Two-dimensional images of the granular ore media with different grain sizes were obtained from the X-ray computed tomography.Combined with the digital image processing and finite element techniques,the original graysc...Two-dimensional images of the granular ore media with different grain sizes were obtained from the X-ray computed tomography.Combined with the digital image processing and finite element techniques,the original grayscale images were transformed into the finite element models directly.By using these models,the simulations of pore scale fluid flow among particles were conducted with the COMSOL Multiphysics,and the distribution characteristics of fluid flow velocity and pressure were analyzed.The simulation results show that there exist obvious preferential flow and leaching blind zone in each granular medium.The flow velocity at pore throat is larger than that of pore body and the largest velocity reaches 0.22 m/s.The velocity decreases gradually from the center of pore throat and body to the surface of particles.The flow paths of granular media with larger grain size distribute equally,while the fluid flow velocities in most of areas of granular media with smaller grain size are lower,and some of them approach to zero,so the permeability is very low.There exist some pore clusters with different pressures,which is the basic reason for the uneven flow velocity distribution.展开更多
Solute transmission in saturated ore heap was studied numerically and experimentally. The convection-diffusion equation (CDE) used to describe the mass transportation in porous media was solved by characteristic diffe...Solute transmission in saturated ore heap was studied numerically and experimentally. The convection-diffusion equation (CDE) used to describe the mass transportation in porous media was solved by characteristic difference method to give the distribution of the concentration of ferrous ion in the ore column. To calibrate the computational model, a column test was performed using infiltration of sulfide ferrous solution (the initial concentration is c0=0.04 mol/L) on a 100 cm high column composed of ore particles smaller than 10 mm for 2.5 h. The numerical analysis shows that the results obtained from numerical modeling under the same operating conditions as used for column test are in good agreement with those from experimental procedure on the whole trend, which indicates that the model, the numerical method, and the parameters chosen can reflect the rule of ferrous ion transmission in ore heap.展开更多
Governing equations for a fully coupled flowing-reaction-deformation behavior with mass transfer in heap leaching are developed. The model equations are solved using an explicit finite difference method under the cond...Governing equations for a fully coupled flowing-reaction-deformation behavior with mass transfer in heap leaching are developed. The model equations are solved using an explicit finite difference method under the conditions of invariable application rate and constant hydraulic head. The distribution of the degree of the saturation, as well as the distributions of the concentration of the reagent and the solute is given. A cubic relationship between the mineral recovery and the leaching duration is obtained based on the numerical results. The relationship can be used to predict the recovery percentage of the valuable metal.展开更多
The capillary process coexists with gravity flow within leaching heap due to the dual-porosity structure. Capillary rise is responsible for the mineral dissolution in fine particle zones and interior coarse rock. The ...The capillary process coexists with gravity flow within leaching heap due to the dual-porosity structure. Capillary rise is responsible for the mineral dissolution in fine particle zones and interior coarse rock. The effect of particle size and heap porosity on the capillary process was investigated through a series of column tests. Macropore of the ore heap was identified, and its capillary rise theory analysis was put forward. Two groups of ore particles, mono-size and non-uniform, were selected for the capillary rise test. The result shows that particle size has an inverse effect on the capillary ultimate height, and smaller particles exhibit higher capillary rise. Meanwhile, the poorly graded group exhibits small rise height and velocity, while the capillary rise in the well-graded particles is much greater. The relationship between porosity and fitting parameters of capillary rise was obtained. Low porosity and high surface tension lead to higher capillary height of the fine gradation. Moisture content increases with the capillary rise level going up, the relationship between capillary height and moisture content was obtained.展开更多
