The heat transfer coefficient of the water surface is an important parameter in the design of thermal discharge in nuclear power plant engineering.In this study,in situ observations were performed in the northwestern ...The heat transfer coefficient of the water surface is an important parameter in the design of thermal discharge in nuclear power plant engineering.In this study,in situ observations were performed in the northwestern South China Sea near a coastal nuclear power plant to evaluate the applicability of heat transfer coefficient calculation algorithms commonly used in marine thermal discharge engineering in China.The results show that the Regulation for Hydraulic and Thermal Model in Cooling Water Projects(SL 160-2012)is not applicable in calculating the heat transfer coefficient in offshore areas.SL 160-2012 significantly overestimates the heat loss at the sea surface.However,Code for Design of Cooling for Industrial Recirculating Water(GB/T 50102-2014)performs well,and its estimation coefficient is roughly consistent with the estimations of the COARE 3.6 bulk algorithm,which is extensively used in physical oceanography for calculating air-sea heat fluxes,and the Gunneberg formula.In a 3-day observation,the average heat transfer coefficients estimated using these three algorithms were 50.4,48.5,and 48.8 W m^(-2)℃^(-1),respectively,with a deviation of less than 4% among them,whereas that estimated using SL 160-2012 was as high as 176.3 W m^(-2)℃^(-1).The abnormally large value of SL 160-2012 is due to its additional cooling term,which is artificially increased by 100 times because of the incorrect unit conversion used when developing the regulation.If this error is corrected,the value will decrease to 50.5 W m^(-2)℃^(-1),which is very close to the estimation of GB/T 50102-2014.展开更多
Coiled tube heat exchangers are widely preferred in shell structures due to their superior heat transfer performance,driven by favorable flow characteristics.This study investigates the effect of modifying coil and sh...Coiled tube heat exchangers are widely preferred in shell structures due to their superior heat transfer performance,driven by favorable flow characteristics.This study investigates the effect of modifying coil and shell configurations on heat transfer efficiency.Two key enhancements were examined:adding fins to the outer coil surface and integrating longitudinal slots within a hollowed shell.These modifications promote turbulence and extend heat transfer duration,thereby improving performance.However,they also introduce challenges,including increased pressure loss andmanufacturing complexity.Numerical simulationswere conducted usingANSYS Fluent 2024R1 under identical boundary conditions.With a fixed cold-side flow rate of 3 L/min,the input temperatures for the hot and cold fluids were 333.15 and 291.65 K,respectively.The hot-side flow rate varied between 2 and 6 L/min.Simulation outcomes were reported for the objectives of the study that included the improvement in heat exchangers’heat transfer enhancement.As it was indicated in the study outcomes,the average heat transfer rate increased by 15.56%,the overall heat transfer coefficient enhanced by about 29.51%,and the convective heat transfer coefficient improved by about 75.96%compared to the conventional shell-and-coil tube heat exchanger model.However,the modified technique resulted in a significant pressure drop.展开更多
The heat transfer coefficient in a multidimensional heat conduction problem is obtained from the solution of the inverse heat conduction problem based on the thermographic temperature measurement. The modified one-dim...The heat transfer coefficient in a multidimensional heat conduction problem is obtained from the solution of the inverse heat conduction problem based on the thermographic temperature measurement. The modified one-dimensional correction method （MODCM）, along with the finite volume method, is employed for both two- and three-dimensional inverse problems. A series of numerical experiments are conducted in order to verify the effectiveness of the method. In addition, the effect of the temperature measurement error, the ending criterion of the iteration, etc. on the result of the inverse problem is investigated. It is proved that the method is a simple, stable and accurate one that can solve successfully the inverse heat conduction problem.展开更多
According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST soft...According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST software based on accurate cooling curves measured by the modified Jominy specimen and temperature-dependent thermo-physical properties of 7 B50 alloy calculated using the JMat Pro software. Results show that the average cooling rate at 6 mm from the quenching surface and 420-230 ℃（quench sensitive temperature range） is 45.78℃/s. The peak-value of the SSHTC is 69 kW/（m^2·K） obtained at spray quenching for 0.4 s and the corresponding temperature of the quenching surface is 160 ℃. In the initial stage of spray quenching, the phenomenon called ＂temperature plateau＂ appears on the cooling curve of the quenching surface. The temperature range of this plateau is 160-170℃ with the duration about 3 s. During the temperature plateau, heat transfer mechanism of the quenching surface transforms from nucleate boiling regime to single-phase convective regime.展开更多
