Comprehensive utilization of phosphogypsum(PG)has attracted much attention,especially for the recovery of rare earth elements(REEs)and gypsum due to the issues of stockpile,environmental pollution,and waste of associa...Comprehensive utilization of phosphogypsum(PG)has attracted much attention,especially for the recovery of rare earth elements(REEs)and gypsum due to the issues of stockpile,environmental pollution,and waste of associated resources.Traditional utilization methods suffered the issues of low REEs leaching efficiency,huge amount of CaSO_(4)saturated wastewater and high recovery cost.To solve these issues,this study investigated the occurrence of REEs in PG and the leaching of REEs.The results show that REEs in PG are in the forms of(1)REEs mineral inclusions,(2)REEs isomorphous substitution of Ca^(2+)in gypsum lattice,(3)dispersed soluble REEs salts.Acid leaching results demonstrate that(1)the dissolution of gypsum matrix is the control factor of REEs leaching;(2)H_(2)SO_(4)is a promising leachant considering the recycle of leachate;(3)the gypsum matrix suffers a recrystallization during the acid leaching and releases the soluble REEs from PG to aqueous solution.For the recovery of the undissolved REEs mineral inclusions,wet sieving concentrated 37.1 wt%of the REEs in a 10.7 wt%mass,increasing REEs content from 309 to 1071 ppm.Finally,a green process combining gravity separation and hydrometallurgy is proposed.This process owns the merits of wastewater free,considerable REEs recovery(about 10%increase compared with traditional processes),excellent gypsum purification(>95 wt%CaSO_(4)·2H_(2)O,with<0.06 wt%of soluble P_(2)O_(5) and<0.015 wt%of soluble F)and reagent saving(about 2/3less reagent consumption than non-cyclical leaching).展开更多
Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectro...Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectroscopy.The results showed that copper minerals exhibited various forms and uneven particle sizes,while cobalt existed in the form of highly dispersed asbolane,and large amounts of easily slimed gangue minerals were filled in the samples,making it difficult to separate copper and cobalt minerals.The particle size range plays a decisive role in selecting the separation method for the copper−cobalt ore.Gravity separation was suitable for particles ranging from 43 to 246μm,while flotation was more effective for particles below 43μm.After ore grinding and particle size classification,applying a combined gravity separation(shaking table)−flotation method yielded concentrated minerals with a copper recovery of 72.83%and a cobalt recovery of 31.13%.展开更多
Printed circuit boards(PCBs) contain many toxic substances as well as valuable metals, e.g., lead(Pb) and tin(Sn). In this study, a novel technology, named supergravity, was used to separate different mass ratio...Printed circuit boards(PCBs) contain many toxic substances as well as valuable metals, e.g., lead(Pb) and tin(Sn). In this study, a novel technology, named supergravity, was used to separate different mass ratios of Pb and Sn from Pb–Sn alloys in PCBs. In a supergravity field, the liquid metal phase can permeate from solid particles. Hence, temperatures of 200, 280, and 400°C were chosen to separate Pb and Sn from PCBs. The results depicted that gravity coefficient only affected the recovery rates of Pb and Sn, whereas it had little effect on the mass ratios of Pb and Sn in the obtained alloys. With an increase in gravity coefficient, the recovery values of Pb and Sn in each step of the separation process increased. In the single-step separation process, the mass ratios of Pb and Sn in Pb–Sn alloys were 0.55, 0.40, and 0.64 at 200, 280, and 400°C, respectively. In the two-step separation process, the mass ratios were 0.12 and 0.55 at 280 and 400°C, respectively. Further, the mass ratio was observed to be 0.76 at 400°C in the three-step separation process. This process provides an innovative approach to the recycling mechanism of Pb and Sn from PCBs.展开更多
In this work,a novel process consisting of calcining-slaking followed by gravity separation for the enrichment of niobium(Nb)and titanium(Ti)from carbonatite pyrochlore ore was proposed,validated and compared with the...In this work,a novel process consisting of calcining-slaking followed by gravity separation for the enrichment of niobium(Nb)and titanium(Ti)from carbonatite pyrochlore ore was proposed,validated and compared with the current mainstream flotation method.During calcining of the pyrochlore ore,within which the carbonates were transformed into lime.Subsequently,when the calcined ore was slaked,lime was transformed into hydroxide with fine particles which were amenable to gravity separation.After calcining at 900℃for 60 min,slaking at 90℃for 10 min with a liquid–solid ratio of 3:1(mL/g),approximately 40%of tailings can be removed by gravity separation,the recoveries of Nb and Ti were 94.7%and 91.0%,and the enrichment ratios of Nb and Ti were 1.61 and 1.43,respectively.The new approach exhibits high separation efficiency of carbonate gangue minerals and valuable minerals,satisfactory recoveries of niobium as well as titanium can be achieved.展开更多
