UHMWPE fibers exhibit impressive modulus and strength,but they have not reached their theoretical limits.Researchers focus on molecular weight,orientation,and crystallinity of UHMWPE,yet their contributions to mechani...UHMWPE fibers exhibit impressive modulus and strength,but they have not reached their theoretical limits.Researchers focus on molecular weight,orientation,and crystallinity of UHMWPE,yet their contributions to mechanical properties are unclear.Molecular dynamics simulations are valuable but often limited by computational constraints.Our aim is to simulate higher molecular weights to better represent real UHMWPE fibers.We used Packmol and Polyply methodologies to construct PE systems,with Polyply reproducing more reasonable properties of UHMWPE fibers.Additionally,tensile simulations showed that orientation and crystallinity greatly impact Young's modulus more than molecular weight.Energy decomposition indicated that higher molecular weights lead to covalent bonds that can withstand more energy during stretching,thus increasing breaking strength.Combining simulations with machine learning,we found that orientation has the most significant impact on Young's modulus,contributing 60%,and molecular weight plays the most crucial role in determining the breaking strength,accounting for 65%.This study provides a theoretical basis and guidelines for enhancing UHMWPE's modulus and strength.展开更多
Conventional polyethylene(PE)fibers face limitations in large-scale industrial applications due to their poor thermal stability and inherent hydrophobicity,which restrict processing temperatures and dyeability,especia...Conventional polyethylene(PE)fibers face limitations in large-scale industrial applications due to their poor thermal stability and inherent hydrophobicity,which restrict processing temperatures and dyeability,especially in blended fabric production.In this research,a one-step ultraviolet(UV)irradiation technology was employed to modify medium molecular weight PE fibers through simultaneous crosslinking and grafting modifications,aiming to enhance their thermal stability and hydrophilicity.The modification employed a cost-effective,UV-initiated crosslinking system consisting of benzophenone(BP)as the photoinitiator and triallyl isocyanurate(TAIC)as the cocrosslinker.Acrylic acid(AA)was selected as the grafting monomer.These modifiers were thoroughly mixed with the PE matrix in a liquid-phase environment,and the mixture was melt-spun into fibers.The resulting fibers were then subjected to UV irradiation,which triggered the crosslinking and grafting reactions.The effects of the mass fraction of each component and irradiation parameters on modification efficacy were systematically investigated,followed by a comprehensive characterization of the modified PE fibers.The modified PE fibers achieved optimal thermal stability under the following conditions:2.0%mass fractions for both BP and TAIC,a UV irradiation intensity of 2000 mW/cm^(2),and an equivalent irradiation time of 60 s.This synergistic modification approach enables the fibers to maintain superior morphological integrity and mechanical performance when exposed to elevated temperatures ranging from 130 to 150℃.Meanwhile,an AA grafting mass fraction of 2.0%maximizes hydrophilicity with minimal impact on other properties,as evidenced by a dramatic reduction in the water contact angle(WCA)from 105.0°(hydrophobic)to 48.4°(hydrophilic).These improvements confirm the effectiveness of the modification strategy in synergistically enhancing both thermal stability and hydrophilicity of PE fibers.展开更多
In rotationally extruded fittings,high-density polyethylene(HDPE)pipes prepared using conventional processing methods often suffer from poor pressure resistance and low toughness.This study introduces an innovative ro...In rotationally extruded fittings,high-density polyethylene(HDPE)pipes prepared using conventional processing methods often suffer from poor pressure resistance and low toughness.This study introduces an innovative rotary shear system(RSS)to address these deficiencies through controlled mandrel rotation and cooling rates.We successfully prepared self-reinforced HDPE pipes with a three-layer structure combining spherical and shish-kebab crystals.Rotational processing aligned the molecular chains in the ring direction and formed shish-kebab crystals.As a result,the annular tensile strength of the rotationally processed three-layer shish-kebab structure(TSK)pipe increased from 26.7 MPa to 76.3 MPa,an enhancement of 185.8%.Notably,while maintaining excellent tensile strength(73.4 MPa),the elongation at break of the spherulite shishkebab spherulite(SKS)tubes was improved to 50.1%,as compared to 33.8%in the case of shish-kebab spherulite shish-kebab(KSK)tubes.This improvement can be attributed to the changes in the micro-morphology and polymer structure within the SKS tubes,specifically due to the formation of small-sized shish-kebab crystals and the low degrees of interlocking.In addition,2D-SAXS analysis revealed that KSK tubes have higher tensile strength due to smaller crystal sizes and larger shish dimensions,forming dense interlocking structures.In contrast,the SKS and TSK tubes had thicker amorphous regions and smaller shish sizes,resulting in reduced interlocking and mechanical performance.展开更多