Inverse heat conduction method (IHCM) is one of the most effective approaches to obtaining the boiling heat transfer coefficient from measured results. This paper focuses on its application in cryogenic boiling heat t...Inverse heat conduction method (IHCM) is one of the most effective approaches to obtaining the boiling heat transfer coefficient from measured results. This paper focuses on its application in cryogenic boiling heat transfer. Experiments were conducted on the heat transfer of a stainless steel block in a liquid nitrogen bath, with the assumption of a 1D conduction condition to realize fast acquisition of the temperature of the test points inside the block. With the inverse-heat conduction theory and the explicit finite difference model, a solving program was developed to calculate the heat flux and the boiling heat transfer coefficient of a stainless steel block in liquid nitrogen bath based on the temperature acquisition data. Considering the oscillating data and some unsmooth transition points in the inverse-heat-conduction calculation result of the heat-transfer coefficient, a two-step data-fitting procedure was proposed to obtain the expression for the boiling heat transfer coefficients. The coefficient was then verified for accuracy by a comparison between the simulation results using this expression and the verifying experimental results of a stainless steel block. The maximum error with a revised segment fitting is around 6%, which verifies the feasibility of using IHCM to measure the boiling heat transfer coefficient in liquid nitrogen bath.展开更多
Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering applic...Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.展开更多
A very simple model for predicting thermal conductivity based on its definiensis was presented. The thermal conductivity obtained using the model provided a good coincidence to the investigations performed by other au...A very simple model for predicting thermal conductivity based on its definiensis was presented. The thermal conductivity obtained using the model provided a good coincidence to the investigations performed by other authors. The heat transfer coefficient was determined by inverse analysis using the temperature measurements. From experimental results, it is noted that heat transfer coefficient increases with the increase of wind velocity and relative humidity, a prediction equation on heat transfer coefficient about wind velocity and relative humidity is given.展开更多
In this paper,the research progress of the interfacial heat transfer in high pressure die casting(HPDC)is reviewed.Results including determination of the interfacial heat transfer coefficient(IHTC),influence of castin...In this paper,the research progress of the interfacial heat transfer in high pressure die casting(HPDC)is reviewed.Results including determination of the interfacial heat transfer coefficient(IHTC),influence of casting thickness,process parameters and casting alloys on the IHTC are summarized and discussed.A thermal boundary condition model was developed based on the two correlations:(a)IHTC and casting solid fraction and(b)IHTC peak value and initial die surface temperature.The boundary model was then applied during the determination of the temperature field in HPDC and excellent agreement was found.展开更多
As an advanced near-net shape technology, squeeze casting is an excellent method for producing high integrity castings. Numerical simulation is a very effective method to optimize squeeze casting process, and the inte...As an advanced near-net shape technology, squeeze casting is an excellent method for producing high integrity castings. Numerical simulation is a very effective method to optimize squeeze casting process, and the interfacial heat transfer coefficient(IHTC) is an important boundary condition in numerical simulation. Therefore, the study of the IHTC is of great significance. In the present study, experiments were conducted and a "plate shape" aluminum alloy casting was cast in H13 steel die. In order to obtain accurate temperature readings inside the die, a special temperature sensor units(TSU) was designed. Six 1 mm wide and 1 mm deep grooves were machined in the sensor unit for the placement of the thermocouples whose tips were welded to the end wall. Each groove was machined to terminate at a particular distance(1, 3, and 6 mm) from the front end of the sensor unit. Based on the temperature measurements inside the die, the interfacial heat transfer coefficient(IHTC) at the metal-die interface was determined by applying an inverse approach. The acquired data were processed by a low pass filtering method based on Fast Fourier Transform(FFT). The feature of the IHTC at the metal-die interface was discussed.展开更多
The high pressure die casting (HPDC) process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today's manufacturing industry...The high pressure die casting (HPDC) process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today's manufacturing industry. In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC) was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger, and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified, when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.展开更多