The response of Imogbara (Nigeria) gold ore to shaking tabling gravity separation methods was investigated in this research work. Gold concentration in run-off mines is usually as low as 0.005 ppm and must be upgraded...The response of Imogbara (Nigeria) gold ore to shaking tabling gravity separation methods was investigated in this research work. Gold concentration in run-off mines is usually as low as 0.005 ppm and must be upgraded in order to reduce the recovery process extraction costs. Gravity separation method (the focus of this work) is one of the readily affordable beneficiation methods. Shaking table is a developed separation equipment of gravity method that has been adopted to increase concentrate based on difference of specific gravity. The output result of the concentration process using shaking table is basically influenced by a number of variables, such as rotational shaking speed, particle size and deck slope. In this research, the range of rotational speed shaking was between 100 rpm and 200 rpm, the particle size was between (−300 μm > X −75 μm) and deck slope was between 10°and 30°. EDXRF was used to measure gold concentration in the concentrate as well as the tailings. The result shows that the optimum condition is obtained at a shaking speed of 100 rpm, with a slope of 10°and particle size less than 75 μm.展开更多
Accumulation of microplastics (MPs) in soil is a worldwide concern, but a standardized analysis method for soil MPs has not been established yet. In this study, we compared deionized water, zinc chloride and sodium io...Accumulation of microplastics (MPs) in soil is a worldwide concern, but a standardized analysis method for soil MPs has not been established yet. In this study, we compared deionized water, zinc chloride and sodium iodide solution with specific gravities of 1.0, 1.4 and 1.5, respectively, for the separation of MPs in paddy soil that had a history of coated fertilizer application. Organic matter in the paddy soils was digested with Fenton’s reagent (30% peroxide and 0.05 M iron sulfate) before density separation. Separation efficiency of MPs in soil was significantly high for sodium iodide, followed by zinc chloride, then water. The abundance of MPs in the soil ranged 100 - 5800 pieces/kg. The particle sizes of MPs in the soil were found to be extremely small, ranging from 1 - 111 μm. Since paddy fields are waterlogged during plantation and are drained about two weeks before harvest, large MPs might be flushed out by water. It can be concluded that MPs in paddy soil may have large range of plastic materials with different gravity and small particle size.展开更多
Gold concentration usually consists of gravity separation, flotation, cyanidation, or the combination of these processes. The choice among these processes depends on the mineralogical characterization and gold content...Gold concentration usually consists of gravity separation, flotation, cyanidation, or the combination of these processes. The choice among these processes depends on the mineralogical characterization and gold content of the ore. Recently, the recovery of gold using gravity methods has gained attention because of low cost and environmentally friendly operations. In this study, gold pre-concentrates were produced by the stepwise gravity separation and flotation techniques. The Knelson concentrator and conventional flotation were employed for the recovery of gold. Gold bearing ore samples were taken from Gümüshane Region, northern east part of Turkey. As a result of stepwise Knelson concentration experiments, a gold concentrate assaying around 620 g/t is produced with 41.4wt% recovery. On the other hand, a gold concentrate about 82 g/t is obtained with 89.9wt% recovery from a gold ore assaying 6 g/t Au by direct flotation.展开更多
In the present study, a processing technique for recycling investment casting ceramic shell waste was proposed to separate valuable refractory aggregate zircon sand. The microstructure and phase constituents of the sh...In the present study, a processing technique for recycling investment casting ceramic shell waste was proposed to separate valuable refractory aggregate zircon sand. The microstructure and phase constituents of the shell waste and separation process were investigated. The results show that the characteristics of microstructure and phase constituents of the shell waste can meet the conditions for preferential y separating zircon sand, and zircon sand can be separated by gravity separation on a shaking table. The separated zircon sand has good shape and high purity, and can be used for the production of castings and other applications.展开更多
The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of ...The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.展开更多
