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Effect of high-speed laser cladding on microstructure and corrosion resistance of CoCrFeNiMo_(0.2) high-entropy alloy 被引量:6
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作者 MA Xu-feng SUN Yao-ning +4 位作者 CHENG Wang-jun CHONG Zhen-zeng HUANG Liu-fei MENG A-cong JIANG Li-heng 《Journal of Central South University》 SCIE EI CAS CSCD 2022年第10期3436-3446,共11页
In order to study the corrosion resistance of high-speed laser cladding(HLC) coating while improving production efficiency,a CoCrFeNiMo_(0.2)high-entropy alloy(HEA) coating was prepared by HLC.The optimized parameters... In order to study the corrosion resistance of high-speed laser cladding(HLC) coating while improving production efficiency,a CoCrFeNiMo_(0.2)high-entropy alloy(HEA) coating was prepared by HLC.The optimized parameters of HLC are laser power of 880 W,scanning speed of 18 m/min,overlapping ratio of 60%,and powder feed speed of 3 r/min.Then,the surface roughness,microstructure,phase composition,element distribution,and electrochemical properties in 3.5 wt% NaCl solution of the coatings were analyzed,respectively.The local surface roughness of the CoCrFeNiMo_(0.2)HEA coating was found to be 15.53 μm.A distinct metallurgical bond could be observed between the coating and the substrate.Compared to the conventional laser cladding(CLC),the results of electrochemical tests showed that CoCrFeNiMo_(0.2)HEA coating exhibited a significant passivation.The corrosion current density of 5.4411 × 10^(-6)A·cm^(-2) and the corrosion potential of-0.7445 V for the HLC coating were calculated by the Tafel extrapolation method.The CLC coating’s corrosion current density and corrosion potential are 2.7083×10^(-5)A·cm^(-2) and-0.9685 V,respectively.The HLC coating shows a superior corrosion resistance,crucially due to the uniform and fine grains.Under various complex and harsh working conditions,this method can be widely used in the field of repairing and remanufacturing of corro sion-proof workpiece s. 展开更多
关键词 high-entropy alloy high-speed laser cladding MICROSTRUCTURE corrosion resistance
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Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating 被引量:5
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作者 Xiaoxi Qiao Tongling Xia Ping Chen 《Chinese Physics B》 SCIE EI CAS CSCD 2021年第1期555-567,共13页
High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rat... High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%,30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality. 展开更多
关键词 high-speed laser cladding overlap ratio thermal-stress evolution residual stress and deformation numerical simulation
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A novel ultra-high temperature ceramic composite coating prepared by high-speed laser cladding and pack cementation on Ta–W alloys for higher plasma ablation resistance above 2300℃ 被引量:1
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作者 Youjiang Zhang Qiyao Deng +6 位作者 Yang Li Pengfei He Chuan Sun Wengang Bu Yue Xing Yujun Cai Xiubing Liang 《Journal of Advanced Ceramics》 2025年第1期111-125,共15页
To improve the high-temperature ablation resistance properties of Ta(W) refractory alloys, a novel ultra-high-temperature ceramic (UHTC) composite coating was prepared by combining the technological advantages of high... To improve the high-temperature ablation resistance properties of Ta(W) refractory alloys, a novel ultra-high-temperature ceramic (UHTC) composite coating was prepared by combining the technological advantages of high-speed laser cladding (HSLC) and pack cementation (PC). First, the HSLC process was employed to fabricate a (Hf,Ta)C–Ta(W) UHTC–refractory metal composite coating that had metallurgical bonding with the Ta(W) substrate. Then, the PC process was utilized to transform the refractory metal phase in the coating into the corresponding refractory silicide (RMSi_(2)) phase. Consequently, the (Hf,Ta)C–TaSi_(2) UHTC composite coating was successfully prepared. This new coating was ablated at a heat flux density of 8.0 MW/m^(2) for 300 s at a surface temperature of 2300 ℃, and the structural integrity of the coating was retained. The linear ablation rate of the coating is −0.67 µm/s. The ablated coating exhibits three distinct oxide layers: a loose HfO_(2) top layer, a dense HfO_(2) middle layer, and a slightly oxidized (Hf,Ta)CxOy–Hf–Ta–O glassy layer. The synergistic effect of HfO_(2) and Hf–Ta–O glassy oxide film endows the coating with excellent anti-ablation resistance. This innovative design of the UHTC–RMSi_(2) composite coating provides robust protection to the Ta(W) substrate from ultra-high temperature ablation and mechanical scouring. 展开更多
