Appropriate determination of the mix ratios of cement grouts is of vital importance to the quality of rock grouting and the risk reduction of groundwater inflow.The behavior of grout,often highly temperature dependent...Appropriate determination of the mix ratios of cement grouts is of vital importance to the quality of rock grouting and the risk reduction of groundwater inflow.The behavior of grout,often highly temperature dependent,is likely to be affected by the elevated ground temperature in deep rock masses.This paper aims to experimentally gain insights into the effects of elevated ground temperatures on the properties of cement grout in fresh and hardened states in deep rock grouting.The results revealed that a temperature of 35°C is crucial for changes in the properties of thick cement grout with a water–cement ratio of less than 0.8.When the temperature is up to 35°C,there can be significant improvements in rheological parameters,acceleration of grout setting,and increase in the rheological time dependence of thick cement grout;however,there may also be a slight impact on the initial grout flowability and the nature of shear thinning.The high temperature may still improve the stability of fresh cement grout and also improve the porosity and creep deformation of hardened cement grout considerably.The proposed constitutive model that couples the Burgers model with a fractional derivativebased Abel dashpot in the series can be used to characterize the creep behavior of hardened cement grout appropriately.The paper provides a valuable reference for optimization of mixture design of cement grouts,thus enhancing deep rock grouting quality and improving safety.展开更多
The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of ...The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of this study is to develop highly efficient composite ultrafine cement(CUC)grouts to reinforce the roadway in fractured surrounding rocks.The materials used are ultrafine cement(UC),ultrafine fly ash(UF),ultrafine slag(US),and additives(superplasticizer[SUP],aluminate ultrafine expansion agent[AUA],gypsum,and retarder).The fluidity,bleeding,shrinkage,setting time,chemical composition,microstructure,degree of hydration,and mechanical property of grouting materials were evaluated in this study.Also,a suitable and effective CUC grout mixture was used to reinforce the roadway in the fractured surrounding rock.The results have shown that the addition of UF and US reduces the plastic viscosity of CUC,and the best fluidity can be obtained by adding 40%UF and 10%US.Since UC and UF particles are small,the pozzolanic effect of UF promotes the hydration reaction,which is conductive to the stability of CUC grouts.In addition,fine particles of UC,UF,and US can effectively fill the pores,while the volumetric expansion of AUA and gypsum decreases the pores and thus affects the microstructure of the solidified grout.The compressive test results have shown that the addition of specific amounts of UF and US can ameliorate the mechanical properties of CUC grouts.Finally,the CUC22‐8 grout was used to reinforce the No.20322 belt roadway.The results of numerical simulation and field monitoring have indicated that grouting can efficaciously reinforce the surrounding rock of the roadway.In this research,high‐performance CUC grouts were developed for surrounding rock reinforcement of underground engineering by utilizing UC and some additives.展开更多
On the basis of the mechanism study of injecting clay grouts into overlying strata, the clay grouts are researched in greater detail from three aspects. The flowing state of clay grouts in the strata——the pattern of...On the basis of the mechanism study of injecting clay grouts into overlying strata, the clay grouts are researched in greater detail from three aspects. The flowing state of clay grouts in the strata——the pattern of different direction flowing around a point source is advanced and the flowing equation is put forward which is correspond with experiment result, and the corresponding mechanical model is set up which has its formulistic study, and the function of clay grouts is also discussed after the water in it has been lost, at the same time the concept of similar rock in effective supporting zone is given. It would draw great positive inspiration from what studied in this paper for studying on drawing down the surface subsidence by injecting.展开更多
Grout injection is used for sealing or strengthening the ground in order to prevent water entrance or any failure after excavation.There are many methods of grouting.Permeation grouting is one of the most common types...Grout injection is used for sealing or strengthening the ground in order to prevent water entrance or any failure after excavation.There are many methods of grouting.Permeation grouting is one of the most common types in which the grout material is injected to the pore spaces of the ground.In grouting operations,the grout quality is important to achieve the best results.There are four main characteristics for a grout mixture including bleeding,setting time,strength,and viscosity.In this paper,we try to build some efficient grouting mixtures with different water to cement ratios considering these characteristics.The ingredients of grout mixtures built in this study are cement,water,bentonite,and some chemical additives such as sodium silicate,sodium carbonate,and triethanolamine(TEA).The grout mixtures are prepared for both of the sealing and strengthening purposes for a structural project.Effect of each abovementioned ingredient is profoundly investigated.Since each ingredient may have positive or negative aspect,an optimization of appropriate amount of each ingredient is determined.The optimization is based on 200 grout mixture samples with different percentages of ingredients.Finally,some of these grout mixtures are chosen for the introduced project.It should be mentioned that grouting operations depend on various factors such as pressure of injection,ground structure and grain size of soils.However,quality of a grout can be helpful to make an injection easier and reasonable.For example,during the injection,a wrong estimated setting time can destroy the injected grout by washing the grout or setting early which prevents grouting.This paper tries to show some tests in easy way to achieve a desirable sample of grout.展开更多
The aim of this study is to appraise the potential of calcium sulfoaluminate(CSA)cement-based grouts in simulated permafrost environments.The hydration and performance of CSA cement-based grouts cured in cold environm...The aim of this study is to appraise the potential of calcium sulfoaluminate(CSA)cement-based grouts in simulated permafrost environments.The hydration and performance of CSA cement-based grouts cured in cold environments(10,0,and−10℃)are investigated using a combination of tests,including temperature recording,X-ray diffraction(XRD)tests,thermogravimetric analysis(TGA),and unconfined compressive strength(UCS)tests.The recorded temperature shows a rapid increase in temperature at the early stage in all the samples.Meanwhile,results of the TGA and XRD tests show the generation of a significant quantity of hydration products,which indicates the rapid hydration of CSA cement-based grouts at the early stage at low temperatures.Consequently,the CSA cement-based grouts exhibit remarkably high early strength.The UCS values of the samples cured for 2 h at−10,0,and 10℃ are 6.5,12.0,and 12.3 MPa,respectively.The UCS of the grouts cured at−10,0,and 10℃ increases continuously with age and ultimately reached 14.9,19.0,and 30.6 MPa at 28 d,respectively.The findings show that the strength of grouts fabricated using CSA cement can develop rapidly in cold environments,thus rendering them promising for permafrost applications.展开更多
