The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering fie...The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering field continuously demands higher-performance steel materials,a deep understanding of the key influencing factors on hardenability is crucial for developing quality steel that meets stringent application requirements.The effects of some specific elements,including carbon(C),vanadium(V),molybdenum(Mo),and boron(B),as well as heat treatment process parameters such as austenitizing temperature,austenitizing holding time,and cooling rate,were examined.It aims to elucidate the interactions among these factors and their influence on steel hardenability.For each influencing factor,the heat treatment procedure,characteristic microstructure resulting from it,and corresponding Jominy end quench curves were discussed.Furthermore,based on the continuous development of big data technology in the field of materials,the use of machine learning to predict the hardenability of steel and guide the design of steel material was also introduced.展开更多
In this paper,the work hardening and softening behavior of AZ31 magnesium alloy sheets by hard plate accumulative roll bonding(HP-ARB)process in a specific temperature range was studied for the first time,and the cycl...In this paper,the work hardening and softening behavior of AZ31 magnesium alloy sheets by hard plate accumulative roll bonding(HP-ARB)process in a specific temperature range was studied for the first time,and the cyclic stress relaxation test,EBSD,TEM and other characterization methods were used.When the rolling temperature is 350℃,the grain size of magnesium sheets is refined to 4.32(±0.36)μm on average,and it shows an excellent combination of strength and plasticity.The tensile strength reaches 307(±8.52)MPa and the elongation is 12.73(±0.84)%.At this time,the curve of work hardening rate decreases smoothly and the degree of hardening is the lowest,and the amplitude of stress drop △σ_(p) in work softening test is the smallest with the increase of cycle times,which shows that the well coordination between work hardening and softening behavior has been achieved.Research has found that the combined effect of grain boundary strengthening and fine grain strengthening enhances the yield and tensile strength of magnesium sheets after three passes HP-ARB process at 350℃.This is attributed to the high degree of dislocation slip opening in the pyramidal surfaceand<c+a>,which not only coordinates the c-axis strain of the entire grain,but also promotes the slip transfer of dislocations in the fine-grained region,significantly improving the elongation of the sheets.This study provides a new idea for the forming and manufacturing of high performance magnesium alloy sheets.展开更多
During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transf...During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.展开更多
Laser surface transformation hardening becomes one of the most modern processes used to improve fatigue and wear properties of steel surfaces. In this process, the material properties and the heating parameters are th...Laser surface transformation hardening becomes one of the most modern processes used to improve fatigue and wear properties of steel surfaces. In this process, the material properties and the heating parameters are the factors that present the most significant effects on the hardened surface attributes. The control of these factors using predictive modeling approaches to achieve desired surface properties leads to conclusive results. However, when the dimensions of the surface to be treated are larger than the cross-section of the laser beam, various laser-scanning patterns are involved. This paper presents an experimental investigation of laser surface hardening of AISI 4340 steel using different laser scanning patterns. This investigation is based on a structured experimental design using the Taguchi method and improved statistical analysis tools. Experiments are carried out using a 3 kW Nd: YAG laser source in order to evaluate the effects of the heating parameters and patterns design parameters on the physical and geometrical characteristics of the hardened surface. Laser power, scanning speed and scanning patterns (linear, sinusoidal, triangular and trochoid) are the factors used to evaluate the hardened depth and the hardened width variations and to identify the possible relationship between these factors and the hardened zone attributes. Various statistical tools such as ANOVA, correlations analysis and response surfaces are applied in order to examine the effects of the experimental factors on the hardened surface characteristics. The results reveal that the scanning patterns do not modify the nature of the laser parameters’ effects on the hardened depth and the hardened width. But they can accentuate or reduce these effects depending on the type of the considered pattern. The results show also that the sinusoidal and the triangular patterns are relevant when a maximum hardened width with an acceptable hardened depth is desired.展开更多
The effects of laser hardening parameters such as beam power, beam diameter and scanning rate on microstructure and hardness of 9CrSi steel were investigated. The microstructure of the surface layer of 9CrSi steel was...The effects of laser hardening parameters such as beam power, beam diameter and scanning rate on microstructure and hardness of 9CrSi steel were investigated. The microstructure of the surface layer of 9CrSi steel was changed from pearlite to martensite, retained austenite and carbide by laser hardening. The depth of the hardened layer increased with increasing laser energy density and the surface hardeness increased by 3-5 times as high as the untreated steel. The laser hardened surface had good wear resistance due to martensite and carbide in the surface layer. The wear mode at low speed was abrasive, while the wear mode at high speed was adhesive.展开更多