关键词 high-speed laser cladding pack cementation(PC) Ta-Walloy ultra-high temperature ceramic(UHTC) composite coating ablation resistance
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Uniformly Dispersed Carbide Reinforcements in the Medium-Entropy High-Speed Steel Coatings by Wide-Band Laser Cladding
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作者 Bang Dou Hui Zhang +3 位作者 Jia-Hao Zhu Ben-Qi Xu Zi-Yi Zhou Ji-Li Wu 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2020年第8期1145-1150,共6页
A medium-entropy high-speed steel(ME-HSS)coating with the 76 at.%of Fe and multiple alloying elements was prepared by the wide-band laser cladding.Compared with the commercial W6 Mo5 Cr4 V2(M2)HSS coating which contai... A medium-entropy high-speed steel(ME-HSS)coating with the 76 at.%of Fe and multiple alloying elements was prepared by the wide-band laser cladding.Compared with the commercial W6 Mo5 Cr4 V2(M2)HSS coating which contains a large number of network lamellar M2 C-type carbides along the grain boundaries,the presented ME-HSS coating has a high quantity of fi ner and more uniformly dispersed M C-type carbides;on the other hand,the coating has less retained austenite and much lower brittleness as well as similar secondary hardening eff ect and tempering hardness. 展开更多
关键词 high-speed steel Medium-entropy alloy Phase selection laser cladding
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High-Temperature Oxidation Property and Corrosion and Wear Resistance of Laser Cladding Co-based Coatings on Pure Zr Surface 被引量:1
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作者 Xia Chaoqun Yang Bo +3 位作者 Liu Shuguang Zhang Bo Zhong Hua Li Qiang 《稀有金属材料与工程》 北大核心 2025年第6期1397-1409,共13页
Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a... Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution. 展开更多
关键词 Zr metal laser cladding Co-based coating high-temperature oxidation resistance wear resistance
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Influence of Si Content on the Mechanical and Tribological Properties of Laser Cladding FeCoNiBSiNb Amorphous Alloy Composite Materials
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作者 DU Xian YU Dongxin +3 位作者 LIU Jian CAI Zhihai HE Dongyu WANG Xiaolong 《材料导报》 北大核心 2025年第12期156-162,共7页
Aseries of [(Fe_(0.6)Co_(0.2)Ni_(0.2))_(0.75-0.03x)B_(0.2)Si_(0.05+0.03x)]_(96)Nb_(4) amorphous alloy composite coatings were prepared by adjusting the silicon content(x=0,1,2,3,4,5,and 6)and their microstructures and... Aseries of [(Fe_(0.6)Co_(0.2)Ni_(0.2))_(0.75-0.03x)B_(0.2)Si_(0.05+0.03x)]_(96)Nb_(4) amorphous alloy composite coatings were prepared by adjusting the silicon content(x=0,1,2,3,4,5,and 6)and their microstructures and tribological properties were investigated by laser cladding technique.Additionally,the effect of Si on the glass forming ability(GFA)of the layers was understood.Results show that an appropriate Si content can refine the microstructure of the FeCoNiBSiNb laser cladding layers and improve the mechanical and tribological properties.The hardness of the coating layer increases monotonically with the Si content.At the Si content of 4.8at%(x=0),the coating layer exhibits a relatively low hardness(734.2HV 0.1).Conversely,at the silicon content of 13.44at%(x=3),the coating layer exhibits the highest hardness(1106HV 0.1).The non-crystalline content and tensile strength exhibit an initial increase,followed by a subsequent decrease.At x=2,the coating exhibits its maximum fracture strength(2880 MPa).However,when x>2,the fracture strength of the coating decreases with an increase in x.Conversely,with an increase in Si content,the wear volume loss initially decreases and then increases.At a Si content of 10.56at%(x=2),the coating exhibits the highest non-crystalline content(42%),the highest tensile strength(2880 MPa),and the most favorable dry friction performance. 展开更多
关键词 laser cladding FeCoNiBSiNb composite layer tribological property Si content
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Effect of WC morphology on microstructure and properties of Stellite 6/WC composite layer by laser cladding
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作者 Yan Yin Hui Li +4 位作者 Ruihua Zhang Yingbo Liu Qian Zheng Xunlong Ma Pengyu Liu 《China Welding》 2025年第3期239-251,共13页
