Burial dissolution is a critical diagenetic process influencing ultra-deep carbonate reservoir development and preservation.Artificial carbonate samples with different internal structures were prepared,and high-temper...Burial dissolution is a critical diagenetic process influencing ultra-deep carbonate reservoir development and preservation.Artificial carbonate samples with different internal structures were prepared,and high-temperature and highpressure dissolution kinetic simulations were conducted.The results demonstrate that the intensity of burial dissolution is controlled by temperature and pressure,while tectonic-fluid activity influences the development pattern of burial dissolution,ultimately determining the direction of its differential modification.Extensive burial dissolution is likely to occur primarily at relatively shallow depths,significantly influencing reservoir formation,preservation,modification,and adjustment.The development of faults facilitates the maintenance of the intensity of burial dissolution.The maximum intensity of burial dissolution occurs at the tips and overlap zones of faults and intersections of multiple faults.The larger the scale of the faults,the more conducive it is to the development of burial dissolution.Burial dissolution fosters the formation of fault networks characterized by enhanced reservoir capacity and permeability.Burial dissolution controlled by episodic tectonic-fluid activity is a plausible explanation for forming the Tarim Basin's ultra-deep fault-controlled“stringbead-like”reservoirs.展开更多
A combined method of selective laser sintering （SLS） and cold isostatic pressing （CIP） was applied to manufacturing metal parts rapidly. Finite element method was used to predict final dimensions and decrease cost...A combined method of selective laser sintering （SLS） and cold isostatic pressing （CIP） was applied to manufacturing metal parts rapidly. Finite element method was used to predict final dimensions and decrease cost. The simulations of CIP of selective laser sintered parts were carried out by Drucker-Prager-Cap constitutive model with ABAQUS computer program. The property of metal powder was measured by CIP experiments. The results show the rubber bag and the friction coefficient have little influence on results of simulations. The parts only have uniform shrinkage and have no obvious distortion in shape. The results of simulations show a good agreement with the experimental results and the calculated results, indicating that the Drucker-Prager-Cap model is an effective model to simulate CIP process. The simulations could give a useful direction to forming process of the CIP of selective laser sintered components. K展开更多
The paper starts with a brief overview to the necessity of sheet metal forming simulation and the complexity of automobile panel forming, then leads to finite element analysis (FEA) which is a powerful simulation too...The paper starts with a brief overview to the necessity of sheet metal forming simulation and the complexity of automobile panel forming, then leads to finite element analysis (FEA) which is a powerful simulation tool for analyzing complex three-dimensional sheet metal forming problems. The theory and features of the dynamic explicit finite element methods are introduced and the available various commercial finite element method codes used for sheet metal forming simulation in the world are discussed,and the civil and international status quo of automobile panel simulation as well. The front door outer panel of one certain new automobile is regarded as one example that the dynamic explicit FEM code Dynaform is used for the simulation of the front door outer panel forming process. Process defects such as ruptures are predicted. The improving methods can be given according to the simulation results. Foreground of sheet metal forming simulation is outlined.展开更多
The constitutive modeling and springback simulation for AA2524 sheet in creep age forming（CAF） process were presented.A series of creep aging tests were performed on AA2524 at the temperature of 180-200 °C and ...The constitutive modeling and springback simulation for AA2524 sheet in creep age forming（CAF） process were presented.A series of creep aging tests were performed on AA2524 at the temperature of 180-200 °C and under the stress of 140-210 MPa for 16 h.Based on these experimental data,material constitutive equations which can well characterize creep aging behaviors of the tested alloy were developed.The effect of interior stress distributed along the sheet thickness on springback was simulated using FE software MSC.MARC by compiling the established constitutive models into the user subroutine.The simulation results showed that the amount of sheet springback was 61.12% when merely considering tensile stress existing along the sheet thickness;while sheet springback was up to 65.93% when taking both tensile and compressive stresses into account.In addition,an AA2524 rectangular sheet was subjected to CAF experiment in resistance furnace.The springback value of the formed rectangular sheet was 68.2%,which was much closer to 65.93%.This confirms that both tensile and compressive stresses across the sheet thickness should be considered in accurately predicting springback of the sheet after forming,which can be more consistent with experimental results.展开更多
Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In th...Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.展开更多
Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and opt...Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.展开更多