This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology a...This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology and resultant workpiece surface quality, more specifically surface texture, micr ostructure alterations, changes in microhardness and residual stresses distribut ion. The changing rules of the main cutting force was shown in this paper which feature a increasing tendency with the improvement of the workpiece hardness wit hin the cutting parameter scope. The rule of cutting force changing with the wor kpiece hardness is accord to the traditional metal cutting theory. Stress value decrease with increasing cutting speed and workpiece hardness. The comparison of the machined surface roughness and harden layer depth of machined surface for d ifferent hardness is shown in Fig.1. The machined surface roughness is the worst when the workpiece hardness is around 50HRC. When the workpiece hardness is ove r 50HRC, the surface roughness value shows a descending tendency with the additi on hardness. The machined superficial harden layer depth shows an increasing ten dency with the improvement of the workpiece hardness. When the workpiece hardnes s is 50HRC the machined superficial harden layer depth is tiptop. When the workp iece hardness is over 50HRC the depth changes little with the addition of workpi ece hardness. The remnant stress status of the machined surface is shown in Fig. 2, which is press stress status both in surface and in base for less cutting par ameters under two kinds of cutting condition. But experiment results show that t ensile stress can be produced under uncomfortable cutting conditions. The deform ation created by the chip formation is reduced whereduce with [TPP126A,+35mm77mm,Z,PY#]Depth from surface (μm) ■ v=200m/min,f=0.24mm/r,ap=0.8mm,60HRC ● v=200m/min,f=0.15mm/r,ap=0.5mm,60HRC Fig.1 The subsurface residual stress between the two experimentsHardness (HRC) Fig.2 The surface finish vs. workpiece hardness the workpiece hardness is improved.展开更多
The effect of age-hardening on microstructure,hardness,and corrosion of an Al-5at.%V alloy,produced us-ing high-energy ball milling and subsequent cold compaction,has been investigated.The alloy exhibited a grain size...The effect of age-hardening on microstructure,hardness,and corrosion of an Al-5at.%V alloy,produced us-ing high-energy ball milling and subsequent cold compaction,has been investigated.The alloy exhibited a grain size below 100 nm and extremely high solid solubility of V in Al(3.1 at.%).The age-hardening was carried out at 150,200,and 250℃.The peak-aged condition of 150℃ demonstrated the highest hardness-transpired from grain refinement,precipitation,and solid solution hardening.The corrosion re-sistance of the Al-5at.%V alloy was studied as a function of aging conditions.The peak-aged condition retained the corrosion resistance while it deteriorated in the over-aged condition.Nonetheless,the cor-rosion resistance of the ball-milled Al alloys in all the aging conditions was superior to that of pure Al.The passive film structure and origin of corrosion were studied using scanning/transmission electron mi-croscopy(S/TEM).The high corrosion resistance of the alloy was attributed to the V enrichment at the film/metal interface and deposition of V on the cathodic phases,which suppresses the dissolution of Al within the pit and therefore promotes repassivation in the early stages of corrosion.展开更多
Gray cast iron that is used for automobile engine cylinder liners was laser surface hardened using Nd ： YAG quasi-continuous and CO2 continuous wave laser, respectively. The macromorphology and microstructure of the ...Gray cast iron that is used for automobile engine cylinder liners was laser surface hardened using Nd ： YAG quasi-continuous and CO2 continuous wave laser, respectively. The macromorphology and microstructure of the laser surface hardened layers were investigated using an optical microscope. Geometric dimensions including depth and width and microhardness distribution of the hardened layers were also examined in order to evaluate the quality of the hardened layers.展开更多
A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p ...A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can’t be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so the PCBN is heated and its th ermoelectric property is got by this method. [TPP129,+60mm88mm,Y,PZ#] Fig.1 Effect of cutting depth and workpiec hardness on. the cutting temperatureThe objective was to determine the influence of the workpiece hardness on change s in cutting temperature and tool wear characterize. It can be found from Fig.1 that the cutting temperature show an increasing tendency with the improvement of workpiece hardness within the cutting speed scope when the workpiece hardness i s under HRC50. And on the other hand, it is found that the cutting temperature s how the downtrend with the improvement of workpiece hardness when the workpiece hardness is over HRC50. According to experimental results, the critical hard ness when turning hardened GCr15 bearing steel with PCBN tool is about HRC50. Th e wear causes of PCBN tool have been found out through taking photos on the micr o-shape of PCBN poly-laminate initial surface as well as face and flank of wea r tool and analysis on chemical elements. It is discovered that the PCBN tools a re not suitable for cutting the workpiece at nearly critical hardness, because n ear the critical hardness, PCBN wear at the highest speed. For researching the w ear rule of PCBN tool, the tool wear experiments have been carried on by using b earing steel GCr15 at hardness HRC40 and HRC60 with changing cutting speed. The indexes of tool life equations is gained under two kinds of conditions w hich are bigger than 0.6, so the effects of cutting speed on the PCBN tool are m uch less than that of carbide tool and ceramic tool.展开更多
Ti2AlNb-based alloys with 0.0 wt%, 0.6 wt%, and 2.0 wt% carbon nanotube（CNT） addition were fabricated from spherical Ti–22 Al–25 Nb powder by sintering in the B2 single-phase region. Phase identification and micro...Ti2AlNb-based alloys with 0.0 wt%, 0.6 wt%, and 2.0 wt% carbon nanotube（CNT） addition were fabricated from spherical Ti–22 Al–25 Nb powder by sintering in the B2 single-phase region. Phase identification and microstructural examination were performed to evaluate the effect of carbon addition on the hardness of the alloys. Carbon was either in a soluble state or in carbide form depending on its concentration. The acicular carbides formed around 1050℃ were identified as TiC and facilitated the transformation of α2 ＋ B2 → O. The TiC was located within the acicular O phase. The surrounding O phase was distributed in certain orientations with angles of 65° or 90° O phase particles. The obtained alloy was composed of acicular O, Widmanstatten B2 ＋O, and acicular TiC. As a result of the precipitation of carbides as well as the O phase, the hardness of the alloy with 2.0 wt% CNT addition increased to HV 429 ± 9.展开更多
The calculation of the hardness profile is a powerful tool for the selection of the right steel for a given purpose. Computer programs INC-PHATRAN and INDUCTER-B were formerly developed by the authors for the calculat...The calculation of the hardness profile is a powerful tool for the selection of the right steel for a given purpose. Computer programs INC-PHATRAN and INDUCTER-B were formerly developed by the authors for the calculation of hardness profiles after heat treatment processes of low alloy and carbon steels. The first one simulates quenching as well as through hardening operations, and the second one models electromagnetic induction heat treatments processes. These codes make use of the SAE Standard 3406 in order to obtain the hardness profile, with enhanced regression coefficients recently obtained by the authors. The present work broadens the field of application of this method, allowing to apply it for low hardenability tool steels such as the ASTM O1 Tool Steel. The method used for the calculation of the hardness profile is here summarized, and an example of application is described, which shows good correspondence between the calculated and measured values.展开更多
