The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after so...The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after solution treatment was single austenitic phase.The austenite grain size increased with solution temperature and time.A model was established to show the relationship between temperature,time and austenite grain size for the experimental steel.In addition,as the solution temperature increased,the strength decreased,while the elongation first increased and then decreased.This decrease in elongation after solution treatment at 1100℃ for 90 min is contributed to the over-coarse austenite grains.However,after solution treatment at 900℃ for 90 min,the strength-elongation product reached the highest value of 44.4 GPa%.As the austenite grain size increased,the intensity of<111>//tensile direction fiber decreased.This was accompanied by a decrease in dislocation density,resulting in a lower fraction of low-angle grain boundaries and a lower work hardening rate.Therefore,the austenite grain size has a critical influence on the mechanical properties of the low-density steels.Coarser grains lead to a lower yield strength due to the Hall-Petch effect and a lower tensile strength because of lower dislocation strengthening.展开更多
Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behav...Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behavior and mechanical response of the as-rolled and annealed samples were systematically investigated by a combination of electron microscopy and microhardness characterization.The results show that the twinning activities were highly suppressed in the fine-grained samples during rolling.Upon increasing the rolling reduction to 40%,ultra-fine grain structures with a volume fraction of∼28%were formed due to the activation of multiple slip systems.Conversely,twinning dominated the early stages of deformation in the coarse-grained samples.After a 10%rolling reduction,numerous twins with a volume fraction of∼23%were formed.Further increasing the rolling reduction to 40%,high-density dislocations were activated and twin structures with a volume fraction of∼36%were formed.The annealing hardening response of deformed samples was effectively enhanced compared to that of the non-deformed samples,which was attributed to the enhanced Gd segregation along grain boundaries,twin boundaries and dislocation cores.Moreover,the grain size and rolling reduction were found to affect the microstructure evolution during annealing,resulting in a notable difference in the annealing hardening response of Mg-3Gd alloy between samples of different grain sizes deformed to different strains.These findings highlight the crucial importance of microstructural and processing parameters in the design of high-strength,cost-effective Mg alloys.展开更多
The kinetics of austenite formation in the surface and center regions of a 40 t forged ingot of a high-strength medium- carbon low-alloy steel was studied using high-resolution dilatometry. The starting microstructure...The kinetics of austenite formation in the surface and center regions of a 40 t forged ingot of a high-strength medium- carbon low-alloy steel was studied using high-resolution dilatometry. The starting microstructures from the surface or center regions had different proportions of bainite and residual austenite as well as different prior austenite grain sizes. Two heating rates representing the actual heating rates in the surface (5℃ s -1) and center regions (0.5℃ s -1) of large size forged blocks were utilized. Dilatometric curves revealed only one transformation step of austenite formation at both heating rates independent of grain size or proportion of phases. Optical microscopy, field emission gun scanning electron microscopy and X-ray diffraction were used to study microstructure evolution and confirm the results obtained by dilatometry. The kinetic parameters for austenite formation were determined from the dilatometry data by Johnson-Mehl- Avrami-Kolmogorov (JMAK) equation. The JMAK coefficients were determined for each condition of the investigated steels. The calculations indicated that the nucleation and growth of austenite in the surface region were accelerated more than 10,000 times due to a significantly smaller average prior austenite grain size, stability of initial retained austenite, and accumulation of coarse carbides at the surface. The results were discussed in the framework of classical nucleation and growth theories using the kinetic parameters for austenite formation.展开更多
Microcrystalline diamond(MCD)films with different grain sizes ranging from 160 nm to 2200 nm are prepared by using a hot filament chemical vapor deposition(HFCVD)system,and the influences of grain size and structural ...Microcrystalline diamond(MCD)films with different grain sizes ranging from 160 nm to 2200 nm are prepared by using a hot filament chemical vapor deposition(HFCVD)system,and the influences of grain size and structural features on optical properties are investigated.The results show that the film with grain size in a range of 160 nm–310 nm exhibits a higher refractive index in a range of(2.77–2.92).With grain size increasing to 620±300 nm,the refractive index shows a value between 2.39 and 2.47,approaching to that of natural diamond(2.37–2.55),and a lower extinction coefficient value between 0.08 and 0.77.When the grain size increases to 2200 nm,the value of refractive index increases to a value between 2.66 and 2.81,and the extinction coefficient increases to a value in a range of 0.22–1.28.Visible Raman spectroscopy measurements show that all samples have distinct diamond peaks located in a range of 1331 cm-1–1333 cm-1,the content of diamond phase increases gradually as grain size increases,and the amount of trans-polyacetylene(TPA)content decreases.Meanwhile,the sp2 carbon clusters content and its full-width-at-half-maximum(FWHM)value are significantly reduced in MCD film with a grain size of 620 nm,which is beneficial to the improvement of the optical properties of the films.展开更多
Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum ...Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum alloys is therefore essential to ensure the performance of structural components.In this work,three profiles with the same nominal geometry were extruded with a die comprising three different bearing geometries to create different extrusion conditions.Each profile was analyzed experimentally to gather data on the microstructure and mechanical properties.Bulge testing revealed that Profile 2,with the thickest PCG layer(490-1150µm),exhibited worse mechanical performance,with a hoop strain at fracture of 0.08 and a peak load of 51.5 kN,compared to Profiles 1 and 3,which had higher hoop strains(0.13 and 0.14)and peak loads(56.1 and 57.6 kN,respectively).Finite Element Method(FEM)simulations of the extrusion process were carried out using Qform Extrusion UK with a post-processing subroutine developed and implemented to calculate additional parameters such as the stored energy,percentage dynamic recrystallization,grain size,and PCG formation based on standard output parameters from the simulation including strain,temperature and strain rate.The simulation demonstrated that the highest strain rate(40-220 s^(-1))and stored energy(150,000-440,000 J m^(-3))in Profile 2 led to the thickest PCG layer.Based on these results,the proposed predictive model was validated against experimental data,demonstrating high accuracy in predicting PCG thickness and grain size while effectively capturing the influence of process parameters on microstructural evolution.展开更多