Laser shock forming （ISF） was a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet. LSF of metal sheet was investigated with experiments and ...Laser shock forming （ISF） was a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet. LSF of metal sheet was investigated with experiments and numerical simulation. The basic theories were introduced; the surface quality and deformation of the processed titanium sample （TA2） were examined; ABAQUS was used to simulate ISF and the central displacement of the shocked region was measured and compared with the simulation. Overlapped ISF treatment was experimentally carried out to produce groove and simulation. The results showed that the surface quality and the microstructure with single laser pulse had no remarkable change, and ablation was observed on the surface of the sample with overlapped pulses. The deformation observed in the numerical simulation agreeed with that observed in the experimental measurement quite well.展开更多
Transforming materials with evolving microstructures is one of the most important classes of smart materials that have many potential technological applications, and an unconventional phase field approach based on the...Transforming materials with evolving microstructures is one of the most important classes of smart materials that have many potential technological applications, and an unconventional phase field approach based on the characteristic functions of transforming variants has been developed to simulate the formation and evolution of their microstructures. This approach is advantageous in its explicit material symmetry and energy well structure, minimal number of ma- terial coefficients, and easiness in coupling multiple physical processes and order parameters, and has been applied successfully to study the microstructures and macroscopic prop- erties of shape memory alloys, ferroelectrics, ferromagnetic shape memory alloys, and multiferroic magnetoelectric crys- tals and films with increased complexity. In this topical re- view, the formulation of this unconventional phase field approach will be introduced in details, and its applications to various transforming materials will be discussed. Some ex- amples of specific microstructures will also be presented.展开更多
To investigate the metal flow during the railway wheel forming process, experiments and finite element method （FEM） simulation were carried out. An axisymmetric modeling for the wheel rolling process was proposed to...To investigate the metal flow during the railway wheel forming process, experiments and finite element method （FEM） simulation were carried out. An axisymmetric modeling for the wheel rolling process was proposed to predict the metal flow in radial direction, by which the whole multi-stage forming process could be simulated in axisymmetric and integral way. The result shows that the axisymmetric simulation method was an effective method to explore the metal flow in radial direction and to analyze the relationships of tools motion during the wheel rolling. The detail information about metal flow in railway wheel forming process was obtained. The metal in the wheel web was from the area near the half radius of the original billet; the chill zone of the billet became an envelope of the rim and part of the web with a maximum thickness of about 6 mm below the tread. At the wheel rolling stage, the metal in the rim flowed towards the web; the metal near the surfaces of the conjunction region between the web and rim suffered severe shear deformation.展开更多
U-ing-O-ing-Expanding （UOE）, the main process for making longitudinal submerged arc welded pipe （LSAW） with steel plate,is famous for its superior quality and reliability. Based on the famous non-linear finite ele...U-ing-O-ing-Expanding （UOE）, the main process for making longitudinal submerged arc welded pipe （LSAW） with steel plate,is famous for its superior quality and reliability. Based on the famous non-linear finite element analysis （FEA） software MSC. Marc, a finite element model （FEM） has been established to simulate the whole UOE forming process by using the secondary development technology with the Python language. Research has also been conducted systematically on the crimping, U-ing, O-ing and mechanical expanding processes. The practice has shown that the simulation calculation is in close conformity with the actual site production data. The FEM has been successfully applied in the UOE production at Baosteel.展开更多
Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation a...Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.展开更多
Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room te...Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room temperature in the automotive industry.However,material at elevated temperature behaves more differently than at room temperature and specific material parameters and models need to be developed for the simulation of warm forming.Based on the experimental investigation of material behavior of high strength aluminum alloy 7075(AA7075),constitutive equations with strain rate sensitivity at 140,180 and 220 ℃ are developed.Anisotropic yield criterion Barlat 89 is used in the simulation.Warm forming of limit dome height tests and limit drawing ratio tests of AA7075 at 140,180 and 220℃are performed.Forming limit diagrams developed from experiment at several elevated temperatures in the previous study are used to predict the failure in the simulation results.Punch force and displacement predicted from simulation are compared with the experimental data.Simulation results agree with experimental results,so the developed material model can be used to accurately predict material behavior during isothermal warm forming of the AA7075-T6 alloy.展开更多
