is composed of an outermost Ni-rich hydroxides layer, an intermediate layer of hydroxides and oxides enriched in Cr, an inner oxide layer. The film formed in high-temperature water is similar to that in steam, except for missing the Ni-rich hydroxides layer. Samples with different surface finishes （electropolished, mechanically polished, ground, and as-received） were prepared for comparison. A general increase of the oxide thickness with the degree of surface roughness is observed. The equivalent oxide thicknesses lie in the range of 100-200 nm for the as-received samples, 150-250 nm for the samples ground to 400# and 10-20 nm for the samples ground to 1500#, mechanically polished, and electropolished.
基金sponsored by the National Natural Science Foundation of China (NSFC) under grant Nos. 51590894, 51425102, and 51231001
文摘An environmental barrier coating(EBC) consisting of a silicon bond coat and an Yb2-SiO5 top-coat was sprayed on a carbon fibers reinforced SiC ceramic matrix composite(CMC) by atmospheric plasma spray(APS). The microstructure of the coating annealed at 1300 ℃ and its high-temperature oxidation behavior at 1350 ℃ were investigated. The significant mass loss of silica during the plasma spray process led to the formation of Yb2SiO5 and Yb2O3 binary phases in the top-coat. Eutectics of Yb2SiO5 and Yb2O3 were precipitated in the top-coat, and channel cracks were formed in the top-coat after 20 h annealing because of the mismatch between the coefficients of thermal expansion(CTEs) of Yb2SiO5 and the SiC substrate. The EBC effectively improved the oxidation resistance of the CMC substrate. The channel cracks in the Yb2SiO5 top-coat provided inward diffusion channels for oxygen and led to the formation of oxidation delamination cracks in the bond coat, finally resulting in spallation failure of the coating after 80 h oxidation.
基金supported by the National High Technology Research and Development Program of China (No. 2012AA03A508)the National Natural Science Foundation of China (No. 51271051)
文摘In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning electron microscope （SEM）, the electron microprobe （EPMA） and the X-ray diffraction （XRD）, the high-temperature oxidation behavior microstructure and the phase compositions of this steel in air at 600-1,000 ℃ for 8 h have been studied. The results show that in the whole oxidation temperature range, there are three distinct stages in the mass gain curves at temperature higher than 800 ℃ and the oxidation process can be divided into two stages at temperature lower than 800 ℃. At the earlier stage the gain rate of the weight oxidized in temperature range of 850 ℃ to 1,000 ℃ are extremely lower. The oxidation products having different surface microstructures and phase compositions were produced in oxidation reaction at different temperatures. The phase compositions of oxide scale formed at 1,000 ℃ are composed of Fe and Mn oxide without Cr. However, protective film of Cr oxide with complicated structure can be formed when the oxidation temperature is lower than 800 ℃.
基金supported by the National Natural Science Foundation of China(51325102)the International Science and Technology Cooperation Program of Ministry of Science and Technology(2015DFA90750)
文摘Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °C in air were investigated. The oxidation kinetics of Ni-11Fe-10Cu alloy followed parabolic law at 750 °C without spallation and linear law at 950 °C with severe spallation, while that of Ni-11Fe-10Cu-6Al-3Y alloy followed parabolic law at 750 and 950 °C without spallation. The parabolic rate constant （kp） of Ni-11Fe-10Cu was smaller than that of Ni-11Fe-10Cu-6Al-3Y at 750 °C. The oxide scale formed on Ni-11Fe-10Cu at 750 °C was composed of a CuO outer layer, a NiFe2O4 middle layer and a NiO inner layer. The oxide scale formed on Ni-11Fe-10Cu-6Al-3Y at 750 °C was also composed of the similar triplex layers in addition to an internal oxidation zone containing Al, Ni and Cu oxide and the microstructure of the scale changed with increasing temperature. Although the doping Al and Y could improve the adherence of oxide scale, it could aggravate the extent of internal oxidation. Based on the combination of X-ray diffraction （XRD）, scanning electron mi-croscopy/energy dispersive spectroscopy （SEM/EDX） analysis, the microstructure and growth mechanism of the multi-layer oxide scale was studied and the effect of doping Al and Y on the oxidation behavior of Ni-11Fe-10Cu alloy was also discussed.
文摘To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.
