Purpose The purpose of the study was to prepare and evaluate the performance of graphite/copper composites in accelerators.Methods A series of graphite/copper composites were prepared by powder metallurgy.Based on the...Purpose The purpose of the study was to prepare and evaluate the performance of graphite/copper composites in accelerators.Methods A series of graphite/copper composites were prepared by powder metallurgy.Based on the relative density,bending strength,thermal conductivity,linear expansion coefficient,steady-state stability normalized index(SSNI),and electrical conductivity,the ratio of graphite/copper in the composites was optimized.Results The type of graphite greatly influenced the properties of the resulting graphite/copper composites.Compared with flake graphite/copper,spherical graphite/copper had a higher bending strength,thermal conductivity coefficient,SSNI,and conductivity.Although the dopant did not react with graphite,it greatly impacted the properties of the graphite/copper composite.Increasing the graphite content after doping with Ti and Ni resulted in a higher thermal conductivity and SSNI compared with the undoped or mono-doped composites.The graphite content greatly influenced the thermal conductivity of the composite.When the graphite content did not exceed 40 vol%,the thermal conductivity of the graphite/copper composite changed only slightly with the temperature.When the graphite content exceeded 45 vol%,the thermal conductivity of the graphite/copper composite decreased with temperature.Conclusion Among the prepared graphite/copper composites,titanium/nickel/spherical graphite/copper with a spherical graphite content of 50 vol%had the largest SSNI,which was higher than that of copper.Under specific conditions,it may be used as a substitute for copper in collimators or beam dumps.Different graphite/copper composites showed different coefficients of linear expansion,with a reasonable allocation of graphite and dopants.These composites may be used as transition layers in the brazing connection of large graphite and copper-based materials.展开更多
The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by t...The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by the same method.The results show that the Cu-GNSs composites exhibit higher relative density,microhardness and bending strength compared with Cu-Gr composites with the same volume fraction of GNSs and Gr.Moreover,the friction coefficients and wear rates reduce significantly by the addition of GNSs,whereas the limited impact on reducing friction and wear is found on graphite.The abrasive and delamination wear are the dominant wear mechanisms of the composites.It is believed that the superior mechanical and tribological performances of Cu-GNSs composites are attributed to the unique strengthening effect as well as the higher lubricating efficiency of graphene nanosheets compared with those of graphite,which demonstrates that GNS is an ideal filler for copper matrix composites,acting as not only an impactful lubricant but also a favorable reinforcement.展开更多
The advancement of planar micro-supercapacitors(PMSCs)for micro-electromechanical systems(MEMS)has been significantly hindered by the challenge of achieving high energy and power densities.This study addresses this is...The advancement of planar micro-supercapacitors(PMSCs)for micro-electromechanical systems(MEMS)has been significantly hindered by the challenge of achieving high energy and power densities.This study addresses this issue by leveraging screen-printing technology to fabricate high-performance PMSCs using innovative composite ink.The ink,a synergistic blend of few-layer graphene(Gt),carbon black(CB),and NiCo_(2)O_(4),was meticulously mixed to form a conductive and robust coating that enhanced the capacitive performance of the PMSCs.The optimized ink formulation and printing process result in a micro-supercapacitor with an exceptional areal capacitance of 18.95 mF/cm^(2)and an areal energy density of 2.63μW·h/cm^(2)at a current density of 0.05 mA/cm^(2),along with an areal power density of 0.025 mW/cm^(2).The devices demonstrated impressive durability with a capacitance retention rate of 94.7%after a stringent 20000-cycle test,demonstrating their potential for long-term applications.Moreover,the PMSCs displayed excellent mechanical flexibility,with a capacitance decrease of only 3.43%after 5000 bending cycles,highlighting their suitability for flexible electronic devices.The ease of integrating these PMSCs into series and parallel configurations for customized power further underscores their practicality for integrated power supply solutions in various technologies.展开更多