Introduced a new gravity and flotation separator with double-tailing dtsctaarge tor nne coat~, u,u ,,,~,.~ cation and cyclone scavenging with flotation in an original way. The beneficiation performance of it was good....Introduced a new gravity and flotation separator with double-tailing dtsctaarge tor nne coat~, u,u ,,,~,.~ cation and cyclone scavenging with flotation in an original way. The beneficiation performance of it was good. The results show that the gravity and flotation separator with double-tailing discharge can produce high-quality clean coal of 10.46% ash from free coal of 35.56% ash. It can discharge the fine and coarse tailings separately.展开更多
Tungsten is a strategic metal that is widely used in various fields such as electron communication,aeronautics and astronautics,materials and chemical engineering,due to its special properties.China has the largest re...Tungsten is a strategic metal that is widely used in various fields such as electron communication,aeronautics and astronautics,materials and chemical engineering,due to its special properties.China has the largest reserves of tungsten resources and the largest output of tungsten concentrate in the world,and plays a decisive role in the world tungsten market.In this work,firstly,the reserves and distribution characteristics of tungsten resources in China were summarized,and the production situation of tungsten concentrate in China was reviewed.Based on the gross domestic product per capita(GDP/capita),five different annual GDP growth rates were used to estimate China’s tungsten concentrate production in the future.The estimation results suggested that if China’s economy continues to grow at the current rate,the accumulative production of tungsten concentrate will exceed current reserves by approximately 2032.Then,from the aspects of process flow,beneficiation equipment and flotation reagents,the beneficiation technology development of different types of tungsten ore in China was also reviewed,including wolframite,scheelite and tungsten-bearing slime.Finally,taking several representative tungsten mines in China as examples,the classic beneficiation technology of different types of tungsten ores was elucidated in detail.Meanwhile,the development direction of tungsten beneficiation technology in the future was put forward,which was of great significance to maintain the superiority of tungsten resources in China.展开更多
An experimental study of the influence of external magnetic field on the fluidization behavior of magnetic pearls was carried out. Magnetic pearls are a magnetic form of iron oxide that mainly consists of Fe2O3 which ...An experimental study of the influence of external magnetic field on the fluidization behavior of magnetic pearls was carried out. Magnetic pearls are a magnetic form of iron oxide that mainly consists of Fe2O3 which are recovered from a high-volume power plant fly ash from pulverized coal combustion. Due to its abundance, low price and particular physical and chemical properties, magnetic pearls can be used as a heavy medium for minerals or solid waste dry separation based on density difference. This paper introduces the properties of magnetic pearls and compares the performance of magnetic pearls fluidised bed operation with or without an external magnetic field. Experimental results show that an external magnetic field significantly improves the fluidization performance of magnetic pearls such as uniformity and stability.展开更多
基金Project supported by the National Natural Science Foundation of China(52104354)the National Natural Science Foundation of China(51674036)+1 种基金Joint Fund for Nuclear Technology Innovation Sponsored by the National Natural Science Foundation of Chinathe China National Nuclear Corporation(U2067201)。
文摘Comprehensive utilization of phosphogypsum(PG)has attracted much attention,especially for the recovery of rare earth elements(REEs)and gypsum due to the issues of stockpile,environmental pollution,and waste of associated resources.Traditional utilization methods suffered the issues of low REEs leaching efficiency,huge amount of CaSO_(4)saturated wastewater and high recovery cost.To solve these issues,this study investigated the occurrence of REEs in PG and the leaching of REEs.The results show that REEs in PG are in the forms of(1)REEs mineral inclusions,(2)REEs isomorphous substitution of Ca^(2+)in gypsum lattice,(3)dispersed soluble REEs salts.Acid leaching results demonstrate that(1)the dissolution of gypsum matrix is the control factor of REEs leaching;(2)H_(2)SO_(4)is a promising leachant considering the recycle of leachate;(3)the gypsum matrix suffers a recrystallization during the acid leaching and releases the soluble REEs from PG to aqueous solution.For the recovery of the undissolved REEs mineral inclusions,wet sieving concentrated 37.1 wt%of the REEs in a 10.7 wt%mass,increasing REEs content from 309 to 1071 ppm.Finally,a green process combining gravity separation and hydrometallurgy is proposed.This process owns the merits of wastewater free,considerable REEs recovery(about 10%increase compared with traditional processes),excellent gypsum purification(>95 wt%CaSO_(4)·2H_(2)O,with<0.06 wt%of soluble P_(2)O_(5) and<0.015 wt%of soluble F)and reagent saving(about 2/3less reagent consumption than non-cyclical leaching).