The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100...The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100 mesh were studied. The experimental results were obtained from samples containing 65 vol.% agro fiber and 3 wt.% lubricant. Particle sizes distribution of the agro fibers was in the range of 0.295 mm to ?0.125 mm. SEM showed evidence of complete matrix/fiber impregnation or wetting. The melt rheological data in terms of complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss tangent (tanδ) were evaluated and compared for different samples. Due to higher probability of agglomeration formation in the samples containing 65 vol.% of agro fillers, the storage modulus, loss modulus and complex viscosity of these samples were high. The unique change in all the samples is due to the particle size distribution of the agro fibers. The storage and loss modulus increased with increasing shear rates for all the composites, except for Walnut shell composite which exhibited unusual decrease in storage modulus with increasing shear rate. Damping factor (tanδ) decreased with increasing shear rate for all the composites at 65 vol.% filler load although there were differences among the composites. Maximum torque tended to increase at the 65 vol.% agro fiber load for all composites. Corncob and Walnut shell composites gave higher torque and steady state torque values in comparison with Flax shives and Rice hull composites due to differences in particle sizes distribution of the agro fibers.展开更多
Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating w...Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating wood fiber/high-density polyethylene(WF/HDPE)without adding adhesive was explored.Canvas or polyester fabrics were selected as the surface decoration materials.The influence of hot-pressing temperature and WF/HDPE ratio on the adhesion was studied.The surface bonding strength,water resistance,and surface color were evaluated,and observation within the infrared spectrum and under scanning electron microscopy was used to analyze the bonding process.The results showed that the fabric and WF/HDPE substrate could be closely laminated together depending on the HDPE layer accumulated on the WF/HDPE surface.The molten HDPE matrix penetrates canvas more easily than polyester fabric,and the canvasveneered composite shows a greater bonding strength than does the polyester fabric-veneered composite.A higher proportion of the thermoplastic component in the substrate improved the bonding.When the hot-pressing temperature exceeded 160°C,the fabric-veneered WF/HDPE panels had greater water resistance,although the canvas fabric changed more obviously in terms of fiber shape and color,compared with the polyester fabric.For the canvas fabric,140°C–160°C was a suitable hot-pressing temperature,whereas 160°C–180°C was more suitable for polyester fabric.The proportion of the thermoplastic component in the composite should be not less than 30%to achieve adequate bonding strength.展开更多
The objective of this work is to demonstrate how the viscoelastic, thermal, rheological, hardness, wear resistance and fracture behavior of bioinert high-density polyethylene （HDPE） can be changed by the addition of...The objective of this work is to demonstrate how the viscoelastic, thermal, rheological, hardness, wear resistance and fracture behavior of bioinert high-density polyethylene （HDPE） can be changed by the addition of hydroxyapatite （HAP） nano particles. Also the effects of accelerated thermal ageing on the composite properties have been investigated. Different weight fractions of HAP nano particles up to 30 wt% have been incorporated in HDPE matrix by using melt blending in co-rotating intermeshing twin screw extruder. The fracture toughness results showed a remarkable decrease in proportion to the HAP content. The differential scanning calorimetry results indicated that the melting temperature and crystallinity were affected by the addition of HAP nano particles into the matrix. The complex viscosity increased as the percentage of HAP increased due to the restriction of the molecular mobility. The dynamic mechanical analysis results revealed that higher storage modulus （8.3 1011 Pa） could be obtained in the developed HDPE/HAP in 30 wt% compared to neat HDPE （5.1 1011 Pa）. Finally, the hardness and wear resistance of HDPE were improved significantly due to the addition of HAP nano particles. The changes in the HDPE and its nano composite properties due to ageing showed that the HDPE and its nano composites crystallinity increased while the fracture toughness, hardness, wear resistance, storage and loss modulus decreased.展开更多
Nanocomposites of high-density polyethylene(HDPE)modified with 0.2 phr graphene-zinc oxide(GN-ZnO)exhibited optimal mechanical properties and thermal stability.Two other nano-materials—GN and nano-ZnO—were also used...Nanocomposites of high-density polyethylene(HDPE)modified with 0.2 phr graphene-zinc oxide(GN-ZnO)exhibited optimal mechanical properties and thermal stability.Two other nano-materials—GN and nano-ZnO—were also used to compare them with GN-ZnO.increasing the content of GN-ZnO gradually enhanced the antibacterial and barrier properties,but the addition of 0.3 phr GN-ZnO led to agglomeration that caused defects in the nanocomposites.Herein,we investigated the antibacterial and barrier properties of HDPE nanocomposites infused with different nanoparticles(GN,ZnO,GN-ZnO)of varying concentrations.HDPE and the nanoparticles were meltblended together in a Haake-Buchler Rheomixer to produce a new environment-friendly nano-material with improved physical and chemical properties.The following characterizations were conducted:tensile test,thermogravimetric analysis,morphology,differential scanning calorimetry,X-ray diffraction,antibacterial test,and oxygen and water vapor permeation test.The results showed that the crystallinity of HDPE was affected with the addition of GN-ZnO,and the nanocomposites had effective antibacterial capacity,strong mechanical properties,high thermal stability,and excellent barrier performance.This type of HDPE nanocomposites reinforced with GN-ZnO would be attractive for packaging industries.展开更多