Laser surface hardening becomes one of the most effective techniques used to enhance wear and fatigue resistance of mechanical parts. The characteristics of the hardened surface depend on the physicochemical propertie...Laser surface hardening becomes one of the most effective techniques used to enhance wear and fatigue resistance of mechanical parts. The characteristics of the hardened surface depend on the physicochemical properties of the material as well as the heating system parameters. To adequately exploit the benefits presented by the laser heating method, it is necessary to develop a comprehensive strategy to control the process parameters in order to produce desired hardened surface attributes without being forced to use the traditional and fastidious trial and error procedures. This study presents a comprehensive approach used to build a simplified model for predicting the hardness profile. A finite element method based prediction model for AISI 4340 steel is investigated. A circular shape with a Gaussian distribution is used for modeling the laser heat source. COMSOL MULTIPHYSICS software is used to solve the heat transfer equations, estimate the temperature distribution in the part and consequently predict the hardness profile. A commercial 3 kW Nd:Yag laser system is combined to a structured experimental design and confirmed statistical analysis tools for conducting the experimental calibration and validation of the model. The results reveal that the model can effectively lead to a consistent and accurate prediction of the hardness profile characteristics under variable hardening parameters and conditions. The results show great concordance between predicted and measured values for the dimensions of hardened and melted zones.展开更多
Laser surface hardening is a very promising hardening process for ferrous alloys where transformations occur during cooling after laser heating in the solid state. The characteristics of the hardened surface depend on...Laser surface hardening is a very promising hardening process for ferrous alloys where transformations occur during cooling after laser heating in the solid state. The characteristics of the hardened surface depend on the physicochemical properties of the material as well as the heating system parameters. To exploit the benefits presented by the laser hardening process, it is necessary to develop an integrated strategy to control the process parameters in order to produce desired hardened surface attributes without being forced to use the traditional and fastidious trial and error procedures. This study presents a comprehensive modelling approach for predicting the hardened surface physical and geometrical attributes. The laser surface transformation hardening of cylindrical AISI 4340 steel workpieces is modeled using the conventional regression equation method as well as artificial neural network method. The process parameters included in the study are laser power, beam scanning speed, and the workpiece rotational speed. The upper and the lower limits for each parameter are chosen considering the start of the transformation hardening and the maximum hardened zone without surface melting. The resulting models are able to predict the depths representing the maximum hardness zone, the hardness drop zone, and the overheated zone without martensite transformation. Because of its ability to model highly nonlinear problems, the ANN based model presents the best modelling results and can predict the hardness profile with good accuracy.展开更多
To improve wear resistance of surface will increase the service life of gray cast iron directly. This paper presents that gray cast iron surface coated with alloy powder is locally remelted by TIG arc to increase the ...To improve wear resistance of surface will increase the service life of gray cast iron directly. This paper presents that gray cast iron surface coated with alloy powder is locally remelted by TIG arc to increase the wear resistance. The influences of arc current and scanning rate etc on surface properties are found. Under different conditions, the microstructure, hardness and wear resistance of remelted layer are analyzed and measured. The results indicate that the gray cast iron surface can be strengthened by TIG arc local remelting treatment. Especially, surface alloying hardening effect is best and surface properties are improved remarkably.展开更多
The influence of La_(2)O_(3) inclusion(0-3 wt%) on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA) added with 5.0 wt% CeO_(2) was investigated.ZTA CeO_(2) composites were...The influence of La_(2)O_(3) inclusion(0-3 wt%) on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA) added with 5.0 wt% CeO_(2) was investigated.ZTA CeO_(2) composites were sintered at 1600℃ for 4 h.The microstructure,phase formation,density,fracture toughness and hardness properties were characterised through FESEM,Microscopy Image Analysis Software and XRD diffractometer,Archimedes principle and Vickers indentation technique,respectively.The XRD,image processing and FESEM reveal the existence of LaAl_(11)O_(18).The addition of La_(2)O_(3) incites the sintering,microstructure refinement,densification of ZTA-CeO_(2) matrix and phase transformation.Hence,the hardness of ZTA-CeO_(2) ceramics is increased rapidly based on refinement of Al_(2)O_(3) grains,densification of ZTA-CeO_(2) composites and porosity reduction.It is observed that the fracture toughness is enhanced through in situ formation of elongated LaAl_(11)O_(18) grains.The addition of 0.7 wt% La_(2)O_(3) culminated in the achievement of the optimum findings for density(4.41 g/cm^(3)),porosity(0.46%),hardness(1792 HV) and fracture toughness(8.8 MPa·m^(1/2)).Nevertheless,excess La_(2)O_(3) is proven to be detrimental as it displays poor mechanical properties due to the poor compactness of numerous LaAl_(11)O_(18) grains,coarsening of Al_(2)O_(3) grains and decline in density.展开更多