In this paper, Ti–Cr–Al–C materials were investigated by self-propagating high-temperature synthesis（SHS） according to the experimental study and numerical simulation results. The highest adiabatic combustion tem...In this paper, Ti–Cr–Al–C materials were investigated by self-propagating high-temperature synthesis（SHS） according to the experimental study and numerical simulation results. The highest adiabatic combustion temperature Tadof 2,467.45 K indicates that the2Ti–0Cr–Al–C is the highest exothermic reaction system in the Ti–Cr–Al–C system. The adiabatic combustion temperature decreases with the increase of the Cr content. And a higher exothermal reaction would result in higher porosity which is induced by the high temperature and pressure of C reducing atmosphere and Al vapor. Combustion characterization of the products shows that the geometrical alternating layers result in the high exothermal reaction and flame-front propagating velocity. The higher the Tadis, the thinner the layer is. To demonstrate the process of the microscopic characterization and show the detailed combustion process closed to the experimental observations, the flame-front propagating velocity and temperature distribution were simulated numerically.展开更多
The evolution of microstructure seriously influences the forming processes and the quality of forgings in metal hot forming processes, it is therefore desirable to gain information on the microstructure evolution of a...The evolution of microstructure seriously influences the forming processes and the quality of forgings in metal hot forming processes, it is therefore desirable to gain information on the microstructure evolution of a process by means of computer simulation, not by conventional trial and error method that is time consuming, expensive and does not always lead to optimum results. Models for microstructural simulation and prediction were set up according to the evolution of microstructure during hot forming and cooling processes. The expanding extrusion complex hot forming and cooling processes, as an example, were simulated.展开更多
Based on the Finite Element Theory of Rigid Plastic,relevant problems during plas-tic simulation on sheet metal forming were technologically studied and simplified;a simplified model of the blank holder during the dra...Based on the Finite Element Theory of Rigid Plastic,relevant problems during plas-tic simulation on sheet metal forming were technologically studied and simplified;a simplified model of the blank holder during the drawing process was established and the effects of related parameters on the forming processes were also studied.At the same time,a finite--element numerical simulation program SPID was developed.The distribution of strain and relationship of stress--stroke simulated were compared with experimented,the results are well coincided with each other.It is verified that the analytical program is reliable.展开更多
Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages ...Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages of precisely predicting the boundary configuration of the deformed material, and of efficiently avoiding hexahedron remeshing processes. The key idea of the prediction-correction ALE FEM is elaborated in detail. Accordingly, the strategy of mesh quality control, one of the key enabling techniques for the 3D bulk forming process numerical simulation by the prediction-correction ALE FEM is carefully investigated, and the algorithm for hexahedral element refinement is formulated based on the mesh distortion energy.展开更多
As a newly developed precision technology, casting-forging complex near net forming process is utilized to produce complex components with a short lead time, low cost and high precision, thus to accelerate the respons...As a newly developed precision technology, casting-forging complex near net forming process is utilized to produce complex components with a short lead time, low cost and high precision, thus to accelerate the response speed of the market and enhance the competitive power of products. In this paper, the casting-forging complex near net forming process of alternator claw pole was developed and investigated with a combination of experimental and numerical simulation method. Qualified near net workpiece was manufactured, mechanical parameter and relative field information during the forming process was also obtained. While the alternator claw-pole is processed with this technology, the forming force is small, the process is short and the quality of forgings is perfect. Therefore, the complex casting-forging near net forming process of claw-pole is an energy and material saving technology, which will have a vast developing and application prospect in the future.展开更多
To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by us...To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by using elastic-plastic FEM in ABAQUS.During simulation,reasonable coefficient of mass scaling and friction model of penalty function are used.The influence of several major technological parameters on the process is analyzed.When the tube diameter is 60 mm and the forming curvature radius is 1000 mm,the distortion rate of cross-section and the absolute forming error gradually decrease with the increasing of tube wall thickness;However,when the tube wall thickness is constant,the smaller the curvature radius,the larger the distortion rate of cross-section,but as to forming part,its absolute forming error becomes smaller.展开更多
In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the pr...In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.展开更多