A high-resolution testing technique named liquid crystal thermography is used for the experimental study on jet array impingement to map out the distribution of heat transfer coefficients on the cooling surface. Effec...A high-resolution testing technique named liquid crystal thermography is used for the experimental study on jet array impingement to map out the distribution of heat transfer coefficients on the cooling surface. Effects of the impingement distance, the impinging hole arrangement and the initial crossflow on heat transfer characteristics are investigated. The thermal images show truly the features of local heat transfer for each jet impingement cooling. The applications of thermochromic liquid crystal are successful in the qualitative and quantitative measurement for heat transfer coefficients distribution.展开更多
Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficien...Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficients under different roll speed and water volume were calculated by using an inverse heat conduction method. Secondly,a monofactorial heat transfer coefficient calculation formula was obtained. Finally,the heat transfer coefficient model based on medium plate runout table UFC-ACC system was constructed by intercept function,slope function,interaction influence function and linear or nonlinear influencing factors. The precision of these models was validated by comparing model prediction value with measured data,and the results were in good agreement with practical needs,and the average deviation was less than 5%.展开更多
The mechanism for heat transfer of radiation is usually adopted to heat strip in vertical continuous annealing furnace. The rate of heat transfer among strip and other objects can be hugely affected by the parameters ...The mechanism for heat transfer of radiation is usually adopted to heat strip in vertical continuous annealing furnace. The rate of heat transfer among strip and other objects can be hugely affected by the parameters of strip speed, geometry factors and radiating characteristic of surfaces of strip, radiating tubes and walls of furnace. A model including all parameters is proposed for calculating the heat transfer coefficient, predicting the strip tempera- ture and boundary temperature of strip through analyzing these parameters. The boundary temperature is a important datum and different from average arithmetic value of temperature of strip and temperature in furnace. Also, the model can be used to analyze the relation for temperature of strip and heat transfer coefficient, total heat transfer quantity and heating time. The model is built by using the radiating heat transfer rate, the Newtonrs law of cooling, and lumped system analysis. The results of calculation are compared to the data from production line. The comparisons indicate that the model can well predict the heating process. The model is already applied for process control in pro- duction line. Also, this research will provide a new method for analyzing the radiation heat transfer.展开更多
The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of t...The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.展开更多
A novel heat transfer coefficient sensor is introduced and the design,manufacture,and calibration are described.The intended application of this instrument was on a high rotational speed test disc.In the experiments,t...A novel heat transfer coefficient sensor is introduced and the design,manufacture,and calibration are described.The intended application of this instrument was on a high rotational speed test disc.In the experiments,the heat transfer coefficient sensor was calibrated under static state and rotational state respectively.The calibration under the static state was accomplished in a pipe: the inside diameter(ID) was 0.048m and the total length was 4m,the distance between the sensor and the inlet of the pipe was 3.5m;the standard value was measured using a self-made calibrator.The calibration under the rotational state was accomplished using a rotating disc: the diameter and thickness of the stainless disc were 800mm and 25mm,respectively;the sensor was installed at the location of r=250mm;the rotating disc driven by a 30kW direct current motor can supply the maximum rotational speed of 3000r/min.The standard value under rotational state was provided by an approximate empirical formula.The results show that the designed sensor can measure heat transfer coefficient directly under rotational state and static state with good accuracy and stability;the correlation factor of K are constant under static state and rotational state.展开更多