The damage and even failure of hard brittle rocks has been the most important challenge facing the safety of construction of deep engineering works,so the key to solving this problem is the recognition of the strength...The damage and even failure of hard brittle rocks has been the most important challenge facing the safety of construction of deep engineering works,so the key to solving this problem is the recognition of the strength characteristics and description of the mechanical behavior of hard brittle rocks.Therefore,in view of this problem,in this study,we first analyzed the strength and mechanical response characteristics revealed in tests of,and site excavation in,hard brittle rocks.Second,by analyzing rock-strength envelopes on meridional and deviatoric planes,the generalized polyaxial strain energy(GPSE)strength criterion was applied.This allows description of the effects of the minimum principal stress,intermediate principal stress,hydrostatic pressure,and Lode’s angle of stress on the strength of hard rocks.By establishing evolutionary relationships of strength parameters and dilation parameters with plastic volumetric strain in rock failure,we established an elasto-plastic mechanical constitutive model for hard brittle rocks based on the GPSE criterion.In addition,through use of the failure approach index theory and the dilatancy safety factor,an evaluation index for degree of damage considering dilatant effects of rocks was proposed.Finally,the constitutive model established in this study and the proposed evaluation index were integrated into the numerical simulation method to simulate triaxial tests on rocks and numerical simulation of deformation and fracture of the rocks surrounding the deep-buried auxiliary tunnels in China’s Jinping II Hydropower Station.In this way,the reasonableness of the model and the index was verified.The strength theory and the constitutive model established in this research are applicable to the analysis of high-stress deformation and fracture of hard brittle rock masses,which supports the theoretical work related to deep engineering operations.展开更多
Well-sintered polycrystalline cubic boron nitride(PCBN)composites with different contents of cubic boron nitride(CBN) were obtained using Al and TiN as additives under pressure of 5.5 GPa and temperature of 1450 ℃.Th...Well-sintered polycrystalline cubic boron nitride(PCBN)composites with different contents of cubic boron nitride(CBN) were obtained using Al and TiN as additives under pressure of 5.5 GPa and temperature of 1450 ℃.The network structure of CBN grains and bonding materials was observed using scanning electron microscope(SEM).With the help of X-ray diffraction(XRD) analysis,TiB2 and AlN could be determined as main products and Al3 Ti also was detected in the Al-rich samples after sintering process.Furthermore,it was shown that Vickers hardness of composites was improved with the increase of CBN contents.However,the lifetime of PCBN composites was in negative correlation with the amount of CBN in turning GCr15 hardened steels,and the surface roughness of workpieces machined by these PCBN composites also showed the same trend.A series of cutting data confirmed that the low CBN content in PCBN composites could enhance the working durability and improve the surface quality in turning hardened steels.The present experiments also indicated that the lowest value of flank wear was not constant for different PCBN composites when they were used to machine several workpieces with different hardness.展开更多
Microstructure evolution and hardening effect of pure tungsten and W-1.5%ZrO_(2) alloy under carbon ion irradiation are investigated by using transmission electron microscopy and nano-indentation.Carbon ion irradiatio...Microstructure evolution and hardening effect of pure tungsten and W-1.5%ZrO_(2) alloy under carbon ion irradiation are investigated by using transmission electron microscopy and nano-indentation.Carbon ion irradiation is performed at 700℃ with irradiation damages ranging from 0.25 dpa to 2.0 dpa.The results show that the irradiation defect clusters are mainly in the form of dislocation loop.The size and density of dislocation loops increase with irradiation damages intensifying.The W-1.5%ZrO_(2) alloy has a smaller dislocation loop size than that of pure tungsten.It is proposed that the phase boundaries have the ability to absorb and annihilate defects and the addition of ZrO_(2) phase improves the sink strength for irradiation defects.It is confirmed that the W-1.5% ZrO_(2) alloy shows a smaller change in hardness than the pure tungsten after being irradiated.From the above results,we conclude that the addition of ZrO_(2) into tungsten can significantly reduce the accumulation of irradiated defects and improve the irradiation resistance behaviors of the tungsten materials.展开更多
With the development of new synthesis methods and chemistries,a number of new superhard materials have been reported to be harder than diamond.While such materials are highly desirable due to their wide-ranging applic...With the development of new synthesis methods and chemistries,a number of new superhard materials have been reported to be harder than diamond.While such materials are highly desirable due to their wide-ranging applications,there are some inherent uncertainties in the methods utilized to determine and define the hardness of such materials.In this paper,we employed the standard Vickers diamond indenter and substitute indenters with the same shape to measure the hardness of nine ceramics and superhard materials within well-defined criteria and methodology,for the assessment of consistency in the hardness testing.The findings and the developed testing method in the current study have broad implications in characterizing new and emerging superhard materials,leading to new discoveries.展开更多
The paper discussed cutter-work engagement situation hidden behind the mechanical and thermal load effect on cutting edges during high speed hard machining process. The engagement situation was investigated in great d...The paper discussed cutter-work engagement situation hidden behind the mechanical and thermal load effect on cutting edges during high speed hard machining process. The engagement situation was investigated in great detail using experimental and geometrical analytic measures. Experiments were conducted using A1TiN-coated micro-grain carbide end mill cutters to cut hardened die steel. On the basis, a general high speed hard machining strategy, which aimed at eliminating excessive engagement situation during high-speed machining （HSM） hard machining, was proposed. The strategy includes the procedures to identify prone-to-overload areas where excessive engagement situation occurs and then to create a reliable tool path, which has the effect of cutting load reduction to remove the prone-to-overload areas.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52122408 and 52071023)Hong-hui Wu also thanks the financial support from the Fundamental Research Funds for the Central Universities(University of Science and Technology Beijing,Nos.FRF-TP-2021-04C1 and 06500135)supported by USTB MatCom of Beijing Advanced Innovation Center for Materials Genome Engineering.