This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-a...This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-affected zone (CGHAZ) is lath martensite structure and a small amount of twined martensite structure; while t 8/5 time is long, it is mainly granular bainite structure. After second thermal cycle with peak temperature between critical temperature Ac 1′ and Ac 3′, CGHAZ has the inheritance of coarse grain and coarse microstructure. Welding energy input (determined by t 8/5 time) has an effect on the inheritance of coarse microstructure, but no influence on the inheritance of coarse grain. In detail, with a shorter t 8/5 time, there is an inheritance of coarse microstructure and grains. With a longer t 8/5 time, there is only the inheritance of coarse grains. While t 8/5 increases, the scope of temperature of causing it diminishes. Therefore, the inheritance of coarse microstructure connects with the high speed of heating and cooling.展开更多
The effect of cooling rate on microstructure and effective grain size(EGS)of a Ni-Cr-Mo-B high-strength steel has been studied by dilatometer,field emission scanning electron microscopy(FESEM),transmission electron mi...The effect of cooling rate on microstructure and effective grain size(EGS)of a Ni-Cr-Mo-B high-strength steel has been studied by dilatometer,field emission scanning electron microscopy(FESEM),transmission electron microscopy(TEM)and electron backscattered diffraction(EBSD).The results show that the microstructure of the Ni-Cr-Mo-B steel is dependent on cooling rate in the following sequence:lath martensite(LM),mixed LM and lath bainite(LB),mixed LB and granular bainite(GB)and GB.The critical cooling rates for appearance of LB and GB are about 10℃/s and 0.5℃/s,respectively.The LM(>10℃/s)consists of few blocky regions with a width of several micros.Compared with the lath regions,the blocky regions in LM form at higher actual transformation temperatures during cooling.The blocky region area percentage in LM keeps almost constant about 8%at different cooling rates(>10℃/s)due to similar martensite transformation starting temperature(M_(s)).The LB percentage in mixed LM/LB increases gradually with decreasing cooling rate(10-0.5℃/s).The EBSD results show that different microstructures have different EGS.The mixed LM/LB exhibits the smallest EGS due to the separation of the prior austenite grains by the pre-formed LB and the refinement of the LM.Meanwhile,the mixed LM/LB at different cooling rates(10-0.5℃/s)exhibits almost the same EGS because the LB and LM in the mixed LM/LB have a similar high-angle grain boundary density and similar EGS.Because the blocky regions contain few high-angle grain boundaries and have similar area percentages in the LM,the LM at different cooling rates(>10℃/s)exhibits almost the same EGS.The ferrite in GB exhibits as a whole with few high-angle grain boundaries;thus,the mixed LB/GB exhibits the largest EGS.展开更多
Through molecular dynamics(MD) simulation, the dependencies of temperature, grain size and strain rate on the mechanical properties were studied. The simulation results demonstrated that the strain rate from 0.05 to...Through molecular dynamics(MD) simulation, the dependencies of temperature, grain size and strain rate on the mechanical properties were studied. The simulation results demonstrated that the strain rate from 0.05 to 2 ns–1 affected the Young's modulus of nickel nanowires slightly, whereas the yield stress increased. The Young's modulus decreased approximately linearly; however, the yield stress firstly increased and subsequently dropped as the temperature increased. The Young's modulus and yield stress increased as the mean grain size increased from 2.66 to 6.72 nm. Moreover, certain efforts have been made in the microstructure evolution with mechanical properties association under uniaxial tension. Certain phenomena such as the formation of twin structures, which were found in nanowires with larger grain size at higher strain rate and lower temperature, as well as the movement of grain boundaries and dislocation, were detected and discussed in detail. The results demonstrated that the plastic deformation was mainly accommodated by the motion of grain boundaries for smaller grain size. However, for larger grain size, the formations of stacking faults and twins were the main mechanisms of plastic deformation in the polycrystalline nickel nanowire.展开更多
The effects of applied normal stress, surface roughness, and initial grain size on the microstructure of pure Cu developed during platen friction sliding deformation (PFSD) processing were investigated. In each case...The effects of applied normal stress, surface roughness, and initial grain size on the microstructure of pure Cu developed during platen friction sliding deformation (PFSD) processing were investigated. In each case, the deformation microstructure was characterized and the hardness of the treated surface layer was measured to evaluate its strength. The results indicated that the thickness of the deformed layer and the hardness at any depth increased with increasing normal stress. A smaller steel platen surface roughness resulted in less microstruc- tural refinement, whereas the microstructural refinement was enhanced by decreasing the surface roughness of the Cu sample. In the case of a very large initial grain size (d 〉 10 mm), a sharper transition from fine-grain microstructure to undeformed material was obtained in the treated surface layer after PFSD processing.展开更多
This study investigates the adsorption mechanism,the film formation process,and the inhibition performance of benzotriazole(BTAH)on carbon steels with different grain sizes(i.e.,24.5,4.3,and 0.6μm)in 3.5 wt.%NaCl sol...This study investigates the adsorption mechanism,the film formation process,and the inhibition performance of benzotriazole(BTAH)on carbon steels with different grain sizes(i.e.,24.5,4.3,and 0.6μm)in 3.5 wt.%NaCl solution.The results demonstrate that grain refinement significantly impacts the adsorption and inhibition performance of BTAH on carbon steels.Ultra-refinement of steel grains to 0.6μm improves the maximum inhibition efficiency of BTAH to 90.0%within 168 h of immersion,which was much higher than that of the steels with 24.5μm(73.6%)and 4.3μm grain sizes(81.7%).Notably,grain sizes of 4.3 and 0.6μm facilitate a combination of physisorption and chemisorption of BTAH after 120 h of immersion,as evidenced by the X-ray photoelectron spectroscopy(XPS)results and Langmuir adsorption isotherms,while BTAH adsorbed on carbon steels with a grain size of 24.5μm through physisorption during the 168 h of immersion.Ultra-refinement of grains has beneficial impacts on promoting the formation of a stable and dense corrosion inhibitor film,leading to improved corrosion resistance and the mitigation of non-uniform corrosion.These advantageous effects can be attributed to the higher adsorption energy at grain boundaries(approximately-3.12 eV)compared to grain interiors(ranging from-0.79 to 2.47 eV),promoting both the physisorption and chemisorption of organic corrosion inhibitors.The investigation comprehensively illustrates,for the first time,the effects of grain size on the adsorption mechanism,film formation process,and inhibition performance of organic corrosion inhibitors on carbon steels.This study demonstrates a promising approach to enhancing corrosion inhibition performance through microstructural design.展开更多