High-density polyethylene(HDPE)film leakage location detection is frequently accomplished using the double-electrode technique.The electric potential and potential difference are the main physical parameters in the do...High-density polyethylene(HDPE)film leakage location detection is frequently accomplished using the double-electrode technique.The electric potential and potential difference are the main physical parameters in the double-electrode approach.Due to the impact of the complex geoelectric environment,the electric potential and the electric potential difference are not sensitive enough to respond to minimal leakage.The tiny leaking area cannot be precisely located using the electric potential and electric potential difference.Using the COMSOL Multiphysics software,this study created a standard geoelectric model of the double-electrode method.We calculated a new parameter—the G parameter through secondary electric potential difference—based on the response characteristics of the electric potential and the electric potential difference while the HDPEfilm is leaking.The experiment demonstrates that the G parameter is more sensitive than the electric potential and electric potential difference for detecting the leaking area of HDPE film.The G parameter is more effective at detecting leakage than the electric potential and electric potential difference.The results of this study can be used to locate HDPEfilm leakage areas in a landfill.展开更多
Impact behavior of polymers has received considerable attention in recent years,and much work based on fracture mechanic approaches has been carried out.In this paper,fracture behavior in large deformation of a high d...Impact behavior of polymers has received considerable attention in recent years,and much work based on fracture mechanic approaches has been carried out.In this paper,fracture behavior in large deformation of a high density polyethylene(HDPE)materials was investigated through experimental impact testing on single edge notched specimen(SENB)and by using theoretical and analytical fracture criteria concepts.Moreover,a review of the main fracture criteria is given in order to characterize the toughness of this polymer in the both cases(static and dynamic).The fractured specimens obtained from the Charpy impact test were characterized with respect to their fracture surfaces.Characteristic zones of the fracture surface can be assigned to different stages and mechanisms of the fracture process.Finally,for a better understanding of fracture and damage mechanisms and to provide the best estimation of fracture toughness in impact,an experimental approach based on microscopic observations(SEM)was used.展开更多
In this research,the tensile properties'performance of compression moulded discontinuous randomized zalacca fibre/high-density polyethylene under critical fibre length was analysed by means of experimental method ...In this research,the tensile properties'performance of compression moulded discontinuous randomized zalacca fibre/high-density polyethylene under critical fibre length was analysed by means of experimental method and micromechanical models.These investigations were used to verify the tensile properties models toward the effect of fibre length and volume fraction on the composites.The experimental results showed that the tensile properties of composites had significantly increased due to the enhancement of fibre length.On the contrary,a decline in the tensile properties was observed with the increase of volume fraction.A comparison was made between the available experimental results and the performances of Tsai-Pagano,Christensen and Cox-Krechel models in their prediction of composites elastic modulus.The results showed that the consideration of fibre's elastic anisotropy in the Cox-Krenchel model had yielded a good prediction of the composites modulus,nevertheless the models could not accurately predict the composites modulus for fibre length study.展开更多
Chemical processes are complex, for which traditional neural network models usually can not lead to satisfactory accuracy. Selective neural network ensemble is an effective way to enhance the generalization accuracy o...Chemical processes are complex, for which traditional neural network models usually can not lead to satisfactory accuracy. Selective neural network ensemble is an effective way to enhance the generalization accuracy of networks, but there are some problems, e.g., lacking of unified definition of diversity among component neural networks and difficult to improve the accuracy by selecting if the diversities of available networks are small. In this study, the output errors of networks are vectorized, the diversity of networks is defined based on the error vectors, and the size of ensemble is analyzed. Then an error vectorization based selective neural network ensemble (EVSNE) is proposed, in which the error vector of each network can offset that of the other networks by training the component networks orderly. Thus the component networks have large diversity. Experiments and comparisons over standard data sets and actual chemical process data set for production of high-density polyethylene demonstrate that EVSNE performs better in generalization ability.展开更多
In this work, the effect of Bentonite (Nanoclay) on the mechanical and mor-phology properties of HDPE/Nanoclay composite pipe material was investi-gated. This led to the development of a composite material with improv...In this work, the effect of Bentonite (Nanoclay) on the mechanical and mor-phology properties of HDPE/Nanoclay composite pipe material was investi-gated. This led to the development of a composite material with improved me-chanical properties. The HDPE/nanoclay composites were produced using an injection moulding machine at 200?C and rotor speed of 50 rpm. The compati-bilizer used in this study was Polyethylene-graft-Maleic Anhydride. Different compositions of nanoclay reinforcements were prepared and added to HDPE resin. A particle size of 425 μm was used in proportions of 0%, 5%, 10%, 15%, and 20% on weight fraction basis. All the composites samples were characterized by Zwick Roell tensile testing machine and Scanning Election Microscopy (SEM). Experimental results obtained showed improvements in the tensile strength, and modulus at the expense of elongation. The maximum tensile strength and modulus was obtained at 10% filler composition. These enhanced properties are due to the homogenous dispersion of nanoclay in HDPE matrix, which is evident from the structure that was evaluated using SEM.展开更多
