Single-pass and double-pass high-temperature deformation experiments were conducted on 40Cr10Si2Mo steel using a Gleeble-3500 thermal simulator.The static recrystallization(SRX)behavior and recrystallization mechanism...Single-pass and double-pass high-temperature deformation experiments were conducted on 40Cr10Si2Mo steel using a Gleeble-3500 thermal simulator.The static recrystallization(SRX)behavior and recrystallization mechanisms of 40Cr10Si2Mo steel were investigated under deformation temperatures of 900-1100℃,deformation strains of 10%,20%,and 30%,and inter-pass times of 1-120 s.A static recrystallization fraction model was developed.The results showed that the SRX volume fraction increased with higher deformation temperature,larger deformation amount,and longer inter-pass time,with the deformation temperature having the most significant effect on SRX.During the deformation process,different process parameters led to different internal deformation mechanisms of the material.Static recovery and continuous static recrystallization(CSRX)dominated deformation at lower temperatures through progressive lattice rotation.In comparison,at higher temperatures,the deformation mechanism was dominated by CSRX and discontinuous static recrystallization(DSRX).The nucleation mechanisms of the SRX process were grain boundary bulging nucleation and subgrain merging nucleation,with grain boundary bulging present under all conditions.Subgrain merging nucleation could provide an additional nucleation mode at lower deformation temperatures or lower deformation amounts.Based on the traditional Avarmi equation,a modified model coefficient was used to establish the SRX kinetic model for 40Cr10Si2Mo steel.The linear correlation coefficient R^(2) between the predicted and experimental static recrystallization volume fraction was 0.96702,indicating high prediction accuracy.展开更多
Adiabatic shear band(ASB), as the precursor to catastrophic material failure, is of great significance in the research of impact resistance. This study investigated the adiabatic shear behavior of 12Cr1MoV steel under...Adiabatic shear band(ASB), as the precursor to catastrophic material failure, is of great significance in the research of impact resistance. This study investigated the adiabatic shear behavior of 12Cr1MoV steel under high-velocity impact from fragment-simulating projectile(FSP) using high-speed impact tests, numerical simulations, and scanning electron microscopy. The results demonstrated that the flat and wedge-shaped segments of the FSP experience different stress conditions and temperature fields during penetration. The asymmetry of the projectile has a pronounced effect on the morphology of the ASB. Two major failure modes were identified during the penetration process: tensile failure and shear failure, with pearlite exhibiting strengthening effects under both loading conditions. The ASB developed distinct microstructural characteristics with increasing impact velocity, exhibiting apparent sensitivity to temperatures and strain rates. Finally, the investigation of the ASB branches revealed the mechanisms underlying ASB formation and the initiation of catastrophic cracking.展开更多
The mechanical properties, creep rupture strength, creep damage and failure characteristics of dissimilar metal welded joint （DMWJ） between martensitic （SA213T91） and bainitic heat-resistant steel （12Cr2MoWVTiB（...The mechanical properties, creep rupture strength, creep damage and failure characteristics of dissimilar metal welded joint （DMWJ） between martensitic （SA213T91） and bainitic heat-resistant steel （12Cr2MoWVTiB（G102）） have been investigated by means of pulsed argon arc welding, high temperature accelerated simulation, mechanical and creep rupture test, and scanning electronic microscope （SEM）. The results show that there is a marked drop of mechanical properties of undermatching joint, and low ductility cracking along weld/G102 interface is induced due to creep damage. Creep rupture strength of overmatching joint is the least. The mechanical properties of medium matching joint are superior to those of overmatching and undermatching joint, and creep damage and failure tendency along the interface of weld/G102 are lower than those of overmatching and undermatching joint after accelerated simulation for 500 h, 1 000 h, 1 500 h, and the creep rupture strength of medium matching joint is the same as that of undermatching joint. Therefore, it is reasonable that the medium matching material is used for dissimilar welded joint between martensitic and bainitic steel.展开更多
M23C6 chromium-rich carbides are common grain-boundary precipitations in Cr-containing steel.The presence of grain-boundary carbides often leads to intergranular brittleness and decreases mechanical properties.This st...M23C6 chromium-rich carbides are common grain-boundary precipitations in Cr-containing steel.The presence of grain-boundary carbides often leads to intergranular brittleness and decreases mechanical properties.This study proposes a deformation and aging technique to obtain a high-volume-fraction dispersion distribution of the hard nano-M23C6 phase by changing the nucleation sites from grain boundaries to deformation coherent twin boundaries produced during cold deformation.The M23C6 precipitation-strengthened austenitic stainless steel has a strength of up to 1.4 GPa but maintains favorable plasticity(>11%).This study provides a novel approach for the control of intergranular brittleness in metallic materials.展开更多
A coupled thermodynamic model of inclusions precipitation both in liquid and solid phase and microseg- regation of solute elements during solidification of heat-resistant steel containing cerium was established. Then ...A coupled thermodynamic model of inclusions precipitation both in liquid and solid phase and microseg- regation of solute elements during solidification of heat-resistant steel containing cerium was established. Then the model was validated by the SEM analysis of the industrial products. The type and amount of inclusions in solidifica- tion structure of 253MA heat-resistant steel were predicted by the model, and the valuable results for the inclusions controlling in 253MA steel were obtained. When the cerium addition increases, the types of inclusions transform from SiO2 and MnS to Ce2 O3 and Ce2O2 S in 253MA steel and the precipitation temperature of SiO2 and MnS decrea- ses. The inclusions CeS and CeN convert to Ce2 O3 and Ce2 O2 S as the oxygen content increases and Ce2 O3 and CeN convert to Ce2 O2 S, Ce3 S4, and MnS as the sulfur content increases. The formation temperature of SiO2 increases when the oxygen content increases and the MnS precipitation temperature increases when the sulfur content increa ses. There is only a small quantity of inclusions containing cerium in 253MA steel with high cleanliness, i. e. , low oxygen and sulfur contents. By contrast, a mass of SiO2 , MnS and Ce2 O2 S are formed in steel when the oxygen and sulfur contents are high enough. The condition that MnS precipitates in 253MA steel is 1.2wEo[O] ＋W[s]〉0. 01% and SiO2 precipitates when 2w[O] ＋wrs[S]〉0. 017% （W[S]0. 005%） and w[O]〉0. 006% （w[S]〉0. 005%）.展开更多