基金National Key Research and Development Program of China(No.2020YFC1909202)Major Science and Technology Program of Yunnan Province,China(No.202202AB080012)for financial support。
文摘Copper and cobalt were recovered from SICOMINES mining waste rock in the Democratic Republic of Congo.The process mineralogy of the samples was analyzed using scanning electron microscopy and energy dispersive spectroscopy.The results showed that copper minerals exhibited various forms and uneven particle sizes,while cobalt existed in the form of highly dispersed asbolane,and large amounts of easily slimed gangue minerals were filled in the samples,making it difficult to separate copper and cobalt minerals.The particle size range plays a decisive role in selecting the separation method for the copper−cobalt ore.Gravity separation was suitable for particles ranging from 43 to 246μm,while flotation was more effective for particles below 43μm.After ore grinding and particle size classification,applying a combined gravity separation(shaking table)−flotation method yielded concentrated minerals with a copper recovery of 72.83%and a cobalt recovery of 31.13%.
基金financially supported by the National Natural Science Foundation of China (No. 51704022)
文摘Printed circuit boards(PCBs) contain many toxic substances as well as valuable metals, e.g., lead(Pb) and tin(Sn). In this study, a novel technology, named supergravity, was used to separate different mass ratios of Pb and Sn from Pb–Sn alloys in PCBs. In a supergravity field, the liquid metal phase can permeate from solid particles. Hence, temperatures of 200, 280, and 400°C were chosen to separate Pb and Sn from PCBs. The results depicted that gravity coefficient only affected the recovery rates of Pb and Sn, whereas it had little effect on the mass ratios of Pb and Sn in the obtained alloys. With an increase in gravity coefficient, the recovery values of Pb and Sn in each step of the separation process increased. In the single-step separation process, the mass ratios of Pb and Sn in Pb–Sn alloys were 0.55, 0.40, and 0.64 at 200, 280, and 400°C, respectively. In the two-step separation process, the mass ratios were 0.12 and 0.55 at 280 and 400°C, respectively. Further, the mass ratio was observed to be 0.76 at 400°C in the three-step separation process. This process provides an innovative approach to the recycling mechanism of Pb and Sn from PCBs.
基金This work was supported by the Basic Science Center Project for National Natural Science Foundation of China(No.72088101)the National Key Research and Development Program of China(No.2020YFC1909800)the Hunan Provincial Innovation Founda-tion for Postgraduate(No.2021zzts0298).
文摘In this work,a novel process consisting of calcining-slaking followed by gravity separation for the enrichment of niobium(Nb)and titanium(Ti)from carbonatite pyrochlore ore was proposed,validated and compared with the current mainstream flotation method.During calcining of the pyrochlore ore,within which the carbonates were transformed into lime.Subsequently,when the calcined ore was slaked,lime was transformed into hydroxide with fine particles which were amenable to gravity separation.After calcining at 900℃for 60 min,slaking at 90℃for 10 min with a liquid–solid ratio of 3:1(mL/g),approximately 40%of tailings can be removed by gravity separation,the recoveries of Nb and Ti were 94.7%and 91.0%,and the enrichment ratios of Nb and Ti were 1.61 and 1.43,respectively.The new approach exhibits high separation efficiency of carbonate gangue minerals and valuable minerals,satisfactory recoveries of niobium as well as titanium can be achieved.
文摘The response of Imogbara (Nigeria) gold ore to shaking tabling gravity separation methods was investigated in this research work. Gold concentration in run-off mines is usually as low as 0.005 ppm and must be upgraded in order to reduce the recovery process extraction costs. Gravity separation method (the focus of this work) is one of the readily affordable beneficiation methods. Shaking table is a developed separation equipment of gravity method that has been adopted to increase concentrate based on difference of specific gravity. The output result of the concentration process using shaking table is basically influenced by a number of variables, such as rotational shaking speed, particle size and deck slope. In this research, the range of rotational speed shaking was between 100 rpm and 200 rpm, the particle size was between (−300 μm > X −75 μm) and deck slope was between 10°and 30°. EDXRF was used to measure gold concentration in the concentrate as well as the tailings. The result shows that the optimum condition is obtained at a shaking speed of 100 rpm, with a slope of 10°and particle size less than 75 μm.
文摘Accumulation of microplastics (MPs) in soil is a worldwide concern, but a standardized analysis method for soil MPs has not been established yet. In this study, we compared deionized water, zinc chloride and sodium iodide solution with specific gravities of 1.0, 1.4 and 1.5, respectively, for the separation of MPs in paddy soil that had a history of coated fertilizer application. Organic matter in the paddy soils was digested with Fenton’s reagent (30% peroxide and 0.05 M iron sulfate) before density separation. Separation efficiency of MPs in soil was significantly high for sodium iodide, followed by zinc chloride, then water. The abundance of MPs in the soil ranged 100 - 5800 pieces/kg. The particle sizes of MPs in the soil were found to be extremely small, ranging from 1 - 111 μm. Since paddy fields are waterlogged during plantation and are drained about two weeks before harvest, large MPs might be flushed out by water. It can be concluded that MPs in paddy soil may have large range of plastic materials with different gravity and small particle size.