In this study, high-density polyethylene (HDPE)/exfoliated graphite nanoplatelet (xGnP) composites reinforced with a 2 wt.% concentration of nano-magnesia (n-MgO) were fabricated using an injection moulding machine. T...In this study, high-density polyethylene (HDPE)/exfoliated graphite nanoplatelet (xGnP) composites reinforced with a 2 wt.% concentration of nano-magnesia (n-MgO) were fabricated using an injection moulding machine. The thermal properties and morphological structures of the composites were investigated. The XRD results showed the peaks of xGnP and n-MgO, where the intensity of the xGnP peaks became stronger with adding increasing amounts of xGnP into the polymermatrix. In terms of morphology, some agglomeration of particles was observed within the matrix, and the agglomeration decreased the thermal properties of the composites. The nanocomposites showed less thermal stability than the pristine polymer. The reduction in the onset temperature compared to that of neat HDPE was attributed to less adhesion between the fillers and the matrix. In addition, the crystallinity was reduced by the addition of fillers.展开更多
Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic me...Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic mechanical and thermal properties are studied.The influence of ramie fiber and maleic anhydride-grafted polyolefin(MA-g-PO)on mechanical,dynamic mechanical and thermal properties is investigated.It is observed that the tensile,flexural and impact properties of the composites treated with MA-g-PO are all improved in comparison to the untreated composites.Dynamic mechanical properties of the composite with MA-g-PO show an increase in the storage modulus with a higherαrelaxation peak,together with the micromorphology analysis,indicating an improved interfacial bonding between fiber and matrix by the MA-g-PO addition.Furthermore,the change in TGA thermograms of composite caused by MA-g-PO exhibits that the addition of MA-g-PO is also helpful to increase the thermal stability of noil ramie fiber/HDPE composites.展开更多
The purpose of this multicenter study was to evaluate the clinical performance of an ultrahigh molecular weight polyethylene (UHMWPE) fiber cable for re-attachment of the osteotomized greater trochanter in hip surgery...The purpose of this multicenter study was to evaluate the clinical performance of an ultrahigh molecular weight polyethylene (UHMWPE) fiber cable for re-attachment of the osteotomized greater trochanter in hip surgery. Included in the study were 85 hips that had undergone surgery with greater trochanter osteotomy, including 50 hip arthroplasty procedures and 35 hip osteotomies. The osteotomized greater trochanter was reattached using one or more UHMWPE fiber cables. The bone union and displacement of the greater trochanter were assessed in radiographs for up to 12 months after surgery. Non-union of the osteotomy site occurred in 4.7% of the cases. In approximately 90% of the cases, displacement was less than 2 mm at up to 12 months after surgery. The UHMWPE fiber cable was a good biomaterial for reattaching the osteotomized greater trochanter and may also be an option for osteosynthesis procedures.展开更多
In this work,polyethylene terephthalate(PET) fibers were continuously treated by atmospheric dielectric barrier discharge(DBD) in Ar mixed O2 plasma,and the discharge was characterized by electrical function and optic...In this work,polyethylene terephthalate(PET) fibers were continuously treated by atmospheric dielectric barrier discharge(DBD) in Ar mixed O2 plasma,and the discharge was characterized by electrical function and optical diagnostics.It is found that the interfacial adhesion strength between treated PET fiber and resorcinol formaldehyde latex(RFL)(little)-rubber was improved(about 50%) by the measurement of interfacial shear strength(IFSS) and peel test.The wettability was improved rapidly in the initial treatment time.It is considered that oxidation chemical reaction as the major role of PET fiber surface modification is ahead of the physical etching effect.The high density of atomic oxygen in the plasma by optical emission spectroscopy supports the purpose.According to the scanning electron micrograph(SEM) image in the work,the longer treatment time obviously caused physical etching effect,which shall be less responsible for the improvement of the wettability.展开更多
It is believed that gel spun polyethylene(PE)fibers have a somewhat extended chain crystalstructure,because of the disentangling of the chains which takes place in semi-dilute solutionand the ultra high draw ratio use...It is believed that gel spun polyethylene(PE)fibers have a somewhat extended chain crystalstructure,because of the disentangling of the chains which takes place in semi-dilute solutionand the ultra high draw ratio used.Ten years ago,PE shish-kebabs grown from dilute solutionwere proved to have extended chain backbone which causes the raising of its melting point.These crystals were found to have a triclinic crystal phase,This study shows a different result forgel spun ultra high drawn PE fiber.The unit cell remains orthorhombic even if the draw ratioreaches 50;as the draw ratio increases,the length in a and b axes are shortened while that in c ax-is changes quite insignificantly.When the draw ratio is over 10,two endothermic melting peakscan be seen in the DSC curves with corresponding peak temperature of 136.7-145.3℃.The lat-ter peak is attributed to the amount of extended chain crystal.展开更多
Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-...Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-lar Weight Polyethylene(UHMWPE)fiber reinforcedPE tape prepared with the method of powder impregnat-ion was studied.The effect of impregnate length and thetensile force of the yarn on the fiber content as well as on the strength and modulus of the tape were discussed.Calculation shows that the strength and the modulus ofthe ULMWPE fiber can keep about 85％ after it undergothe process.展开更多