文摘The hardenability of steel is crucial for its durability and performance in engineering applications,significantly influencing mechanical properties such as hardness,strength,and wear resistance.As the engineering field continuously demands higher-performance steel materials,a deep understanding of the key influencing factors on hardenability is crucial for developing quality steel that meets stringent application requirements.The effects of some specific elements,including carbon(C),vanadium(V),molybdenum(Mo),and boron(B),as well as heat treatment process parameters such as austenitizing temperature,austenitizing holding time,and cooling rate,were examined.It aims to elucidate the interactions among these factors and their influence on steel hardenability.For each influencing factor,the heat treatment procedure,characteristic microstructure resulting from it,and corresponding Jominy end quench curves were discussed.Furthermore,based on the continuous development of big data technology in the field of materials,the use of machine learning to predict the hardenability of steel and guide the design of steel material was also introduced.
基金supported by the Natural Science Foundation of Heilongjiang Province(No.JQ2022E004).
文摘In this paper,the work hardening and softening behavior of AZ31 magnesium alloy sheets by hard plate accumulative roll bonding(HP-ARB)process in a specific temperature range was studied for the first time,and the cyclic stress relaxation test,EBSD,TEM and other characterization methods were used.When the rolling temperature is 350℃,the grain size of magnesium sheets is refined to 4.32(±0.36)μm on average,and it shows an excellent combination of strength and plasticity.The tensile strength reaches 307(±8.52)MPa and the elongation is 12.73(±0.84)%.At this time,the curve of work hardening rate decreases smoothly and the degree of hardening is the lowest,and the amplitude of stress drop △σ_(p) in work softening test is the smallest with the increase of cycle times,which shows that the well coordination between work hardening and softening behavior has been achieved.Research has found that the combined effect of grain boundary strengthening and fine grain strengthening enhances the yield and tensile strength of magnesium sheets after three passes HP-ARB process at 350℃.This is attributed to the high degree of dislocation slip opening in the pyramidal surfaceand<c+a>,which not only coordinates the c-axis strain of the entire grain,but also promotes the slip transfer of dislocations in the fine-grained region,significantly improving the elongation of the sheets.This study provides a new idea for the forming and manufacturing of high performance magnesium alloy sheets.
基金Supported by National Natural Science Foundation of China (Grant Nos.51105119,51235003)
文摘During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.
文摘Laser surface transformation hardening becomes one of the most modern processes used to improve fatigue and wear properties of steel surfaces. In this process, the material properties and the heating parameters are the factors that present the most significant effects on the hardened surface attributes. The control of these factors using predictive modeling approaches to achieve desired surface properties leads to conclusive results. However, when the dimensions of the surface to be treated are larger than the cross-section of the laser beam, various laser-scanning patterns are involved. This paper presents an experimental investigation of laser surface hardening of AISI 4340 steel using different laser scanning patterns. This investigation is based on a structured experimental design using the Taguchi method and improved statistical analysis tools. Experiments are carried out using a 3 kW Nd: YAG laser source in order to evaluate the effects of the heating parameters and patterns design parameters on the physical and geometrical characteristics of the hardened surface. Laser power, scanning speed and scanning patterns (linear, sinusoidal, triangular and trochoid) are the factors used to evaluate the hardened depth and the hardened width variations and to identify the possible relationship between these factors and the hardened zone attributes. Various statistical tools such as ANOVA, correlations analysis and response surfaces are applied in order to examine the effects of the experimental factors on the hardened surface characteristics. The results reveal that the scanning patterns do not modify the nature of the laser parameters’ effects on the hardened depth and the hardened width. But they can accentuate or reduce these effects depending on the type of the considered pattern. The results show also that the sinusoidal and the triangular patterns are relevant when a maximum hardened width with an acceptable hardened depth is desired.
文摘The effects of laser hardening parameters such as beam power, beam diameter and scanning rate on microstructure and hardness of 9CrSi steel were investigated. The microstructure of the surface layer of 9CrSi steel was changed from pearlite to martensite, retained austenite and carbide by laser hardening. The depth of the hardened layer increased with increasing laser energy density and the surface hardeness increased by 3-5 times as high as the untreated steel. The laser hardened surface had good wear resistance due to martensite and carbide in the surface layer. The wear mode at low speed was abrasive, while the wear mode at high speed was adhesive.
文摘This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology and resultant workpiece surface quality, more specifically surface texture, micr ostructure alterations, changes in microhardness and residual stresses distribut ion. The changing rules of the main cutting force was shown in this paper which feature a increasing tendency with the improvement of the workpiece hardness wit hin the cutting parameter scope. The rule of cutting force changing with the wor kpiece hardness is accord to the traditional metal cutting theory. Stress value decrease with increasing cutting speed and workpiece hardness. The comparison of the machined surface roughness and harden layer depth of machined surface for d ifferent hardness is shown in Fig.1. The machined surface roughness is the worst when the workpiece hardness is around 50HRC. When the workpiece hardness is ove r 50HRC, the surface roughness value shows a descending tendency with the additi on hardness. The machined superficial harden layer depth shows an increasing ten dency with the improvement of the workpiece hardness. When the workpiece hardnes s is 50HRC the machined superficial harden layer depth is tiptop. When the workp iece hardness is over 50HRC the depth changes little with the addition of workpi ece hardness. The remnant stress status of the machined surface is shown in Fig. 2, which is press stress status both in surface and in base for less cutting par ameters under two kinds of cutting condition. But experiment results show that t ensile stress can be produced under uncomfortable cutting conditions. The deform ation created by the chip formation is reduced whereduce with [TPP126A,+35mm77mm,Z,PY#]Depth from surface (μm) ■ v=200m/min,f=0.24mm/r,ap=0.8mm,60HRC ● v=200m/min,f=0.15mm/r,ap=0.5mm,60HRC Fig.1 The subsurface residual stress between the two experimentsHardness (HRC) Fig.2 The surface finish vs. workpiece hardness the workpiece hardness is improved.