In order to enhance the wear resistance of 45 steel,a WC/Stellite 6 composite layer with 30%WC which with different morphologies(spherical and irregular)was prepared on the surface of 45 steel by laser cladding techno... In order to enhance the wear resistance of 45 steel,a WC/Stellite 6 composite layer with 30%WC which with different morphologies(spherical and irregular)was prepared on the surface of 45 steel by laser cladding technology.The effects of WC morphology on the phase composition,microstructure,microhardness,and wear resistance of the cladding layer were compared and analyzed.The res-ults show that the surface of the cladding layer was well formed.M_(23)C_(6),M_(7)C_(3),WC,and W_(2)C exist in both cladding layers.With the ad-dition of spherical WC,the diffraction peaks of γ-Co appear on the left side of the main peak of Co6W6C.The area of intergranular carbides accounts for a large proportion in the surface layer which with the fine grains.During the process of laser cladding the spherical WC particles with loose structure are prone to melting,including their interior.However,the melting amount of irregular WC particles is finite,which only occurs on the periphery of the particles,and the particle interior is relatively intact.The microhard-ness of two cladding layers gradient increases from the substrate to the surface layer.The surface layer added spherical WC has high-er microhardness,which reaches 790.6 HV1.Nevertheless,the wear resistance of the cladding layer added irregular WC is better than that of the cladding layer added spherical WC.The reason is because that the incompletely melted irregular WC particles are uni-formly distributed in the cladding layer which provided the support points for the cladding layer matrix during the wear process,the wear of the cladding layer by the grinding pair is reduced consequently. 展开更多
关键词 laser cladding Stellite 6 WC morphology Composite cladding layer Wear resistance
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Review of rare earth oxide doping-modified laser cladding of Fe-based alloy coatings
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作者 Han-yu Zhou Li-yao Li +4 位作者 Yang Zhao Ming-xue Shen Huo-ping Zhao Ye-long Xiao Shao-peng Liu 《China Foundry》 2025年第1期12-22,共11页
Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been ... Conventional Fe-C alloy parts used in mechanical transmission and braking systems exposed to the external environment often suffer from wear and corrosion failures.Surface coating strengthening technologies have been explored to improve the surface performance and prolong service life of these parts.Among these technologies,laser cladding has shown promise in producing Fe-based alloy coatings with superior interfacial bonding properties to the Fe-C alloy substrate.Additionally,the microstructure of the Fe-based alloy coating is more uniform and the grain size is finer than that of surfacing welding,thermal spraying,and plasma cladding,and the oxide film of alloying elements on the coating surface can improve the coating performance.However,Fe-based alloy coatings produced by laser cladding typically exhibit lower hardness,lower wear resistance,corrosion resistance,and oxidation resistance compared to coatings based on Co and Ni alloys.Moreover,these coatings are susceptible to defects such as pores and cracks.To address these limitations,the incorporation of rare-earth oxides through doping in the laser cladding process has garnered significant attention.This approach has demonstrated substantial improvements in the microstructure and properties of Fe-based alloy coatings.This paper reviewed recent research on the structure and properties of laser-cladded Fe-based alloy coatings doped with various rare earth oxides,including La_(2)O_(3),CeO_(2),and Y_(2)O_(3).Specifically,it discussed the effects of rare earth oxides and their concentrations on the structure,hardness,friction,wear,corrosion,and oxidation characteristics of these coatings.Furthermore,the mechanisms by which rare earth oxides influence the coating’s structure and properties were summarized.This review aimed to serve as a valuable reference for the application and advancement of laser cladding technology for rare earth modified Fe-based alloy coatings. 展开更多
关键词 Fe-based alloys laser cladding rare-earth oxides MICROSTRUCTURE tribological properties
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Index-adapting cladding light stripper for high-power thulium fiber lasers
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作者 Tilman Lühder Till Walbaum Thomas Schreiber 《Advanced Photonics Nexus》 2025年第6期45-55,共11页