The recently reported silicon/graphite(Si/Gr)composite electrode with a layered structure is a promising approach to achieve high capacity and stable cycling of Si-based electrodes in lithium-ion batteries.However,the...The recently reported silicon/graphite(Si/Gr)composite electrode with a layered structure is a promising approach to achieve high capacity and stable cycling of Si-based electrodes in lithium-ion batteries.However,there is still a need to clarify why particular layered structures are effective and why others are ineffective or even detrimental.In this work,an unreported mechanism dominated by the porosity evolution of electrodes is proposed for the degradation behavior of layered Si/Gr electrodes.First,the effect of layering sequence on the overall electrode performance is investigated experimentally,and the results suggest that the cycling performance of the silicon-on-graphite(SG)electrode is much superior to that of the graphite-on-silicon electrode.To explain this phenomenon,a coupled mechanical-electrochemical porous electrode model is developed,in which the porosity is affected by the silicon expansion and the local constraints.The modeling results suggest that the weaker constraint of the silicon layer in the SG electrode leads to a more insignificant decrease in porosity,and consequently,the more stable cycling performance.The findings of this work provide new insights into the structural design of Si-based electrodes.展开更多
Nickel-coated graphite flakes/copper(GN/Cu) composites were fabricated by spark plasma sintering with the surface of graphite flakes(GFs) being modified by Ni–P electroless plating. The effects of the phase trans...Nickel-coated graphite flakes/copper(GN/Cu) composites were fabricated by spark plasma sintering with the surface of graphite flakes(GFs) being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity(TC) of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.展开更多
Graphite anode materials are widely used in commercial lithium-ion batteries;however, the long electron/ion transportation path restricted its high energy storage. In this experiment, we designed a copper/graphite com...Graphite anode materials are widely used in commercial lithium-ion batteries;however, the long electron/ion transportation path restricted its high energy storage. In this experiment, we designed a copper/graphite composite with a dual three-dimensional(3 D) continuous porous structure combining used nonsolvent-induced phase separation and heat treatment, in which a large amount of graphite is embedded in the 3 D porous copper/carbon architecture. In the novel structure, not only the electron and Li^(+) transmission performances are improved, but also the space of current collector is fully utilized. Meanwhile,carbonized polyacrylonitrile network stabilizes the interface between graphite and copper matrix. The obtained copper/graphite composite anode has an initial discharge capacity of 524.6 mAh·g^(-1), a holding capacity of350 mAh·g^(-1) and excellent cycle stability(299.3 mAh·g^(-1) after 180 cycles at 0.1 C rate), exhibiting good electrochemical performance. The experimental results show that the mass loading of the copper/graphite composite electrode material is about 4.39 mg·cm^(-2). We also envisage replacing graphite with other high-capacity active materials to fill the current collector, which can provide a reference for the future development of next-generation advanced electrodes.展开更多
In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray t...In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.展开更多
Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a bloc...Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.展开更多
In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coa...In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coatings were prepared by plasma spray and their tribological behavior and mechanisms were investigated. The results show that the friction coefficients of the composite coatings are in the range of 0.22-0.288, which are reduced by 25.9% to 53% compared with those of the pure Ni-base alloy coatings, and the wear rates of the former are 18.6%-70.1% less than those of the latter. When wear against GCr15 steel balls, a transferred layer mainly composed of ferric oxides, graphite and CaF2 may gradually develop on the worn surface of the composite coatings, which made the friction and wear between GCr15 steel ball and the composite coatings change into that between the former and the transferred layer. So the friction coefficients and the wear lubrication effect of the transferred layer. The main wear layer in friction process. rates of the composite coatings are greatly reduced because of the solid mechanism of the composite coatings is delamination of the transferred展开更多
In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy(GTN) coatings were prepared on the surface o...In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy(GTN) coatings were prepared on the surface of 45 carbon steel.The effects of graphite content on the microstructure and tribological properties of the GTN coatings were investigated.The results show that the addition of graphite to the GTN coatings may greatly reduce the friction coefficients and improve their wear resistance.The 6.56GTN and 12.71GTN coatings exhibit excellent integrated properties of anti-friction and wear resistance under low and high loads,respectively.Under a low load,the wear mechanisms of the GTN coatings are mainly multi-plastic deformation with slight abrasive wear and gradually change into mixture of multi-plastic deformation,delamination and micro-cutting wear with the increase of graphite fraction.As the load increases,the main wear mechanisms gradually change from micro-cracks,micro-cutting and adhesive wear to micro-cutting and micro-fracture with the increase of graphite fraction.展开更多