The reliable welding of T91 heat-resistant steel to 316L stainless steel is a considerable issue for ensuring the safety in service of ultrasupercritical power generation unit and nuclear fusion reactor,but the high-q...The reliable welding of T91 heat-resistant steel to 316L stainless steel is a considerable issue for ensuring the safety in service of ultrasupercritical power generation unit and nuclear fusion reactor,but the high-quality dissimilar joint of these two steels was difficult to be obtained by traditional fusion welding methods.Here we improved the structure-property synergy in a dissimilar joint of T91 steel to 316L steel via friction stir welding.A defect-free joint with a large bonding interface was produced using a small-sized tool under a relatively high welding speed.The bonding interface was involved in a mixing zone with both mechanical mixing and metallurgical bonding.No obvious material softening was detected in the joint except a negligible hardness decline of only HV~10 in the heat-affected zone of the T91 steel side due to the formation of ferrite phase.The welded joint exhibited an excellent ultimate tensile strength as high as that of the 316L parent metal and a greatly enhanced yield strength on account of the dependable bonding and material renovation in the weld zone.This work recommends a promising technique for producing high-strength weldments of dissimilar nuclear steels.展开更多
Aiming at the requirements of structural steel in Gen-IV nuclear reactor, the high-chromium martensitic heat-resistant steels containing 10–12% chromium were developed. The toughness of heat-affected zones(HAZs) is o...Aiming at the requirements of structural steel in Gen-IV nuclear reactor, the high-chromium martensitic heat-resistant steels containing 10–12% chromium were developed. The toughness of heat-affected zones(HAZs) is one of the important factors for evaluating the weldability of steels. In this paper, the simulated HAZs were fabricated using tempered SIMP steels. The effects of microstructures on the impact toughness of materials were analyzed using Vickers hardness tester, optical microscope, transmission electron microscope. Experimental results demonstrated that the HAZs of weldment were poor in toughness, much lower than that of the base metal. However, after experiencing post-weld heat treatment, the toughness of the HAZs increased greatly. The toughness became better in terms of CG-HAZ, FG-HAZ and IC-HAZ for the two steels, regardless of as-welded or after PWHT. Compared with SIMP7 steel, chemical compositions, such as C, Si, Mn and Cr, were adjusted to a lower content;the toughness of base metal and simulated HAZs was better in the case of SIMP11. The conjunct roles of dislocation density and carbon contents retained in the martensite led to poor impact toughness of the aswelded HAZs, because dislocations and carbon atoms affected the inner stresses within lattices.展开更多
Microstructure and high-temperature dry sliding wear at 600~C in ambient air of austenitic heat-resistant steel ZG40Cr25Ni20 with different contents(mass percent)of AI(0 to 7.10~)have been investigated.The results sho...Microstructure and high-temperature dry sliding wear at 600~C in ambient air of austenitic heat-resistant steel ZG40Cr25Ni20 with different contents(mass percent)of AI(0 to 7.10~)have been investigated.The results show that microstructures of 4.68%and 7.10%A1 addition content consist of the matrix and reinforcement of inter-metallic compound y'and carbide,while microstructures of ZG40Cr25Ni20 without A1 and with A1 of 1.68%are ab-sent of y'.Higher wear resistance than the original ZG40Cr25Ni20 alloy is achieved in alloys with higher content of A1 under the same high-temperature wear test condition.The wear rates of Fe-25Cr-20Ni-7.10A1 and Fe-25Cr-20Ni-4.68A1 are only 20.83%and 45.83%of that of Fe-25Cr-20Ni,respectively.Heat-resistant steels with higher con-tents of AI(4.72%and 7.10%)have higher hardness than those with lower contents of AI(1.68%and 0).Wear mechanisms of ZG40Cr25Ni20 are considered as severe plough plastic deformation and slight adhesive.However,wear mechanisms of Fe-25Cr-20Ni 4.68A1 are light micro-cutting and oxidation-wear,while that of Fe-25Cr-20Ni-7.10A1 are severe adhesive transfer and oxidation-wear.展开更多
Evaluating the residual life of exposed components in power industry is a very important procedure inroutine examination. The microstructures of a series of X20CrMoV12.1 martensitic superheater tube samples in a boile...Evaluating the residual life of exposed components in power industry is a very important procedure inroutine examination. The microstructures of a series of X20CrMoV12.1 martensitic superheater tube samples in a boiler in different service periods were investigated extensively to extract a quantitative relationship. During long-term service from start to rupture, hardness decreased monotonically with life depletion, and the decrease of hardness in prior austenite grain boundary was steeper than that in the matrix. Microstructure observation showed obvious damage characteristics, including carbide coarsening and martensite decomposing, and the martensite structure decomposed completely in rupture state. The morphology, distribution and composition of the main precipitates M23 C6 varied distinctly. The aspect ratio of coarsened carbides along grain boundary increased several fold with respect to their original size. The composition of coarsened M23 C6 carbide shows the most regular trend of Cr enrichment and the statistical result of Cr enrichment in M23 C6 shows a linear correlation between the ratio of Cr to Fe and service time to the power of 3/2, which may be considered as an index of material degradation due to long-term service exposure.展开更多
The components of the equipment for processing the Al melts into the molded parts can be markedly corroded by the molten Al. In this study, a 4 μm CrN coating or CrN/TiN multilayer coating for providing the physical ...The components of the equipment for processing the Al melts into the molded parts can be markedly corroded by the molten Al. In this study, a 4 μm CrN coating or CrN/TiN multilayer coating for providing the physical and chemical barriers between the molten reactive Al and the steel substrate were deposited by Cathodic Arc Evaporation onto 10 mm-thick heat-resistant steel plates. The dipping tests were conducted in a 700℃ A356 melt for 1 to 21 h at intervals of 3 h. The damage of the coated steel was eva...展开更多