基金The authors would like to acknowledge the financial support received from the National Science Foundation(Nos.NSF-CMMI 1760204 and NSF-CMMI 2131440)under the direction of Dr.Alexis Lewis.This work was performed in part at the Analytical Instrumentation Facility(AIF)at North Carolina State University,supported by the State of North Carolina and the National Science Foundation(award number ECCS-2025064).The AIF is a member of the North Carolina Research Triangle Nanotechnology Network(RTNN),a site in the National Nanotechnology Coordinated Infras-tructure(NNCI).
文摘The effect of age-hardening on microstructure,hardness,and corrosion of an Al-5at.%V alloy,produced us-ing high-energy ball milling and subsequent cold compaction,has been investigated.The alloy exhibited a grain size below 100 nm and extremely high solid solubility of V in Al(3.1 at.%).The age-hardening was carried out at 150,200,and 250℃.The peak-aged condition of 150℃ demonstrated the highest hardness-transpired from grain refinement,precipitation,and solid solution hardening.The corrosion re-sistance of the Al-5at.%V alloy was studied as a function of aging conditions.The peak-aged condition retained the corrosion resistance while it deteriorated in the over-aged condition.Nonetheless,the cor-rosion resistance of the ball-milled Al alloys in all the aging conditions was superior to that of pure Al.The passive film structure and origin of corrosion were studied using scanning/transmission electron mi-croscopy(S/TEM).The high corrosion resistance of the alloy was attributed to the V enrichment at the film/metal interface and deposition of V on the cathodic phases,which suppresses the dissolution of Al within the pit and therefore promotes repassivation in the early stages of corrosion.
文摘Gray cast iron that is used for automobile engine cylinder liners was laser surface hardened using Nd ： YAG quasi-continuous and CO2 continuous wave laser, respectively. The macromorphology and microstructure of the laser surface hardened layers were investigated using an optical microscope. Geometric dimensions including depth and width and microhardness distribution of the hardened layers were also examined in order to evaluate the quality of the hardened layers.
文摘A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can’t be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so the PCBN is heated and its th ermoelectric property is got by this method. [TPP129,+60mm88mm,Y,PZ#] Fig.1 Effect of cutting depth and workpiec hardness on. the cutting temperatureThe objective was to determine the influence of the workpiece hardness on change s in cutting temperature and tool wear characterize. It can be found from Fig.1 that the cutting temperature show an increasing tendency with the improvement of workpiece hardness within the cutting speed scope when the workpiece hardness i s under HRC50. And on the other hand, it is found that the cutting temperature s how the downtrend with the improvement of workpiece hardness when the workpiece hardness is over HRC50. According to experimental results, the critical hard ness when turning hardened GCr15 bearing steel with PCBN tool is about HRC50. Th e wear causes of PCBN tool have been found out through taking photos on the micr o-shape of PCBN poly-laminate initial surface as well as face and flank of wea r tool and analysis on chemical elements. It is discovered that the PCBN tools a re not suitable for cutting the workpiece at nearly critical hardness, because n ear the critical hardness, PCBN wear at the highest speed. For researching the w ear rule of PCBN tool, the tool wear experiments have been carried on by using b earing steel GCr15 at hardness HRC40 and HRC60 with changing cutting speed. The indexes of tool life equations is gained under two kinds of conditions w hich are bigger than 0.6, so the effects of cutting speed on the PCBN tool are m uch less than that of carbide tool and ceramic tool.
基金the China National Funds for Distinguished Young Scientists (No. 51325401)the National Natural Science Foundation of China (Nos. 51474156 and U1660201)the National Magnetic Confinement Fusion Energy Research Program of China (No. 2014GB125006) for financial support
文摘Ti2AlNb-based alloys with 0.0 wt%, 0.6 wt%, and 2.0 wt% carbon nanotube（CNT） addition were fabricated from spherical Ti–22 Al–25 Nb powder by sintering in the B2 single-phase region. Phase identification and microstructural examination were performed to evaluate the effect of carbon addition on the hardness of the alloys. Carbon was either in a soluble state or in carbide form depending on its concentration. The acicular carbides formed around 1050℃ were identified as TiC and facilitated the transformation of α2 ＋ B2 → O. The TiC was located within the acicular O phase. The surrounding O phase was distributed in certain orientations with angles of 65° or 90° O phase particles. The obtained alloy was composed of acicular O, Widmanstatten B2 ＋O, and acicular TiC. As a result of the precipitation of carbides as well as the O phase, the hardness of the alloy with 2.0 wt% CNT addition increased to HV 429 ± 9.
文摘The calculation of the hardness profile is a powerful tool for the selection of the right steel for a given purpose. Computer programs INC-PHATRAN and INDUCTER-B were formerly developed by the authors for the calculation of hardness profiles after heat treatment processes of low alloy and carbon steels. The first one simulates quenching as well as through hardening operations, and the second one models electromagnetic induction heat treatments processes. These codes make use of the SAE Standard 3406 in order to obtain the hardness profile, with enhanced regression coefficients recently obtained by the authors. The present work broadens the field of application of this method, allowing to apply it for low hardenability tool steels such as the ASTM O1 Tool Steel. The method used for the calculation of the hardness profile is here summarized, and an example of application is described, which shows good correspondence between the calculated and measured values.