To address the issues of short setting time and high bleeding rate of A component,which easily cause pipe plugging and poor grouting performance when a two-component grout is injected synchronously behind the Segmenta...To address the issues of short setting time and high bleeding rate of A component,which easily cause pipe plugging and poor grouting performance when a two-component grout is injected synchronously behind the Segmental Lining,the inorganic retarder sodium pyrophosphate(TSPP)and three organic retarders were added to the A component:sodium citrate(SC),sodium tartrate(ST)and glycerol(GLY).The effect law and microscopic mechanism of viscosity,bleeding rate,setting time,gelling time,compressive strength,and stone rate were investigated.The results revealed that the addition of retarders could enhance the stability and setting time of the A component and increase the gelling time,stone rate,and compressive strength of two-component grout.Among them,the performance of the grout with an SC dosage of 0.1% was superior.The bleeding rate of this grout was reduced to 3.5%,the stone rate of the two-component grout was more than 99%,and the early compressive strength and late compressive strength of this grout were increased by approximately 35% and 7%,respectively.The initial and final setting time of the A component with a TSPP dosage of 0.3% was the longest,which was prolonged to 17 and 26 h,respectively.Microscopic analysis revealed that the four retarders hindered the hydration process of cement through complexation and adsorption,and inhibited the hydration of C_(3)S and the crystallisation of CH.Moreover,they reduced the defects caused by the rapid reaction of water glass and CH on the solid phase structure,enabled the microstructure of the stone body to be denser,and subsequently,enhanced the compressive strength.展开更多
Grouting is an essential technique for reinforcing tunnel rock masses following deformation and failure.However,the mechanisms and effectiveness evaluation of grouting in fractured rock masses that have experienced su...Grouting is an essential technique for reinforcing tunnel rock masses following deformation and failure.However,the mechanisms and effectiveness evaluation of grouting in fractured rock masses that have experienced substantial deformation and transition into the residual stage remain insufficiently understood.To elucidate the relationship between grouting effectiveness and pre-cracking strain,grouting and subsequent re-fracturing tests were conducted on sandy mudstone specimens with varying levels of pre-cracking strain.Additionally,a model was developed to determine the optimal grouting timing during the residual stage.The results indicate that the failure mode of specimens in the residual stage exhibits banded and localized distribution patterns.As pre-cracking strain increases,both the maximum fracture aperture and the relative grout injection ratio increase,with the increases becoming more pronounced at higher strain levels.After grouting,the consolidation coefficient and strength enhancement coefficient exhibit a positive correlation with pre-cracking strain,although the rate of increase gradually decreases.Grouting does not alter the initial failure mode of residual-stage fractured specimens but effectively suppresses secondary crack propagation in regions distant from primary fractures.At the microscale,grout bonds within the rock matrix form cavity structures that delay tensile failure and generate an interconnected network,thereby enhancing crack resistance.Based on the evolution of rock damage and the efficiency of grouting materials utilization,a method is proposed to determine the optimal grouting timing for fractured specimens in the residual stage.At the optimal timing,specimens exhibit moderate damage while maintaining high reinforcement efficiency per unit mass of grout.展开更多
Grouting with water–cement mixtures is the most widely used and cost-effective method for managing excess water inflow during tunnel construction.Due to uncertain geological and hydrological conditions,current grouti...Grouting with water–cement mixtures is the most widely used and cost-effective method for managing excess water inflow during tunnel construction.Due to uncertain geological and hydrological conditions,current grouting design relies heavily on the experience of onsite engineers.Recent advances in machine learning offer a promising alternative to traditional design to predict grout volume and improve grouting efficiency.Here,an artificial neural network(ANN)model was developed using the data set from an operation tunnel of Jurong Rock Caverns in Singapore to showcase an efficient and physics-guided training strategy.The ANN model was refined by incorporating the spatial scenarios,including the number of grouting holes in four quadrants of tunneling faces,the sequence of grouting screens along the tunnel axis,and the order of grouting rounds on the tunneling faces.The results indicate that an improved training strategy should encompass the grouting process,from Round 1 with grouting holes uniformly distributed around the tunnel periphery,to Round 2 with grouting holes drilled midway between neighboring first-round holes,and to Round 3 with grouting holes determined by onsite engineers.This model,trained based on the order of grouting rounds,performs better than the other models,highlighting the importance of establishing machine learning models grounded in physical principles.The finding was verified by the data set from another operation tunnel and concluded with a perspective on future grouting research.展开更多
The main purpose of using geothermal energy piles(GEPs)is to enable the exploitation of geothermal energy for meeting the heating/cooling demands of buildings efficiently.However,the installation process of convention...The main purpose of using geothermal energy piles(GEPs)is to enable the exploitation of geothermal energy for meeting the heating/cooling demands of buildings efficiently.However,the installation process of conventional GEPs is inconvenient compared with that of traditional foundation piles.The pre-bored grouted planted geothermal energy pile(PGP GEP)is an innovative technology to simplify the installation process.Most investigations of in-situ experiments for conventional GEPs have focused on summer conditions.An in-situ test for a PGP GEP was conducted to analyze the temperature changes and thermo-mechanical characteristics under winter conditions.The results show that the average temperature of the pile decreased by 5.1℃,and the pile exhibited a general trend of high temperatures at both ends and low temperatures in the middle.In mechanics,strong pile end restraints resulted in smaller observed axial strain and higher axial thermal-induced force in the pile ends than at the middle of the pile.展开更多
In coal mining on a high-pressure Ordovician limestone aquifer,grouting materials should have sufficient mechanical properties,particularly strong interfacial bonding performance to address stress concentration at the...In coal mining on a high-pressure Ordovician limestone aquifer,grouting materials should have sufficient mechanical properties,particularly strong interfacial bonding performance to address stress concentration at the grout-limestone interface induced by rock stress disturbances during mining.In this study,graphene oxide(GO)was integrated into cement-polyacrylate composite grout to improve its interfacial bonding.First,four-point bending tests were conducted,and the Monte Carlo method combined with the simplex search algorithm was employed to determine the variations in shear cohesion and static friction parameters.The results reveal that GO can significantly increase both the tensile and shear cohesion of the grout-limestone interface,but minimally affects the interfacial friction coefficient.Second,nuclear magnetic resonance(NMR)and scanning electron microscopy(SEM)tests were performed.The results indicate that GO nanosheets result in a squamaceous microstructure of the grout consolidation mass,increasing the adhesion of the grout-limestone interface.Moreover,spiny Aft(ettringite)clusters can be induced in limestone fracture surfaces by GO,which could serve as anchors for limestone and grout consolidation mass.展开更多
