The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established t...The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established that multiple cycles of heating up to 600℃ and cooling with water up to 80℃ for about 7 seconds/1 cycle lead to the formation of ridges,shells and cracks on the surface and in the volume of the tool.The loss of structural strength of the material leads to the breakdown of the mandrel during the stitching process.The technique and equipment of magnetic powder control have been developed to establish the dynamics of the growth of internal and external defects of mandrels.An equation is obtained that allows determining the increase in the number of defects in the sewing tool of a screw rolling mill.The technology of non-destructive testing made it possible to develop a rational plan for replacing the sewing mandrels,which allows for predicting the appearance of defects leading to a complex breakdown of the deforming tool at the NPO Pribor machine-building enterprise.展开更多
提出基于布里渊光时域反射(Brillouin optic time domain reflectometer,BOTDR)分布式检测技术与解调信号的光缆隐蔽性缺陷识别方法,识别检测光缆隐蔽性缺陷。在生产阶段将光纤植入多股碳纤维导线复合芯内部作为传感器,依据BOTDR技术与...提出基于布里渊光时域反射(Brillouin optic time domain reflectometer,BOTDR)分布式检测技术与解调信号的光缆隐蔽性缺陷识别方法,识别检测光缆隐蔽性缺陷。在生产阶段将光纤植入多股碳纤维导线复合芯内部作为传感器,依据BOTDR技术与光时域反射(optic time domain reflectometer,OTDR)技术原理,构建关于碳纤维导线光缆隐蔽性检测的分布式传感系统,利用光纤对温度、应力、传播损耗的高精度感知,多维度地分析碳纤维导线光缆的隐蔽性缺陷及位置分布,实现光缆的隐蔽性缺陷识别。利用morlet小波解调布里渊散射信号,提取包络信息,去除信号噪声,采用列文伯格-马夸尔特算法,拟合布里渊散射谱数据,精确估计最优Brillouin频移量参数,提升整体缺陷识别精度。实验证明:该方法可以准确地对光缆的隐蔽性缺陷进行表征,实现多股碳纤维导线光缆隐蔽性缺陷的快速、有效识别,促进碳纤维导线光缆更好地应用于增容、大跨越等工程中。展开更多
文摘The conditions of heating and cooling of piercing mandrels made of 4X5MFS steel of a three-roll screw mill 30-80 in the production of a closed cavity of steel vessels of small volume are determined.It is established that multiple cycles of heating up to 600℃ and cooling with water up to 80℃ for about 7 seconds/1 cycle lead to the formation of ridges,shells and cracks on the surface and in the volume of the tool.The loss of structural strength of the material leads to the breakdown of the mandrel during the stitching process.The technique and equipment of magnetic powder control have been developed to establish the dynamics of the growth of internal and external defects of mandrels.An equation is obtained that allows determining the increase in the number of defects in the sewing tool of a screw rolling mill.The technology of non-destructive testing made it possible to develop a rational plan for replacing the sewing mandrels,which allows for predicting the appearance of defects leading to a complex breakdown of the deforming tool at the NPO Pribor machine-building enterprise.
文摘提出基于布里渊光时域反射(Brillouin optic time domain reflectometer,BOTDR)分布式检测技术与解调信号的光缆隐蔽性缺陷识别方法,识别检测光缆隐蔽性缺陷。在生产阶段将光纤植入多股碳纤维导线复合芯内部作为传感器,依据BOTDR技术与光时域反射(optic time domain reflectometer,OTDR)技术原理,构建关于碳纤维导线光缆隐蔽性检测的分布式传感系统,利用光纤对温度、应力、传播损耗的高精度感知,多维度地分析碳纤维导线光缆的隐蔽性缺陷及位置分布,实现光缆的隐蔽性缺陷识别。利用morlet小波解调布里渊散射信号,提取包络信息,去除信号噪声,采用列文伯格-马夸尔特算法,拟合布里渊散射谱数据,精确估计最优Brillouin频移量参数,提升整体缺陷识别精度。实验证明:该方法可以准确地对光缆的隐蔽性缺陷进行表征,实现多股碳纤维导线光缆隐蔽性缺陷的快速、有效识别,促进碳纤维导线光缆更好地应用于增容、大跨越等工程中。