The incorporation of graphite particles into AA6016 aluminum alloy matrix to fabricate metal/ceramic composites is still a great challenge and various parameters should be considered. In this study, dense AA6016 alumi...The incorporation of graphite particles into AA6016 aluminum alloy matrix to fabricate metal/ceramic composites is still a great challenge and various parameters should be considered. In this study, dense AA6016 aluminum alloy/(0-20 wt%) graphite composites have successfully been fabricated by powder metallurgy process. At first, the mixed aluminum and graphite powders were cold compacted at 200 MPa and then sintered at 500 ℃ for 1 h followed by hot extrusion at 450 ℃. The influence of ceramic phases(free graphite and in-situ formed carbides) on microstructure, physical and mechanical properties of the produced composites were finally investigated. The results show that the fabricated composites have a relative density of over 98%. SEM observations indicate that the graphite has a good dispersion in the alloy matrix even at high graphite content. Hardness of all the produced composites was higher than that of aluminum alloy matrix. No cracks were observed at strain less than 23% for all hot extruded materials.Compressive strength, reduction in height, ultimate tensile stress, fracture stress, yield stress, and fracture strain of all Al/graphite composites were determined by high precision second order equations. Both compressive and ultimate tensile strengths have been correlated to microstructure constituents with focusing on the in-situ formed ceramic phases, silicon carbide(SiC) and aluminum carbide(Al4 C3). The ductile fracture mode of the produced composites became less dominant with increasing free graphite content and in-situ formed carbides. Wear resistance of Al/graphite composites was increased with increasing graphite content. Aluminum/20 wt% graphite composite exhibited superior wear resistance over that of AA6016 aluminum alloy.展开更多
The effect of graphite surface modification on the thermal conductivity(TC) and bending strength of graphite flakes/Al composites(Gf/Al) prepared by gas pressure infiltration were investigated. Al3 Ni and Al4C3 phase ...The effect of graphite surface modification on the thermal conductivity(TC) and bending strength of graphite flakes/Al composites(Gf/Al) prepared by gas pressure infiltration were investigated. Al3 Ni and Al4C3 phase may form at the interface in Ni-coated Gf/Al and uncoated Gf/Al composites, respectively, while the Al-Cu compound cannot be observed in Cu-coated Gf/Al composites. The Cu and Ni coatings enhance TC and the bending strength of the composites in the meantime. TC of Cu-coated Gf/Al composites reach 515 Wm^-1·K^-1 with 75 vol% Gf, which are higher than that of Ni-coated Gf/Al. Meanwhile, due to Al3 Ni at the interface, the bending strength of Ni-coated Gf/Al composites are far more than those of the uncoated and Cu-coated Gf/Al with the same content of Gf. The results indicate that metal-coated Gf can effectively improve the interfacial bonding between Gf and Al.展开更多
Silver matrix composite brushes were fabricated by means of powder metallurgy, which included pressing at 300 MPa and then sintering for 1 h in pure H2 protective atmosphere at 700 ℃ and repressing at 500 MPa. Four k...Silver matrix composite brushes were fabricated by means of powder metallurgy, which included pressing at 300 MPa and then sintering for 1 h in pure H2 protective atmosphere at 700 ℃ and repressing at 500 MPa. Four kinds composites with different compositions were produced, and the mechanical properties and electrical wear performance were investigated. The results showed that the composite added with carbon nanotubes had a higher hardness and strength, a lower contact voltage drop and an excellent anti-wear property in electrical sliding wear, because of the reinforcement ability of carbon nanotubes. Adding graphite to the composite also decreased the wear loss and contact voltage drop, because graphite had an electrical current conducting ability which not only made the current pass the lubricating films easily but also eliminated and reduced the arc and spark effectively.展开更多
A novel approach of decorating graphene surface with graphene quantum dots(abbreviated as GQDs@Gr)was presented to achieve superior tribological properties in Gr/Cu composites.The prepared GQDs@Gr hybrid reinforcement...A novel approach of decorating graphene surface with graphene quantum dots(abbreviated as GQDs@Gr)was presented to achieve superior tribological properties in Gr/Cu composites.The prepared GQDs@Gr hybrid reinforcement possessed superior dispersion and had achieved strong interface bonding with Cu matrix.GQDs@Gr/Cu composite showed a good combination of wear resistance and electrical conductivity due to the synergistic effect of GQDs and Gr.Specifically,the coefficient of friction(COF)was reduced to 0.3,the wear rate(WR)was 2.13×10^(-5) mm^(3)·N^(−1)·m^(−1)(only a quarter of pure copper),and maintained the electrical conductivity of 96.5%IACS(international annealed copper standard).As a result,delamination,fracture,and plow furrows on the wear surface of Gr/Cu composite indicate that fatigue and abrasive adhesive wear are the main wear mechanisms.Wear surface lubrication film and strong interface bonding ensure better comprehensive performance of GQDs@Gr/Cu composite.展开更多