A group of grafted PET fibers with different graft yield are formed by grafting acrylamide onto the PET main chains. The structure of grafted fibers are studied by scanning electronic microscope ( SEM ), infra-red spe...A group of grafted PET fibers with different graft yield are formed by grafting acrylamide onto the PET main chains. The structure of grafted fibers are studied by scanning electronic microscope ( SEM ), infra-red spectrophotometer ( IR ), and differential scanning calorimetry(DSC). At the same time, the moisture regain, dyeability, strength, and elongation at break of the samples are measured and their relations with structural changes are discussed. Compared with ungrafted fiber, shape of the fiber cross-section, IR characteristic absorption peaks, and melting behavior of the grafted fibers have been changed, causing the fiber dyeability and moisture regain to be increased, and mechanical properties to be changed.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.52303298 and 52233002)。
文摘UHMWPE fibers exhibit impressive modulus and strength,but they have not reached their theoretical limits.Researchers focus on molecular weight,orientation,and crystallinity of UHMWPE,yet their contributions to mechanical properties are unclear.Molecular dynamics simulations are valuable but often limited by computational constraints.Our aim is to simulate higher molecular weights to better represent real UHMWPE fibers.We used Packmol and Polyply methodologies to construct PE systems,with Polyply reproducing more reasonable properties of UHMWPE fibers.Additionally,tensile simulations showed that orientation and crystallinity greatly impact Young's modulus more than molecular weight.Energy decomposition indicated that higher molecular weights lead to covalent bonds that can withstand more energy during stretching,thus increasing breaking strength.Combining simulations with machine learning,we found that orientation has the most significant impact on Young's modulus,contributing 60%,and molecular weight plays the most crucial role in determining the breaking strength,accounting for 65%.This study provides a theoretical basis and guidelines for enhancing UHMWPE's modulus and strength.
文摘Conventional polyethylene(PE)fibers face limitations in large-scale industrial applications due to their poor thermal stability and inherent hydrophobicity,which restrict processing temperatures and dyeability,especially in blended fabric production.In this research,a one-step ultraviolet(UV)irradiation technology was employed to modify medium molecular weight PE fibers through simultaneous crosslinking and grafting modifications,aiming to enhance their thermal stability and hydrophilicity.The modification employed a cost-effective,UV-initiated crosslinking system consisting of benzophenone(BP)as the photoinitiator and triallyl isocyanurate(TAIC)as the cocrosslinker.Acrylic acid(AA)was selected as the grafting monomer.These modifiers were thoroughly mixed with the PE matrix in a liquid-phase environment,and the mixture was melt-spun into fibers.The resulting fibers were then subjected to UV irradiation,which triggered the crosslinking and grafting reactions.The effects of the mass fraction of each component and irradiation parameters on modification efficacy were systematically investigated,followed by a comprehensive characterization of the modified PE fibers.The modified PE fibers achieved optimal thermal stability under the following conditions:2.0%mass fractions for both BP and TAIC,a UV irradiation intensity of 2000 mW/cm^(2),and an equivalent irradiation time of 60 s.This synergistic modification approach enables the fibers to maintain superior morphological integrity and mechanical performance when exposed to elevated temperatures ranging from 130 to 150℃.Meanwhile,an AA grafting mass fraction of 2.0%maximizes hydrophilicity with minimal impact on other properties,as evidenced by a dramatic reduction in the water contact angle(WCA)from 105.0°(hydrophobic)to 48.4°(hydrophilic).These improvements confirm the effectiveness of the modification strategy in synergistically enhancing both thermal stability and hydrophilicity of PE fibers.
基金supported by the National Natural Science Foundation of China(Nos.52373045 and 52033005).
文摘In rotationally extruded fittings,high-density polyethylene(HDPE)pipes prepared using conventional processing methods often suffer from poor pressure resistance and low toughness.This study introduces an innovative rotary shear system(RSS)to address these deficiencies through controlled mandrel rotation and cooling rates.We successfully prepared self-reinforced HDPE pipes with a three-layer structure combining spherical and shish-kebab crystals.Rotational processing aligned the molecular chains in the ring direction and formed shish-kebab crystals.As a result,the annular tensile strength of the rotationally processed three-layer shish-kebab structure(TSK)pipe increased from 26.7 MPa to 76.3 MPa,an enhancement of 185.8%.Notably,while maintaining excellent tensile strength(73.4 MPa),the elongation at break of the spherulite shishkebab spherulite(SKS)tubes was improved to 50.1%,as compared to 33.8%in the case of shish-kebab spherulite shish-kebab(KSK)tubes.This improvement can be attributed to the changes in the micro-morphology and polymer structure within the SKS tubes,specifically due to the formation of small-sized shish-kebab crystals and the low degrees of interlocking.In addition,2D-SAXS analysis revealed that KSK tubes have higher tensile strength due to smaller crystal sizes and larger shish dimensions,forming dense interlocking structures.In contrast,the SKS and TSK tubes had thicker amorphous regions and smaller shish sizes,resulting in reduced interlocking and mechanical performance.