The dendrites,eutectic carbides,Laves phase and microsegregation of alloying element in electroslag remelted 15Cr-22Ni-1Nb austenitic heat-resistant steel with varying cerium contents were studied.The liquidus and sol...The dendrites,eutectic carbides,Laves phase and microsegregation of alloying element in electroslag remelted 15Cr-22Ni-1Nb austenitic heat-resistant steel with varying cerium contents were studied.The liquidus and solidus temperatures of the steel were determined to reveal the effect of cerium on solidification temperature interval and local solidification time of the steel.The secondary dendrite arm spacing decreases from 57.10 to 40.18μm with increasing the cerium content from 0 to 0.0630 wt.%.The eutectic NbC and Laves phase in as-cast ingots exhibit blocky and honeycomb morphology,respectively.The area fractions and sizes of eutectic NbC and Laves phase in as-cast ingots decrease with the increase in cerium content.The atomic percentage of Laves phase-forming element(Ni,Nb,Cr,Mo and Si)decreases with the increase in cerium content of the steel.The microsegregation of Mo,Ni,Si,Cr and Nb decreases with increasing the cerium content,which is favorable to reducing both the amount and sizes of eutectic NbC and Laves phase in as-cast ingots.The solidification temperature interval and local solidification time of the steel decrease as the cerium content is increased from 0 to 0.0630 wt.%,which inhibits the growth of dendrites,eutectic NbC and Laves phase.展开更多
The dissolution behavior of delta ferrites in martensitic heat-resistant steel was studied.And the reason why the dissolution rate of delta ferrites decreased with dissolution time was discussed.The experimental resul...The dissolution behavior of delta ferrites in martensitic heat-resistant steel was studied.And the reason why the dissolution rate of delta ferrites decreased with dissolution time was discussed.The experimental results show that the chemical compositions of delta ferrites negligibly change with dissolution time.The decrease of dissolution rate of delta ferrites with dissolution time should be attributed to the change of shape and distribution of delta ferrites.The shape of delta ferrites tends to transfer from polygon to sphere with dissolution time,causing the decrease of specific surface area of delta ferrites.The distribution position of delta ferrites tends to transfer from boundaries of austenite grains to interior of austenite grains with dissolution time,decreasing the diffusion coefficient of alloy atoms.Both them decrease the dissolution rate of delta ferrites.展开更多
In this study, the precipitation behavior of a new austenitic heat-resistant steel （Fe-20Cr-30Ni-2Nb, in at%） was investigated. The effects of alloying addition of boron （B） and lanthanum （La） on the microstruct...In this study, the precipitation behavior of a new austenitic heat-resistant steel （Fe-20Cr-30Ni-2Nb, in at%） was investigated. The effects of alloying addition of boron （B） and lanthanum （La） on the microstructure of the austenitic steel were scrutinized using SEM, EPMA, TEM, and XRD. The results showed that the addition of B enhanced the precipitation of bar-type Laves phase. A small precipitate with high La concentration was observed at the grain boundary in the alloy without aging; similar precipitates without La also presented in region adjacent to the La single phase. This result indicates that La can exist independently and does not contribute to the formation of new compounds. However, in both B- and La-modified alloy, B appeared in the precipitate free zone. In the alloy containing both B and La, only Fe2Nb Laves- phase precipitates, as indicated by the XRD result.展开更多
To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature o...To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature oxidation behavior of 9Cr‒5Si and 9Cr‒5Si‒3Al ferritic heat-resistant steels at 900 and 1000℃.The characteristics of the oxide layer were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive spectroscopy.The results show that the oxidation kinetics curves of the two tested steels follow the parabolic law,with the parabolic rate constant kp of 9Cr‒5Si‒3Al steel being much lower than that of 9Cr‒5Si steel at both 900 and 1000℃.The oxide film on the surface of the 9Cr‒5Si alloy exhibits Cr2MnO4 and Cr2O3 phases in the outer layer after oxidation at 900 and 1000℃.However,at oxidation temperatures of 900 and 1000℃,the oxide film of the 9Cr‒5Si‒3Al alloy consists only of Al2O3 and its oxide layer is thinner than that of the 9Cr‒5Si alloy.These results indicate that the addition of Al to the 9Cr‒5Si steel can improve its high-temperature oxidation resistance,which can be attributed to the formation of a continuous and compact Al2O3 film on the surface of the steel.展开更多
In order to investigate the effect of N on the microstructure and room temperature mechanical properties of new-type high silicon martensitic heat-resistant steels,three steels containing the same total content of C a...In order to investigate the effect of N on the microstructure and room temperature mechanical properties of new-type high silicon martensitic heat-resistant steels,three steels containing the same total content of C and N but different N contents have been designed and prepared according to the thermo-calc calculation.The thermodynamic calculation and experiments indicate that the replacing of C by N changes the kind and volume fraction of precipitates of the high Si martensitic steel significantly.Along with the N content increasing,the precipitates in the samples after 750 °C tempering change from（Cr23C6？ VN ？ TaC） to（Cr23C6？ VN ？ TaC ？ TaN） and finally to（Cr23C6？ VN ？ Cr2N）according to both experimental results and thermodynamic calculations.The room temperature mechanical tests show that the strength of the steel decreases as the N content increases.However,the Charpy impact toughness increases with N content increasing.According to the calculation and SEM observation,it is inferred that the decrease of amount and size of precipitates accounts for the changes of the mechanical properties.展开更多