A new method for preparing expanded graphite-based composites (EGCs) was developed.The obtained samples were characterized by scanning electron microscopy (SEM),transmission electron microscope (TEM) and nitroge...A new method for preparing expanded graphite-based composites (EGCs) was developed.The obtained samples were characterized by scanning electron microscopy (SEM),transmission electron microscope (TEM) and nitrogen adsorption.The experimental results indicated that the EGCs was not simply mechanical mixture of EG and activated carbon,instead the activated carbon was coated on the surface of interior and external pores of the EG in the form of thin carbon layer.The thickness of the activated carbon layer was nearly one hundred nanometers by calculation.It was shown that the higher the impregnation ratio and the activation temperature were,the easier the porosity development would be.And the BET surface area and the total pore volume were as high as 1978 m2/g and 0.9917 cm3/g respectively at 350℃ with an impregnation ratio of 0.9.展开更多
he nano-graphite sheet/alumina composites were prepared in situ by a facile impregnation-reduction process.The microstructure of the composites was analyzed by X-ray diffraction (XRD),and the final phase composition...he nano-graphite sheet/alumina composites were prepared in situ by a facile impregnation-reduction process.The microstructure of the composites was analyzed by X-ray diffraction (XRD),and the final phase composition after reduction is Al2O3,metal Fe and graphite crystal.Scanning electron microscopy (SEM) images show that the particle size of Fe is about 20 nm,and the lamellae thickness of the graphite is about 30 nm.Then,the dielectric properties and conductive mechanism of the composites were investigated experimentally in the frequency range of 0.01-1.00 GHz by impedance analyzer.The results show that the real part of permittivity of composites increases with Fe3+ concentration,which is due to the increase in interfacial polarization between Fe and A12O3 and the three-dimensional network of lamellar graphite formation.Therefore,tunable microtopography and electrical parameters of nano-graphite sheet/alumina composites can be realized by changing Fe3+ concentration.展开更多
The friction and wear behavior of resin/graphite composite has been investigated using a pin-on-disc configuration under dry sliding condition. The results showed that the resin/graphite composite exhibited much bette...The friction and wear behavior of resin/graphite composite has been investigated using a pin-on-disc configuration under dry sliding condition. The results showed that the resin/graphite composite exhibited much better mechanical and tribological properties compared with the unimpregnated graphite. The friction coefficient was reduced by addition of furan resin, which could also prevent the'dusting' wear at loads more than 15 MPa. The steady and lubricated transfer film was easily formed on the counterpart surface due to the interaction of furan resin and wear debris of graphite, which was useful to reduce the wear rate of the resin/graphite composite. The composite is highly promising for mechanical sealing application and can be used at high load for long time sliding.展开更多
A SnO-graphite composite material, which can deliver high capacities and good cycling stability compared with unsupported SnO, was described. This material prepared via chemical co-precipitation reaction in the presen...A SnO-graphite composite material, which can deliver high capacities and good cycling stability compared with unsupported SnO, was described. This material prepared via chemical co-precipitation reaction in the presence of graphite consists of high dispersion of SnO with a size of about several hundred nanometers in the graphite. The phase structure was analyzed by X-ray diffraction (XRD). The morphology and the element distribution were examined by scanning electron microscopy (SEM) equipped with energy spectrum. The results show that the SnO-graphite composites produced by slowly hydrolysis have higher rechargeable capacities than pure graphite and better cycling performance than SnO.展开更多
(38vo1% SiCp + 2vo1% A1203f)/2024 A1 composites were fabricated by pressure infiltration. Graphite powder was introduced as a forming filler in preform preparation, and the effects of the powder size on the microst...(38vo1% SiCp + 2vo1% A1203f)/2024 A1 composites were fabricated by pressure infiltration. Graphite powder was introduced as a forming filler in preform preparation, and the effects of the powder size on the microstructures and mechanical properties of the final com- posites were investigated. The results showed that the composite with 15 μm graphite powder as a forming filler had the maximum tensile strength of 506 MPa, maximum yield strength of 489 MPa, and maximum elongation of 1.2%, which decreased to 490 MPa, 430 MPa, and 0.4%, respectively, on increasing the graphite powder size from 15 to 60 μm. The composite with 60 μm graphite powder showed the highest elastic modulus, and the value decreased from 129 to 113 GPa on decreasing the graphite powder size from 60 to 15 μm. The differences between these properties are related to the different microstructures of the corresponding composites, which determine their failure modes.展开更多
基金supported by the National Natural Science Foundation of China(grant Nos.12105296,and 12105308)the Guangdong Provincial Key Laboratory of Extreme Conditions(2023B1212010002).