Quantitative detection of sleeve grouting compactness is a technical challenge in civil engineering testing.This study explores a novel quantitative detection method based on ultrasonic time-frequency dual-domain anal...Quantitative detection of sleeve grouting compactness is a technical challenge in civil engineering testing.This study explores a novel quantitative detection method based on ultrasonic time-frequency dual-domain analysis.It establishes a mapping relationship between sleeve grouting compactness and characteristic parameters.First,this study made samples with gradient defects for two types of grouting sleeves,G18 and G20.These included four cases:2D,4D,6D defects(where D is the diameter of the grouting sleeve),and no-defect.Then,an ultrasonic input/output data acquisition system was established.Three-dimensional sound field distribution data were obtained through an orthogonal detection layout and pulse reflection principles.Finally,a novel quantification detection with a comprehensive defect index(DI)was established by comprehensively considering eight feature parameters,such as time-frequency domain Kurtosis factor(KU),Skewness factor(SK),Formfactor(FF),Crest factor(CF),Impulse factor(IF),Clearance factor(CLF),Wavelet packet energy entropy(WPEE),and Hilbert energy peak(HEP).Construct a DI index by quantifying the difference between defect signals and defect free signals in the time-frequency domain.Experimental results show that,under no-defect conditions,the values of feature parameters are significantly lower than those under defect conditions.Among these,the KU,FF,CF,WPEE and HEP exhibit strong correlations with grout sleeve compactness.The proposed DI index in both types of grout sleeves showed good universality with a linear fit goodness of 0.847–0.962.However,G20 the larger inner diameter and length of the sleeve result in a more complex medium effect during ultrasonic propagation,making its DI index more sensitive to defects than the G18 sleeve.Therefore,the presented method is effective for quantitative detection and analysis of the compactness of grouting sleeves.展开更多
The thermal conductivity and viscosity of bentonite grouts have been evaluated and compared each other to determine the suitability of these materials for backfilling vertical boreholes of ground heat exchangers.Seven...The thermal conductivity and viscosity of bentonite grouts have been evaluated and compared each other to determine the suitability of these materials for backfilling vertical boreholes of ground heat exchangers.Seven bentonite grouts from different product sources were considered in this paper.Two additives,silica sand and graphite were added in bentonite grouts to enhance thermal performance.The bentonite grouts indicate that both the thermal conductivity and the viscosity increase with the content of silica sand and graphite.Therefore,it is recommended to select cautiously the amount of silica sand and graphite considering not only thermal conductivity but also viscosity for the optimum condition of backfilling.Finally,the effect of salinity in the pore water on the change of swelling potential of the bentonite-based grouts has been quantitatively evaluated to show the feasibility of bentonite grouts in the coastal area.展开更多
Grouting has been the most effective approach to mitigate water inrush disasters in underground engineering due to its ability to plug groundwater and enhance rock strength.Nevertheless,there is a lack of potent numer...Grouting has been the most effective approach to mitigate water inrush disasters in underground engineering due to its ability to plug groundwater and enhance rock strength.Nevertheless,there is a lack of potent numerical tools for assessing the grouting effectiveness in water-rich fractured strata.In this study,the hydro-mechanical coupled discontinuous deformation analysis(HM-DDA)is inaugurally extended to simulate the grouting process in a water-rich discrete fracture network(DFN),including the slurry migration,fracture dilation,water plugging in a seepage field,and joint reinforcement after coagulation.To validate the capabilities of the developed method,several numerical examples are conducted incorporating the Newtonian fluid and Bingham slurry.The simulation results closely align with the analytical solutions.Additionally,a set of compression tests is conducted on the fresh and grouted rock specimens to verify the reinforcement method and calibrate the rational properties of reinforced joints.An engineering-scale model based on a real water inrush case of the Yonglian tunnel in a water-rich fractured zone has been established.The model demonstrates the effectiveness of grouting reinforcement in mitigating water inrush disaster.The results indicate that increased grouting pressure greatly affects the regulation of water outflow from the tunnel face and the prevention of rock detachment face after excavation.展开更多
The cement-fly ash composite expansive stable grout was prepared to deal with the problems of poor stability and volume shrinkage of ordinary cement grout,and the effects of fly ash ratio and water-binder ratio on the...The cement-fly ash composite expansive stable grout was prepared to deal with the problems of poor stability and volume shrinkage of ordinary cement grout,and the effects of fly ash ratio and water-binder ratio on the properties of the grout and its consolidation were analyzed.In addition,the mineral composition and microstructural characteristics of grout consolidation with different mixing ratios were investigated.The experimental results indicate that fly ash and the increase of water-binder ratio reduce the strength of the grout consolidation,and increase the fluidity,bleeding rate,and setting time of the composite grout.However,the magnitude of the fly ash-induced strength reduction decreases with time.And the effect of fly ash on the setting time and compressive strength becomes more significant with the water-binder ratio.The later expansion performance of grout consolidation(after 7-42 d)is improved by fly ash.But the expansibility of consolidation with fly ash decreases at the early curing stage,and the reduction amplitude of expansion rate is smaller and the reduction age is shorter with the water-binder ratio increase.Fly ash improves the corrosion resistance performance of grout consolidation,and the corrosion resistance coefficient rises first and then falls with the fly ash ratio.And for 0.6:1 water-binder ratio,the corrosion resistance coefficient of the samples mixed with fly ash are greater than 100%.XRD and SEM show that fly ash inhibited the formation of ettringite in the early stage,which is unfavorable to the expansion of the slurry,and with the increase of age,this effect gradually weakened.展开更多
Due to the invisibility and complexity of the underground spaces,monitoring the propagation and filling characteristics of the grouting slurry post the water–sand mixture inrush in metal mines is challenging,which co...Due to the invisibility and complexity of the underground spaces,monitoring the propagation and filling characteristics of the grouting slurry post the water–sand mixture inrush in metal mines is challenging,which complicates engineering treatment.This research investigated the propagation law of cement-sodium silicate slurry under flowing water conditions within the caving mass of a metal mine.First,based on borehole packer test results and borehole TV images,the fractured strata before grouting were classified into four types:cavity,hidden,fissure,and complete.Second,an orthogonal experimental design was employed to evaluate the impact of four key factors—stratigraphic fragmentation,water flow rate,grouting flow rate,and water-cement ratio—on the efficacy of grouting within a caving mass at the site.The results indicate that the factors influencing grouting efficacy are ranked in the following order of importance:stratigraphic fragmentation>water flow rate>water–cement ratio>grouting flow rate.Ultimately,five propagation filling modes—pure slurry,big crack,small crack,small karst pore,and pore penetration—were identified by examining the propagation filling characteristics of slurry in rock samples,incorporating microscopic material structure analysis through scanning electron microscopy and energy spectrum analysis.The findings of this study provide valuable insights into selecting engineering treatment parameters and methodologies,serving as a reference for preventing and controlling water–sand mixture inrush in metal mines,thereby enhancing treatment efficacy and ensuring grouting success.展开更多
Uplift of segmental linings in shield tunnels presents considerable challenges,potentially compromising the structural integrity of tunnels.The uplift movement can be physically modelled using a Timoshenko beam on a W...Uplift of segmental linings in shield tunnels presents considerable challenges,potentially compromising the structural integrity of tunnels.The uplift movement can be physically modelled using a Timoshenko beam on a Winkler foundation.This study introduces an innovative method employing a physicsinformed neural network(PINN)to solve the governing differential equations of shield tunnel linings under specifiedboundary conditions,known loads,and foundation parameters.Importantly,the PINN does not rely on empirical data for training;instead,it incorporates physics-based constraints to accurately capture spatial variations in load and foundation stiffness during grouting and construction phases.The PINN model was validated with fielddata from a shield tunnel in the Pazhou branch of the Guangzhou-Dongguan-Shenzhen intercity railway line.The results demonstrate the effectiveness of the model in predicting segment uplift.Furthermore,compared to traditional analytical solutions,the PINN model provides a more realistic representation of fieldconditions by integrating spatial variations in loading and foundation support.展开更多