Microstructures of casting samples of Fe-9%Cr steel and samples subjected to different heat treatments were investigated to determine their formation and evolution mechanism. The results show that there is no macrosco...Microstructures of casting samples of Fe-9%Cr steel and samples subjected to different heat treatments were investigated to determine their formation and evolution mechanism. The results show that there is no macroscopic segregation in the casting Fe-9%Cr steel. During cooling from solidification temperature to room temperature, 6-ferrite → austenite transformation is obviously influenced by cooling rate, while subsequent transformation of austenite does not obviously depend on the cooling rate. In the casting; samples, a great number of precipitates distribute inside martensitic laths while there are almost no precipitates inside δ-ferrite. When the casting samples were reheated to and isothermally held at 800 ℃, the original precipitates and the lath boundaries disappeared gradually. Meanwhile, new precipitates nucleate and grow at the prior lath boundaries.展开更多
Industrial application of superhydrophobic surfaces is often hindered by complicated process and sophisticated machines. A facile wet etching method （sandblast, HCl and sandblast/HCl） with vapor deposition of PFDS ...Industrial application of superhydrophobic surfaces is often hindered by complicated process and sophisticated machines. A facile wet etching method （sandblast, HCl and sandblast/HCl） with vapor deposition of PFDS （1H, 1H, 2H, 2H- perfluorodecyltriethoxysilane） was applied to fabricate superhydrophobic surface of heat-resistant steel used for vane. The coating component, surface morphology and surface roughness parameters of sample were observed by attenuated total reflectance Fourier transform infrared spectroscopy, scanning electron microscopy and atomic force microscopy. Static water contact angle （WCA） of samples with and without PFDS coating was measured by contact angle goniometer. The results showed that WCA values of polished, sandblast, HCl and sandblast/HCl-etched samples are 98°, 97°, 100° and 101°, respectively, and increase to 112°, 148°, 151 ° and 154v after vapor deposition of PFDS. The sandblast/HCl-etched sample with PFDS coating shows higher superhydrophobicity because of very large surface roughness and lotus protrusionlike structure. The superhydrophobicity of this fabricated surface has no obvious change after 38 cycles of the film adhesion test, indicating excellent durability.展开更多
Based on the thermal simulation method,a systematical analysis was conducted on the effect of welding peak temperature and the cooling time that takes place from 800 to 500℃ on microstructure,precipitates,substructur...Based on the thermal simulation method,a systematical analysis was conducted on the effect of welding peak temperature and the cooling time that takes place from 800 to 500℃ on microstructure,precipitates,substructure and microhardness of the reheated coarse-grained heat-affected zone(CGHAZ)of G115 novel martensitic heat-resistant steel.As revealed from the results,the microstructure of un-altered CGHAZ(UACGHAZ)and supercritically CGHAZ(SCCGHAZ)was lath martensite,and structural heredity occurred.Intercritically reheated CGHAZ(IRCGHAZ)exhibited martensite and over-tempered martensite,and subcritical CGHAZ(SCGHAZ)displayed martensite and under-tempered martensite.The austenite in UACGHAZ and SCCGHAZ was transformed with the diffusion mechanism during the first thermal cycle,but with the non-diffusion mechanism during the second thermal cycle.For this reason,A_(c1) and A_(c3) during the second thermal cycle were significantly lower than those during the first thermal cycle,and A_(c1) and A_(c3) were reduced by nearly 14 and 44℃,respectively.Since the content and stability of the austenite alloy during the second thermal cycle of IRCGHAZ were lower than those during the first thermal cycle,M_(s) increased by nearly 30℃.There were considerable precipitates in the over-tempered region of IRCGHAZ,and the Laves phase was contained,which was not conducive to high-temperature creep property.Moreover,the dislocation density and the number of sub-grains in the region were lower,resulting in a sharp decrease in the microhardness,and it was the weak area in the reheated CGHAZ.展开更多
The microstructure,eutectic carbides and intermetallic compounds in as-cast ingots with varying Nb contents produced by electroslag remelting were studied.The solidification behavior,microsegregation of alloying eleme...The microstructure,eutectic carbides and intermetallic compounds in as-cast ingots with varying Nb contents produced by electroslag remelting were studied.The solidification behavior,microsegregation of alloying elements and its influence on precipitates were analyzed.The increase in Nb content from 0.64 to 1.40 wt.%has no effect on the dendrite morphology and secondary dendrite arm spacing.The total area fraction of eutectic NbC and Laves phase in as-cast ingots increases with the increase in Nb content.The eutectic precipitates in the ingot with 0.64 wt.%Nb are mainly NbC,and the others are Fe_(2)Nb-type Laves phase.Increasing the Nb content of the steel significantly promotes the precipitation of Laves phases and lowers the precipitation temperature of NbC eutectic carbides.Eutectic carbide M_(2)C is precipitated only in the ingot with 1.4 wt.%Nb.The average concentration of Nb in both interdendritic and intragranular regions increases with the increase in Nb content of the steel,leading to a change in the morphology of Fe_(2)Nb-type Laves phase from honeycomb to blocky.Increasing the Nb content exerts little effect on the microsegregation degrees of Si,Mo,Cr and Ni in the steel.展开更多
The effect of W on mechanical properties of 12% Cr-W-V-Nb heat resistant steel at high temperatures and room temperature is reported.The experimental results indicated that if the W content was about 2.2—3.0 wt-%,the...The effect of W on mechanical properties of 12% Cr-W-V-Nb heat resistant steel at high temperatures and room temperature is reported.The experimental results indicated that if the W content was about 2.2—3.0 wt-%,there was no obviously change of R.T.tensile strength, but impact toughness decreased with the rise of W content.On the other hand,the increase of W content enhanced the short time stress rupture strength,but did not for the long time one. The increase of W have two effects on the precipitation behavior,promoting Laves formation of type Fe_2W,increasing the precipitated phase amount and speeding up the coarsening pro- cess of precipitated phase at high temperatures.The effect of W on the mechanical properties is closely associated with precipitation behaviors.When the rupture life is short,there has no enough time to coarsen the precipitated phases,so the increase of precipitated phases results in strengthening effect,i.e.the W increases the high temperature strength.After prolonged expo- sure,the evident coarsening took plaee,that decreased the effect of precipitation.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.52174371)the National Key Research and Development Program of China(Grant No.2021YFB3501003)the Shaanxi Provincial Science and Technology Department Enterprise Joint Fund(Grant No.2021JLM-33).