Al2O3/R141b ＋ Span-80 nanorefrigerant for 0.05 wt.% to 0.4 wt.% is prepared by ultrasonic vibration to investigate the influence of nanoparticle concentrations on flow boiling heat transfer of Al2O3/R141b ＋ Span-80...Al2O3/R141b ＋ Span-80 nanorefrigerant for 0.05 wt.% to 0.4 wt.% is prepared by ultrasonic vibration to investigate the influence of nanoparticle concentrations on flow boiling heat transfer of Al2O3/R141b ＋ Span-80 in micro heat exchanger by direct metal laser sintering. Experimental results show that nanoparticle concentrations have significantly impact on heat transfer coefficients by homogeneity test of variances according to mathematical statistics. The heat transfer performance of Al2O3/R141b ＋ Span-80 nanorefrigerant is enhanced after adding nanoparticles in the pure refrigerant R141b. The heat transfer coefficients of 0.05 wt.%, 0.1 wt.%, 0.2 wt.%, 0.3 wt.% and 0.4 wt.% Al2O3/R141 b ＋ Span-80 nanorefrigerant respectively increase by 55.0% 72.0%, 53.0% 42.3% and 39.9% compared with the pure refrigerant R141b. The particle fluxes from viscosity gradient, non-uniform shear rate and Brownian motion cause particles to migrate in fluid especially in the process of flow boiling. This migration motion enhances heat transfer between nanoparticles and fluid. Therefore, the heat transfer performance of nanofluid is enhanced. It is important to note that the heat transfer coefficients nonlinearly increase with nanoparticle concentrations increasing. The heat transfer coefficients reach its maximum value at the mass concentration of 0.1% and then it decreases slightly. There exists an optimal mass concentration corresponding to the best heat transfer enhancement. The reason for the above phenomenon is attributed to nanoparticles deposition on the minichannel wall by Scanning Electron Microscopy observation. The channel surface wettability increases during the flow boiling experiment in the mass concentration range from 0.2 wt.% to 0.4 wt.%. The channel surface with wettability increasing needs more energy to produce a bubble. Therefore, the heat transfer coefficients decrease with nanopartide concentrations in the range from 0.2 wt.% to 0.4 wt.%. In addition, a new correlation has been proposed by fitting the experimental data considering the influence of mass concentrations on the heat trans- fer performance. The new correlation can effectively predict the heat transfer coefficient.展开更多
Using high strength steel and ultra-high strength steel in hot stamping and automobile parts is one of the most important ways of the automobile lightweight,which is the development trend of automobiles currently.In t...Using high strength steel and ultra-high strength steel in hot stamping and automobile parts is one of the most important ways of the automobile lightweight,which is the development trend of automobiles currently.In this paper, the development of test device for heat friction coefficient by high strength steel can provide important technical parameters for hot stamping process,making the right selection of equipment types,mold design,technology optimization,and research and development of lubrication medium of press forming.At the same time,the experiments indicate that the instrument has not only accurate test result but also good repeatability.展开更多
Compared to the resin sand mold casting process, frozen casting is more environmentally friendly, providing a better working environment and enhanced supercooling degree. The interfacial heat transfer coefficient (IHT...Compared to the resin sand mold casting process, frozen casting is more environmentally friendly, providing a better working environment and enhanced supercooling degree. The interfacial heat transfer coefficient (IHTC) between frozen sand mold and metal is an important parameter that significantly influences the final mechanical properties and microstructure of the castings. This paper solved the inverse heat conduction problem using the finite difference method (FDM). In addition, the conjugate gradient method (CGM) was adopted to calculate the temperature distribution and heat flux in the molten metal. At the same time, the particle swarm optimization algorithm (PSO) was used in temperature distribution determination in frozen sand mold. The interfacial heat transfer coefficient (IHTC) was estimated during the solidification of ZL101. The results showed a good agreement between calculated and experimental data, obtaining accurate casting interface temperature Tm, frozen sand mold interface temperature Ts, heat flux q, and IHTC. The analysis of the IHTC variation revealed a water content value within the range of 4 wt.% to 5 wt.% resulted in IHTC in two types of interpretation, called ‘fluctuation type’ and ‘turning type’.展开更多
Convective heat transfer coefficients, materializing exchanges between solid wall (here typha) and its environment, influence its behavior under excitation pulse. Temperature of wall and its density of flow vary with ...Convective heat transfer coefficients, materializing exchanges between solid wall (here typha) and its environment, influence its behavior under excitation pulse. Temperature of wall and its density of flow vary with these coefficients according to its thickness (in depth). This study therefore focuses on the evaluation of convective heat transfer coefficient on front face and the optimal insulation thickness.展开更多