Cladding light strippers(CLSs)are essential components for high-power monolithic fiber laser systems.Because they allow for bending of the fiber,which leads to an excellent stripping efficiency of light with a low ray... Cladding light strippers(CLSs)are essential components for high-power monolithic fiber laser systems.Because they allow for bending of the fiber,which leads to an excellent stripping efficiency of light with a low ray angle,refractive index-based CLSs have an advantage over the commonly used alternative approaches.However,conventional high-index CLSs overheat at relatively low input power as the maximum temperature,located in a hot-spot,increases linearly with the input power.This applies particularly to CLSs in thulium-based fiber systems,where very low power can already lead to extreme heat generation due to the high cladding material absorption around 2μm.Here,we investigate materials with a highly negative thermooptical coefficient combined with a refractive index closely above glass to distribute the stripped power and heat uniformly along an increased fiber length.Analyzing multiple CLS geometries for fiber diameters of 125 and 400μm,we show record-high maximum input powers for single-material CLSs of 21.8 W for the signal(2039 nm)and 675 W for the pump wavelength(793 nm).Transmitting excess light instead of overheating,this wavelength-adaptable self-protecting CLS concept is fast to apply onsite in the lab and reaches stripping efficiencies of>40 dB in the bent version. 展开更多
关键词 THULIUM cladding light stripper optical gel thermo-optical coefficient fiber laser
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Friction and corrosion behavior of laser cladding Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy
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作者 QIU Hao ZHU Jiang-qi +5 位作者 GUO Yi-fan DONG Zhen WU Li-hua YUE You-shu QIU Yao YAN Xing-chen 《Journal of Central South University》 2025年第11期4180-4195,共16页
This work investigated tribological behavior and corrosion resistance of laser cladding(LC)Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy(HEA)coatings on Ti6Al4V substrates.Microstructural characterization ... This work investigated tribological behavior and corrosion resistance of laser cladding(LC)Ti_(50)Nb_(15)V_(15)Zr_(5)Cr_(5)Al_(10)high-entropy alloy(HEA)coatings on Ti6Al4V substrates.Microstructural characterization illustrated that there was only body centered cubic phase in the HEA coating.Besides,the coatings of different laser power all exhibited obviously higher hardness than the substrate.It is illustrated that the microstructure of the HEA coatings is composed of body centered cubic phase,and the temperature gradient contributes to the distribution difference between the equiaxed and columnar grains.Meanwhile,the relationships between the tribological behavior,corrosion resistance and alloying elements have been illustrated.The HEA coating with 2200 W holds the best wear and corrosion resistance.During the friction process,there are many oxides formed at high temperatures,and adhesive wear contributes most to the wear mechanism of the coatings.The wear volumes of the HEA coatings are only 24.7%to 45.5%of that of the Ti6Al4V substrate.Due to the alloying elements like Cr and Al,there is dense passive film formed during the corrosion process,thereby leading to better corrosion resistance of the coatings.The corrosion rates of the HEA coatings with 2200 W and Ti6Al4V substrate are 5.34×10^(-3)mm/a and 2.69×10^(-2)mm/a,respectively. 展开更多
关键词 laser cladding high-entropy alloy MICROSTRUCTURE wear mechanism corrosion behavior
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Microstructure evolution and mechanical properties of laser-cladding TiFeNiCuV high-entropy alloy coatings
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作者 Jin-yu FENG Guo-qiang YOU +2 位作者 Peng-cheng ZHOU Chun-yan WU Bin JIANG 《Transactions of Nonferrous Metals Society of China》 2025年第12期4197-4216,共20页
In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructu... In order to improve the surface properties of titanium alloys,a novel TiFeNiCuV high-entropy alloy(HEA)coating was prepared on a Ti−6Al−4V(TC4)substrate via laser cladding under different laser powers.The microstructure,microhardness,and friction wear properties of the coatings were systematically investigated.The results showed that at laser powers of 1200 and 2000 W,the microstructure of the coatings exhibited a core-shell dendritic structure.At 2800 W,the coatings displayed a daisy-like eutectic structure.The average hardness of the coatings reached HV 692.281 owing to solid-solution and fine-grain strengthening.Wear mechanisms of the coatings at room temperature primarily involved fatigue and slight oxidation wear.The total volume loss of the coatings was 4.22×10^(−3)mm^(3),which was 14.47%that of the TC4,indicating excellent wear resistance. 展开更多
关键词 high-entropy alloy coating laser cladding phase evolution tribological behaviour
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Enhanced wear resistance of Ti(N,B)/AISI431 composite coating via exothermic in-situ reaction by ultra-high speed laser cladding