文摘Single-pass and double-pass high-temperature deformation experiments were conducted on 40Cr10Si2Mo steel using a Gleeble-3500 thermal simulator.The static recrystallization(SRX)behavior and recrystallization mechanisms of 40Cr10Si2Mo steel were investigated under deformation temperatures of 900-1100℃,deformation strains of 10%,20%,and 30%,and inter-pass times of 1-120 s.A static recrystallization fraction model was developed.The results showed that the SRX volume fraction increased with higher deformation temperature,larger deformation amount,and longer inter-pass time,with the deformation temperature having the most significant effect on SRX.During the deformation process,different process parameters led to different internal deformation mechanisms of the material.Static recovery and continuous static recrystallization(CSRX)dominated deformation at lower temperatures through progressive lattice rotation.In comparison,at higher temperatures,the deformation mechanism was dominated by CSRX and discontinuous static recrystallization(DSRX).The nucleation mechanisms of the SRX process were grain boundary bulging nucleation and subgrain merging nucleation,with grain boundary bulging present under all conditions.Subgrain merging nucleation could provide an additional nucleation mode at lower deformation temperatures or lower deformation amounts.Based on the traditional Avarmi equation,a modified model coefficient was used to establish the SRX kinetic model for 40Cr10Si2Mo steel.The linear correlation coefficient R^(2) between the predicted and experimental static recrystallization volume fraction was 0.96702,indicating high prediction accuracy.
基金support on financial support of the National Natural Science Foundation of China (grant number 12172337,11702257)the Fundamental Research Program of Shanxi Province (No.20210302123022)+1 种基金the Yunan Fundamental Research Projects (No.202501CF070200)Shanxi Province 2024 Graduate Education Innovation Program (2024KY627)。
文摘Adiabatic shear band(ASB), as the precursor to catastrophic material failure, is of great significance in the research of impact resistance. This study investigated the adiabatic shear behavior of 12Cr1MoV steel under high-velocity impact from fragment-simulating projectile(FSP) using high-speed impact tests, numerical simulations, and scanning electron microscopy. The results demonstrated that the flat and wedge-shaped segments of the FSP experience different stress conditions and temperature fields during penetration. The asymmetry of the projectile has a pronounced effect on the morphology of the ASB. Two major failure modes were identified during the penetration process: tensile failure and shear failure, with pearlite exhibiting strengthening effects under both loading conditions. The ASB developed distinct microstructural characteristics with increasing impact velocity, exhibiting apparent sensitivity to temperatures and strain rates. Finally, the investigation of the ASB branches revealed the mechanisms underlying ASB formation and the initiation of catastrophic cracking.
基金Funded by State Key Lab of Advanced Welding and Joint,Harbin Institute of Technology(No.09014)the Natural Science Foundation of Hubei Province in China(No.2007ABA040)
文摘The mechanical properties, creep rupture strength, creep damage and failure characteristics of dissimilar metal welded joint （DMWJ） between martensitic （SA213T91） and bainitic heat-resistant steel （12Cr2MoWVTiB（G102）） have been investigated by means of pulsed argon arc welding, high temperature accelerated simulation, mechanical and creep rupture test, and scanning electronic microscope （SEM）. The results show that there is a marked drop of mechanical properties of undermatching joint, and low ductility cracking along weld/G102 interface is induced due to creep damage. Creep rupture strength of overmatching joint is the least. The mechanical properties of medium matching joint are superior to those of overmatching and undermatching joint, and creep damage and failure tendency along the interface of weld/G102 are lower than those of overmatching and undermatching joint after accelerated simulation for 500 h, 1 000 h, 1 500 h, and the creep rupture strength of medium matching joint is the same as that of undermatching joint. Therefore, it is reasonable that the medium matching material is used for dissimilar welded joint between martensitic and bainitic steel.
基金supported by the National Natural Science Foundation of China(No.52250130).
文摘M23C6 chromium-rich carbides are common grain-boundary precipitations in Cr-containing steel.The presence of grain-boundary carbides often leads to intergranular brittleness and decreases mechanical properties.This study proposes a deformation and aging technique to obtain a high-volume-fraction dispersion distribution of the hard nano-M23C6 phase by changing the nucleation sites from grain boundaries to deformation coherent twin boundaries produced during cold deformation.The M23C6 precipitation-strengthened austenitic stainless steel has a strength of up to 1.4 GPa but maintains favorable plasticity(>11%).This study provides a novel approach for the control of intergranular brittleness in metallic materials.