A new heat flux coefficient model and improved refreshing rules were introduced for optimizing coiling temperature model.The off-line simulation of the new strategy was performed by laminar cooling intelligent softwar...A new heat flux coefficient model and improved refreshing rules were introduced for optimizing coiling temperature model.The off-line simulation of the new strategy was performed by laminar cooling intelligent software,and the on-line application shows that the control of coiling temperature has been improved significantly.展开更多
基金supported by the Laoshan Laboratory(No.LSKJ202201600)the National Natural Science Foundation of China(No.41821004)。
文摘The heat transfer coefficient of the water surface is an important parameter in the design of thermal discharge in nuclear power plant engineering.In this study,in situ observations were performed in the northwestern South China Sea near a coastal nuclear power plant to evaluate the applicability of heat transfer coefficient calculation algorithms commonly used in marine thermal discharge engineering in China.The results show that the Regulation for Hydraulic and Thermal Model in Cooling Water Projects(SL 160-2012)is not applicable in calculating the heat transfer coefficient in offshore areas.SL 160-2012 significantly overestimates the heat loss at the sea surface.However,Code for Design of Cooling for Industrial Recirculating Water(GB/T 50102-2014)performs well,and its estimation coefficient is roughly consistent with the estimations of the COARE 3.6 bulk algorithm,which is extensively used in physical oceanography for calculating air-sea heat fluxes,and the Gunneberg formula.In a 3-day observation,the average heat transfer coefficients estimated using these three algorithms were 50.4,48.5,and 48.8 W m^(-2)℃^(-1),respectively,with a deviation of less than 4% among them,whereas that estimated using SL 160-2012 was as high as 176.3 W m^(-2)℃^(-1).The abnormally large value of SL 160-2012 is due to its additional cooling term,which is artificially increased by 100 times because of the incorrect unit conversion used when developing the regulation.If this error is corrected,the value will decrease to 50.5 W m^(-2)℃^(-1),which is very close to the estimation of GB/T 50102-2014.
文摘Coiled tube heat exchangers are widely preferred in shell structures due to their superior heat transfer performance,driven by favorable flow characteristics.This study investigates the effect of modifying coil and shell configurations on heat transfer efficiency.Two key enhancements were examined:adding fins to the outer coil surface and integrating longitudinal slots within a hollowed shell.These modifications promote turbulence and extend heat transfer duration,thereby improving performance.However,they also introduce challenges,including increased pressure loss andmanufacturing complexity.Numerical simulationswere conducted usingANSYS Fluent 2024R1 under identical boundary conditions.With a fixed cold-side flow rate of 3 L/min,the input temperatures for the hot and cold fluids were 333.15 and 291.65 K,respectively.The hot-side flow rate varied between 2 and 6 L/min.Simulation outcomes were reported for the objectives of the study that included the improvement in heat exchangers’heat transfer enhancement.As it was indicated in the study outcomes,the average heat transfer rate increased by 15.56%,the overall heat transfer coefficient enhanced by about 29.51%,and the convective heat transfer coefficient improved by about 75.96%compared to the conventional shell-and-coil tube heat exchanger model.However,the modified technique resulted in a significant pressure drop.
文摘The heat transfer coefficient in a multidimensional heat conduction problem is obtained from the solution of the inverse heat conduction problem based on the thermographic temperature measurement. The modified one-dimensional correction method （MODCM）, along with the finite volume method, is employed for both two- and three-dimensional inverse problems. A series of numerical experiments are conducted in order to verify the effectiveness of the method. In addition, the effect of the temperature measurement error, the ending criterion of the iteration, etc. on the result of the inverse problem is investigated. It is proved that the method is a simple, stable and accurate one that can solve successfully the inverse heat conduction problem.
基金Project(2016YFB0300801)supported by the National Key Research and Development Program of ChinaProject(51371045)supported by the National Natural Science Foundation of China
文摘According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST software based on accurate cooling curves measured by the modified Jominy specimen and temperature-dependent thermo-physical properties of 7 B50 alloy calculated using the JMat Pro software. Results show that the average cooling rate at 6 mm from the quenching surface and 420-230 ℃（quench sensitive temperature range） is 45.78℃/s. The peak-value of the SSHTC is 69 kW/（m^2·K） obtained at spray quenching for 0.4 s and the corresponding temperature of the quenching surface is 160 ℃. In the initial stage of spray quenching, the phenomenon called ＂temperature plateau＂ appears on the cooling curve of the quenching surface. The temperature range of this plateau is 160-170℃ with the duration about 3 s. During the temperature plateau, heat transfer mechanism of the quenching surface transforms from nucleate boiling regime to single-phase convective regime.
