On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable...On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.展开更多
The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing indust...The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing industry has ranked first in the world in terms of energy consumption,accounting for 56%of China's total energy consumption.Its electricity consumption exceeds 50%of the total social electricity consumption,and its carbon emissions reach 1.81 billion tons,accounting for 34% of the national total.Against this backdrop,enhancing the sustainability of high-end equipment manufacturing industries represented by aerospace has become a major strategic need for China's modernization,and it also provides strong support for solving global environmental problems.展开更多
文摘On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.
基金the support of the National Natural Science Foundation of China(Nos.52205476 and 52175415)the Natural Science Foundation of Jiangsu Province(No.BK20242040)+1 种基金the Fundamental Research Funds for the Central Universities(No.NG2024008)the Fund of Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology(No.1005ZAA20003-14)。
文摘The manufacturing industry is the core support for the development of the real economy.While promoting rapid economic growth,it also brings severe resource and environmental challenges.China's manufacturing industry has ranked first in the world in terms of energy consumption,accounting for 56%of China's total energy consumption.Its electricity consumption exceeds 50%of the total social electricity consumption,and its carbon emissions reach 1.81 billion tons,accounting for 34% of the national total.Against this backdrop,enhancing the sustainability of high-end equipment manufacturing industries represented by aerospace has become a major strategic need for China's modernization,and it also provides strong support for solving global environmental problems.