基金Sponsored by National Key Basic Research Program of China(2012CB626812)National Natural Science Foundation of China(51104039)Program for New Century Excellent Talents in University of Ministry of Education of China(NCET-11-0077)
文摘A coupled thermodynamic model of inclusions precipitation both in liquid and solid phase and microseg- regation of solute elements during solidification of heat-resistant steel containing cerium was established. Then the model was validated by the SEM analysis of the industrial products. The type and amount of inclusions in solidifica- tion structure of 253MA heat-resistant steel were predicted by the model, and the valuable results for the inclusions controlling in 253MA steel were obtained. When the cerium addition increases, the types of inclusions transform from SiO2 and MnS to Ce2 O3 and Ce2O2 S in 253MA steel and the precipitation temperature of SiO2 and MnS decrea- ses. The inclusions CeS and CeN convert to Ce2 O3 and Ce2 O2 S as the oxygen content increases and Ce2 O3 and CeN convert to Ce2 O2 S, Ce3 S4, and MnS as the sulfur content increases. The formation temperature of SiO2 increases when the oxygen content increases and the MnS precipitation temperature increases when the sulfur content increa ses. There is only a small quantity of inclusions containing cerium in 253MA steel with high cleanliness, i. e. , low oxygen and sulfur contents. By contrast, a mass of SiO2 , MnS and Ce2 O2 S are formed in steel when the oxygen and sulfur contents are high enough. The condition that MnS precipitates in 253MA steel is 1.2wEo[O] ＋W[s]〉0. 01% and SiO2 precipitates when 2w[O] ＋wrs[S]〉0. 017% （W[S]0. 005%） and w[O]〉0. 006% （w[S]〉0. 005%）.
基金financially supported by the National Natural Science Foundation of China (Nos. 52171057, 52034005, 51901225, and 12027813)the Liaoning Province Excellent Youth Foundation, China (No. 2021-YQ-01)the Youth Innovation Promotion Association of the Chinese Academy of Sciences (No. Y2021061)
文摘The reliable welding of T91 heat-resistant steel to 316L stainless steel is a considerable issue for ensuring the safety in service of ultrasupercritical power generation unit and nuclear fusion reactor,but the high-quality dissimilar joint of these two steels was difficult to be obtained by traditional fusion welding methods.Here we improved the structure-property synergy in a dissimilar joint of T91 steel to 316L steel via friction stir welding.A defect-free joint with a large bonding interface was produced using a small-sized tool under a relatively high welding speed.The bonding interface was involved in a mixing zone with both mechanical mixing and metallurgical bonding.No obvious material softening was detected in the joint except a negligible hardness decline of only HV~10 in the heat-affected zone of the T91 steel side due to the formation of ferrite phase.The welded joint exhibited an excellent ultimate tensile strength as high as that of the 316L parent metal and a greatly enhanced yield strength on account of the dependable bonding and material renovation in the weld zone.This work recommends a promising technique for producing high-strength weldments of dissimilar nuclear steels.
文摘Aiming at the requirements of structural steel in Gen-IV nuclear reactor, the high-chromium martensitic heat-resistant steels containing 10–12% chromium were developed. The toughness of heat-affected zones(HAZs) is one of the important factors for evaluating the weldability of steels. In this paper, the simulated HAZs were fabricated using tempered SIMP steels. The effects of microstructures on the impact toughness of materials were analyzed using Vickers hardness tester, optical microscope, transmission electron microscope. Experimental results demonstrated that the HAZs of weldment were poor in toughness, much lower than that of the base metal. However, after experiencing post-weld heat treatment, the toughness of the HAZs increased greatly. The toughness became better in terms of CG-HAZ, FG-HAZ and IC-HAZ for the two steels, regardless of as-welded or after PWHT. Compared with SIMP7 steel, chemical compositions, such as C, Si, Mn and Cr, were adjusted to a lower content;the toughness of base metal and simulated HAZs was better in the case of SIMP11. The conjunct roles of dislocation density and carbon contents retained in the martensite led to poor impact toughness of the aswelded HAZs, because dislocations and carbon atoms affected the inner stresses within lattices.
文摘Microstructure and high-temperature dry sliding wear at 600~C in ambient air of austenitic heat-resistant steel ZG40Cr25Ni20 with different contents(mass percent)of AI(0 to 7.10~)have been investigated.The results show that microstructures of 4.68%and 7.10%A1 addition content consist of the matrix and reinforcement of inter-metallic compound y'and carbide,while microstructures of ZG40Cr25Ni20 without A1 and with A1 of 1.68%are ab-sent of y'.Higher wear resistance than the original ZG40Cr25Ni20 alloy is achieved in alloys with higher content of A1 under the same high-temperature wear test condition.The wear rates of Fe-25Cr-20Ni-7.10A1 and Fe-25Cr-20Ni-4.68A1 are only 20.83%and 45.83%of that of Fe-25Cr-20Ni,respectively.Heat-resistant steels with higher con-tents of AI(4.72%and 7.10%)have higher hardness than those with lower contents of AI(1.68%and 0).Wear mechanisms of ZG40Cr25Ni20 are considered as severe plough plastic deformation and slight adhesive.However,wear mechanisms of Fe-25Cr-20Ni 4.68A1 are light micro-cutting and oxidation-wear,while that of Fe-25Cr-20Ni-7.10A1 are severe adhesive transfer and oxidation-wear.
基金Item Sponsored by National Natural Science Foundation of China(50871076)
文摘Evaluating the residual life of exposed components in power industry is a very important procedure inroutine examination. The microstructures of a series of X20CrMoV12.1 martensitic superheater tube samples in a boiler in different service periods were investigated extensively to extract a quantitative relationship. During long-term service from start to rupture, hardness decreased monotonically with life depletion, and the decrease of hardness in prior austenite grain boundary was steeper than that in the matrix. Microstructure observation showed obvious damage characteristics, including carbide coarsening and martensite decomposing, and the martensite structure decomposed completely in rupture state. The morphology, distribution and composition of the main precipitates M23 C6 varied distinctly. The aspect ratio of coarsened carbides along grain boundary increased several fold with respect to their original size. The composition of coarsened M23 C6 carbide shows the most regular trend of Cr enrichment and the statistical result of Cr enrichment in M23 C6 shows a linear correlation between the ratio of Cr to Fe and service time to the power of 3/2, which may be considered as an index of material degradation due to long-term service exposure.