In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of ...In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of numerical simulation on the shallow rectangle cup forming process. The effects of thickness, material of sheet metal and the pressure of the blank holder are investigated. Based on the simulation results, the reasons and control methods of wrinkling are pointed out. Moreover, the experiment on the multi-point die forming of the shallow rectangle cup by the MPF machine is done to validate the efficiency of the numerical simulation, and the result proves that the application of an elastic cushion in the forming can restrain wrinkling efficiently.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.U21B2062)supported by the Key Laboratory for Carbonate Reservoirs of China National Petroleum Corporation。
文摘Burial dissolution is a critical diagenetic process influencing ultra-deep carbonate reservoir development and preservation.Artificial carbonate samples with different internal structures were prepared,and high-temperature and highpressure dissolution kinetic simulations were conducted.The results demonstrate that the intensity of burial dissolution is controlled by temperature and pressure,while tectonic-fluid activity influences the development pattern of burial dissolution,ultimately determining the direction of its differential modification.Extensive burial dissolution is likely to occur primarily at relatively shallow depths,significantly influencing reservoir formation,preservation,modification,and adjustment.The development of faults facilitates the maintenance of the intensity of burial dissolution.The maximum intensity of burial dissolution occurs at the tips and overlap zones of faults and intersections of multiple faults.The larger the scale of the faults,the more conducive it is to the development of burial dissolution.Burial dissolution fosters the formation of fault networks characterized by enhanced reservoir capacity and permeability.Burial dissolution controlled by episodic tectonic-fluid activity is a plausible explanation for forming the Tarim Basin's ultra-deep fault-controlled“stringbead-like”reservoirs.
基金Project(2007AA03Z115) supported by the High-Tech Research and Development Program of China
文摘A combined method of selective laser sintering （SLS） and cold isostatic pressing （CIP） was applied to manufacturing metal parts rapidly. Finite element method was used to predict final dimensions and decrease cost. The simulations of CIP of selective laser sintered parts were carried out by Drucker-Prager-Cap constitutive model with ABAQUS computer program. The property of metal powder was measured by CIP experiments. The results show the rubber bag and the friction coefficient have little influence on results of simulations. The parts only have uniform shrinkage and have no obvious distortion in shape. The results of simulations show a good agreement with the experimental results and the calculated results, indicating that the Drucker-Prager-Cap model is an effective model to simulate CIP process. The simulations could give a useful direction to forming process of the CIP of selective laser sintered components. K
文摘The paper starts with a brief overview to the necessity of sheet metal forming simulation and the complexity of automobile panel forming, then leads to finite element analysis (FEA) which is a powerful simulation tool for analyzing complex three-dimensional sheet metal forming problems. The theory and features of the dynamic explicit finite element methods are introduced and the available various commercial finite element method codes used for sheet metal forming simulation in the world are discussed,and the civil and international status quo of automobile panel simulation as well. The front door outer panel of one certain new automobile is regarded as one example that the dynamic explicit FEM code Dynaform is used for the simulation of the front door outer panel forming process. Process defects such as ruptures are predicted. The improving methods can be given according to the simulation results. Foreground of sheet metal forming simulation is outlined.
基金Project(2014CB046602)supported by the National Basic Research Program of ChinaProject(20120162110003)supported by Ph D Programs Foundation of Ministry of Education of China
文摘The constitutive modeling and springback simulation for AA2524 sheet in creep age forming（CAF） process were presented.A series of creep aging tests were performed on AA2524 at the temperature of 180-200 °C and under the stress of 140-210 MPa for 16 h.Based on these experimental data,material constitutive equations which can well characterize creep aging behaviors of the tested alloy were developed.The effect of interior stress distributed along the sheet thickness on springback was simulated using FE software MSC.MARC by compiling the established constitutive models into the user subroutine.The simulation results showed that the amount of sheet springback was 61.12% when merely considering tensile stress existing along the sheet thickness;while sheet springback was up to 65.93% when taking both tensile and compressive stresses into account.In addition,an AA2524 rectangular sheet was subjected to CAF experiment in resistance furnace.The springback value of the formed rectangular sheet was 68.2%,which was much closer to 65.93%.This confirms that both tensile and compressive stresses across the sheet thickness should be considered in accurately predicting springback of the sheet after forming,which can be more consistent with experimental results.
基金supported by the National basic scientific research projects(JCKY2021204A004)the National Ministries and Commissions Projects(2019-112hbz)the National Natural Science Foundation of China(No.52271113).
文摘Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.
文摘Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.