文摘Gold concentration usually consists of gravity separation, flotation, cyanidation, or the combination of these processes. The choice among these processes depends on the mineralogical characterization and gold content of the ore. Recently, the recovery of gold using gravity methods has gained attention because of low cost and environmentally friendly operations. In this study, gold pre-concentrates were produced by the stepwise gravity separation and flotation techniques. The Knelson concentrator and conventional flotation were employed for the recovery of gold. Gold bearing ore samples were taken from Gümüshane Region, northern east part of Turkey. As a result of stepwise Knelson concentration experiments, a gold concentrate assaying around 620 g/t is produced with 41.4wt% recovery. On the other hand, a gold concentrate about 82 g/t is obtained with 89.9wt% recovery from a gold ore assaying 6 g/t Au by direct flotation.
文摘In the present study, a processing technique for recycling investment casting ceramic shell waste was proposed to separate valuable refractory aggregate zircon sand. The microstructure and phase constituents of the shell waste and separation process were investigated. The results show that the characteristics of microstructure and phase constituents of the shell waste can meet the conditions for preferential y separating zircon sand, and zircon sand can be separated by gravity separation on a shaking table. The separated zircon sand has good shape and high purity, and can be used for the production of castings and other applications.
文摘The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.
基金Supported by the Natural Science Foundation of China (50974094) the National High-tech R & D Program of China (863 Program) (2007AA05Z317)
文摘Introduced a new gravity and flotation separator with double-tailing dtsctaarge tor nne coat~, u,u ,,,~,.~ cation and cyclone scavenging with flotation in an original way. The beneficiation performance of it was good. The results show that the gravity and flotation separator with double-tailing discharge can produce high-quality clean coal of 10.46% ash from free coal of 35.56% ash. It can discharge the fine and coarse tailings separately.
基金financially suppored by the National Natural Science Foundation of China (Nos.51904339,51974364)the Key Laboratory of Hunan Province for Clean and Efficient Utilization of Strategic Calcium-containing Mineral Resources,China (No.2018TP1002)the Co-innovation Centre for Clean and Efficient Utilization of Strategic Metal Mineral Resources,China。
文摘Tungsten is a strategic metal that is widely used in various fields such as electron communication,aeronautics and astronautics,materials and chemical engineering,due to its special properties.China has the largest reserves of tungsten resources and the largest output of tungsten concentrate in the world,and plays a decisive role in the world tungsten market.In this work,firstly,the reserves and distribution characteristics of tungsten resources in China were summarized,and the production situation of tungsten concentrate in China was reviewed.Based on the gross domestic product per capita(GDP/capita),five different annual GDP growth rates were used to estimate China’s tungsten concentrate production in the future.The estimation results suggested that if China’s economy continues to grow at the current rate,the accumulative production of tungsten concentrate will exceed current reserves by approximately 2032.Then,from the aspects of process flow,beneficiation equipment and flotation reagents,the beneficiation technology development of different types of tungsten ore in China was also reviewed,including wolframite,scheelite and tungsten-bearing slime.Finally,taking several representative tungsten mines in China as examples,the classic beneficiation technology of different types of tungsten ores was elucidated in detail.Meanwhile,the development direction of tungsten beneficiation technology in the future was put forward,which was of great significance to maintain the superiority of tungsten resources in China.
基金The authors wish to thank the National Natural Science Foundation of China (No. 90510002 and No. 90210035) for financing the project.
文摘An experimental study of the influence of external magnetic field on the fluidization behavior of magnetic pearls was carried out. Magnetic pearls are a magnetic form of iron oxide that mainly consists of Fe2O3 which are recovered from a high-volume power plant fly ash from pulverized coal combustion. Due to its abundance, low price and particular physical and chemical properties, magnetic pearls can be used as a heavy medium for minerals or solid waste dry separation based on density difference. This paper introduces the properties of magnetic pearls and compares the performance of magnetic pearls fluidised bed operation with or without an external magnetic field. Experimental results show that an external magnetic field significantly improves the fluidization performance of magnetic pearls such as uniformity and stability.