文摘The components of the equipment for processing the Al melts into the molded parts can be markedly corroded by the molten Al. In this study, a 4 μm CrN coating or CrN/TiN multilayer coating for providing the physical and chemical barriers between the molten reactive Al and the steel substrate were deposited by Cathodic Arc Evaporation onto 10 mm-thick heat-resistant steel plates. The dipping tests were conducted in a 700℃ A356 melt for 1 to 21 h at intervals of 3 h. The damage of the coated steel was eva...
基金The financial support by the National Natural Science Foundation of China(Grant Nos.51874026 and 52074027)is greatly acknowledgedThe authors are also grateful to the financial support from the State Key Laboratory of Advanced Metallurgy(Grant No.41621024).
文摘The dendrites,eutectic carbides,Laves phase and microsegregation of alloying element in electroslag remelted 15Cr-22Ni-1Nb austenitic heat-resistant steel with varying cerium contents were studied.The liquidus and solidus temperatures of the steel were determined to reveal the effect of cerium on solidification temperature interval and local solidification time of the steel.The secondary dendrite arm spacing decreases from 57.10 to 40.18μm with increasing the cerium content from 0 to 0.0630 wt.%.The eutectic NbC and Laves phase in as-cast ingots exhibit blocky and honeycomb morphology,respectively.The area fractions and sizes of eutectic NbC and Laves phase in as-cast ingots decrease with the increase in cerium content.The atomic percentage of Laves phase-forming element(Ni,Nb,Cr,Mo and Si)decreases with the increase in cerium content of the steel.The microsegregation of Mo,Ni,Si,Cr and Nb decreases with increasing the cerium content,which is favorable to reducing both the amount and sizes of eutectic NbC and Laves phase in as-cast ingots.The solidification temperature interval and local solidification time of the steel decrease as the cerium content is increased from 0 to 0.0630 wt.%,which inhibits the growth of dendrites,eutectic NbC and Laves phase.
基金Funded by the National Natural Science Foundation of China(No.51701100)the China Postdoctoral Science Foundation(No.2020T130552)the Science and Technology Support Plan for Youth Innovation of Colleges in Shandong Province。
文摘The dissolution behavior of delta ferrites in martensitic heat-resistant steel was studied.And the reason why the dissolution rate of delta ferrites decreased with dissolution time was discussed.The experimental results show that the chemical compositions of delta ferrites negligibly change with dissolution time.The decrease of dissolution rate of delta ferrites with dissolution time should be attributed to the change of shape and distribution of delta ferrites.The shape of delta ferrites tends to transfer from polygon to sphere with dissolution time,causing the decrease of specific surface area of delta ferrites.The distribution position of delta ferrites tends to transfer from boundaries of austenite grains to interior of austenite grains with dissolution time,decreasing the diffusion coefficient of alloy atoms.Both them decrease the dissolution rate of delta ferrites.
文摘In this study, the precipitation behavior of a new austenitic heat-resistant steel （Fe-20Cr-30Ni-2Nb, in at%） was investigated. The effects of alloying addition of boron （B） and lanthanum （La） on the microstructure of the austenitic steel were scrutinized using SEM, EPMA, TEM, and XRD. The results showed that the addition of B enhanced the precipitation of bar-type Laves phase. A small precipitate with high La concentration was observed at the grain boundary in the alloy without aging; similar precipitates without La also presented in region adjacent to the La single phase. This result indicates that La can exist independently and does not contribute to the formation of new compounds. However, in both B- and La-modified alloy, B appeared in the precipitate free zone. In the alloy containing both B and La, only Fe2Nb Laves- phase precipitates, as indicated by the XRD result.
基金This work was financially supported by the Science&Technology Department of Sichuan Province,China(No.2017KJT0110).
文摘To improve the oxidation properties of ferritic heat-resistant steels,an Al-bearing 9Cr‒5Si‒3Al ferritic heat-resistant steel was designed.We then conducted cyclic oxidation tests to investigate the high-temperature oxidation behavior of 9Cr‒5Si and 9Cr‒5Si‒3Al ferritic heat-resistant steels at 900 and 1000℃.The characteristics of the oxide layer were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive spectroscopy.The results show that the oxidation kinetics curves of the two tested steels follow the parabolic law,with the parabolic rate constant kp of 9Cr‒5Si‒3Al steel being much lower than that of 9Cr‒5Si steel at both 900 and 1000℃.The oxide film on the surface of the 9Cr‒5Si alloy exhibits Cr2MnO4 and Cr2O3 phases in the outer layer after oxidation at 900 and 1000℃.However,at oxidation temperatures of 900 and 1000℃,the oxide film of the 9Cr‒5Si‒3Al alloy consists only of Al2O3 and its oxide layer is thinner than that of the 9Cr‒5Si alloy.These results indicate that the addition of Al to the 9Cr‒5Si steel can improve its high-temperature oxidation resistance,which can be attributed to the formation of a continuous and compact Al2O3 film on the surface of the steel.
基金financially supported by the Strategic Priority Research Program CAS (No.XDA03010304)the National Natural Science Foundation of China (No.91226204)the Youth Innovation Promotion Association CAS
文摘In order to investigate the effect of N on the microstructure and room temperature mechanical properties of new-type high silicon martensitic heat-resistant steels,three steels containing the same total content of C and N but different N contents have been designed and prepared according to the thermo-calc calculation.The thermodynamic calculation and experiments indicate that the replacing of C by N changes the kind and volume fraction of precipitates of the high Si martensitic steel significantly.Along with the N content increasing,the precipitates in the samples after 750 °C tempering change from（Cr23C6？ VN ？ TaC） to（Cr23C6？ VN ？ TaC ？ TaN） and finally to（Cr23C6？ VN ？ Cr2N）according to both experimental results and thermodynamic calculations.The room temperature mechanical tests show that the strength of the steel decreases as the N content increases.However,the Charpy impact toughness increases with N content increasing.According to the calculation and SEM observation,it is inferred that the decrease of amount and size of precipitates accounts for the changes of the mechanical properties.