文摘The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100 mesh were studied. The experimental results were obtained from samples containing 65 vol.% agro fiber and 3 wt.% lubricant. Particle sizes distribution of the agro fibers was in the range of 0.295 mm to ?0.125 mm. SEM showed evidence of complete matrix/fiber impregnation or wetting. The melt rheological data in terms of complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss tangent (tanδ) were evaluated and compared for different samples. Due to higher probability of agglomeration formation in the samples containing 65 vol.% of agro fillers, the storage modulus, loss modulus and complex viscosity of these samples were high. The unique change in all the samples is due to the particle size distribution of the agro fibers. The storage and loss modulus increased with increasing shear rates for all the composites, except for Walnut shell composite which exhibited unusual decrease in storage modulus with increasing shear rate. Damping factor (tanδ) decreased with increasing shear rate for all the composites at 65 vol.% filler load although there were differences among the composites. Maximum torque tended to increase at the 65 vol.% agro fiber load for all composites. Corncob and Walnut shell composites gave higher torque and steady state torque values in comparison with Flax shives and Rice hull composites due to differences in particle sizes distribution of the agro fibers.
基金supported by the National Natural Science Foundation of China[31670573]the Innovation Training Program of Northeast Forestry University[201810225398].
文摘Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating wood fiber/high-density polyethylene(WF/HDPE)without adding adhesive was explored.Canvas or polyester fabrics were selected as the surface decoration materials.The influence of hot-pressing temperature and WF/HDPE ratio on the adhesion was studied.The surface bonding strength,water resistance,and surface color were evaluated,and observation within the infrared spectrum and under scanning electron microscopy was used to analyze the bonding process.The results showed that the fabric and WF/HDPE substrate could be closely laminated together depending on the HDPE layer accumulated on the WF/HDPE surface.The molten HDPE matrix penetrates canvas more easily than polyester fabric,and the canvasveneered composite shows a greater bonding strength than does the polyester fabric-veneered composite.A higher proportion of the thermoplastic component in the substrate improved the bonding.When the hot-pressing temperature exceeded 160°C,the fabric-veneered WF/HDPE panels had greater water resistance,although the canvas fabric changed more obviously in terms of fiber shape and color,compared with the polyester fabric.For the canvas fabric,140°C–160°C was a suitable hot-pressing temperature,whereas 160°C–180°C was more suitable for polyester fabric.The proportion of the thermoplastic component in the composite should be not less than 30%to achieve adequate bonding strength.
基金the Deanship of Scientific Research at King Saud University for funding the work through the research group project No.RGP-VPP-133
文摘The objective of this work is to demonstrate how the viscoelastic, thermal, rheological, hardness, wear resistance and fracture behavior of bioinert high-density polyethylene （HDPE） can be changed by the addition of hydroxyapatite （HAP） nano particles. Also the effects of accelerated thermal ageing on the composite properties have been investigated. Different weight fractions of HAP nano particles up to 30 wt% have been incorporated in HDPE matrix by using melt blending in co-rotating intermeshing twin screw extruder. The fracture toughness results showed a remarkable decrease in proportion to the HAP content. The differential scanning calorimetry results indicated that the melting temperature and crystallinity were affected by the addition of HAP nano particles into the matrix. The complex viscosity increased as the percentage of HAP increased due to the restriction of the molecular mobility. The dynamic mechanical analysis results revealed that higher storage modulus （8.3 1011 Pa） could be obtained in the developed HDPE/HAP in 30 wt% compared to neat HDPE （5.1 1011 Pa）. Finally, the hardness and wear resistance of HDPE were improved significantly due to the addition of HAP nano particles. The changes in the HDPE and its nano composite properties due to ageing showed that the HDPE and its nano composites crystallinity increased while the fracture toughness, hardness, wear resistance, storage and loss modulus decreased.
基金The authors would like to acknowledge the financial support from the following organizations:Wuliangye Group Co.,Ltd.(No.CXY2019ZR001)Sichuan Province Science and Technology Support Program(No.2019JDRC0029)+2 种基金Zigong City Science and Technology(Nos.2017XC16,2019CXRC01)Opening Project of Material Corrosion and Protection Key Laboratory of Sichuan Province(Nos.2016CL10,2017CL03,2019CL05,2018CL08,2018CL07)Opening Project of Sichuan Province,the Foundation of Introduced Talent of Sichuan University of Science and Engineering(Nos.2014RC31,2017RCL31,2017RCL36,2017RCL16,2019RC05,2019RC07).Appreciation is also extended to Apex Nanotek Co.,Ltd.
文摘Nanocomposites of high-density polyethylene(HDPE)modified with 0.2 phr graphene-zinc oxide(GN-ZnO)exhibited optimal mechanical properties and thermal stability.Two other nano-materials—GN and nano-ZnO—were also used to compare them with GN-ZnO.increasing the content of GN-ZnO gradually enhanced the antibacterial and barrier properties,but the addition of 0.3 phr GN-ZnO led to agglomeration that caused defects in the nanocomposites.Herein,we investigated the antibacterial and barrier properties of HDPE nanocomposites infused with different nanoparticles(GN,ZnO,GN-ZnO)of varying concentrations.HDPE and the nanoparticles were meltblended together in a Haake-Buchler Rheomixer to produce a new environment-friendly nano-material with improved physical and chemical properties.The following characterizations were conducted:tensile test,thermogravimetric analysis,morphology,differential scanning calorimetry,X-ray diffraction,antibacterial test,and oxygen and water vapor permeation test.The results showed that the crystallinity of HDPE was affected with the addition of GN-ZnO,and the nanocomposites had effective antibacterial capacity,strong mechanical properties,high thermal stability,and excellent barrier performance.This type of HDPE nanocomposites reinforced with GN-ZnO would be attractive for packaging industries.