文摘Laser surface hardening becomes one of the most effective techniques used to enhance wear and fatigue resistance of mechanical parts. The characteristics of the hardened surface depend on the physicochemical properties of the material as well as the heating system parameters. To adequately exploit the benefits presented by the laser heating method, it is necessary to develop a comprehensive strategy to control the process parameters in order to produce desired hardened surface attributes without being forced to use the traditional and fastidious trial and error procedures. This study presents a comprehensive approach used to build a simplified model for predicting the hardness profile. A finite element method based prediction model for AISI 4340 steel is investigated. A circular shape with a Gaussian distribution is used for modeling the laser heat source. COMSOL MULTIPHYSICS software is used to solve the heat transfer equations, estimate the temperature distribution in the part and consequently predict the hardness profile. A commercial 3 kW Nd:Yag laser system is combined to a structured experimental design and confirmed statistical analysis tools for conducting the experimental calibration and validation of the model. The results reveal that the model can effectively lead to a consistent and accurate prediction of the hardness profile characteristics under variable hardening parameters and conditions. The results show great concordance between predicted and measured values for the dimensions of hardened and melted zones.
文摘Laser surface hardening is a very promising hardening process for ferrous alloys where transformations occur during cooling after laser heating in the solid state. The characteristics of the hardened surface depend on the physicochemical properties of the material as well as the heating system parameters. To exploit the benefits presented by the laser hardening process, it is necessary to develop an integrated strategy to control the process parameters in order to produce desired hardened surface attributes without being forced to use the traditional and fastidious trial and error procedures. This study presents a comprehensive modelling approach for predicting the hardened surface physical and geometrical attributes. The laser surface transformation hardening of cylindrical AISI 4340 steel workpieces is modeled using the conventional regression equation method as well as artificial neural network method. The process parameters included in the study are laser power, beam scanning speed, and the workpiece rotational speed. The upper and the lower limits for each parameter are chosen considering the start of the transformation hardening and the maximum hardened zone without surface melting. The resulting models are able to predict the depths representing the maximum hardness zone, the hardness drop zone, and the overheated zone without martensite transformation. Because of its ability to model highly nonlinear problems, the ANN based model presents the best modelling results and can predict the hardness profile with good accuracy.
文摘To improve wear resistance of surface will increase the service life of gray cast iron directly. This paper presents that gray cast iron surface coated with alloy powder is locally remelted by TIG arc to increase the wear resistance. The influences of arc current and scanning rate etc on surface properties are found. Under different conditions, the microstructure, hardness and wear resistance of remelted layer are analyzed and measured. The results indicate that the gray cast iron surface can be strengthened by TIG arc local remelting treatment. Especially, surface alloying hardening effect is best and surface properties are improved remarkably.
基金This work is financially supported by research university grantUniversiti Sains Malaysia RUI 1001/PBAHAN/811212teaching fellow scheme USM.9/25 Jld.ⅩⅢ。
文摘The influence of La_(2)O_(3) inclusion(0-3 wt%) on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA) added with 5.0 wt% CeO_(2) was investigated.ZTA CeO_(2) composites were sintered at 1600℃ for 4 h.The microstructure,phase formation,density,fracture toughness and hardness properties were characterised through FESEM,Microscopy Image Analysis Software and XRD diffractometer,Archimedes principle and Vickers indentation technique,respectively.The XRD,image processing and FESEM reveal the existence of LaAl_(11)O_(18).The addition of La_(2)O_(3) incites the sintering,microstructure refinement,densification of ZTA-CeO_(2) matrix and phase transformation.Hence,the hardness of ZTA-CeO_(2) ceramics is increased rapidly based on refinement of Al_(2)O_(3) grains,densification of ZTA-CeO_(2) composites and porosity reduction.It is observed that the fracture toughness is enhanced through in situ formation of elongated LaAl_(11)O_(18) grains.The addition of 0.7 wt% La_(2)O_(3) culminated in the achievement of the optimum findings for density(4.41 g/cm^(3)),porosity(0.46%),hardness(1792 HV) and fracture toughness(8.8 MPa·m^(1/2)).Nevertheless,excess La_(2)O_(3) is proven to be detrimental as it displays poor mechanical properties due to the poor compactness of numerous LaAl_(11)O_(18) grains,coarsening of Al_(2)O_(3) grains and decline in density.
基金The work was supported by the National Key Research and Development Project of China(Grant No.2016 YFC 0401804)the Key projects of the Yalong River Joint Fund of the National Natural Science Foundation of China(Grant No.U1865203)+1 种基金the National Natural Science Foundation of China(Grant Nos.51539002 and 51779018)It was also supported by the Basic Research Fund for Central Research Institutes of Public Causes(CKSF 2017054/YT).