基金supported by the National Natural Sciences Foundation of China (No. 50776075)
文摘Inverse heat conduction method (IHCM) is one of the most effective approaches to obtaining the boiling heat transfer coefficient from measured results. This paper focuses on its application in cryogenic boiling heat transfer. Experiments were conducted on the heat transfer of a stainless steel block in a liquid nitrogen bath, with the assumption of a 1D conduction condition to realize fast acquisition of the temperature of the test points inside the block. With the inverse-heat conduction theory and the explicit finite difference model, a solving program was developed to calculate the heat flux and the boiling heat transfer coefficient of a stainless steel block in liquid nitrogen bath based on the temperature acquisition data. Considering the oscillating data and some unsmooth transition points in the inverse-heat-conduction calculation result of the heat-transfer coefficient, a two-step data-fitting procedure was proposed to obtain the expression for the boiling heat transfer coefficients. The coefficient was then verified for accuracy by a comparison between the simulation results using this expression and the verifying experimental results of a stainless steel block. The maximum error with a revised segment fitting is around 6%, which verifies the feasibility of using IHCM to measure the boiling heat transfer coefficient in liquid nitrogen bath.
基金Project(2012CB619500)supported by the National Basic Research Program of ChinaProject(51375503)supported by the National Natural Science Foundation of China+1 种基金Project(2016YFB0300901)supported by the Major State Research Program of ChinaProject(2013A017)supported by the Bagui Scholars Program of Guangxi Zhuang Autonomous Region,China
文摘Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.
基金Funded by the National Natural Science Foundation of China (Nos. 50779010, 50539010)
文摘A very simple model for predicting thermal conductivity based on its definiensis was presented. The thermal conductivity obtained using the model provided a good coincidence to the investigations performed by other authors. The heat transfer coefficient was determined by inverse analysis using the temperature measurements. From experimental results, it is noted that heat transfer coefficient increases with the increase of wind velocity and relative humidity, a prediction equation on heat transfer coefficient about wind velocity and relative humidity is given.
基金supported by the National Major Science and Technology Program of China(2012ZX04012011)the National Nature Science Foundation of China(51275269)
文摘In this paper,the research progress of the interfacial heat transfer in high pressure die casting(HPDC)is reviewed.Results including determination of the interfacial heat transfer coefficient(IHTC),influence of casting thickness,process parameters and casting alloys on the IHTC are summarized and discussed.A thermal boundary condition model was developed based on the two correlations:(a)IHTC and casting solid fraction and(b)IHTC peak value and initial die surface temperature.The boundary model was then applied during the determination of the temperature field in HPDC and excellent agreement was found.
基金supported by the National Science and Technology Major Project of China(2017ZX04080001)the National Key Research and Development Program of China(2016YFB0701204)
文摘As an advanced near-net shape technology, squeeze casting is an excellent method for producing high integrity castings. Numerical simulation is a very effective method to optimize squeeze casting process, and the interfacial heat transfer coefficient(IHTC) is an important boundary condition in numerical simulation. Therefore, the study of the IHTC is of great significance. In the present study, experiments were conducted and a "plate shape" aluminum alloy casting was cast in H13 steel die. In order to obtain accurate temperature readings inside the die, a special temperature sensor units(TSU) was designed. Six 1 mm wide and 1 mm deep grooves were machined in the sensor unit for the placement of the thermocouples whose tips were welded to the end wall. Each groove was machined to terminate at a particular distance(1, 3, and 6 mm) from the front end of the sensor unit. Based on the temperature measurements inside the die, the interfacial heat transfer coefficient(IHTC) at the metal-die interface was determined by applying an inverse approach. The acquired data were processed by a low pass filtering method based on Fast Fourier Transform(FFT). The feature of the IHTC at the metal-die interface was discussed.