基金supported by the National Key Research and Development Program of China (Grant Nos. 2019YFC1510802 and 2019YFC1804302)the National Natural Science Foundation of China (Grant No. 41504081)the Fundamental Research Funds for the Central Universities (Grant No. 2019B17214)。
文摘High-density polyethylene(HDPE)film leakage location detection is frequently accomplished using the double-electrode technique.The electric potential and potential difference are the main physical parameters in the double-electrode approach.Due to the impact of the complex geoelectric environment,the electric potential and the electric potential difference are not sensitive enough to respond to minimal leakage.The tiny leaking area cannot be precisely located using the electric potential and electric potential difference.Using the COMSOL Multiphysics software,this study created a standard geoelectric model of the double-electrode method.We calculated a new parameter—the G parameter through secondary electric potential difference—based on the response characteristics of the electric potential and the electric potential difference while the HDPEfilm is leaking.The experiment demonstrates that the G parameter is more sensitive than the electric potential and electric potential difference for detecting the leaking area of HDPE film.The G parameter is more effective at detecting leakage than the electric potential and electric potential difference.The results of this study can be used to locate HDPEfilm leakage areas in a landfill.
文摘Impact behavior of polymers has received considerable attention in recent years,and much work based on fracture mechanic approaches has been carried out.In this paper,fracture behavior in large deformation of a high density polyethylene(HDPE)materials was investigated through experimental impact testing on single edge notched specimen(SENB)and by using theoretical and analytical fracture criteria concepts.Moreover,a review of the main fracture criteria is given in order to characterize the toughness of this polymer in the both cases(static and dynamic).The fractured specimens obtained from the Charpy impact test were characterized with respect to their fracture surfaces.Characteristic zones of the fracture surface can be assigned to different stages and mechanisms of the fracture process.Finally,for a better understanding of fracture and damage mechanisms and to provide the best estimation of fracture toughness in impact,an experimental approach based on microscopic observations(SEM)was used.
文摘In this research,the tensile properties'performance of compression moulded discontinuous randomized zalacca fibre/high-density polyethylene under critical fibre length was analysed by means of experimental method and micromechanical models.These investigations were used to verify the tensile properties models toward the effect of fibre length and volume fraction on the composites.The experimental results showed that the tensile properties of composites had significantly increased due to the enhancement of fibre length.On the contrary,a decline in the tensile properties was observed with the increase of volume fraction.A comparison was made between the available experimental results and the performances of Tsai-Pagano,Christensen and Cox-Krechel models in their prediction of composites elastic modulus.The results showed that the consideration of fibre's elastic anisotropy in the Cox-Krenchel model had yielded a good prediction of the composites modulus,nevertheless the models could not accurately predict the composites modulus for fibre length study.
基金Supported by the National Natural Science Foundation of China (61074153, 61104131)the Fundamental Research Fundsfor Central Universities of China (ZY1111, JD1104)
文摘Chemical processes are complex, for which traditional neural network models usually can not lead to satisfactory accuracy. Selective neural network ensemble is an effective way to enhance the generalization accuracy of networks, but there are some problems, e.g., lacking of unified definition of diversity among component neural networks and difficult to improve the accuracy by selecting if the diversities of available networks are small. In this study, the output errors of networks are vectorized, the diversity of networks is defined based on the error vectors, and the size of ensemble is analyzed. Then an error vectorization based selective neural network ensemble (EVSNE) is proposed, in which the error vector of each network can offset that of the other networks by training the component networks orderly. Thus the component networks have large diversity. Experiments and comparisons over standard data sets and actual chemical process data set for production of high-density polyethylene demonstrate that EVSNE performs better in generalization ability.
文摘In this work, the effect of Bentonite (Nanoclay) on the mechanical and mor-phology properties of HDPE/Nanoclay composite pipe material was investi-gated. This led to the development of a composite material with improved me-chanical properties. The HDPE/nanoclay composites were produced using an injection moulding machine at 200?C and rotor speed of 50 rpm. The compati-bilizer used in this study was Polyethylene-graft-Maleic Anhydride. Different compositions of nanoclay reinforcements were prepared and added to HDPE resin. A particle size of 425 μm was used in proportions of 0%, 5%, 10%, 15%, and 20% on weight fraction basis. All the composites samples were characterized by Zwick Roell tensile testing machine and Scanning Election Microscopy (SEM). Experimental results obtained showed improvements in the tensile strength, and modulus at the expense of elongation. The maximum tensile strength and modulus was obtained at 10% filler composition. These enhanced properties are due to the homogenous dispersion of nanoclay in HDPE matrix, which is evident from the structure that was evaluated using SEM.