The chloride penetration resistance of cement-based grout materials was improved by nano-silica emulsion.Specimens of mixtures containing different nano-silica particles or emulsions were exposed in sodium chloride so...The chloride penetration resistance of cement-based grout materials was improved by nano-silica emulsion.Specimens of mixtures containing different nano-silica particles or emulsions were exposed in sodium chloride solutions of specific concentrations with different test ages.Hardened properties of the mixes were assessed in terms of weight loss and compressive strength.X-ray diffraction(XRD)and scanning electron microscopy(SEM)of mixes were performed to analysis the phase evolution and microstructure.The results demonstrated that the introduction of nano-SiO_(2) emulsion significantly decreased the compressive strength loss and calcium hydroxide(CH)crystal content of hydration production,and then enhanced the resistance of cement-based grouting materials to chloride ion penetration.This improvement derives from the filling and pozzolanic effects of nano-SiO_(2) particles,which were incorporated via an emulsion and attributed to a well dispersion in grouting matrix.展开更多
Prediction of water inflow into a tunnel is a crucial prerequisite for the waterproof and drainage design of mountain tunnels in water-rich areas.Based on the proposed Baiyun Mountain Tunnel project in Guangzhou,a num...Prediction of water inflow into a tunnel is a crucial prerequisite for the waterproof and drainage design of mountain tunnels in water-rich areas.Based on the proposed Baiyun Mountain Tunnel project in Guangzhou,a numerical percolation model of random fractured rock of a tunnel underpassing a water reservoir is established to study the seepage characteristics of surrounding rock,the law of water inflow,and the change of lining water pressure,considering the local artificial boundary conditions for seepage in large rock mass,.In addition,the influences of rock permeability,fracture aperture,grouting circle thickness,and penetration are analyzed.The results show that:(1)Only fractures with aperture wider than 0.1 mm can play a significant role in water conduction in rocks with the permeability lower than 10^(-11)m^(2);(2)The greater the permeability difference between the fractures and rocks,the more remarkable the effects of fractures on the surrounding rock seepage field and cavern water inflow;(3)The sensitivity of grouting waterproof function to grouting circle thickness,grouting ring penetration,and rock permeability is significantly higher than that of tunnel buried depth and fracture aperture;(4)The lining water head is much more sensitive to the grouting circle thickness and penetration than to the tunnel buried depth;(5)With the grouting range enlarging,the impact of grouting circle permeability on the precipitation pressure role of the grouting ring increases;(6)For the interesting tunnel designed to be built at the depth of 70 m,the grouting circle with the thickness of 0.5 m and permeability of 10-^(14)m^(2)is recommended.展开更多
Suction bucket jacket foundations exhibit considerable potential for implementation in deep-sea offshore wind power projects. To address water film formation resulting from negative pressure penetration during constru...Suction bucket jacket foundations exhibit considerable potential for implementation in deep-sea offshore wind power projects. To address water film formation resulting from negative pressure penetration during construction, certain suction bucket jacket foundation projects implement grouting techniques to ensure adequate bearing capacity. This study conducted a large-scale suction bucket foundation grouting model experiment to examine grout flow characteristics and specific phenomena under various grouting pipeline configurations. Comparative analyses of grouting efficiency and quality across different pipeline layouts identified critical influencing factors and their impact on grouting performance. The results demonstrate that the number of grout outlets should be maintained within an optimal range:insufficient outlets enhance the indentation effect and decrease fill efficiency, while excessive outlets necessitate precise spacing for effective distribution. Additionally, grout outlets should be uniformly arranged to reduce segregation and enhance overall grouting quality. This study's findings provide a scientific foundation for optimizing grouting design in suction bucket jacket foundations, with substantial implications for engineering applications.展开更多
The ongoing operation of subway systems makes existing tunnels vulnerable to deformations and structural damage caused by adjacent foundation pit construction.Such deformations-manifesting as horizontal displacement,h...The ongoing operation of subway systems makes existing tunnels vulnerable to deformations and structural damage caused by adjacent foundation pit construction.Such deformations-manifesting as horizontal displacement,heightened lateral convergence,and internal force redistribution-may significantly compromise subway operational safety.Grouting remediation has become a widely adopted solution for tunnel deformation control and structural reinforcement.Developing optimized grouting materials is crucial for improving remediation effectiveness,ensuring structural integrity,and maintaining uninterrupted subway operations.This investigation explores the substitution of fine mortar aggregates with 0.1 mm discarded rubber particles at varying concentrations(0%,3%,6%,9%,12%,and 15%).Experimental parameters included three water-cement ratios(0.65,0.70,and 0.75)with constant 4%WPU content.Mechanical properties including compressive strength,flexural strength,and compression-to-bending ratio were evaluated across specified curing periods.Material characterization employed Fourier Transform Infrared Spectroscopy(FTIR)spectroscopy for molecular analysis and Scanning Electron Microscopy(SEM)for microstructural examination.Results indicate optimal toughness at 0.70 water-cement ratio with 6%rubber content,meeting mechanical pumping specifications while maintaining structural performance.展开更多
基金The Fundamental Research Funds for the Central Universities,Grant/Award Number:YJ2021148National Natural Science Foundation of China,Grant/Award Number:52374132。
文摘Appropriate determination of the mix ratios of cement grouts is of vital importance to the quality of rock grouting and the risk reduction of groundwater inflow.The behavior of grout,often highly temperature dependent,is likely to be affected by the elevated ground temperature in deep rock masses.This paper aims to experimentally gain insights into the effects of elevated ground temperatures on the properties of cement grout in fresh and hardened states in deep rock grouting.The results revealed that a temperature of 35°C is crucial for changes in the properties of thick cement grout with a water–cement ratio of less than 0.8.When the temperature is up to 35°C,there can be significant improvements in rheological parameters,acceleration of grout setting,and increase in the rheological time dependence of thick cement grout;however,there may also be a slight impact on the initial grout flowability and the nature of shear thinning.The high temperature may still improve the stability of fresh cement grout and also improve the porosity and creep deformation of hardened cement grout considerably.The proposed constitutive model that couples the Burgers model with a fractional derivativebased Abel dashpot in the series can be used to characterize the creep behavior of hardened cement grout appropriately.The paper provides a valuable reference for optimization of mixture design of cement grouts,thus enhancing deep rock grouting quality and improving safety.