The high performance magnesium alloy was investigated by adding B2O3 in magnesium and magnesium alloys. Experiments include adding B2O3 in Mg, Mg-Al and Mg-RE alloys, respectively, studying the effects of B2O3 on the ...The high performance magnesium alloy was investigated by adding B2O3 in magnesium and magnesium alloys. Experiments include adding B2O3 in Mg, Mg-Al and Mg-RE alloys, respectively, studying the effects of B2O3 on the microstructure, were studied measuring the change of grain size and microhardness of the materials, discussing the change of grain size, morphology and distribution. The results show that adding 3% or 6%(mass fraction) B2O3 in Mg can bring twinning in Mg, adding B2O3 in Mg-Al alloys and Mg-RE alloys can refine the alloy grain size. Adding 3%B2O3 in Mg-6Al alloys can refine the average grain size by about 5μm, with the average hardness increased by 13.3% (53.3-60.4 HV0.03); adding 6%B2O3 in Mg-6Al alloys can refine the average grain size by about 13μm, with the average hardness increased by 15.8% (53.3-61.73 HV0.03); adding 3% and 6%B2O3 into Mg-6RE alloys can refine the grain size by about 5 and 9μm, respectively, with the average hardness decreased to HV0.03 64.66 and HV0.03 57.86, respectively from HV0.03 88.57. In the Mg-6Al alloy the content of aluminum is increased, while in the Mg-6RE alloy the content of oxygen is decreased. It can be concluded that it is beneficial to develop Mg-Al-B-O particle reinforce composite alloys, and it is feasible to develop nanometer crystallization of block material by Mg-B-O-RE.展开更多
In order to analyze the effect of grain size on stress relaxation(SR) mechanism,the SR tests of TC4 alloy with three kinds of grain size were performed in a temperature range of 650-750℃.A modified cubic delay functi...In order to analyze the effect of grain size on stress relaxation(SR) mechanism,the SR tests of TC4 alloy with three kinds of grain size were performed in a temperature range of 650-750℃.A modified cubic delay function was used to establish SR model for each grain size.A simplified algorithm was proposed for calculating the deformation activation energy based on classical Arrhenius equation.The grain size distribution and variation were observed by microstructural methods.The experimental results indicate that smaller grains are earlier to reach the relaxation limit at the same temperature due to lower initial stress and faster relaxation rate.The SR limit at 650℃ reduces with decreasing grain size.While the effect of grain size on SR limit is not evident at 700 and 750℃ since the relaxation is fully completed.With the increase of grain size,the deformation activation energy is improved and SR mechanism at 700℃ changes from grain rotation and grain boundary sliding to dislocation movement and dynamic recovery.展开更多
The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1...The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1. The activation energy(Q) for the tested steel is calculated to be around 682.99 k J/mol at a deformation strain of 0.6. Microstructural analysis by SEM shows that the dynamic recrystallization(DRX) behavior is dependent sensitively on the deformation strain, temperature and strain rate, while an exponential relationship between DRX grain size and Z parameter is obtained from the computational formula. Moreover, the M6C-type carbides(〈1 μm) act as the main prohibitor of grain coarsening, and the polynomial regression relationship between them is worked out. With electron backscatter diffraction(EBSD) observation, DRX is the main nucleation mechanism responsible for the formation of new grains during hot compression. In conclusion, the interaction between DRX affected by hot deformation parameters and carbides precipitation determines the ultimate grain size refinement.展开更多
The mechanical behavior of VCoNi medium-entropy alloys with five different grain sizes at three different temperatures was investigated.The VCoNi alloys with different grain sizes exhibit a traditional strength–ducti...The mechanical behavior of VCoNi medium-entropy alloys with five different grain sizes at three different temperatures was investigated.The VCoNi alloys with different grain sizes exhibit a traditional strength–ductility trade-off at 77 K,194 K and 293 K.Both the yield strength and the uniform elongation of the VCoNi alloys with similar grain size increase with decreasing the deformation temperature from 293 to 77 K.Obvious strain hardening rate recovery characterized by an evident up-turn behavior at stage II is observed in VCoNi alloys with the grain size above 11.1μm.It is found that the extent of the strain hardening rate recovery increases with increasing grain size or decreasing deformation temperature.This may mainly result from the faster increase in the dislocation multiplication rate caused by the decrease in the dislocation mean free path,the decrease in the absorption of dislocations by grain boundaries and the dynamic recovery from the cross-slip with increasing grain size,as well as the suppressed dynamic recovery at cryogenic temperatures.The critical grain sizes for the occurrence of the recovery of strain hardening rate are determined to be around 9.5μm,8.3μm and 3μm for alloys deformed at 293 K,194 K and 77 K,respectively.The basic mechanism for the strain hardening behavior of the VCoNi alloys associated with grain size and deformation temperature is analyzed.展开更多
The influences of initial grain size(IGS)with 20μm and 50μm on the hot flow behavior and microstructural changes of pure copper were investigated using hot compression tests at a temperature range of 623–1073 K and...The influences of initial grain size(IGS)with 20μm and 50μm on the hot flow behavior and microstructural changes of pure copper were investigated using hot compression tests at a temperature range of 623–1073 K and strain rate range of 0.001–0.1 s^(-1).The effects of critical stress and corresponding critical strain were studied based on the internal and external processing parameters.The critical stress and strain decreased with increasing temperature and decreasing strain rate.The investigation results of the microstructure and true strain–stress diagrams showed that dynamic recovery,dynamic recrystallization(DRX),and twinning mechanisms were caused during the hot deformation of pure copper.Microstructure evolution indicated some DRXed fine-grain took place around grain boundary of hot deformed samples with IGS of 20μm whereas DRXed fine-grain took place in interior grains for samples with larger IGS.The results also showed that grain growth is also dependent on IGS as the grain growth rate for samples with the larger IGS is greater than the smaller IGS.The critical strain rate and the temperature were obtained at 0.01 s^(-1) and 973 K,respectively,for the sudden change in the grain growth rate.Also,twinning highly depended on IGS which almost did not happen in fine grain size while the volume fraction of twinning increased with increasing grain size.展开更多