A mathematical model for heap bioleaching is developed to analyze heat transfer, oxygen flow, target ion distribution and oxidation leaching rate in the heap. The model equations are solved with Comsol Multiphysics so...A mathematical model for heap bioleaching is developed to analyze heat transfer, oxygen flow, target ion distribution and oxidation leaching rate in the heap. The model equations are solved with Comsol Multiphysics software. Numerical simulation results show the following facts： Concentration of oxygen is relatively high along the boundary of the slope, and low in the center part where leaching rate is slow. Temper- ature is relatively low along the slope and reaches the highest along the bottom region near the slope, with difference being more than 6℃. Concentration of target mental ions is the highest in the bottom region near the slope. Oxidation leaching rate is relatively large in the bottom and slope part with a fast reaction rate, and small in the other part with low oxygen concentration.展开更多
The images of granular ore media were captured by X-ray CT scanner. Combined with digital image processing and finite element techniques, the three-dimensional geometrical model, which represents the realistic pore st...The images of granular ore media were captured by X-ray CT scanner. Combined with digital image processing and finite element techniques, the three-dimensional geometrical model, which represents the realistic pore structure of the media, was constructed. With this model, three dimensional pore scale fluid flow among particles was simulated. Then the distributions of fluid flow velocity and pressure were analyzed and the hydraulic conductivity was calculated. The simulation results indicate the fluid flow behaviors are mainly dominated by the volume and topological structure of pore space. There exist obvious preferential flow and leaching blind zones simultaneously in the medium. The highest velocities generally occur in those narrow pores with high pressure drops. The hydraulic conductivity obtained by simulation is the same order of magnitude as the laboratory test result, which denotes the validity of the model. The pore-scale and macro-scale are combined and the established geometrical model can be used for the simulations of other phenomena during heap leaching process.展开更多
Round Top Mountain in Hudspeth County, west Texas, USA is a surface-exposed rhyolite intrusion enriched in Y and heavy rare earth elements （HREEs）, as well as Nb, Ta, Be, Li, F, Sn, Rb, Th, and U. The massive tonnag...Round Top Mountain in Hudspeth County, west Texas, USA is a surface-exposed rhyolite intrusion enriched in Y and heavy rare earth elements （HREEs）, as well as Nb, Ta, Be, Li, F, Sn, Rb, Th, and U. The massive tonnage, estimated at well over 1 billion tons, of the deposit makes it a target for recovery of valuable yttrium and HREEs （YHREEs）, and possibly other scarce ele-ments. Because of the extremely fine grain size of the mineralized rhyolite matrix, it has not been clear which minerals host the YHREEs and in what proportions. REE-bearing minerals reported in the deposit included bastn？site-Ce, Y-bearing fluorite, xeno-time-Y, zircon, aeschynite-Ce, a Ca-Th-Pb fluoride, and possibly ancylite-La and cerianite-Ce. Extended X-ray absorption fine struc-ture （EXAFS） indicated that virtually all of the yttrium, a proxy for the HREEs, resided in a coordination in the fluorite-type crystal structure, rather than those in the structures of bastn？site-Ce and xenotime-Y. The YREE grade of the Round Top deposit was just over 0.05%, with 72%of this consisting of YHREEs. This grade was in the range of the South China ionic clay deposits that supply essentially all of the world’s YHREEs. Because the host Y-bearing fluorite is soluble in dilute sulfuric acid at room temperature, a heap leaching of the deposit appeared feasible, aided by the fact that 90%-95%of the rock consists of unreactive and insoluble feld-spars and quartz. The absence of overburden, remarkable consistency of mineralization grade throughout the massive rhyolite, prox-imity （a few km） to a US interstate highway, major rail systems and gas and electricity, temperate climate, and stable political location in the world’s largest economy all enhanced the potential economic appeal of Round Top.展开更多
There has been a strong interest in technologies suited for mining and processing of low-grade ores because of the rapid depletion of mineral resources in the world.In most cases,the extraction of copper from such raw...There has been a strong interest in technologies suited for mining and processing of low-grade ores because of the rapid depletion of mineral resources in the world.In most cases,the extraction of copper from such raw materials is achieved by applying the leaching procedures.However,its low extraction efficiency and the long extraction period limit its large-scale commercial applications in copper recovery,even though bioleaching has been widely employed commercially for heap and dump bioleaching of secondary copper sulfide ores.Overcoming the technical challenges requires a better understanding of leaching kinetics and on-site microbial activities.Herein,this paper reviews the current status of main commercial biomining operations around the world,identifies factors that affect chalcocite dissolution both in chemical leaching and bioleaching,summarizes the related kinetic research,and concludes with a discussion of two on-site chalcocite heap leaching practices.Further,the challenges and innovations for the future development of chalcocite hydrometallurgy are presented in the end.展开更多