基金This work was supported by the National Natural Science Foundation of China(No.50375096)the Science&Technology Department of Shanghai(No.04DZ11002 and No.05DZ22003).
文摘Laser shock forming （ISF） was a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet. LSF of metal sheet was investigated with experiments and numerical simulation. The basic theories were introduced; the surface quality and deformation of the processed titanium sample （TA2） were examined; ABAQUS was used to simulate ISF and the central displacement of the shocked region was measured and compared with the simulation. Overlapped ISF treatment was experimentally carried out to produce groove and simulation. The results showed that the surface quality and the microstructure with single laser pulse had no remarkable change, and ablation was observed on the surface of the sample with overlapped pulses. The deformation observed in the numerical simulation agreeed with that observed in the experimental measurement quite well.
基金supported by the NSF (DMR-1006194 and CMMI1100339)NSFC (10972189 and 11102175)NSC(100-2628-E-002-034-MY3)
文摘Transforming materials with evolving microstructures is one of the most important classes of smart materials that have many potential technological applications, and an unconventional phase field approach based on the characteristic functions of transforming variants has been developed to simulate the formation and evolution of their microstructures. This approach is advantageous in its explicit material symmetry and energy well structure, minimal number of ma- terial coefficients, and easiness in coupling multiple physical processes and order parameters, and has been applied successfully to study the microstructures and macroscopic prop- erties of shape memory alloys, ferroelectrics, ferromagnetic shape memory alloys, and multiferroic magnetoelectric crys- tals and films with increased complexity. In this topical re- view, the formulation of this unconventional phase field approach will be introduced in details, and its applications to various transforming materials will be discussed. Some ex- amples of specific microstructures will also be presented.
基金Sponsored by National High-tech Research and Development Program(863 Program)of China(2008AA030703)
文摘To investigate the metal flow during the railway wheel forming process, experiments and finite element method （FEM） simulation were carried out. An axisymmetric modeling for the wheel rolling process was proposed to predict the metal flow in radial direction, by which the whole multi-stage forming process could be simulated in axisymmetric and integral way. The result shows that the axisymmetric simulation method was an effective method to explore the metal flow in radial direction and to analyze the relationships of tools motion during the wheel rolling. The detail information about metal flow in railway wheel forming process was obtained. The metal in the wheel web was from the area near the half radius of the original billet; the chill zone of the billet became an envelope of the rim and part of the web with a maximum thickness of about 6 mm below the tread. At the wheel rolling stage, the metal in the rim flowed towards the web; the metal near the surfaces of the conjunction region between the web and rim suffered severe shear deformation.
文摘U-ing-O-ing-Expanding （UOE）, the main process for making longitudinal submerged arc welded pipe （LSAW） with steel plate,is famous for its superior quality and reliability. Based on the famous non-linear finite element analysis （FEA） software MSC. Marc, a finite element model （FEM） has been established to simulate the whole UOE forming process by using the secondary development technology with the Python language. Research has also been conducted systematically on the crimping, U-ing, O-ing and mechanical expanding processes. The practice has shown that the simulation calculation is in close conformity with the actual site production data. The FEM has been successfully applied in the UOE production at Baosteel.
基金supported by National Natural Science Foundation of China(No. 50175034).
文摘Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.
文摘Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room temperature in the automotive industry.However,material at elevated temperature behaves more differently than at room temperature and specific material parameters and models need to be developed for the simulation of warm forming.Based on the experimental investigation of material behavior of high strength aluminum alloy 7075(AA7075),constitutive equations with strain rate sensitivity at 140,180 and 220 ℃ are developed.Anisotropic yield criterion Barlat 89 is used in the simulation.Warm forming of limit dome height tests and limit drawing ratio tests of AA7075 at 140,180 and 220℃are performed.Forming limit diagrams developed from experiment at several elevated temperatures in the previous study are used to predict the failure in the simulation results.Punch force and displacement predicted from simulation are compared with the experimental data.Simulation results agree with experimental results,so the developed material model can be used to accurately predict material behavior during isothermal warm forming of the AA7075-T6 alloy.