In the present study,room-temperature compression experiments and characterization experiments via optical microstructure(OM),X-ray diffractometer(XRD)and electron backscattered diffraction(EBSD)techniques were conduc...In the present study,room-temperature compression experiments and characterization experiments via optical microstructure(OM),X-ray diffractometer(XRD)and electron backscattered diffraction(EBSD)techniques were conducted on WE43 magnesium(Mg)alloy samples to investigate the grain size effect on twinning behavior.Three couples of solution treatments(823 K for 0.5 h,798 K for 8 h,823 K for 16 h,followed by water-quenching at~333 K)were adopted and these solutionized samples are with different grain sizes of 48.5,72.0 and 120.2μm,respectively.Results show that{10-12}extension twin(ET)and{11-21}ET serve as major twinning modes during plastic deformation.For all 7.7%-deformed samples,although the volume fractions of{10-12}ETs and{11-21}ETs increase with the increasing grain size.{10-12}ETs are in growth stage,while{11-21}ETs are mainly in nucleation stage and they still maintain narrow and parallel to each other.Besides,{10-12}ETs mainly contribute to the rotation of caxes of grains towards compression direction,while{11-21}ETs mainly contribute to the formation of a nearly ring-shaped texture component in(0002)pole figure.Twin variants analysis with the assistance of Schmid factor(SF)demonstrates that the activation of twin variants mainly obeys Schmid law.When only{10-12}ETs occur in individual grains,the maximum number of twin variants shows some positive relationship with the increasing grain size.By comparison,when both{10-12}ETs and{11-21}ETs occur in individual grains,the maximum numbers of twin variants are rarely influenced by the increasing grain size.展开更多
The effect of initial grain size on the recrystallization and recrystallization texture of a rolled Mg–3Gd(wt.%)alloy is studied in detail.The results show that the deformation microstructure of an initially coarse-g...The effect of initial grain size on the recrystallization and recrystallization texture of a rolled Mg–3Gd(wt.%)alloy is studied in detail.The results show that the deformation microstructure of an initially coarse-grained(CG)sample has a larger twinned area and a higher density of twin boundaries than a fine-grained(FG)sample.After annealing,the CG sample recrystallizes preferentially in the twinned area,whereas the FG sample adopts the higher density grain boundaries as the nucleation sites.Furthermore,weak recrystallization texture components appear from the grain nucleation stage,regardless of the initial grain size,and are preserved after complete recrystallization due to uniform grain growth.The majority of recrystallization texture is deviated 20°–45°away from normal direction(ND),accounting for more than 50%.Especially,the recrystallization texture of the FG sample is a“Rare Earth texture”,in contrast to the widely reported texture modification unrelated to grain boundary nucleation.Only a scattered basal texture is observed in the CG sample,which also differs from the reported“Rare Earth texture”originating from shear band nucleation in dilute Mg–Gd alloys.Finally,based on the Johnson–Mehl–Avrami–Kolmogorov(JMAK)model,the recrystallization kinetics are calculated,and it is found that the initial grain size mainly affects the nucleation rate,and has limited effect on the grain growth rate.展开更多
The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pu...The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.展开更多
The effects of pulsed magnetic field on the solidified microstructure of Mg-Gd-Y-Zr alloy were investigated. Fine uniform equiaxed grains are acquired in the whole ingot by the pulsed magnetic field treatment,and the ...The effects of pulsed magnetic field on the solidified microstructure of Mg-Gd-Y-Zr alloy were investigated. Fine uniform equiaxed grains are acquired in the whole ingot by the pulsed magnetic field treatment,and the average grain size of the as-cast φ50 mm and φ100 mm ingots is refined to 37 μm and 47 μm with the pulsed magnetic field.The macrosegregation of solute elements of Mg-Gd-Y-Zr alloy is also reduced by the pulsed magnetic field treatment. Structure refinement is due to the electromagnetic undercooling zone in front of the solid/liquid interface by the magnetic pressure,and reduction of temperature gradient by the vibration of melt resulted from the pulsed magnetic field,which increases the nucleation rate and prohibits dendrite growth.In addition,primary α-Mg dendrites break into fine crystals, resulting in a refined solidification structure of the magnesium alloys.The Joule heat effect induced in the melt also strengthens the grain refinement effect and the spheroidization of dendrite arms.展开更多
The effects of pulsed magnetic field on the solidified microstructure of an AZ91D magnesium alloy were investigated. The experimental results show that the remarkable microstructural refinement is achieved when the pu...The effects of pulsed magnetic field on the solidified microstructure of an AZ91D magnesium alloy were investigated. The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied in the solidification of AZ91D alloy. The average grain size of the as-cast microstructure of AZ91D alloy is refined to 104 μm. Besides the grain refinement, the morphology of the primary α-Mg is changed from dendritic to rosette, then to globular shape with changing the parameters of the pulsed magnetic field. The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface by the magnetic pressure, which makes the nucleation rate increased and big dendrites prohibited. In addition, primary α-Mg dendrites break into fine crystals, resulting in a refined solidification structure of the AZ91D alloy. The Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.展开更多
基金supports from National Natural Science Foundation of China(No.U20A20270)China Postdoctoral Science Foundation(No.2022M722486).
文摘The effects of austenite grain size on the deformed microstructure and mechanical properties of an Fe-20Mn-6Al-0.6C-0.15Si(wt.%)low-density steel were investigated.The microstructure of the experimental steel after solution treatment was single austenitic phase.The austenite grain size increased with solution temperature and time.A model was established to show the relationship between temperature,time and austenite grain size for the experimental steel.In addition,as the solution temperature increased,the strength decreased,while the elongation first increased and then decreased.This decrease in elongation after solution treatment at 1100℃ for 90 min is contributed to the over-coarse austenite grains.However,after solution treatment at 900℃ for 90 min,the strength-elongation product reached the highest value of 44.4 GPa%.As the austenite grain size increased,the intensity of<111>//tensile direction fiber decreased.This was accompanied by a decrease in dislocation density,resulting in a lower fraction of low-angle grain boundaries and a lower work hardening rate.Therefore,the austenite grain size has a critical influence on the mechanical properties of the low-density steels.Coarser grains lead to a lower yield strength due to the Hall-Petch effect and a lower tensile strength because of lower dislocation strengthening.