基金supported by the National Magnetic Confinement Fusion Program (No. 2011GB108002)the National Natural Science Foundation of China (No. 51071021)
文摘Microstructures of casting samples of Fe-9%Cr steel and samples subjected to different heat treatments were investigated to determine their formation and evolution mechanism. The results show that there is no macroscopic segregation in the casting Fe-9%Cr steel. During cooling from solidification temperature to room temperature, 6-ferrite → austenite transformation is obviously influenced by cooling rate, while subsequent transformation of austenite does not obviously depend on the cooling rate. In the casting; samples, a great number of precipitates distribute inside martensitic laths while there are almost no precipitates inside δ-ferrite. When the casting samples were reheated to and isothermally held at 800 ℃, the original precipitates and the lath boundaries disappeared gradually. Meanwhile, new precipitates nucleate and grow at the prior lath boundaries.
文摘Industrial application of superhydrophobic surfaces is often hindered by complicated process and sophisticated machines. A facile wet etching method （sandblast, HCl and sandblast/HCl） with vapor deposition of PFDS （1H, 1H, 2H, 2H- perfluorodecyltriethoxysilane） was applied to fabricate superhydrophobic surface of heat-resistant steel used for vane. The coating component, surface morphology and surface roughness parameters of sample were observed by attenuated total reflectance Fourier transform infrared spectroscopy, scanning electron microscopy and atomic force microscopy. Static water contact angle （WCA） of samples with and without PFDS coating was measured by contact angle goniometer. The results showed that WCA values of polished, sandblast, HCl and sandblast/HCl-etched samples are 98°, 97°, 100° and 101°, respectively, and increase to 112°, 148°, 151 ° and 154v after vapor deposition of PFDS. The sandblast/HCl-etched sample with PFDS coating shows higher superhydrophobicity because of very large surface roughness and lotus protrusionlike structure. The superhydrophobicity of this fabricated surface has no obvious change after 38 cycles of the film adhesion test, indicating excellent durability.
基金We would like to acknowledge the support of National Key R&D Program of China(No.2017YFB0305202)Inner Mongolia Natural Science Foundation(No.2016MS0510)Inner Mongolia Natural Science Foundation(No.2020MS05046).
文摘Based on the thermal simulation method,a systematical analysis was conducted on the effect of welding peak temperature and the cooling time that takes place from 800 to 500℃ on microstructure,precipitates,substructure and microhardness of the reheated coarse-grained heat-affected zone(CGHAZ)of G115 novel martensitic heat-resistant steel.As revealed from the results,the microstructure of un-altered CGHAZ(UACGHAZ)and supercritically CGHAZ(SCCGHAZ)was lath martensite,and structural heredity occurred.Intercritically reheated CGHAZ(IRCGHAZ)exhibited martensite and over-tempered martensite,and subcritical CGHAZ(SCGHAZ)displayed martensite and under-tempered martensite.The austenite in UACGHAZ and SCCGHAZ was transformed with the diffusion mechanism during the first thermal cycle,but with the non-diffusion mechanism during the second thermal cycle.For this reason,A_(c1) and A_(c3) during the second thermal cycle were significantly lower than those during the first thermal cycle,and A_(c1) and A_(c3) were reduced by nearly 14 and 44℃,respectively.Since the content and stability of the austenite alloy during the second thermal cycle of IRCGHAZ were lower than those during the first thermal cycle,M_(s) increased by nearly 30℃.There were considerable precipitates in the over-tempered region of IRCGHAZ,and the Laves phase was contained,which was not conducive to high-temperature creep property.Moreover,the dislocation density and the number of sub-grains in the region were lower,resulting in a sharp decrease in the microhardness,and it was the weak area in the reheated CGHAZ.
基金support by the National Natural Science Foundation of China(Grant Nos.51874026 and 52074027)the financial support from the State Key Laboratory of Advanced Metallurgy(Grant No.41621024).
文摘The microstructure,eutectic carbides and intermetallic compounds in as-cast ingots with varying Nb contents produced by electroslag remelting were studied.The solidification behavior,microsegregation of alloying elements and its influence on precipitates were analyzed.The increase in Nb content from 0.64 to 1.40 wt.%has no effect on the dendrite morphology and secondary dendrite arm spacing.The total area fraction of eutectic NbC and Laves phase in as-cast ingots increases with the increase in Nb content.The eutectic precipitates in the ingot with 0.64 wt.%Nb are mainly NbC,and the others are Fe_(2)Nb-type Laves phase.Increasing the Nb content of the steel significantly promotes the precipitation of Laves phases and lowers the precipitation temperature of NbC eutectic carbides.Eutectic carbide M_(2)C is precipitated only in the ingot with 1.4 wt.%Nb.The average concentration of Nb in both interdendritic and intragranular regions increases with the increase in Nb content of the steel,leading to a change in the morphology of Fe_(2)Nb-type Laves phase from honeycomb to blocky.Increasing the Nb content exerts little effect on the microsegregation degrees of Si,Mo,Cr and Ni in the steel.
文摘The effect of W on mechanical properties of 12% Cr-W-V-Nb heat resistant steel at high temperatures and room temperature is reported.The experimental results indicated that if the W content was about 2.2—3.0 wt-%,there was no obviously change of R.T.tensile strength, but impact toughness decreased with the rise of W content.On the other hand,the increase of W content enhanced the short time stress rupture strength,but did not for the long time one. The increase of W have two effects on the precipitation behavior,promoting Laves formation of type Fe_2W,increasing the precipitated phase amount and speeding up the coarsening pro- cess of precipitated phase at high temperatures.The effect of W on the mechanical properties is closely associated with precipitation behaviors.When the rupture life is short,there has no enough time to coarsen the precipitated phases,so the increase of precipitated phases results in strengthening effect,i.e.the W increases the high temperature strength.After prolonged expo- sure,the evident coarsening took plaee,that decreased the effect of precipitation.