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作者 Xiao-dong Hou Nan Zhang Song-jun Zheng 《Journal of Iron and Steel Research International》 2025年第12期4377-4393,共17页
In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel a... In order to enable efficient and cost-effective rehabilitation of surface-worn hydraulic supports,the synthesis and characterization of a novel Ti(N,B)/AISI431 composite coating formed on the surface of 27MnSi steel are explored via an exothermic in-situ reaction using the ultra-high speed laser cladding(EHLA in German)technique in combination with direct reaction synthesis(DRS).The aim is to mitigate the high residual stress and interfacial stress gradient in the remanufactured AISI431 coating on 27SiMn steel substrate and enhance surface wear resistance.The microstructure,phase composition and interface characteristics are carefully investigated.Much improved wear performance of the composite coating is revealed,mainly attributed to the in-situ formed Ti(N,B)precipitates,refined microstructure,broadened interface zone and reduced residual stress,benefited from the exothermic in-situ Ti(N,B)-reaction.The potential of combining ultra-high speed laser cladding with DRS is demonstrated to create coatings with tailored properties,providing valuable insights for developing advanced wear-resistant materials for industrial applications using EHLA. 展开更多
关键词 Ultra-high speed laser cladding Composite coating Residual stress Wear In-situ reaction
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High-speed electro-absorption modulated laser
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作者 Zhenyao Li Chen Lyu +5 位作者 Xuliang Zhou Mengqi Wang Haotian Qiu Yejin Zhang Hongyan Yu Jiaoqing Pan 《Journal of Semiconductors》 2025年第11期7-18,共12页
Currently,the global 5G network,cloud computing,and data center industries are experiencing rapid development.The continuous growth of data center traffic has driven the vigorous progress in high-speed optical transce... Currently,the global 5G network,cloud computing,and data center industries are experiencing rapid development.The continuous growth of data center traffic has driven the vigorous progress in high-speed optical transceivers for optical interconnection within data centers.The electro-absorption modulated laser(EML),which is widely used in optical fiber communications,data centers,and high-speed data transmission systems,represents a high-performance photoelectric conversion device.Compared to traditional directly modulated lasers(DMLs),EMLs demonstrate lower frequency chirp and higher modulation bandwidth,enabling support for higher data rates and longer transmission distances.This article introduces the composition,working principles,manufacturing processes,and applications of EMLs.It reviews the progress on advanced indium phosphide(InP)-based EML devices from research institutions worldwide,while summarizing and comparing data transmission rates and key technical approaches across various studies. 展开更多
关键词 electro-absorption modulation high-speed laser modulation bandwidth data transmission rate
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Optimization of laser cladding FeMnSiCrNi memory alloy coating process based on response surface model and NSGA-2 algorithm
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作者 Yu Zhang Guang-lei Liu +4 位作者 Shu-cong Liu Wen-chao Xue Wei-mei Chen Hai-xia Liu Jian-zhong Zhou 《China Foundry》 2025年第3期311-322,共12页
To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synt... To solve the problems of deformation,micro-cracks,and residual tensile stress in laser cladding coatings,the technique of laser cladding with Fe-based memory alloy can be considered.However,the process of in-situ synthesis of Fe-based memory alloy coatings is extremely complex.At present,there is no clear guidance scheme for its preparation process,which limits its promotion and application to some extent.Therefore,in this study,response surface methodology(RSM)was used to model the response surface between the target values and the cladding process parameters.The NSGA-2 algorithm was employed to optimize the process parameters.The results indicate that the composite optimization method consisting of RSM and the NSGA-2 algorithm can establish a more accurate model,with an error of less than 4.5%between the predicted and actual values.Based on this established model,the optimal scheme for process parameters corresponding to different target results can be rapidly obtained.The prepared coating exhibits a uniform structure,with no defects such as pores,cracks,and deformation.The surface roughness and microhardness of the coating are enhanced,the shaping quality of the coating is effectively improved,and the electrochemical corrosion performance of the coating in 3.5%NaCl solution is obviously better than that of the substrate,providing an important guide for engineering applications. 展开更多