基金financial support from the National Key Research and Development Program of China(No.2021YFB3702101)National Natural Science Foundation of China(No.52130107,52071038)+5 种基金Fundamental Research Funds for the Central Universities(No.2023CDJXY-018)the“111”Project(No.B16007)by the Ministry of Education and the State Administration of Foreign Experts Affairs of Chinasupport to the Norwegian Micro-and Nano-Fabrication Facility,NorFab(No.295864)the Norwegian Laboratory for Mineral and Materials Characterization,MiMaC(No.269842/F50)the RCN INRPART project IntMat(No.309724)the Center for Research based Innovation SFI PhysMet(No.309584).
文摘Mg-3Gd(wt.%)samples with different initial grain sizes were prepared to evaluate the grain size effect on microstructural evolution during cold rolling and subsequent annealing hardening response.The deformation behavior and mechanical response of the as-rolled and annealed samples were systematically investigated by a combination of electron microscopy and microhardness characterization.The results show that the twinning activities were highly suppressed in the fine-grained samples during rolling.Upon increasing the rolling reduction to 40%,ultra-fine grain structures with a volume fraction of∼28%were formed due to the activation of multiple slip systems.Conversely,twinning dominated the early stages of deformation in the coarse-grained samples.After a 10%rolling reduction,numerous twins with a volume fraction of∼23%were formed.Further increasing the rolling reduction to 40%,high-density dislocations were activated and twin structures with a volume fraction of∼36%were formed.The annealing hardening response of deformed samples was effectively enhanced compared to that of the non-deformed samples,which was attributed to the enhanced Gd segregation along grain boundaries,twin boundaries and dislocation cores.Moreover,the grain size and rolling reduction were found to affect the microstructure evolution during annealing,resulting in a notable difference in the annealing hardening response of Mg-3Gd alloy between samples of different grain sizes deformed to different strains.These findings highlight the crucial importance of microstructural and processing parameters in the design of high-strength,cost-effective Mg alloys.
文摘The kinetics of austenite formation in the surface and center regions of a 40 t forged ingot of a high-strength medium- carbon low-alloy steel was studied using high-resolution dilatometry. The starting microstructures from the surface or center regions had different proportions of bainite and residual austenite as well as different prior austenite grain sizes. Two heating rates representing the actual heating rates in the surface (5℃ s -1) and center regions (0.5℃ s -1) of large size forged blocks were utilized. Dilatometric curves revealed only one transformation step of austenite formation at both heating rates independent of grain size or proportion of phases. Optical microscopy, field emission gun scanning electron microscopy and X-ray diffraction were used to study microstructure evolution and confirm the results obtained by dilatometry. The kinetic parameters for austenite formation were determined from the dilatometry data by Johnson-Mehl- Avrami-Kolmogorov (JMAK) equation. The JMAK coefficients were determined for each condition of the investigated steels. The calculations indicated that the nucleation and growth of austenite in the surface region were accelerated more than 10,000 times due to a significantly smaller average prior austenite grain size, stability of initial retained austenite, and accumulation of coarse carbides at the surface. The results were discussed in the framework of classical nucleation and growth theories using the kinetic parameters for austenite formation.
基金Project supported by the Key Project of the National Natural Science Foundation of China(Grant No.U1809210)the National Natural Science Foundation of China(Grant Nos.50972129 and 50602039)+4 种基金the International Science Technology Cooperation Program of China(Grant No.2014DFR51160)the National Key Research and Development Program of China(Grant No.2016YFE0133200)the European Union’s Horizon 2020 Research and Innovation Staff Exchange(RISE)Scheme(Grant No.734578)the Belt and Road International Cooperation Project from Key Research and Development Program of Zhejiang Province,China(Grant No.2018C04021)the Natural Science Foundation of Zhejiang Province,China(Grant Nos.LQ15A040004 and LY18E020013)
文摘Microcrystalline diamond(MCD)films with different grain sizes ranging from 160 nm to 2200 nm are prepared by using a hot filament chemical vapor deposition(HFCVD)system,and the influences of grain size and structural features on optical properties are investigated.The results show that the film with grain size in a range of 160 nm–310 nm exhibits a higher refractive index in a range of(2.77–2.92).With grain size increasing to 620±300 nm,the refractive index shows a value between 2.39 and 2.47,approaching to that of natural diamond(2.37–2.55),and a lower extinction coefficient value between 0.08 and 0.77.When the grain size increases to 2200 nm,the value of refractive index increases to a value between 2.66 and 2.81,and the extinction coefficient increases to a value in a range of 0.22–1.28.Visible Raman spectroscopy measurements show that all samples have distinct diamond peaks located in a range of 1331 cm-1–1333 cm-1,the content of diamond phase increases gradually as grain size increases,and the amount of trans-polyacetylene(TPA)content decreases.Meanwhile,the sp2 carbon clusters content and its full-width-at-half-maximum(FWHM)value are significantly reduced in MCD film with a grain size of 620 nm,which is beneficial to the improvement of the optical properties of the films.
基金supported by the European Union’s Horizon Europe research and innovation programme,Zero Emission electric Vehicles enabled by haRmonised circularity,under No.101138034.
文摘Grain size and formation of the Peripheral Coarse Grain(PCG)defect influence the mechanical and crash properties of extruded profiles.Controlling microstructural evolution during the extrusion of 6XXX series aluminum alloys is therefore essential to ensure the performance of structural components.In this work,three profiles with the same nominal geometry were extruded with a die comprising three different bearing geometries to create different extrusion conditions.Each profile was analyzed experimentally to gather data on the microstructure and mechanical properties.Bulge testing revealed that Profile 2,with the thickest PCG layer(490-1150µm),exhibited worse mechanical performance,with a hoop strain at fracture of 0.08 and a peak load of 51.5 kN,compared to Profiles 1 and 3,which had higher hoop strains(0.13 and 0.14)and peak loads(56.1 and 57.6 kN,respectively).Finite Element Method(FEM)simulations of the extrusion process were carried out using Qform Extrusion UK with a post-processing subroutine developed and implemented to calculate additional parameters such as the stored energy,percentage dynamic recrystallization,grain size,and PCG formation based on standard output parameters from the simulation including strain,temperature and strain rate.The simulation demonstrated that the highest strain rate(40-220 s^(-1))and stored energy(150,000-440,000 J m^(-3))in Profile 2 led to the thickest PCG layer.Based on these results,the proposed predictive model was validated against experimental data,demonstrating high accuracy in predicting PCG thickness and grain size while effectively capturing the influence of process parameters on microstructural evolution.