基金financially supported by the National Natural Science Foundation of China (Nos. 11302068 and 51172057)China Postdoctoral Science Foundation (No. 2013M541261)
文摘In this paper, Ti–Cr–Al–C materials were investigated by self-propagating high-temperature synthesis（SHS） according to the experimental study and numerical simulation results. The highest adiabatic combustion temperature Tadof 2,467.45 K indicates that the2Ti–0Cr–Al–C is the highest exothermic reaction system in the Ti–Cr–Al–C system. The adiabatic combustion temperature decreases with the increase of the Cr content. And a higher exothermal reaction would result in higher porosity which is induced by the high temperature and pressure of C reducing atmosphere and Al vapor. Combustion characterization of the products shows that the geometrical alternating layers result in the high exothermal reaction and flame-front propagating velocity. The higher the Tadis, the thinner the layer is. To demonstrate the process of the microscopic characterization and show the detailed combustion process closed to the experimental observations, the flame-front propagating velocity and temperature distribution were simulated numerically.
文摘The evolution of microstructure seriously influences the forming processes and the quality of forgings in metal hot forming processes, it is therefore desirable to gain information on the microstructure evolution of a process by means of computer simulation, not by conventional trial and error method that is time consuming, expensive and does not always lead to optimum results. Models for microstructural simulation and prediction were set up according to the evolution of microstructure during hot forming and cooling processes. The expanding extrusion complex hot forming and cooling processes, as an example, were simulated.
文摘Based on the Finite Element Theory of Rigid Plastic,relevant problems during plas-tic simulation on sheet metal forming were technologically studied and simplified;a simplified model of the blank holder during the drawing process was established and the effects of related parameters on the forming processes were also studied.At the same time,a finite--element numerical simulation program SPID was developed.The distribution of strain and relationship of stress--stroke simulated were compared with experimented,the results are well coincided with each other.It is verified that the analytical program is reliable.
基金the National Natural Science Foundation of China(No.50275094).
文摘Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages of precisely predicting the boundary configuration of the deformed material, and of efficiently avoiding hexahedron remeshing processes. The key idea of the prediction-correction ALE FEM is elaborated in detail. Accordingly, the strategy of mesh quality control, one of the key enabling techniques for the 3D bulk forming process numerical simulation by the prediction-correction ALE FEM is carefully investigated, and the algorithm for hexahedral element refinement is formulated based on the mesh distortion energy.
文摘As a newly developed precision technology, casting-forging complex near net forming process is utilized to produce complex components with a short lead time, low cost and high precision, thus to accelerate the response speed of the market and enhance the competitive power of products. In this paper, the casting-forging complex near net forming process of alternator claw pole was developed and investigated with a combination of experimental and numerical simulation method. Qualified near net workpiece was manufactured, mechanical parameter and relative field information during the forming process was also obtained. While the alternator claw-pole is processed with this technology, the forming force is small, the process is short and the quality of forgings is perfect. Therefore, the complex casting-forging near net forming process of claw-pole is an energy and material saving technology, which will have a vast developing and application prospect in the future.
基金Sponsored by the Specific Targeted Research Projects,the 6th Framework Project,EU(Grant No.AST5-CT-2006-030877)
文摘To apply the multi-point forming technology to the field of tube processing,the process of multi-point forming for tube is studied.Numerical simulation for the process of multi-point forming for tube is achieved by using elastic-plastic FEM in ABAQUS.During simulation,reasonable coefficient of mass scaling and friction model of penalty function are used.The influence of several major technological parameters on the process is analyzed.When the tube diameter is 60 mm and the forming curvature radius is 1000 mm,the distortion rate of cross-section and the absolute forming error gradually decrease with the increasing of tube wall thickness;However,when the tube wall thickness is constant,the smaller the curvature radius,the larger the distortion rate of cross-section,but as to forming part,its absolute forming error becomes smaller.
基金Project(50175034) supported by the National Natural Science Foundation of China
文摘In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.
文摘In this paper, the principle of multi-point forming (MPF) technique is presented. One of the most serious defects, wrinkling, during the multi-point forming process of a shallow rectangle cup is discussed by means of numerical simulation on the shallow rectangle cup forming process. The effects of thickness, material of sheet metal and the pressure of the blank holder are investigated. Based on the simulation results, the reasons and control methods of wrinkling are pointed out. Moreover, the experiment on the multi-point die forming of the shallow rectangle cup by the MPF machine is done to validate the efficiency of the numerical simulation, and the result proves that the application of an elastic cushion in the forming can restrain wrinkling efficiently.