关键词 laser cladding shape memory alloy coating response surface method process parameters optimization NSGA-2 algorithm
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Microstructure and high temperature tribological behavior of laser cladding Ni60A alloys coatings on 45 steel substrate 被引量:23
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作者 张健 胡玉 +2 位作者 谭小军 郭亮 张庆茂 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2015年第5期1525-1532,共8页
The crack-free Ni60 A coating was fabricated on 45 steel substrate by laser cladding and the microstructure including solidification characteristics, phases constitution and phase distribution was systematically inves... The crack-free Ni60 A coating was fabricated on 45 steel substrate by laser cladding and the microstructure including solidification characteristics, phases constitution and phase distribution was systematically investigated. The high temperature friction and wear behavior of the cladding coating and substrate sliding against GCr15 ball under different loads was systematically evaluated. It was found that the coating has homogenous and fine microstructure consisting of γ(Ni) solid solution, a considerable amount of network Ni-Ni3 B eutectics, m^23C6 with the floret-shape structure and Cr B with the dark spot-shape structure uniformly distributing in interdendritic eutectics. The microhardness of the coating is about 2.6 times as much as that of the substrate. The coating produces higher friction values than the substrate under the same load condition, but the friction process on the coating keeps relatively stable. Wear rates of the coating are about 1/6.2 of that of the substrate under the higher load(300 g). Wear mechanism of the substrate includes adhesion wear, abrasive wear, severe plastic deformation and oxidation wear, while that of the coating is merely a combination of mild abrasive wear and moderate oxidation wear. 展开更多
关键词 laser cladding Ni60A alloy 45 steel MICROSTRUCTURE tribological behavior
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Microstructure and tribological properties of laser cladding Fe-based coating on pure Ti substrate 被引量:20
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作者 陈建敏 郭纯 周健松 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第9期2171-2178,共8页
Fe-based coating was produced on pure Ti substrate by the laser cladding technology. The composition and microstructure of the fabricated coating were analyzed by scanning electron microscopy (SEM), X-ray diffracti... Fe-based coating was produced on pure Ti substrate by the laser cladding technology. The composition and microstructure of the fabricated coating were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM) technique. The tribological properties were tested through sliding against AISI52100 steel ball at different normal loads and sliding speeds. Besides, the morphologies of the worn surfaces and wear debris were analyzed by scanning electron microscopy (SEM) and three dimensional (3D) non-contact surface mapping. The results show that the prepared Fe-based coating has a high hardness of about 860 HV0.2 and exhibits an average wear rate of (0.70-2.32)×10-6 mm3/(N-m), showing that the Fe-based coating can greatly improve the wear resistance of pure Ti substrate. The wear mechanism of the coating involves moderate adhesive and abrasive wear. 展开更多
关键词 TITANIUM Fe-based coating laser cladding WEAR
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Synthesis of Y_2O_(3)particle enhanced Ni/TiC composite on TC4 Ti alloy by laser cladding 被引量:19
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作者 张可敏 邹建新 +2 位作者 李军 于治水 王慧萍 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第8期1817-1823,共7页
A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding.The phase component,microstructure,composition distribution and properties of the composite layer we... A Y2O3 particle enhanced Ni/TiC composite coating was fabricated in-situ on a TC4 Ti alloy by laser surface cladding.The phase component,microstructure,composition distribution and properties of the composite layer were investigated.The composite layer has graded microstructures and compositions,due to the fast melting followed by rapid solidification and cooling during laser cladding.The TiC powders are completely dissolved into the melted layer during melting and segregated as fine dendrites when solidified.The size of TiC dendrites decreases with increasing depth.Y2O3 fine particles distribute in the whole clad layer.The Y2O3 particle enhanced Ni/TiC composite layer has a quite uniform hardness along depth with a maximum value of HV1380,which is 4 times higher than the initial hardness.The wear resistance of the Ti alloy is significantly improved after laser cladding due to the high hardness of the composite coating. 展开更多