文摘This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-affected zone (CGHAZ) is lath martensite structure and a small amount of twined martensite structure; while t 8/5 time is long, it is mainly granular bainite structure. After second thermal cycle with peak temperature between critical temperature Ac 1′ and Ac 3′, CGHAZ has the inheritance of coarse grain and coarse microstructure. Welding energy input (determined by t 8/5 time) has an effect on the inheritance of coarse microstructure, but no influence on the inheritance of coarse grain. In detail, with a shorter t 8/5 time, there is an inheritance of coarse microstructure and grains. With a longer t 8/5 time, there is only the inheritance of coarse grains. While t 8/5 increases, the scope of temperature of causing it diminishes. Therefore, the inheritance of coarse microstructure connects with the high speed of heating and cooling.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC1907143)the Strategic Priority Research Program of the Chinese Academy of Sciences(Nos.XDC04000000 and XDA28040200)。
文摘The effect of cooling rate on microstructure and effective grain size(EGS)of a Ni-Cr-Mo-B high-strength steel has been studied by dilatometer,field emission scanning electron microscopy(FESEM),transmission electron microscopy(TEM)and electron backscattered diffraction(EBSD).The results show that the microstructure of the Ni-Cr-Mo-B steel is dependent on cooling rate in the following sequence:lath martensite(LM),mixed LM and lath bainite(LB),mixed LB and granular bainite(GB)and GB.The critical cooling rates for appearance of LB and GB are about 10℃/s and 0.5℃/s,respectively.The LM(>10℃/s)consists of few blocky regions with a width of several micros.Compared with the lath regions,the blocky regions in LM form at higher actual transformation temperatures during cooling.The blocky region area percentage in LM keeps almost constant about 8%at different cooling rates(>10℃/s)due to similar martensite transformation starting temperature(M_(s)).The LB percentage in mixed LM/LB increases gradually with decreasing cooling rate(10-0.5℃/s).The EBSD results show that different microstructures have different EGS.The mixed LM/LB exhibits the smallest EGS due to the separation of the prior austenite grains by the pre-formed LB and the refinement of the LM.Meanwhile,the mixed LM/LB at different cooling rates(10-0.5℃/s)exhibits almost the same EGS because the LB and LM in the mixed LM/LB have a similar high-angle grain boundary density and similar EGS.Because the blocky regions contain few high-angle grain boundaries and have similar area percentages in the LM,the LM at different cooling rates(>10℃/s)exhibits almost the same EGS.The ferrite in GB exhibits as a whole with few high-angle grain boundaries;thus,the mixed LB/GB exhibits the largest EGS.
基金Supported by the National Natural Science Foundation of China(11102139,11472195)the Natural Science Foundation of Hubei Province of China(2014CFB713)
文摘Through molecular dynamics(MD) simulation, the dependencies of temperature, grain size and strain rate on the mechanical properties were studied. The simulation results demonstrated that the strain rate from 0.05 to 2 ns–1 affected the Young's modulus of nickel nanowires slightly, whereas the yield stress increased. The Young's modulus decreased approximately linearly; however, the yield stress firstly increased and subsequently dropped as the temperature increased. The Young's modulus and yield stress increased as the mean grain size increased from 2.66 to 6.72 nm. Moreover, certain efforts have been made in the microstructure evolution with mechanical properties association under uniaxial tension. Certain phenomena such as the formation of twin structures, which were found in nanowires with larger grain size at higher strain rate and lower temperature, as well as the movement of grain boundaries and dislocation, were detected and discussed in detail. The results demonstrated that the plastic deformation was mainly accommodated by the motion of grain boundaries for smaller grain size. However, for larger grain size, the formations of stacking faults and twins were the main mechanisms of plastic deformation in the polycrystalline nickel nanowire.
基金the Danish National Research Foundation (Grant No. DNRF86-5)the National Natural Science Foundation of China (Grant Nos. 51261130091 and 51171085) to the Danish–Chinese Center for Nanometals
文摘The effects of applied normal stress, surface roughness, and initial grain size on the microstructure of pure Cu developed during platen friction sliding deformation (PFSD) processing were investigated. In each case, the deformation microstructure was characterized and the hardness of the treated surface layer was measured to evaluate its strength. The results indicated that the thickness of the deformed layer and the hardness at any depth increased with increasing normal stress. A smaller steel platen surface roughness resulted in less microstruc- tural refinement, whereas the microstructural refinement was enhanced by decreasing the surface roughness of the Cu sample. In the case of a very large initial grain size (d 〉 10 mm), a sharper transition from fine-grain microstructure to undeformed material was obtained in the treated surface layer after PFSD processing.