基金supported by the National Natural Science Foundation of China(NSFC)(grant No.52074169,No.51704280)the China Postdoctoral Science Foundation(No.2023M732109)the Opening Foundation of Shandong Key Laboratory of Civil Engineering Disaster Prevention and Mitigation(No.CDPM2021FK02).
文摘The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of this study is to develop highly efficient composite ultrafine cement(CUC)grouts to reinforce the roadway in fractured surrounding rocks.The materials used are ultrafine cement(UC),ultrafine fly ash(UF),ultrafine slag(US),and additives(superplasticizer[SUP],aluminate ultrafine expansion agent[AUA],gypsum,and retarder).The fluidity,bleeding,shrinkage,setting time,chemical composition,microstructure,degree of hydration,and mechanical property of grouting materials were evaluated in this study.Also,a suitable and effective CUC grout mixture was used to reinforce the roadway in the fractured surrounding rock.The results have shown that the addition of UF and US reduces the plastic viscosity of CUC,and the best fluidity can be obtained by adding 40%UF and 10%US.Since UC and UF particles are small,the pozzolanic effect of UF promotes the hydration reaction,which is conductive to the stability of CUC grouts.In addition,fine particles of UC,UF,and US can effectively fill the pores,while the volumetric expansion of AUA and gypsum decreases the pores and thus affects the microstructure of the solidified grout.The compressive test results have shown that the addition of specific amounts of UF and US can ameliorate the mechanical properties of CUC grouts.Finally,the CUC22‐8 grout was used to reinforce the No.20322 belt roadway.The results of numerical simulation and field monitoring have indicated that grouting can efficaciously reinforce the surrounding rock of the roadway.In this research,high‐performance CUC grouts were developed for surrounding rock reinforcement of underground engineering by utilizing UC and some additives.
文摘On the basis of the mechanism study of injecting clay grouts into overlying strata, the clay grouts are researched in greater detail from three aspects. The flowing state of clay grouts in the strata——the pattern of different direction flowing around a point source is advanced and the flowing equation is put forward which is correspond with experiment result, and the corresponding mechanical model is set up which has its formulistic study, and the function of clay grouts is also discussed after the water in it has been lost, at the same time the concept of similar rock in effective supporting zone is given. It would draw great positive inspiration from what studied in this paper for studying on drawing down the surface subsidence by injecting.
文摘Grout injection is used for sealing or strengthening the ground in order to prevent water entrance or any failure after excavation.There are many methods of grouting.Permeation grouting is one of the most common types in which the grout material is injected to the pore spaces of the ground.In grouting operations,the grout quality is important to achieve the best results.There are four main characteristics for a grout mixture including bleeding,setting time,strength,and viscosity.In this paper,we try to build some efficient grouting mixtures with different water to cement ratios considering these characteristics.The ingredients of grout mixtures built in this study are cement,water,bentonite,and some chemical additives such as sodium silicate,sodium carbonate,and triethanolamine(TEA).The grout mixtures are prepared for both of the sealing and strengthening purposes for a structural project.Effect of each abovementioned ingredient is profoundly investigated.Since each ingredient may have positive or negative aspect,an optimization of appropriate amount of each ingredient is determined.The optimization is based on 200 grout mixture samples with different percentages of ingredients.Finally,some of these grout mixtures are chosen for the introduced project.It should be mentioned that grouting operations depend on various factors such as pressure of injection,ground structure and grain size of soils.However,quality of a grout can be helpful to make an injection easier and reasonable.For example,during the injection,a wrong estimated setting time can destroy the injected grout by washing the grout or setting early which prevents grouting.This paper tries to show some tests in easy way to achieve a desirable sample of grout.
基金This study was supported by a research project(RES0049413)at the University of Alberta.The first author is grateful for the scholarship provided by the China Scholarship Council。
文摘The aim of this study is to appraise the potential of calcium sulfoaluminate(CSA)cement-based grouts in simulated permafrost environments.The hydration and performance of CSA cement-based grouts cured in cold environments(10,0,and−10℃)are investigated using a combination of tests,including temperature recording,X-ray diffraction(XRD)tests,thermogravimetric analysis(TGA),and unconfined compressive strength(UCS)tests.The recorded temperature shows a rapid increase in temperature at the early stage in all the samples.Meanwhile,results of the TGA and XRD tests show the generation of a significant quantity of hydration products,which indicates the rapid hydration of CSA cement-based grouts at the early stage at low temperatures.Consequently,the CSA cement-based grouts exhibit remarkably high early strength.The UCS values of the samples cured for 2 h at−10,0,and 10℃ are 6.5,12.0,and 12.3 MPa,respectively.The UCS of the grouts cured at−10,0,and 10℃ increases continuously with age and ultimately reached 14.9,19.0,and 30.6 MPa at 28 d,respectively.The findings show that the strength of grouts fabricated using CSA cement can develop rapidly in cold environments,thus rendering them promising for permafrost applications.