Separation of target elements or minerals from their host rock or ore is essential to successful mining operation. The inevitable loss of a portion of the desired material that accompanies each step in the extraction ...Separation of target elements or minerals from their host rock or ore is essential to successful mining operation. The inevitable loss of a portion of the desired material that accompanies each step in the extraction process must be documented to develop the operational protocol. Superposition of the characteristic X-ray fluorescence spectra of head (crushed rock ore particles, pre-processing) and tail (post-processing particles) samples provides a direct visual comparison of relative peak sizes, and thereby the relative concentrations, of elements of interest. If the head and tail peaks are identical, none of the element was recovered in the extraction process. At the other extreme if the tail peak “flat lines”, i.e., there is no peak, there was 100% recovery of that element. Standardless visual comparison is valid if the same mass of identical starting material is incorporated into the head and tail sample analysis pucks, and XRF analytical conditions are identical. The considerable time and expense of acquiring and calibrating the standards associated with XRF analysis of 75 or more elements are avoided, a significant advantage during initial broad screening of an experimental extraction procedure. Full quantitation by XRF or an alternate technique can proceed at a later project stage, if desired. The approach retains and presents all features of the original data, thus eliminating questions about data quality, standards and their calibration, and data manipulation in processing from raw counts to concentrations in printout tables. This form of display is ideal for both the mining professional and such less technical groups as corporate staff, investors, regulators, and the public. Examples presented herein are for heap leaching;the protocol can be applied as well to any of the other traditional ore processing and beneficiation procedures, e.g., gravity concentration, magnetic and electrical separation, froth flotation, and ore sorting.展开更多
基金Projects(50934002,51074013) supported by the National Natural Science Foundation of China
文摘Two-dimensional images of the granular ore media with different grain sizes were obtained from the X-ray computed tomography.Combined with the digital image processing and finite element techniques,the original grayscale images were transformed into the finite element models directly.By using these models,the simulations of pore scale fluid flow among particles were conducted with the COMSOL Multiphysics,and the distribution characteristics of fluid flow velocity and pressure were analyzed.The simulation results show that there exist obvious preferential flow and leaching blind zone in each granular medium.The flow velocity at pore throat is larger than that of pore body and the largest velocity reaches 0.22 m/s.The velocity decreases gradually from the center of pore throat and body to the surface of particles.The flow paths of granular media with larger grain size distribute equally,while the fluid flow velocities in most of areas of granular media with smaller grain size are lower,and some of them approach to zero,so the permeability is very low.There exist some pore clusters with different pressures,which is the basic reason for the uneven flow velocity distribution.
基金Project(06JJ30024) supported by the Natural Science Foundation of Hunan Province, ChinaProject(2004CB619206) supported by the Major State Basic Research and Development Program of China+1 种基金Project(50321402) supported by the National Science Fund for Innovative Research Groups of ChinaProject(06B052) supported by the Scientific Research Fund of Hunan Provincial Education Department of China
文摘Solute transmission in saturated ore heap was studied numerically and experimentally. The convection-diffusion equation (CDE) used to describe the mass transportation in porous media was solved by characteristic difference method to give the distribution of the concentration of ferrous ion in the ore column. To calibrate the computational model, a column test was performed using infiltration of sulfide ferrous solution (the initial concentration is c0=0.04 mol/L) on a 100 cm high column composed of ore particles smaller than 10 mm for 2.5 h. The numerical analysis shows that the results obtained from numerical modeling under the same operating conditions as used for column test are in good agreement with those from experimental procedure on the whole trend, which indicates that the model, the numerical method, and the parameters chosen can reflect the rule of ferrous ion transmission in ore heap.