基金support of the National Natural Science Foundation of China(Nos.52171063,52274362,and 52371049)the Key R&D projects of Henan Province(No.221111230800)+1 种基金the Doctoral Fund of Henan University of Technology(No.2023BS047)the Natural science Project of Zhengzhou Science and Technology Bureau(No.22ZZRDZX04)。
文摘This study investigates the adsorption mechanism,the film formation process,and the inhibition performance of benzotriazole(BTAH)on carbon steels with different grain sizes(i.e.,24.5,4.3,and 0.6μm)in 3.5 wt.%NaCl solution.The results demonstrate that grain refinement significantly impacts the adsorption and inhibition performance of BTAH on carbon steels.Ultra-refinement of steel grains to 0.6μm improves the maximum inhibition efficiency of BTAH to 90.0%within 168 h of immersion,which was much higher than that of the steels with 24.5μm(73.6%)and 4.3μm grain sizes(81.7%).Notably,grain sizes of 4.3 and 0.6μm facilitate a combination of physisorption and chemisorption of BTAH after 120 h of immersion,as evidenced by the X-ray photoelectron spectroscopy(XPS)results and Langmuir adsorption isotherms,while BTAH adsorbed on carbon steels with a grain size of 24.5μm through physisorption during the 168 h of immersion.Ultra-refinement of grains has beneficial impacts on promoting the formation of a stable and dense corrosion inhibitor film,leading to improved corrosion resistance and the mitigation of non-uniform corrosion.These advantageous effects can be attributed to the higher adsorption energy at grain boundaries(approximately-3.12 eV)compared to grain interiors(ranging from-0.79 to 2.47 eV),promoting both the physisorption and chemisorption of organic corrosion inhibitors.The investigation comprehensively illustrates,for the first time,the effects of grain size on the adsorption mechanism,film formation process,and inhibition performance of organic corrosion inhibitors on carbon steels.This study demonstrates a promising approach to enhancing corrosion inhibition performance through microstructural design.
文摘The high performance magnesium alloy was investigated by adding B2O3 in magnesium and magnesium alloys. Experiments include adding B2O3 in Mg, Mg-Al and Mg-RE alloys, respectively, studying the effects of B2O3 on the microstructure, were studied measuring the change of grain size and microhardness of the materials, discussing the change of grain size, morphology and distribution. The results show that adding 3% or 6%(mass fraction) B2O3 in Mg can bring twinning in Mg, adding B2O3 in Mg-Al alloys and Mg-RE alloys can refine the alloy grain size. Adding 3%B2O3 in Mg-6Al alloys can refine the average grain size by about 5μm, with the average hardness increased by 13.3% (53.3-60.4 HV0.03); adding 6%B2O3 in Mg-6Al alloys can refine the average grain size by about 13μm, with the average hardness increased by 15.8% (53.3-61.73 HV0.03); adding 3% and 6%B2O3 into Mg-6RE alloys can refine the grain size by about 5 and 9μm, respectively, with the average hardness decreased to HV0.03 64.66 and HV0.03 57.86, respectively from HV0.03 88.57. In the Mg-6Al alloy the content of aluminum is increased, while in the Mg-6RE alloy the content of oxygen is decreased. It can be concluded that it is beneficial to develop Mg-Al-B-O particle reinforce composite alloys, and it is feasible to develop nanometer crystallization of block material by Mg-B-O-RE.
基金Projects(2016ZE57008,20163657004)supported by Aeronautical Science Foundation of ChinaProject(USCAST2016-20)supported by the SAST-SJTU Joint Research Centre of Advanced Aerospace Technology,ChinaProject(51875350)supported by the National Natural Science Foundation of China
文摘In order to analyze the effect of grain size on stress relaxation(SR) mechanism,the SR tests of TC4 alloy with three kinds of grain size were performed in a temperature range of 650-750℃.A modified cubic delay function was used to establish SR model for each grain size.A simplified algorithm was proposed for calculating the deformation activation energy based on classical Arrhenius equation.The grain size distribution and variation were observed by microstructural methods.The experimental results indicate that smaller grains are earlier to reach the relaxation limit at the same temperature due to lower initial stress and faster relaxation rate.The SR limit at 650℃ reduces with decreasing grain size.While the effect of grain size on SR limit is not evident at 700 and 750℃ since the relaxation is fully completed.With the increase of grain size,the deformation activation energy is improved and SR mechanism at 700℃ changes from grain rotation and grain boundary sliding to dislocation movement and dynamic recovery.
基金Project(2012AA03A503) supported by the National High Technology Research and Development Program of China
文摘The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1. The activation energy(Q) for the tested steel is calculated to be around 682.99 k J/mol at a deformation strain of 0.6. Microstructural analysis by SEM shows that the dynamic recrystallization(DRX) behavior is dependent sensitively on the deformation strain, temperature and strain rate, while an exponential relationship between DRX grain size and Z parameter is obtained from the computational formula. Moreover, the M6C-type carbides(〈1 μm) act as the main prohibitor of grain coarsening, and the polynomial regression relationship between them is worked out. With electron backscatter diffraction(EBSD) observation, DRX is the main nucleation mechanism responsible for the formation of new grains during hot compression. In conclusion, the interaction between DRX affected by hot deformation parameters and carbides precipitation determines the ultimate grain size refinement.
基金This work was supported by the National Natural Science Foundation of China(NSFC,Grant No.52071319)the Fundamental Research Project of Shenyang National Laboratory for Materials Science(No.L2019F23).
文摘The mechanical behavior of VCoNi medium-entropy alloys with five different grain sizes at three different temperatures was investigated.The VCoNi alloys with different grain sizes exhibit a traditional strength–ductility trade-off at 77 K,194 K and 293 K.Both the yield strength and the uniform elongation of the VCoNi alloys with similar grain size increase with decreasing the deformation temperature from 293 to 77 K.Obvious strain hardening rate recovery characterized by an evident up-turn behavior at stage II is observed in VCoNi alloys with the grain size above 11.1μm.It is found that the extent of the strain hardening rate recovery increases with increasing grain size or decreasing deformation temperature.This may mainly result from the faster increase in the dislocation multiplication rate caused by the decrease in the dislocation mean free path,the decrease in the absorption of dislocations by grain boundaries and the dynamic recovery from the cross-slip with increasing grain size,as well as the suppressed dynamic recovery at cryogenic temperatures.The critical grain sizes for the occurrence of the recovery of strain hardening rate are determined to be around 9.5μm,8.3μm and 3μm for alloys deformed at 293 K,194 K and 77 K,respectively.The basic mechanism for the strain hardening behavior of the VCoNi alloys associated with grain size and deformation temperature is analyzed.