文摘The high pressure die casting (HPDC) process is one of the fastest growing and most efficient methods for the production of complex shape castings of magnesium and aluminum alloys in today's manufacturing industry. In this study, a high pressure die casting experiment using AZ91D magnesium alloy was conducted, and the temperature profiles inside the die were measured. By using a computer program based on solving the inverse heat problem, the metal/die interfacial heat transfer coefficient (IHTC) was calculated and studied. The results show that the IHTC between the metal and die increases right after the liquid metal is brought into the cavity by the plunger, and decreases as the solidification process of the liquid metal proceeds until the liquid metal is completely solidified, when the IHTC tends to be stable. The interfacial heat transfer coefficient shows different characteristics under different casting wall thicknesses and varies with the change of solidification behavior.
文摘A high-resolution testing technique named liquid crystal thermography is used for the experimental study on jet array impingement to map out the distribution of heat transfer coefficients on the cooling surface. Effects of the impingement distance, the impinging hole arrangement and the initial crossflow on heat transfer characteristics are investigated. The thermal images show truly the features of local heat transfer for each jet impingement cooling. The applications of thermochromic liquid crystal are successful in the qualitative and quantitative measurement for heat transfer coefficients distribution.
基金Sponsored by the National Natural Science Foundation of China(Grant No.51104045)
文摘Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficients under different roll speed and water volume were calculated by using an inverse heat conduction method. Secondly,a monofactorial heat transfer coefficient calculation formula was obtained. Finally,the heat transfer coefficient model based on medium plate runout table UFC-ACC system was constructed by intercept function,slope function,interaction influence function and linear or nonlinear influencing factors. The precision of these models was validated by comparing model prediction value with measured data,and the results were in good agreement with practical needs,and the average deviation was less than 5%.
基金Item Sponsored by National Science and Technology Support Program for 12th Five-Year Plan of China(2011BAE13B02)
文摘The mechanism for heat transfer of radiation is usually adopted to heat strip in vertical continuous annealing furnace. The rate of heat transfer among strip and other objects can be hugely affected by the parameters of strip speed, geometry factors and radiating characteristic of surfaces of strip, radiating tubes and walls of furnace. A model including all parameters is proposed for calculating the heat transfer coefficient, predicting the strip tempera- ture and boundary temperature of strip through analyzing these parameters. The boundary temperature is a important datum and different from average arithmetic value of temperature of strip and temperature in furnace. Also, the model can be used to analyze the relation for temperature of strip and heat transfer coefficient, total heat transfer quantity and heating time. The model is built by using the radiating heat transfer rate, the Newtonrs law of cooling, and lumped system analysis. The results of calculation are compared to the data from production line. The comparisons indicate that the model can well predict the heating process. The model is already applied for process control in pro- duction line. Also, this research will provide a new method for analyzing the radiation heat transfer.
基金jointly supported by Canadian Network for Research and Innovation in Machining TechnologyNatural Sciences and Engineering Research Council of Canada-Automotive Partnership Canada programNRCan’s Office of Energy R&D through the Program on Energy R&D
文摘The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.
文摘A novel heat transfer coefficient sensor is introduced and the design,manufacture,and calibration are described.The intended application of this instrument was on a high rotational speed test disc.In the experiments,the heat transfer coefficient sensor was calibrated under static state and rotational state respectively.The calibration under the static state was accomplished in a pipe: the inside diameter(ID) was 0.048m and the total length was 4m,the distance between the sensor and the inlet of the pipe was 3.5m;the standard value was measured using a self-made calibrator.The calibration under the rotational state was accomplished using a rotating disc: the diameter and thickness of the stainless disc were 800mm and 25mm,respectively;the sensor was installed at the location of r=250mm;the rotating disc driven by a 30kW direct current motor can supply the maximum rotational speed of 3000r/min.The standard value under rotational state was provided by an approximate empirical formula.The results show that the designed sensor can measure heat transfer coefficient directly under rotational state and static state with good accuracy and stability;the correlation factor of K are constant under static state and rotational state.