文摘Purpose The purpose of the study was to prepare and evaluate the performance of graphite/copper composites in accelerators.Methods A series of graphite/copper composites were prepared by powder metallurgy.Based on the relative density,bending strength,thermal conductivity,linear expansion coefficient,steady-state stability normalized index(SSNI),and electrical conductivity,the ratio of graphite/copper in the composites was optimized.Results The type of graphite greatly influenced the properties of the resulting graphite/copper composites.Compared with flake graphite/copper,spherical graphite/copper had a higher bending strength,thermal conductivity coefficient,SSNI,and conductivity.Although the dopant did not react with graphite,it greatly impacted the properties of the graphite/copper composite.Increasing the graphite content after doping with Ti and Ni resulted in a higher thermal conductivity and SSNI compared with the undoped or mono-doped composites.The graphite content greatly influenced the thermal conductivity of the composite.When the graphite content did not exceed 40 vol%,the thermal conductivity of the graphite/copper composite changed only slightly with the temperature.When the graphite content exceeded 45 vol%,the thermal conductivity of the graphite/copper composite decreased with temperature.Conclusion Among the prepared graphite/copper composites,titanium/nickel/spherical graphite/copper with a spherical graphite content of 50 vol%had the largest SSNI,which was higher than that of copper.Under specific conditions,it may be used as a substitute for copper in collimators or beam dumps.Different graphite/copper composites showed different coefficients of linear expansion,with a reasonable allocation of graphite and dopants.These composites may be used as transition layers in the brazing connection of large graphite and copper-based materials.
文摘The mechanical and tribological properties of hot-pressed copper-based composites containing different amounts of graphene nanosheets(GNSs) are compared with those of copper-graphite(Gr) composites fabricated by the same method.The results show that the Cu-GNSs composites exhibit higher relative density,microhardness and bending strength compared with Cu-Gr composites with the same volume fraction of GNSs and Gr.Moreover,the friction coefficients and wear rates reduce significantly by the addition of GNSs,whereas the limited impact on reducing friction and wear is found on graphite.The abrasive and delamination wear are the dominant wear mechanisms of the composites.It is believed that the superior mechanical and tribological performances of Cu-GNSs composites are attributed to the unique strengthening effect as well as the higher lubricating efficiency of graphene nanosheets compared with those of graphite,which demonstrates that GNS is an ideal filler for copper matrix composites,acting as not only an impactful lubricant but also a favorable reinforcement.
基金supported by the Shanxi Province Central Guidance Fund for Local Science and Technology Development Project(YDZJSX2024D030)the National Natural Science Foundation of China(22075197,22278290)+2 种基金the Shanxi Province Key Research and Development Program Project(2021020660301013)the Shanxi Provincial Natural Science Foundation of China(202103021224079)the Research and Development Project of Key Core and Common Technology of Shanxi Province(20201102018).
文摘The advancement of planar micro-supercapacitors(PMSCs)for micro-electromechanical systems(MEMS)has been significantly hindered by the challenge of achieving high energy and power densities.This study addresses this issue by leveraging screen-printing technology to fabricate high-performance PMSCs using innovative composite ink.The ink,a synergistic blend of few-layer graphene(Gt),carbon black(CB),and NiCo_(2)O_(4),was meticulously mixed to form a conductive and robust coating that enhanced the capacitive performance of the PMSCs.The optimized ink formulation and printing process result in a micro-supercapacitor with an exceptional areal capacitance of 18.95 mF/cm^(2)and an areal energy density of 2.63μW·h/cm^(2)at a current density of 0.05 mA/cm^(2),along with an areal power density of 0.025 mW/cm^(2).The devices demonstrated impressive durability with a capacitance retention rate of 94.7%after a stringent 20000-cycle test,demonstrating their potential for long-term applications.Moreover,the PMSCs displayed excellent mechanical flexibility,with a capacitance decrease of only 3.43%after 5000 bending cycles,highlighting their suitability for flexible electronic devices.The ease of integrating these PMSCs into series and parallel configurations for customized power further underscores their practicality for integrated power supply solutions in various technologies.
基金supported by the National Natural Science Foundation of China(Grant Nos.12072183,12472174,and 12421002).