基金Funded by the National Natural Science Foundation of China(No.52378394)the Fundamental Research Funds for the Central Universities(No.B230201037)。
文摘To address the issues of short setting time and high bleeding rate of A component,which easily cause pipe plugging and poor grouting performance when a two-component grout is injected synchronously behind the Segmental Lining,the inorganic retarder sodium pyrophosphate(TSPP)and three organic retarders were added to the A component:sodium citrate(SC),sodium tartrate(ST)and glycerol(GLY).The effect law and microscopic mechanism of viscosity,bleeding rate,setting time,gelling time,compressive strength,and stone rate were investigated.The results revealed that the addition of retarders could enhance the stability and setting time of the A component and increase the gelling time,stone rate,and compressive strength of two-component grout.Among them,the performance of the grout with an SC dosage of 0.1% was superior.The bleeding rate of this grout was reduced to 3.5%,the stone rate of the two-component grout was more than 99%,and the early compressive strength and late compressive strength of this grout were increased by approximately 35% and 7%,respectively.The initial and final setting time of the A component with a TSPP dosage of 0.3% was the longest,which was prolonged to 17 and 26 h,respectively.Microscopic analysis revealed that the four retarders hindered the hydration process of cement through complexation and adsorption,and inhibited the hydration of C_(3)S and the crystallisation of CH.Moreover,they reduced the defects caused by the rapid reaction of water glass and CH on the solid phase structure,enabled the microstructure of the stone body to be denser,and subsequently,enhanced the compressive strength.
基金supported by the National Natural Science Foundation of China(Grant Nos.52274091 and 51974193).
文摘Grouting is an essential technique for reinforcing tunnel rock masses following deformation and failure.However,the mechanisms and effectiveness evaluation of grouting in fractured rock masses that have experienced substantial deformation and transition into the residual stage remain insufficiently understood.To elucidate the relationship between grouting effectiveness and pre-cracking strain,grouting and subsequent re-fracturing tests were conducted on sandy mudstone specimens with varying levels of pre-cracking strain.Additionally,a model was developed to determine the optimal grouting timing during the residual stage.The results indicate that the failure mode of specimens in the residual stage exhibits banded and localized distribution patterns.As pre-cracking strain increases,both the maximum fracture aperture and the relative grout injection ratio increase,with the increases becoming more pronounced at higher strain levels.After grouting,the consolidation coefficient and strength enhancement coefficient exhibit a positive correlation with pre-cracking strain,although the rate of increase gradually decreases.Grouting does not alter the initial failure mode of residual-stage fractured specimens but effectively suppresses secondary crack propagation in regions distant from primary fractures.At the microscale,grout bonds within the rock matrix form cavity structures that delay tensile failure and generate an interconnected network,thereby enhancing crack resistance.Based on the evolution of rock damage and the efficiency of grouting materials utilization,a method is proposed to determine the optimal grouting timing for fractured specimens in the residual stage.At the optimal timing,specimens exhibit moderate damage while maintaining high reinforcement efficiency per unit mass of grout.
基金Ministry of Education-Singapore,Grant/Award Number:RG143/23。
文摘Grouting with water–cement mixtures is the most widely used and cost-effective method for managing excess water inflow during tunnel construction.Due to uncertain geological and hydrological conditions,current grouting design relies heavily on the experience of onsite engineers.Recent advances in machine learning offer a promising alternative to traditional design to predict grout volume and improve grouting efficiency.Here,an artificial neural network(ANN)model was developed using the data set from an operation tunnel of Jurong Rock Caverns in Singapore to showcase an efficient and physics-guided training strategy.The ANN model was refined by incorporating the spatial scenarios,including the number of grouting holes in four quadrants of tunneling faces,the sequence of grouting screens along the tunnel axis,and the order of grouting rounds on the tunneling faces.The results indicate that an improved training strategy should encompass the grouting process,from Round 1 with grouting holes uniformly distributed around the tunnel periphery,to Round 2 with grouting holes drilled midway between neighboring first-round holes,and to Round 3 with grouting holes determined by onsite engineers.This model,trained based on the order of grouting rounds,performs better than the other models,highlighting the importance of establishing machine learning models grounded in physical principles.The finding was verified by the data set from another operation tunnel and concluded with a perspective on future grouting research.
文摘The main purpose of using geothermal energy piles(GEPs)is to enable the exploitation of geothermal energy for meeting the heating/cooling demands of buildings efficiently.However,the installation process of conventional GEPs is inconvenient compared with that of traditional foundation piles.The pre-bored grouted planted geothermal energy pile(PGP GEP)is an innovative technology to simplify the installation process.Most investigations of in-situ experiments for conventional GEPs have focused on summer conditions.An in-situ test for a PGP GEP was conducted to analyze the temperature changes and thermo-mechanical characteristics under winter conditions.The results show that the average temperature of the pile decreased by 5.1℃,and the pile exhibited a general trend of high temperatures at both ends and low temperatures in the middle.In mechanics,strong pile end restraints resulted in smaller observed axial strain and higher axial thermal-induced force in the pile ends than at the middle of the pile.
基金supported by the National Key R&D Program of China(Grant Nos.U25A20810 and 2024YFF0508201)the National Natural Science Foundation of China(Grant No.12302504).
文摘In coal mining on a high-pressure Ordovician limestone aquifer,grouting materials should have sufficient mechanical properties,particularly strong interfacial bonding performance to address stress concentration at the grout-limestone interface induced by rock stress disturbances during mining.In this study,graphene oxide(GO)was integrated into cement-polyacrylate composite grout to improve its interfacial bonding.First,four-point bending tests were conducted,and the Monte Carlo method combined with the simplex search algorithm was employed to determine the variations in shear cohesion and static friction parameters.The results reveal that GO can significantly increase both the tensile and shear cohesion of the grout-limestone interface,but minimally affects the interfacial friction coefficient.Second,nuclear magnetic resonance(NMR)and scanning electron microscopy(SEM)tests were performed.The results indicate that GO nanosheets result in a squamaceous microstructure of the grout consolidation mass,increasing the adhesion of the grout-limestone interface.Moreover,spiny Aft(ettringite)clusters can be induced in limestone fracture surfaces by GO,which could serve as anchors for limestone and grout consolidation mass.
基金supported in part by the National Natural Science Foundation of China Grant 11962006the Natural Science Foundation of Jiangxi Province of China Grant 20232BAB204067.