文摘The influences of initial grain size(IGS)with 20μm and 50μm on the hot flow behavior and microstructural changes of pure copper were investigated using hot compression tests at a temperature range of 623–1073 K and strain rate range of 0.001–0.1 s^(-1).The effects of critical stress and corresponding critical strain were studied based on the internal and external processing parameters.The critical stress and strain decreased with increasing temperature and decreasing strain rate.The investigation results of the microstructure and true strain–stress diagrams showed that dynamic recovery,dynamic recrystallization(DRX),and twinning mechanisms were caused during the hot deformation of pure copper.Microstructure evolution indicated some DRXed fine-grain took place around grain boundary of hot deformed samples with IGS of 20μm whereas DRXed fine-grain took place in interior grains for samples with larger IGS.The results also showed that grain growth is also dependent on IGS as the grain growth rate for samples with the larger IGS is greater than the smaller IGS.The critical strain rate and the temperature were obtained at 0.01 s^(-1) and 973 K,respectively,for the sudden change in the grain growth rate.Also,twinning highly depended on IGS which almost did not happen in fine grain size while the volume fraction of twinning increased with increasing grain size.
基金Project supported by the Natural Science Foundation of Chongqing(CSTB2022NSCQ-MSX0252)Research and Innovation Team Cultivation Project of Chongqing University of Technology(2023TDZ010)。
文摘In the present study,room-temperature compression experiments and characterization experiments via optical microstructure(OM),X-ray diffractometer(XRD)and electron backscattered diffraction(EBSD)techniques were conducted on WE43 magnesium(Mg)alloy samples to investigate the grain size effect on twinning behavior.Three couples of solution treatments(823 K for 0.5 h,798 K for 8 h,823 K for 16 h,followed by water-quenching at~333 K)were adopted and these solutionized samples are with different grain sizes of 48.5,72.0 and 120.2μm,respectively.Results show that{10-12}extension twin(ET)and{11-21}ET serve as major twinning modes during plastic deformation.For all 7.7%-deformed samples,although the volume fractions of{10-12}ETs and{11-21}ETs increase with the increasing grain size.{10-12}ETs are in growth stage,while{11-21}ETs are mainly in nucleation stage and they still maintain narrow and parallel to each other.Besides,{10-12}ETs mainly contribute to the rotation of caxes of grains towards compression direction,while{11-21}ETs mainly contribute to the formation of a nearly ring-shaped texture component in(0002)pole figure.Twin variants analysis with the assistance of Schmid factor(SF)demonstrates that the activation of twin variants mainly obeys Schmid law.When only{10-12}ETs occur in individual grains,the maximum number of twin variants shows some positive relationship with the increasing grain size.By comparison,when both{10-12}ETs and{11-21}ETs occur in individual grains,the maximum numbers of twin variants are rarely influenced by the increasing grain size.
基金supported by the National Key Research and Development Program of China(No.2021YFB3702101)the National Natural Science Foundation of China(Nos.52130107,52071038)+3 种基金the Fundamental Research Funds for the Central Universities(No.2023CDJXY-018)the“111”Project(No.B16007)by the Ministry of Education and the State Administration of Foreign Experts Affairs of China,Graduate Student Research Innovation Project(No.CYB21007)the Research Council of Norway(No.309724)the Center for Research based Innovation SFI PhysMet(No.309584).
文摘The effect of initial grain size on the recrystallization and recrystallization texture of a rolled Mg–3Gd(wt.%)alloy is studied in detail.The results show that the deformation microstructure of an initially coarse-grained(CG)sample has a larger twinned area and a higher density of twin boundaries than a fine-grained(FG)sample.After annealing,the CG sample recrystallizes preferentially in the twinned area,whereas the FG sample adopts the higher density grain boundaries as the nucleation sites.Furthermore,weak recrystallization texture components appear from the grain nucleation stage,regardless of the initial grain size,and are preserved after complete recrystallization due to uniform grain growth.The majority of recrystallization texture is deviated 20°–45°away from normal direction(ND),accounting for more than 50%.Especially,the recrystallization texture of the FG sample is a“Rare Earth texture”,in contrast to the widely reported texture modification unrelated to grain boundary nucleation.Only a scattered basal texture is observed in the CG sample,which also differs from the reported“Rare Earth texture”originating from shear band nucleation in dilute Mg–Gd alloys.Finally,based on the Johnson–Mehl–Avrami–Kolmogorov(JMAK)model,the recrystallization kinetics are calculated,and it is found that the initial grain size mainly affects the nucleation rate,and has limited effect on the grain growth rate.
基金Project(ZC304009103) supported by the Doctoral Fund of Zhejiang Normal University,ChinaProject(KYJ06Y09157) supported by School-level Project of Zhejiang Normal University,China
文摘The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.
基金Item Sponsored by Zhejiang Province Science Foundation of China[No.LQ12E05006]
文摘The effects of pulsed magnetic field on the solidified microstructure of Mg-Gd-Y-Zr alloy were investigated. Fine uniform equiaxed grains are acquired in the whole ingot by the pulsed magnetic field treatment,and the average grain size of the as-cast φ50 mm and φ100 mm ingots is refined to 37 μm and 47 μm with the pulsed magnetic field.The macrosegregation of solute elements of Mg-Gd-Y-Zr alloy is also reduced by the pulsed magnetic field treatment. Structure refinement is due to the electromagnetic undercooling zone in front of the solid/liquid interface by the magnetic pressure,and reduction of temperature gradient by the vibration of melt resulted from the pulsed magnetic field,which increases the nucleation rate and prohibits dendrite growth.In addition,primary α-Mg dendrites break into fine crystals, resulting in a refined solidification structure of the magnesium alloys.The Joule heat effect induced in the melt also strengthens the grain refinement effect and the spheroidization of dendrite arms.
基金Project(50774075) supported by the National Natural Science Foundation of ChinaProject(2006BAE04B01-4) supported by the Key Technologies R&D Program of Ministry of Science and Technology of China
文摘The effects of pulsed magnetic field on the solidified microstructure of an AZ91D magnesium alloy were investigated. The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied in the solidification of AZ91D alloy. The average grain size of the as-cast microstructure of AZ91D alloy is refined to 104 μm. Besides the grain refinement, the morphology of the primary α-Mg is changed from dendritic to rosette, then to globular shape with changing the parameters of the pulsed magnetic field. The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface by the magnetic pressure, which makes the nucleation rate increased and big dendrites prohibited. In addition, primary α-Mg dendrites break into fine crystals, resulting in a refined solidification structure of the AZ91D alloy. The Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.