文摘The recently reported silicon/graphite(Si/Gr)composite electrode with a layered structure is a promising approach to achieve high capacity and stable cycling of Si-based electrodes in lithium-ion batteries.However,there is still a need to clarify why particular layered structures are effective and why others are ineffective or even detrimental.In this work,an unreported mechanism dominated by the porosity evolution of electrodes is proposed for the degradation behavior of layered Si/Gr electrodes.First,the effect of layering sequence on the overall electrode performance is investigated experimentally,and the results suggest that the cycling performance of the silicon-on-graphite(SG)electrode is much superior to that of the graphite-on-silicon electrode.To explain this phenomenon,a coupled mechanical-electrochemical porous electrode model is developed,in which the porosity is affected by the silicon expansion and the local constraints.The modeling results suggest that the weaker constraint of the silicon layer in the SG electrode leads to a more insignificant decrease in porosity,and consequently,the more stable cycling performance.The findings of this work provide new insights into the structural design of Si-based electrodes.
基金financially supported by the National Natural Science Foundation of China (No. 51374028)Fundamental Research Funds for the Central Universities (FRF-GF-17-B37)
文摘Nickel-coated graphite flakes/copper(GN/Cu) composites were fabricated by spark plasma sintering with the surface of graphite flakes(GFs) being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity(TC) of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.
基金financially supported by Tianjin Municipal Education Committee Scientific Research Project (No.2017KJ075)。
文摘Graphite anode materials are widely used in commercial lithium-ion batteries;however, the long electron/ion transportation path restricted its high energy storage. In this experiment, we designed a copper/graphite composite with a dual three-dimensional(3 D) continuous porous structure combining used nonsolvent-induced phase separation and heat treatment, in which a large amount of graphite is embedded in the 3 D porous copper/carbon architecture. In the novel structure, not only the electron and Li^(+) transmission performances are improved, but also the space of current collector is fully utilized. Meanwhile,carbonized polyacrylonitrile network stabilizes the interface between graphite and copper matrix. The obtained copper/graphite composite anode has an initial discharge capacity of 524.6 mAh·g^(-1), a holding capacity of350 mAh·g^(-1) and excellent cycle stability(299.3 mAh·g^(-1) after 180 cycles at 0.1 C rate), exhibiting good electrochemical performance. The experimental results show that the mass loading of the copper/graphite composite electrode material is about 4.39 mg·cm^(-2). We also envisage replacing graphite with other high-capacity active materials to fill the current collector, which can provide a reference for the future development of next-generation advanced electrodes.
文摘In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.
基金Projects(9102601860979017) supported by the National Natural Science Foundation of ChinaProject(20110111110015) supported by the Doctoral Fund of Ministry of Education of China
文摘Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.
文摘In order to reduce the friction coefficients and improve the wear resistance of mechanical parts, which work in the severe friction and wear conditions at heavy loads, the graphite/CaFg/TiC/Ni-base alloy composite coatings were prepared by plasma spray and their tribological behavior and mechanisms were investigated. The results show that the friction coefficients of the composite coatings are in the range of 0.22-0.288, which are reduced by 25.9% to 53% compared with those of the pure Ni-base alloy coatings, and the wear rates of the former are 18.6%-70.1% less than those of the latter. When wear against GCr15 steel balls, a transferred layer mainly composed of ferric oxides, graphite and CaF2 may gradually develop on the worn surface of the composite coatings, which made the friction and wear between GCr15 steel ball and the composite coatings change into that between the former and the transferred layer. So the friction coefficients and the wear lubrication effect of the transferred layer. The main wear layer in friction process. rates of the composite coatings are greatly reduced because of the solid mechanism of the composite coatings is delamination of the transferred
文摘In order to reduce the friction coefficients and further improve the anti-wear properties of Ni-base alloy coatings reinforced by TiC particles,graphite/TiC/Ni-base alloy(GTN) coatings were prepared on the surface of 45 carbon steel.The effects of graphite content on the microstructure and tribological properties of the GTN coatings were investigated.The results show that the addition of graphite to the GTN coatings may greatly reduce the friction coefficients and improve their wear resistance.The 6.56GTN and 12.71GTN coatings exhibit excellent integrated properties of anti-friction and wear resistance under low and high loads,respectively.Under a low load,the wear mechanisms of the GTN coatings are mainly multi-plastic deformation with slight abrasive wear and gradually change into mixture of multi-plastic deformation,delamination and micro-cutting wear with the increase of graphite fraction.As the load increases,the main wear mechanisms gradually change from micro-cracks,micro-cutting and adhesive wear to micro-cutting and micro-fracture with the increase of graphite fraction.