文摘Quantitative detection of sleeve grouting compactness is a technical challenge in civil engineering testing.This study explores a novel quantitative detection method based on ultrasonic time-frequency dual-domain analysis.It establishes a mapping relationship between sleeve grouting compactness and characteristic parameters.First,this study made samples with gradient defects for two types of grouting sleeves,G18 and G20.These included four cases:2D,4D,6D defects(where D is the diameter of the grouting sleeve),and no-defect.Then,an ultrasonic input/output data acquisition system was established.Three-dimensional sound field distribution data were obtained through an orthogonal detection layout and pulse reflection principles.Finally,a novel quantification detection with a comprehensive defect index(DI)was established by comprehensively considering eight feature parameters,such as time-frequency domain Kurtosis factor(KU),Skewness factor(SK),Formfactor(FF),Crest factor(CF),Impulse factor(IF),Clearance factor(CLF),Wavelet packet energy entropy(WPEE),and Hilbert energy peak(HEP).Construct a DI index by quantifying the difference between defect signals and defect free signals in the time-frequency domain.Experimental results show that,under no-defect conditions,the values of feature parameters are significantly lower than those under defect conditions.Among these,the KU,FF,CF,WPEE and HEP exhibit strong correlations with grout sleeve compactness.The proposed DI index in both types of grout sleeves showed good universality with a linear fit goodness of 0.847–0.962.However,G20 the larger inner diameter and length of the sleeve result in a more complex medium effect during ultrasonic propagation,making its DI index more sensitive to defects than the G18 sleeve.Therefore,the presented method is effective for quantitative detection and analysis of the compactness of grouting sleeves.
基金supported by a Korea University Grant and by Construction Technology Innovation Program (Grant No.06CTIPD04) from KICTEP,the Ministry of Land,Transport and Maritime Affairs of Korea
文摘The thermal conductivity and viscosity of bentonite grouts have been evaluated and compared each other to determine the suitability of these materials for backfilling vertical boreholes of ground heat exchangers.Seven bentonite grouts from different product sources were considered in this paper.Two additives,silica sand and graphite were added in bentonite grouts to enhance thermal performance.The bentonite grouts indicate that both the thermal conductivity and the viscosity increase with the content of silica sand and graphite.Therefore,it is recommended to select cautiously the amount of silica sand and graphite considering not only thermal conductivity but also viscosity for the optimum condition of backfilling.Finally,the effect of salinity in the pore water on the change of swelling potential of the bentonite-based grouts has been quantitatively evaluated to show the feasibility of bentonite grouts in the coastal area.
基金supported by the China Scholarship Council(CSC,Grant No.202108050072)JSPS KAKENHI(Grant No.JP19KK0121)。
文摘Grouting has been the most effective approach to mitigate water inrush disasters in underground engineering due to its ability to plug groundwater and enhance rock strength.Nevertheless,there is a lack of potent numerical tools for assessing the grouting effectiveness in water-rich fractured strata.In this study,the hydro-mechanical coupled discontinuous deformation analysis(HM-DDA)is inaugurally extended to simulate the grouting process in a water-rich discrete fracture network(DFN),including the slurry migration,fracture dilation,water plugging in a seepage field,and joint reinforcement after coagulation.To validate the capabilities of the developed method,several numerical examples are conducted incorporating the Newtonian fluid and Bingham slurry.The simulation results closely align with the analytical solutions.Additionally,a set of compression tests is conducted on the fresh and grouted rock specimens to verify the reinforcement method and calibrate the rational properties of reinforced joints.An engineering-scale model based on a real water inrush case of the Yonglian tunnel in a water-rich fractured zone has been established.The model demonstrates the effectiveness of grouting reinforcement in mitigating water inrush disaster.The results indicate that increased grouting pressure greatly affects the regulation of water outflow from the tunnel face and the prevention of rock detachment face after excavation.
基金Funded by the National Natural Science Foundation of China(No.51979153)the Yunnan Key Research and Development Program(No.202103AA080016)。
文摘The cement-fly ash composite expansive stable grout was prepared to deal with the problems of poor stability and volume shrinkage of ordinary cement grout,and the effects of fly ash ratio and water-binder ratio on the properties of the grout and its consolidation were analyzed.In addition,the mineral composition and microstructural characteristics of grout consolidation with different mixing ratios were investigated.The experimental results indicate that fly ash and the increase of water-binder ratio reduce the strength of the grout consolidation,and increase the fluidity,bleeding rate,and setting time of the composite grout.However,the magnitude of the fly ash-induced strength reduction decreases with time.And the effect of fly ash on the setting time and compressive strength becomes more significant with the water-binder ratio.The later expansion performance of grout consolidation(after 7-42 d)is improved by fly ash.But the expansibility of consolidation with fly ash decreases at the early curing stage,and the reduction amplitude of expansion rate is smaller and the reduction age is shorter with the water-binder ratio increase.Fly ash improves the corrosion resistance performance of grout consolidation,and the corrosion resistance coefficient rises first and then falls with the fly ash ratio.And for 0.6:1 water-binder ratio,the corrosion resistance coefficient of the samples mixed with fly ash are greater than 100%.XRD and SEM show that fly ash inhibited the formation of ettringite in the early stage,which is unfavorable to the expansion of the slurry,and with the increase of age,this effect gradually weakened.
基金The National Natural Science Foundation of China,Grant/Award Number:42130706。
文摘Due to the invisibility and complexity of the underground spaces,monitoring the propagation and filling characteristics of the grouting slurry post the water–sand mixture inrush in metal mines is challenging,which complicates engineering treatment.This research investigated the propagation law of cement-sodium silicate slurry under flowing water conditions within the caving mass of a metal mine.First,based on borehole packer test results and borehole TV images,the fractured strata before grouting were classified into four types:cavity,hidden,fissure,and complete.Second,an orthogonal experimental design was employed to evaluate the impact of four key factors—stratigraphic fragmentation,water flow rate,grouting flow rate,and water-cement ratio—on the efficacy of grouting within a caving mass at the site.The results indicate that the factors influencing grouting efficacy are ranked in the following order of importance:stratigraphic fragmentation>water flow rate>water–cement ratio>grouting flow rate.Ultimately,five propagation filling modes—pure slurry,big crack,small crack,small karst pore,and pore penetration—were identified by examining the propagation filling characteristics of slurry in rock samples,incorporating microscopic material structure analysis through scanning electron microscopy and energy spectrum analysis.The findings of this study provide valuable insights into selecting engineering treatment parameters and methodologies,serving as a reference for preventing and controlling water–sand mixture inrush in metal mines,thereby enhancing treatment efficacy and ensuring grouting success.