基金Project supported by the National Basic Research and Development Program of China (No.2004CB619206)the National Science Fund for Distinguished Young Scholars (No.50325415)+1 种基金the National Science Fund for Innovative Research Group (No.50321402)the Natural Science Foundation of Hunan Province (No.06JJ30024)
文摘Governing equations for a fully coupled flowing-reaction-deformation behavior with mass transfer in heap leaching are developed. The model equations are solved using an explicit finite difference method under the conditions of invariable application rate and constant hydraulic head. The distribution of the degree of the saturation, as well as the distributions of the concentration of the reagent and the solute is given. A cubic relationship between the mineral recovery and the leaching duration is obtained based on the numerical results. The relationship can be used to predict the recovery percentage of the valuable metal.
基金Project(51374035)supported by the National Natural Science Foundation of ChinaProject(201351)supported by the Foundation for the Author of National Excellent Doctoral Dissertation of ChinaProject(NCET-13-0669)supported by Program for New Century Excellent Talents in University,China
文摘The capillary process coexists with gravity flow within leaching heap due to the dual-porosity structure. Capillary rise is responsible for the mineral dissolution in fine particle zones and interior coarse rock. The effect of particle size and heap porosity on the capillary process was investigated through a series of column tests. Macropore of the ore heap was identified, and its capillary rise theory analysis was put forward. Two groups of ore particles, mono-size and non-uniform, were selected for the capillary rise test. The result shows that particle size has an inverse effect on the capillary ultimate height, and smaller particles exhibit higher capillary rise. Meanwhile, the poorly graded group exhibits small rise height and velocity, while the capillary rise in the well-graded particles is much greater. The relationship between porosity and fitting parameters of capillary rise was obtained. Low porosity and high surface tension lead to higher capillary height of the fine gradation. Moisture content increases with the capillary rise level going up, the relationship between capillary height and moisture content was obtained.
基金Project supported by the National Natural Science Foundation of China (Nos. 50934002 and 50774011)the Postdoctoral Science Foundation of China (No. 20090450014)the DoctoralNatural Science Foundation of China (No. 20070008038)
文摘A mathematical model for heap bioleaching is developed to analyze heat transfer, oxygen flow, target ion distribution and oxidation leaching rate in the heap. The model equations are solved with Comsol Multiphysics software. Numerical simulation results show the following facts： Concentration of oxygen is relatively high along the boundary of the slope, and low in the center part where leaching rate is slow. Temper- ature is relatively low along the slope and reaches the highest along the bottom region near the slope, with difference being more than 6℃. Concentration of target mental ions is the highest in the bottom region near the slope. Oxidation leaching rate is relatively large in the bottom and slope part with a fast reaction rate, and small in the other part with low oxygen concentration.
基金Projects (50934002, 51074013, 51104100) supported by the National Natural Science Foundation of China
文摘The images of granular ore media were captured by X-ray CT scanner. Combined with digital image processing and finite element techniques, the three-dimensional geometrical model, which represents the realistic pore structure of the media, was constructed. With this model, three dimensional pore scale fluid flow among particles was simulated. Then the distributions of fluid flow velocity and pressure were analyzed and the hydraulic conductivity was calculated. The simulation results indicate the fluid flow behaviors are mainly dominated by the volume and topological structure of pore space. There exist obvious preferential flow and leaching blind zones simultaneously in the medium. The highest velocities generally occur in those narrow pores with high pressure drops. The hydraulic conductivity obtained by simulation is the same order of magnitude as the laboratory test result, which denotes the validity of the model. The pore-scale and macro-scale are combined and the established geometrical model can be used for the simulations of other phenomena during heap leaching process.