文摘The incorporation of graphite particles into AA6016 aluminum alloy matrix to fabricate metal/ceramic composites is still a great challenge and various parameters should be considered. In this study, dense AA6016 aluminum alloy/(0-20 wt%) graphite composites have successfully been fabricated by powder metallurgy process. At first, the mixed aluminum and graphite powders were cold compacted at 200 MPa and then sintered at 500 ℃ for 1 h followed by hot extrusion at 450 ℃. The influence of ceramic phases(free graphite and in-situ formed carbides) on microstructure, physical and mechanical properties of the produced composites were finally investigated. The results show that the fabricated composites have a relative density of over 98%. SEM observations indicate that the graphite has a good dispersion in the alloy matrix even at high graphite content. Hardness of all the produced composites was higher than that of aluminum alloy matrix. No cracks were observed at strain less than 23% for all hot extruded materials.Compressive strength, reduction in height, ultimate tensile stress, fracture stress, yield stress, and fracture strain of all Al/graphite composites were determined by high precision second order equations. Both compressive and ultimate tensile strengths have been correlated to microstructure constituents with focusing on the in-situ formed ceramic phases, silicon carbide(SiC) and aluminum carbide(Al4 C3). The ductile fracture mode of the produced composites became less dominant with increasing free graphite content and in-situ formed carbides. Wear resistance of Al/graphite composites was increased with increasing graphite content. Aluminum/20 wt% graphite composite exhibited superior wear resistance over that of AA6016 aluminum alloy.
基金Funded by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU),China(No.126-QP-2015).
文摘The effect of graphite surface modification on the thermal conductivity(TC) and bending strength of graphite flakes/Al composites(Gf/Al) prepared by gas pressure infiltration were investigated. Al3 Ni and Al4C3 phase may form at the interface in Ni-coated Gf/Al and uncoated Gf/Al composites, respectively, while the Al-Cu compound cannot be observed in Cu-coated Gf/Al composites. The Cu and Ni coatings enhance TC and the bending strength of the composites in the meantime. TC of Cu-coated Gf/Al composites reach 515 Wm^-1·K^-1 with 75 vol% Gf, which are higher than that of Ni-coated Gf/Al. Meanwhile, due to Al3 Ni at the interface, the bending strength of Ni-coated Gf/Al composites are far more than those of the uncoated and Cu-coated Gf/Al with the same content of Gf. The results indicate that metal-coated Gf can effectively improve the interfacial bonding between Gf and Al.
基金supported by National Natural Science Foundation of China(No50741003)Key Project of Science and Technology of Ministry of Education of China (No107066)Anhui Provincial Natural Science Foundation(No070414181)
文摘Silver matrix composite brushes were fabricated by means of powder metallurgy, which included pressing at 300 MPa and then sintering for 1 h in pure H2 protective atmosphere at 700 ℃ and repressing at 500 MPa. Four kinds composites with different compositions were produced, and the mechanical properties and electrical wear performance were investigated. The results showed that the composite added with carbon nanotubes had a higher hardness and strength, a lower contact voltage drop and an excellent anti-wear property in electrical sliding wear, because of the reinforcement ability of carbon nanotubes. Adding graphite to the composite also decreased the wear loss and contact voltage drop, because graphite had an electrical current conducting ability which not only made the current pass the lubricating films easily but also eliminated and reduced the arc and spark effectively.
基金supported by Yunnan Fundamental Research Projects(No.202401CF070085)Yunnan Engineering Research Projects(No.2023-XMDJ-00617273)+1 种基金Industrial Support Plan Project of Gansu Provincial Education Department(No.2024CYZC-22)the National Natural Science Foundation of China(No.52064032).
文摘A novel approach of decorating graphene surface with graphene quantum dots(abbreviated as GQDs@Gr)was presented to achieve superior tribological properties in Gr/Cu composites.The prepared GQDs@Gr hybrid reinforcement possessed superior dispersion and had achieved strong interface bonding with Cu matrix.GQDs@Gr/Cu composite showed a good combination of wear resistance and electrical conductivity due to the synergistic effect of GQDs and Gr.Specifically,the coefficient of friction(COF)was reduced to 0.3,the wear rate(WR)was 2.13×10^(-5) mm^(3)·N^(−1)·m^(−1)(only a quarter of pure copper),and maintained the electrical conductivity of 96.5%IACS(international annealed copper standard).As a result,delamination,fracture,and plow furrows on the wear surface of Gr/Cu composite indicate that fatigue and abrasive adhesive wear are the main wear mechanisms.Wear surface lubrication film and strong interface bonding ensure better comprehensive performance of GQDs@Gr/Cu composite.