关键词 TC4 Ti alloy Ni/TiC composite Y2O3 laser cladding HARDNESS surface modification
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Interface characteristics of Al_2O_3-13%TiO_2 ceramic coatings prepared by laser cladding 被引量:4
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作者 高雪松 田宗军 +1 位作者 刘志东 沈理达 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第10期2498-2503,共6页
Al2O3-13%TiO2 (mass fraction) coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and cer... Al2O3-13%TiO2 (mass fraction) coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating: one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion. 展开更多
关键词 ceramic coating nickel alloy laser cladding Al2O3-TiO2 high frequency induction
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Corrosion behavior of Hastelloy C22 coating produced by laser cladding in static and cavitation acid solution 被引量:3
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作者 王勤英 白树林 刘宗德 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2014年第5期1610-1618,共9页
The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were i... The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were investigated. The electrochemical results show that corrosion resistance of coatings in static acid solutions is higher than that in cavitation ones. In each case, coating corrosion resistance in descending order is in nitric, sulfuric and hydrochloric acid solutions. Obvious erosion-corrosion morphology and serious intercrystalline corrosion of coating are noticed in cavitation hydrochloric acid solution. This is mainly ascribed to the aggressive ions in hydrochloric acid solution and mechanical effect from cavitation bubbles collapse. While coating after corrosion test in cavitation nitric acid solution shows nearly unchanged surface morphology. The results indicate that the associated action of cavitation and property of acid solution determines the corrosion development of coating. Hastelloy C22 coating exhibits better corrosion resistance in oxidizing acid solution for the stable formation of dense oxide film on the surface. 展开更多
关键词 Hastelloy C22 coating laser cladding acid solution cavitation corrosion electrochemical impedance spectroscopy
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Microstructure and properties of laser cladding of 316L stainless steel on hydraulic support tube 被引量:4
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作者 张美美 刘斌 白培康 《Journal of Measurement Science and Instrumentation》 CAS CSCD 2017年第2期154-161,共8页
In consideration of the special environmental conditions of coal equipment in mining, the seamless steel tube of hy-draulic prop made of 20^# carbon steel was taken as the substrate, and 316L stainless steel powder wa... In consideration of the special environmental conditions of coal equipment in mining, the seamless steel tube of hy-draulic prop made of 20^# carbon steel was taken as the substrate, and 316L stainless steel powder was used to clad the sub-strate by a fiber-coupled semiconductor laser. The microstructure of the cladding layer was determined by metalloscope. The hardness, wear resistance and corrosion resistance of the cladding layer were measured. The results show that metallurgy bind-ing interface between the cladding layer and the substrate is obtained without defects such as cracks and pores. The hardness of the cladding layer is much higher than that of the matrix, and the wear resistance and corrosion resistance are simultaneously better. According to the analysis, it is summarized that the improvement in performance of the cladding layer is closely related to the change of microstructure and the thermal effect in the cladding process. The maximum hardness occurs in the equiaxed zone, and with the grain coarsening, the hardness reduces simultaneously. In addition, the precipitated phase, hard particles and trace elements also have a great influence on the properties of the cladding layer, and they will prevent the surface from ab-rasion and reduce the plastic deformation of the matrix. It is verified that the 316L stainless steel is suitable for the 20^# steel in laser cladding repairing process. Since this study focused on coal machine equipment parts, it has certain practical significance for the repair of hydraulic equipment. 展开更多
关键词 laser cladding hydraulic support tube 316L stainless teel hardness corrosion resistance wear resistance
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