基金Project supported by Research Contracts 26-8211-12 and 26-8211-16 between Texas Rare Earth Resources,Inc.and the University of Texas at El Paso
文摘Round Top Mountain in Hudspeth County, west Texas, USA is a surface-exposed rhyolite intrusion enriched in Y and heavy rare earth elements （HREEs）, as well as Nb, Ta, Be, Li, F, Sn, Rb, Th, and U. The massive tonnage, estimated at well over 1 billion tons, of the deposit makes it a target for recovery of valuable yttrium and HREEs （YHREEs）, and possibly other scarce ele-ments. Because of the extremely fine grain size of the mineralized rhyolite matrix, it has not been clear which minerals host the YHREEs and in what proportions. REE-bearing minerals reported in the deposit included bastn？site-Ce, Y-bearing fluorite, xeno-time-Y, zircon, aeschynite-Ce, a Ca-Th-Pb fluoride, and possibly ancylite-La and cerianite-Ce. Extended X-ray absorption fine struc-ture （EXAFS） indicated that virtually all of the yttrium, a proxy for the HREEs, resided in a coordination in the fluorite-type crystal structure, rather than those in the structures of bastn？site-Ce and xenotime-Y. The YREE grade of the Round Top deposit was just over 0.05%, with 72%of this consisting of YHREEs. This grade was in the range of the South China ionic clay deposits that supply essentially all of the world’s YHREEs. Because the host Y-bearing fluorite is soluble in dilute sulfuric acid at room temperature, a heap leaching of the deposit appeared feasible, aided by the fact that 90%-95%of the rock consists of unreactive and insoluble feld-spars and quartz. The absence of overburden, remarkable consistency of mineralization grade throughout the massive rhyolite, prox-imity （a few km） to a US interstate highway, major rail systems and gas and electricity, temperate climate, and stable political location in the world’s largest economy all enhanced the potential economic appeal of Round Top.
基金supported by the National Natural Science Foundation of China(U1932129,51774332,51934009 and 52004086)Natural Science Foundation of Hunan Province(No.2018JJ1041),Fundamental Research Funds for the Central Universities of Central South University(Nos.2021zzts0301 and 2021zzts0299)。
文摘There has been a strong interest in technologies suited for mining and processing of low-grade ores because of the rapid depletion of mineral resources in the world.In most cases,the extraction of copper from such raw materials is achieved by applying the leaching procedures.However,its low extraction efficiency and the long extraction period limit its large-scale commercial applications in copper recovery,even though bioleaching has been widely employed commercially for heap and dump bioleaching of secondary copper sulfide ores.Overcoming the technical challenges requires a better understanding of leaching kinetics and on-site microbial activities.Herein,this paper reviews the current status of main commercial biomining operations around the world,identifies factors that affect chalcocite dissolution both in chemical leaching and bioleaching,summarizes the related kinetic research,and concludes with a discussion of two on-site chalcocite heap leaching practices.Further,the challenges and innovations for the future development of chalcocite hydrometallurgy are presented in the end.
文摘Separation of target elements or minerals from their host rock or ore is essential to successful mining operation. The inevitable loss of a portion of the desired material that accompanies each step in the extraction process must be documented to develop the operational protocol. Superposition of the characteristic X-ray fluorescence spectra of head (crushed rock ore particles, pre-processing) and tail (post-processing particles) samples provides a direct visual comparison of relative peak sizes, and thereby the relative concentrations, of elements of interest. If the head and tail peaks are identical, none of the element was recovered in the extraction process. At the other extreme if the tail peak “flat lines”, i.e., there is no peak, there was 100% recovery of that element. Standardless visual comparison is valid if the same mass of identical starting material is incorporated into the head and tail sample analysis pucks, and XRF analytical conditions are identical. The considerable time and expense of acquiring and calibrating the standards associated with XRF analysis of 75 or more elements are avoided, a significant advantage during initial broad screening of an experimental extraction procedure. Full quantitation by XRF or an alternate technique can proceed at a later project stage, if desired. The approach retains and presents all features of the original data, thus eliminating questions about data quality, standards and their calibration, and data manipulation in processing from raw counts to concentrations in printout tables. This form of display is ideal for both the mining professional and such less technical groups as corporate staff, investors, regulators, and the public. Examples presented herein are for heap leaching;the protocol can be applied as well to any of the other traditional ore processing and beneficiation procedures, e.g., gravity concentration, magnetic and electrical separation, froth flotation, and ore sorting.