基金funded by“The Pearl River Talent Recruitment Program”in 2019(Grant No.2019CX01G338)Guangdong Province and Guangdong Provincial Basic and Applied Basic Research Fund Committee(2022A1515240073).
文摘Uplift of segmental linings in shield tunnels presents considerable challenges,potentially compromising the structural integrity of tunnels.The uplift movement can be physically modelled using a Timoshenko beam on a Winkler foundation.This study introduces an innovative method employing a physicsinformed neural network(PINN)to solve the governing differential equations of shield tunnel linings under specifiedboundary conditions,known loads,and foundation parameters.Importantly,the PINN does not rely on empirical data for training;instead,it incorporates physics-based constraints to accurately capture spatial variations in load and foundation stiffness during grouting and construction phases.The PINN model was validated with fielddata from a shield tunnel in the Pazhou branch of the Guangzhou-Dongguan-Shenzhen intercity railway line.The results demonstrate the effectiveness of the model in predicting segment uplift.Furthermore,compared to traditional analytical solutions,the PINN model provides a more realistic representation of fieldconditions by integrating spatial variations in loading and foundation support.
基金Funded by a Science and Technology Project from the Ministry of Housing and Urban-Rural Development of the People’s Republic of China(No.2019-K-047)Yangzhou Government-Yangzhou University Cooperative Platform Project for Science and Technology Innovation(No.YZ2020262)。
文摘The chloride penetration resistance of cement-based grout materials was improved by nano-silica emulsion.Specimens of mixtures containing different nano-silica particles or emulsions were exposed in sodium chloride solutions of specific concentrations with different test ages.Hardened properties of the mixes were assessed in terms of weight loss and compressive strength.X-ray diffraction(XRD)and scanning electron microscopy(SEM)of mixes were performed to analysis the phase evolution and microstructure.The results demonstrated that the introduction of nano-SiO_(2) emulsion significantly decreased the compressive strength loss and calcium hydroxide(CH)crystal content of hydration production,and then enhanced the resistance of cement-based grouting materials to chloride ion penetration.This improvement derives from the filling and pozzolanic effects of nano-SiO_(2) particles,which were incorporated via an emulsion and attributed to a well dispersion in grouting matrix.
文摘Prediction of water inflow into a tunnel is a crucial prerequisite for the waterproof and drainage design of mountain tunnels in water-rich areas.Based on the proposed Baiyun Mountain Tunnel project in Guangzhou,a numerical percolation model of random fractured rock of a tunnel underpassing a water reservoir is established to study the seepage characteristics of surrounding rock,the law of water inflow,and the change of lining water pressure,considering the local artificial boundary conditions for seepage in large rock mass,.In addition,the influences of rock permeability,fracture aperture,grouting circle thickness,and penetration are analyzed.The results show that:(1)Only fractures with aperture wider than 0.1 mm can play a significant role in water conduction in rocks with the permeability lower than 10^(-11)m^(2);(2)The greater the permeability difference between the fractures and rocks,the more remarkable the effects of fractures on the surrounding rock seepage field and cavern water inflow;(3)The sensitivity of grouting waterproof function to grouting circle thickness,grouting ring penetration,and rock permeability is significantly higher than that of tunnel buried depth and fracture aperture;(4)The lining water head is much more sensitive to the grouting circle thickness and penetration than to the tunnel buried depth;(5)With the grouting range enlarging,the impact of grouting circle permeability on the precipitation pressure role of the grouting ring increases;(6)For the interesting tunnel designed to be built at the depth of 70 m,the grouting circle with the thickness of 0.5 m and permeability of 10-^(14)m^(2)is recommended.
文摘Suction bucket jacket foundations exhibit considerable potential for implementation in deep-sea offshore wind power projects. To address water film formation resulting from negative pressure penetration during construction, certain suction bucket jacket foundation projects implement grouting techniques to ensure adequate bearing capacity. This study conducted a large-scale suction bucket foundation grouting model experiment to examine grout flow characteristics and specific phenomena under various grouting pipeline configurations. Comparative analyses of grouting efficiency and quality across different pipeline layouts identified critical influencing factors and their impact on grouting performance. The results demonstrate that the number of grout outlets should be maintained within an optimal range:insufficient outlets enhance the indentation effect and decrease fill efficiency, while excessive outlets necessitate precise spacing for effective distribution. Additionally, grout outlets should be uniformly arranged to reduce segregation and enhance overall grouting quality. This study's findings provide a scientific foundation for optimizing grouting design in suction bucket jacket foundations, with substantial implications for engineering applications.
基金supported by the National Natural Science Foundation of China,Grant Nos.42477185,41602308the Zhejiang Provincial Natural Science Foundation of China,Grant No.LY20E080005+2 种基金the Zhejiang Province University Students Science and Technology Innovation Program,Grant No.0201310P28the PostGraduate Course Construction Project of Zhejiang University of Science and Technology,Grant No.2021yjskj05the Zhejiang University of Science and Technology Graduate Research and Innovation Fund,Grant No.2023yjskc10.
文摘The ongoing operation of subway systems makes existing tunnels vulnerable to deformations and structural damage caused by adjacent foundation pit construction.Such deformations-manifesting as horizontal displacement,heightened lateral convergence,and internal force redistribution-may significantly compromise subway operational safety.Grouting remediation has become a widely adopted solution for tunnel deformation control and structural reinforcement.Developing optimized grouting materials is crucial for improving remediation effectiveness,ensuring structural integrity,and maintaining uninterrupted subway operations.This investigation explores the substitution of fine mortar aggregates with 0.1 mm discarded rubber particles at varying concentrations(0%,3%,6%,9%,12%,and 15%).Experimental parameters included three water-cement ratios(0.65,0.70,and 0.75)with constant 4%WPU content.Mechanical properties including compressive strength,flexural strength,and compression-to-bending ratio were evaluated across specified curing periods.Material characterization employed Fourier Transform Infrared Spectroscopy(FTIR)spectroscopy for molecular analysis and Scanning Electron Microscopy(SEM)for microstructural examination.Results indicate optimal toughness at 0.70 water-cement ratio with 6%rubber content,meeting mechanical pumping specifications while maintaining structural performance.