文摘In this study, high-density polyethylene (HDPE)/exfoliated graphite nanoplatelet (xGnP) composites reinforced with a 2 wt.% concentration of nano-magnesia (n-MgO) were fabricated using an injection moulding machine. The thermal properties and morphological structures of the composites were investigated. The XRD results showed the peaks of xGnP and n-MgO, where the intensity of the xGnP peaks became stronger with adding increasing amounts of xGnP into the polymermatrix. In terms of morphology, some agglomeration of particles was observed within the matrix, and the agglomeration decreased the thermal properties of the composites. The nanocomposites showed less thermal stability than the pristine polymer. The reduction in the onset temperature compared to that of neat HDPE was attributed to less adhesion between the fillers and the matrix. In addition, the crystallinity was reduced by the addition of fillers.
基金supported by the National Scientific and Technical Supporting 12th Five-year Plan Project(No.2012BAD23B0203)
文摘Noil discarded fibers from fiber production for textile industry have short length and are always considered less valuable.Here,noil ramie fibers/HDPE composite is prepared using twin-screw extruder and the dynamic mechanical and thermal properties are studied.The influence of ramie fiber and maleic anhydride-grafted polyolefin(MA-g-PO)on mechanical,dynamic mechanical and thermal properties is investigated.It is observed that the tensile,flexural and impact properties of the composites treated with MA-g-PO are all improved in comparison to the untreated composites.Dynamic mechanical properties of the composite with MA-g-PO show an increase in the storage modulus with a higherαrelaxation peak,together with the micromorphology analysis,indicating an improved interfacial bonding between fiber and matrix by the MA-g-PO addition.Furthermore,the change in TGA thermograms of composite caused by MA-g-PO exhibits that the addition of MA-g-PO is also helpful to increase the thermal stability of noil ramie fiber/HDPE composites.
文摘The purpose of this multicenter study was to evaluate the clinical performance of an ultrahigh molecular weight polyethylene (UHMWPE) fiber cable for re-attachment of the osteotomized greater trochanter in hip surgery. Included in the study were 85 hips that had undergone surgery with greater trochanter osteotomy, including 50 hip arthroplasty procedures and 35 hip osteotomies. The osteotomized greater trochanter was reattached using one or more UHMWPE fiber cables. The bone union and displacement of the greater trochanter were assessed in radiographs for up to 12 months after surgery. Non-union of the osteotomy site occurred in 4.7% of the cases. In approximately 90% of the cases, displacement was less than 2 mm at up to 12 months after surgery. The UHMWPE fiber cable was a good biomaterial for reattaching the osteotomized greater trochanter and may also be an option for osteosynthesis procedures.
文摘In this work,polyethylene terephthalate(PET) fibers were continuously treated by atmospheric dielectric barrier discharge(DBD) in Ar mixed O2 plasma,and the discharge was characterized by electrical function and optical diagnostics.It is found that the interfacial adhesion strength between treated PET fiber and resorcinol formaldehyde latex(RFL)(little)-rubber was improved(about 50%) by the measurement of interfacial shear strength(IFSS) and peel test.The wettability was improved rapidly in the initial treatment time.It is considered that oxidation chemical reaction as the major role of PET fiber surface modification is ahead of the physical etching effect.The high density of atomic oxygen in the plasma by optical emission spectroscopy supports the purpose.According to the scanning electron micrograph(SEM) image in the work,the longer treatment time obviously caused physical etching effect,which shall be less responsible for the improvement of the wettability.
基金This project is supported by National Science Foundation of China
文摘It is believed that gel spun polyethylene(PE)fibers have a somewhat extended chain crystalstructure,because of the disentangling of the chains which takes place in semi-dilute solutionand the ultra high draw ratio used.Ten years ago,PE shish-kebabs grown from dilute solutionwere proved to have extended chain backbone which causes the raising of its melting point.These crystals were found to have a triclinic crystal phase,This study shows a different result forgel spun ultra high drawn PE fiber.The unit cell remains orthorhombic even if the draw ratioreaches 50;as the draw ratio increases,the length in a and b axes are shortened while that in c ax-is changes quite insignificantly.When the draw ratio is over 10,two endothermic melting peakscan be seen in the DSC curves with corresponding peak temperature of 136.7-145.3℃.The lat-ter peak is attributed to the amount of extended chain crystal.
文摘Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-lar Weight Polyethylene(UHMWPE)fiber reinforcedPE tape prepared with the method of powder impregnat-ion was studied.The effect of impregnate length and thetensile force of the yarn on the fiber content as well as on the strength and modulus of the tape were discussed.Calculation shows that the strength and the modulus ofthe ULMWPE fiber can keep about 85％ after it undergothe process.
文摘A group of grafted PET fibers with different graft yield are formed by grafting acrylamide onto the PET main chains. The structure of grafted fibers are studied by scanning electronic microscope ( SEM ), infra-red spectrophotometer ( IR ), and differential scanning calorimetry(DSC). At the same time, the moisture regain, dyeability, strength, and elongation at break of the samples are measured and their relations with structural changes are discussed. Compared with ungrafted fiber, shape of the fiber cross-section, IR characteristic absorption peaks, and melting behavior of the grafted fibers have been changed, causing the fiber dyeability and moisture regain to be increased, and mechanical properties to be changed.