文摘The damage and even failure of hard brittle rocks has been the most important challenge facing the safety of construction of deep engineering works,so the key to solving this problem is the recognition of the strength characteristics and description of the mechanical behavior of hard brittle rocks.Therefore,in view of this problem,in this study,we first analyzed the strength and mechanical response characteristics revealed in tests of,and site excavation in,hard brittle rocks.Second,by analyzing rock-strength envelopes on meridional and deviatoric planes,the generalized polyaxial strain energy(GPSE)strength criterion was applied.This allows description of the effects of the minimum principal stress,intermediate principal stress,hydrostatic pressure,and Lode’s angle of stress on the strength of hard rocks.By establishing evolutionary relationships of strength parameters and dilation parameters with plastic volumetric strain in rock failure,we established an elasto-plastic mechanical constitutive model for hard brittle rocks based on the GPSE criterion.In addition,through use of the failure approach index theory and the dilatancy safety factor,an evaluation index for degree of damage considering dilatant effects of rocks was proposed.Finally,the constitutive model established in this study and the proposed evaluation index were integrated into the numerical simulation method to simulate triaxial tests on rocks and numerical simulation of deformation and fracture of the rocks surrounding the deep-buried auxiliary tunnels in China’s Jinping II Hydropower Station.In this way,the reasonableness of the model and the index was verified.The strength theory and the constitutive model established in this research are applicable to the analysis of high-stress deformation and fracture of hard brittle rock masses,which supports the theoretical work related to deep engineering operations.
文摘Well-sintered polycrystalline cubic boron nitride(PCBN)composites with different contents of cubic boron nitride(CBN) were obtained using Al and TiN as additives under pressure of 5.5 GPa and temperature of 1450 ℃.The network structure of CBN grains and bonding materials was observed using scanning electron microscope(SEM).With the help of X-ray diffraction(XRD) analysis,TiB2 and AlN could be determined as main products and Al3 Ti also was detected in the Al-rich samples after sintering process.Furthermore,it was shown that Vickers hardness of composites was improved with the increase of CBN contents.However,the lifetime of PCBN composites was in negative correlation with the amount of CBN in turning GCr15 hardened steels,and the surface roughness of workpieces machined by these PCBN composites also showed the same trend.A series of cutting data confirmed that the low CBN content in PCBN composites could enhance the working durability and improve the surface quality in turning hardened steels.The present experiments also indicated that the lowest value of flank wear was not constant for different PCBN composites when they were used to machine several workpieces with different hardness.
基金Project supported by the President's Foundation of the ChinaAcademy of Engineering Physics(Grant No.YZJJLX2018003)the National Natural Science Foundation of China(Grant Nos.U2004180 and 12105261)the Program for Changjiang Scholars and Innovative Research Team in Universities,China(Grant No.IRT1234).
文摘Microstructure evolution and hardening effect of pure tungsten and W-1.5%ZrO_(2) alloy under carbon ion irradiation are investigated by using transmission electron microscopy and nano-indentation.Carbon ion irradiation is performed at 700℃ with irradiation damages ranging from 0.25 dpa to 2.0 dpa.The results show that the irradiation defect clusters are mainly in the form of dislocation loop.The size and density of dislocation loops increase with irradiation damages intensifying.The W-1.5%ZrO_(2) alloy has a smaller dislocation loop size than that of pure tungsten.It is proposed that the phase boundaries have the ability to absorb and annihilate defects and the addition of ZrO_(2) phase improves the sink strength for irradiation defects.It is confirmed that the W-1.5% ZrO_(2) alloy shows a smaller change in hardness than the pure tungsten after being irradiated.From the above results,we conclude that the addition of ZrO_(2) into tungsten can significantly reduce the accumulation of irradiated defects and improve the irradiation resistance behaviors of the tungsten materials.
基金supported by the National Key R&D Pro-gram of China (No.2018YFA0305900)the National Natural Science Foundation of China (Nos.11872198,U2030110,51472171,11427810 and 11704014)+8 种基金the Science and Technology Innovation Team of Sichuan Province (No.15CXTD0025)the Key Research Projects of Jingchu University of Technology (Nos.HX202160 and HX2022001)the collaborative project fund between Saudi Aramco and Chengdu Dongwei Technology Co.Ltd (No.4600000955)partially supported by the Shenzhen Science and Technology Program (Nos.JCYJ20190813103201662 and JCYJ20210324121405014)the Key Research Platforms and Research Projects of Universities in Guangdong Province (No.2020ZDZX2035)the Natural Science Foundation of Top Talent of Shenzhen Technology University (SZTU) (No.2019202)the Shenzhen Peacock Plan (No.KQTD2016053019134356)the Guangdong Innovative&Entrepreneurial Research Team Program (No.2016ZT06C279)the Major Science and Technology Infrastructure Project of Material Genome Big-science Facilities Platform supported by Municipal Development and Reform Commission of Shenzhen.
文摘With the development of new synthesis methods and chemistries,a number of new superhard materials have been reported to be harder than diamond.While such materials are highly desirable due to their wide-ranging applications,there are some inherent uncertainties in the methods utilized to determine and define the hardness of such materials.In this paper,we employed the standard Vickers diamond indenter and substitute indenters with the same shape to measure the hardness of nine ceramics and superhard materials within well-defined criteria and methodology,for the assessment of consistency in the hardness testing.The findings and the developed testing method in the current study have broad implications in characterizing new and emerging superhard materials,leading to new discoveries.
文摘The paper discussed cutter-work engagement situation hidden behind the mechanical and thermal load effect on cutting edges during high speed hard machining process. The engagement situation was investigated in great detail using experimental and geometrical analytic measures. Experiments were conducted using A1TiN-coated micro-grain carbide end mill cutters to cut hardened die steel. On the basis, a general high speed hard machining strategy, which aimed at eliminating excessive engagement situation during high-speed machining （HSM） hard machining, was proposed. The strategy includes the procedures to identify prone-to-overload areas where excessive engagement situation occurs and then to create a reliable tool path, which has the effect of cutting load reduction to remove the prone-to-overload areas.