基金Supported by the National Natural Science Foundation of China[21276090]
文摘Al2O3/R141b ＋ Span-80 nanorefrigerant for 0.05 wt.% to 0.4 wt.% is prepared by ultrasonic vibration to investigate the influence of nanoparticle concentrations on flow boiling heat transfer of Al2O3/R141b ＋ Span-80 in micro heat exchanger by direct metal laser sintering. Experimental results show that nanoparticle concentrations have significantly impact on heat transfer coefficients by homogeneity test of variances according to mathematical statistics. The heat transfer performance of Al2O3/R141b ＋ Span-80 nanorefrigerant is enhanced after adding nanoparticles in the pure refrigerant R141b. The heat transfer coefficients of 0.05 wt.%, 0.1 wt.%, 0.2 wt.%, 0.3 wt.% and 0.4 wt.% Al2O3/R141 b ＋ Span-80 nanorefrigerant respectively increase by 55.0% 72.0%, 53.0% 42.3% and 39.9% compared with the pure refrigerant R141b. The particle fluxes from viscosity gradient, non-uniform shear rate and Brownian motion cause particles to migrate in fluid especially in the process of flow boiling. This migration motion enhances heat transfer between nanoparticles and fluid. Therefore, the heat transfer performance of nanofluid is enhanced. It is important to note that the heat transfer coefficients nonlinearly increase with nanoparticle concentrations increasing. The heat transfer coefficients reach its maximum value at the mass concentration of 0.1% and then it decreases slightly. There exists an optimal mass concentration corresponding to the best heat transfer enhancement. The reason for the above phenomenon is attributed to nanoparticles deposition on the minichannel wall by Scanning Electron Microscopy observation. The channel surface wettability increases during the flow boiling experiment in the mass concentration range from 0.2 wt.% to 0.4 wt.%. The channel surface with wettability increasing needs more energy to produce a bubble. Therefore, the heat transfer coefficients decrease with nanopartide concentrations in the range from 0.2 wt.% to 0.4 wt.%. In addition, a new correlation has been proposed by fitting the experimental data considering the influence of mass concentrations on the heat trans- fer performance. The new correlation can effectively predict the heat transfer coefficient.
基金National Science and Technology Supporting Program of China(No.2011BAG03B02)
文摘Using high strength steel and ultra-high strength steel in hot stamping and automobile parts is one of the most important ways of the automobile lightweight,which is the development trend of automobiles currently.In this paper, the development of test device for heat friction coefficient by high strength steel can provide important technical parameters for hot stamping process,making the right selection of equipment types,mold design,technology optimization,and research and development of lubrication medium of press forming.At the same time,the experiments indicate that the instrument has not only accurate test result but also good repeatability.
基金supported by the National Key R&D Program of China(No.2021YFB3401200)the Jiangsu Provincial Basic Research Program(Natural Science Foundation)Youth Fund(No.BK20230885).
文摘Compared to the resin sand mold casting process, frozen casting is more environmentally friendly, providing a better working environment and enhanced supercooling degree. The interfacial heat transfer coefficient (IHTC) between frozen sand mold and metal is an important parameter that significantly influences the final mechanical properties and microstructure of the castings. This paper solved the inverse heat conduction problem using the finite difference method (FDM). In addition, the conjugate gradient method (CGM) was adopted to calculate the temperature distribution and heat flux in the molten metal. At the same time, the particle swarm optimization algorithm (PSO) was used in temperature distribution determination in frozen sand mold. The interfacial heat transfer coefficient (IHTC) was estimated during the solidification of ZL101. The results showed a good agreement between calculated and experimental data, obtaining accurate casting interface temperature Tm, frozen sand mold interface temperature Ts, heat flux q, and IHTC. The analysis of the IHTC variation revealed a water content value within the range of 4 wt.% to 5 wt.% resulted in IHTC in two types of interpretation, called ‘fluctuation type’ and ‘turning type’.
文摘Convective heat transfer coefficients, materializing exchanges between solid wall (here typha) and its environment, influence its behavior under excitation pulse. Temperature of wall and its density of flow vary with these coefficients according to its thickness (in depth). This study therefore focuses on the evaluation of convective heat transfer coefficient on front face and the optimal insulation thickness.
基金Item Sponsored by National Natural Science Foundation of China(59995440)Doctoral Program of Higher EducationFoundation of China(97014515)
文摘A new heat flux coefficient model and improved refreshing rules were introduced for optimizing coiling temperature model.The off-line simulation of the new strategy was performed by laminar cooling intelligent software,and the on-line application shows that the control of coiling temperature has been improved significantly.