基金Funded by the Science Foundation of Jiangsu Province (No. BK2009534)Foundation of Oil Gas Storage and Transport of Jiangsu Province (No.CY0901)
文摘A new method for preparing expanded graphite-based composites (EGCs) was developed.The obtained samples were characterized by scanning electron microscopy (SEM),transmission electron microscope (TEM) and nitrogen adsorption.The experimental results indicated that the EGCs was not simply mechanical mixture of EG and activated carbon,instead the activated carbon was coated on the surface of interior and external pores of the EG in the form of thin carbon layer.The thickness of the activated carbon layer was nearly one hundred nanometers by calculation.It was shown that the higher the impregnation ratio and the activation temperature were,the easier the porosity development would be.And the BET surface area and the total pore volume were as high as 1978 m2/g and 0.9917 cm3/g respectively at 350℃ with an impregnation ratio of 0.9.
基金financially supported by the National Natural Science Foundation of China(Nos.50772061 and 51172131)
文摘he nano-graphite sheet/alumina composites were prepared in situ by a facile impregnation-reduction process.The microstructure of the composites was analyzed by X-ray diffraction (XRD),and the final phase composition after reduction is Al2O3,metal Fe and graphite crystal.Scanning electron microscopy (SEM) images show that the particle size of Fe is about 20 nm,and the lamellae thickness of the graphite is about 30 nm.Then,the dielectric properties and conductive mechanism of the composites were investigated experimentally in the frequency range of 0.01-1.00 GHz by impedance analyzer.The results show that the real part of permittivity of composites increases with Fe3+ concentration,which is due to the increase in interfacial polarization between Fe and A12O3 and the three-dimensional network of lamellar graphite formation.Therefore,tunable microtopography and electrical parameters of nano-graphite sheet/alumina composites can be realized by changing Fe3+ concentration.
文摘The friction and wear behavior of resin/graphite composite has been investigated using a pin-on-disc configuration under dry sliding condition. The results showed that the resin/graphite composite exhibited much better mechanical and tribological properties compared with the unimpregnated graphite. The friction coefficient was reduced by addition of furan resin, which could also prevent the'dusting' wear at loads more than 15 MPa. The steady and lubricated transfer film was easily formed on the counterpart surface due to the interaction of furan resin and wear debris of graphite, which was useful to reduce the wear rate of the resin/graphite composite. The composite is highly promising for mechanical sealing application and can be used at high load for long time sliding.
文摘A SnO-graphite composite material, which can deliver high capacities and good cycling stability compared with unsupported SnO, was described. This material prepared via chemical co-precipitation reaction in the presence of graphite consists of high dispersion of SnO with a size of about several hundred nanometers in the graphite. The phase structure was analyzed by X-ray diffraction (XRD). The morphology and the element distribution were examined by scanning electron microscopy (SEM) equipped with energy spectrum. The results show that the SnO-graphite composites produced by slowly hydrolysis have higher rechargeable capacities than pure graphite and better cycling performance than SnO.
基金funded by the National Natural Science Foundation of China (Grant No. 51174029 and No. 51374028)National High Technology Research and Development Program of China (No. 2013AA031005)Beijing Higher Education Young Elite Teacher Project (No. YETP0417)
文摘(38vo1% SiCp + 2vo1% A1203f)/2024 A1 composites were fabricated by pressure infiltration. Graphite powder was introduced as a forming filler in preform preparation, and the effects of the powder size on the microstructures and mechanical properties of the final com- posites were investigated. The results showed that the composite with 15 μm graphite powder as a forming filler had the maximum tensile strength of 506 MPa, maximum yield strength of 489 MPa, and maximum elongation of 1.2%, which decreased to 490 MPa, 430 MPa, and 0.4%, respectively, on increasing the graphite powder size from 15 to 60 μm. The composite with 60 μm graphite powder showed the highest elastic modulus, and the value decreased from 129 to 113 GPa on decreasing the graphite powder size from 60 to 15 μm. The differences between these properties are related to the different microstructures of the corresponding composites, which determine their failure modes.